EQSeriesHiPerformanceOM
EQSeriesHiPerformanceOM
INSTALLATION AND
USER’S GUIDE
F
equipment. Keep safety labels in good condition; replace if missing or
damaged. THIS PUMP PRODUCES HIGH LEVELS OF SUCTION AND CREATES A
STRONG VACUUM AT THE MAIN DRAIN AT THE BOTTOM OF THE BODY
When installing and using this electrical equipment, basic safety OF WATER. THIS SUCTION IS SO STRONG THAT IT CAN TRAP ADULTS
precautions should always be followed, include the following: OR CHILDREN UNDER WATER IF THEY COME IN CLOSE PROXIMITY TO
FAILURE TO FOLLOW ALL INSTRUCTIONS AND A DRAIN OR A LOOSE OR BROKEN DRAIN COVER OR GRATE.
WARNINGS CAN RESULT IN SERIOUS BODILY THE USE OF UNAPPROVED COVERS OR ALLOWING USE OF THE POOL
INJURY OR DEATH. THIS PUMP SHOULD BE INSTALLED AND SERVICED OR SPA WHEN COVERS ARE MISSING, CRACKED OR BROKEN CAN
ONLY BY A QUALIFIED POOL SERVICE PROFESSIONAL. INSTALLERS, RESULT IN BODY OR LIMB ENTRAPMENT, HAIR ENTANGLEMENT, BODY
POOL OPERATORS AND OWNERS MUST READ THESE WARNINGS AND ENTRAPMENT, EVISCERATION AND/OR DEATH.
ALL INSTRUCTIONS IN THE OWNER’S MANUAL BEFORE USING THIS
PUMP. THESE WARNINGS AND THE OWNER’S MANUAL MUST BE LEFT The suction at a drain or outlet can cause:
WITH THE POOL OWNER. Limb Entrapment: When a limb is sucked or inserted into an opening resulting
in a mechanical bind or swelling. This hazard is present when a drain cover
Do not permit children to use this product. is missing, broken, loose, cracked or not properly secured.
RISK OF ELECTRICAL SHOCK (For all permanently Hair Entanglement: When the hair tangles or knots in the drain cover, trapping
installed units intended for use on 15 or 20 ampere, the swimmer underwater. This hazard is present when the flow rating of the
125 through 240 volt, single phase branch circuits). Connect only to a branch cover is too small for the pump or pumps.
circuit protected by a ground-fault circuit-interrupter (GFCI). Contact a Body Entrapment: When a portion of the body is held against the drain
qualified electrician if you cannot verify that the circuit is protected by a GFCI. cover trapping the swimmer underwater. This hazard is present when the
This unit must be connected only to a supply circuit that is protected by a drain cover is missing, broken or the cover flow rating is not high enough for
ground-fault circuit-interrupter (GFCI). Such a GFCI should be provided by the pump or pumps.
the installer and should be tested on a routine basis. To test the GFCI, push Evisceration/Disembowelment: When a person sits on an open pool
the test button. The GFCI should interrupt power. Push the reset button. (particularly a child wading pool) or spa outlet and suction is applied directly
Power should be restored. If the GFCI fails to operate in this manner, the to the intestines, causing severe intestinal damage. This hazard is present
GFCI is defective. If the GFCI interrupts power to the pump without the test when the drain cover is missing, loose, cracked, or not properly secured.
button being pushed, a ground current is flowing, indicating the possibility of
Mechanical Entrapment: When jewelry, swimsuit, hair decorations, finger,
an electric shock. Do not use this pump. Disconnect the pump and have the
toe or knuckle is caught in an opening of an outlet or drain cover. This hazard
problem corrected by a qualified service representative before using.
is present when the drain cover is missing, broken, loose, cracked, or not
This pump is for use with permanent swimming pools properly secured.
and may also be used with hot tubs and spas if so NOTE: ALL SUCTION PLUMBING MUST BE INSTALLED IN ACCORDANCE
marked. Do not use with storable pools. A permanently-installed pool is WITH THE LATEST NATIONAL AND LOCAL CODES, STANDARDS AND
constructed in or on the ground or in a building such that it cannot be readily GUIDELINES.
disassembled for storage. A storable pool is constructed so that it is capable
of being readily disassembled for storage and reassembled to its original
integrity.
EQ SERIES® High Performance Commercial Pump Installation and User’s Guide
ii
Customer Service and Technical Support, USA Sanford, North Carolina (8 A.M. to 5 P.M. ET)
(8 A.M. to 5 P.M. — Eastern/Pacific Times) Phone: (919) 566-8000
Phone: (800) 831-7133 Fax: (919) 566-8920
Fax: (800) 284-4151
Moorpark, California (8 A.M. to 5 P.M. PT)
Web site Phone: (805) 553-5000 (Ext. 5591)
Visit www.pentair.com to find more information about Fax: (805) 553-5515
Pentair products.*
TABLE OF CONTENTS
* Translated versions of this manual are available online at / La versión en español de este manual del producto, se puede encontrar en
línea a : www.pentair.com/en-us/products/business-industry/commercial-pool-products/commercial-pool-pumps/-eq-series--
commercial-plastic-pump.html
INTRODUCTION
Pump Overview
The EQ Series® High Performance Commercial Pumps deliver extraordinary performance in every key aspect.
They’re built to last, of course, and are also built to be incredibly efficient, quiet, lightweight and corrosion-
resistant. All of this adds up to a pump that is highly cost effective and suited for a wide range of commercial water
applications.
At the heart of the EQ Series pump’s extraordinary
performance is its unique impeller design. It provides two
significant benefits. First, it means more efficient performance
— the EQ Series pump moves more water more quickly than
comparable pumps. And secondly, it means the pump’s motor
doesn’t have to work as hard and, as a result, runs cooler
and lasts considerably longer.
The EQ Series pump has been through a rigorous design,
development and testing program so you know it’s built to
handle the toughest commercial applications for years to
come.
Available in single and three-phase, 50 and 60 Hz models,
the EQ Series pump sets the new standard for performance
in pumps. No one else in the industry has made a plastic EQ Series High Performance Commercial Pump
injection-molded pump with performance like this for pool and
water applications.
General Features
• EQ Series High Performance Commercial Pump = Energy Efficient and Quiet
• Designed in every detail for maximum efficiency
• The only non-corrosive, all-plastic pump designed exclusively for the commercial pool and water applications
market
• The pump impeller features an exclusive design that provides true breakthrough performance
• Lower load due to efficient impeller design means longer motor life
• Cam and Ramp™ lid design with clear lid for added convenience in servicing
Additional Features
• Closed coupled for quiet stable flow operation • CE Listed - Conforms with all health, safety and
• Lightweight environmental protection standards of the European
Union. Applies to 50 Hz models only, (see Engineering
• 6” (15.2 cm) suction and 4” (10.2 cm) discharge Specifications table on page 19).
with strainer pot
• Metric flange kit available separately:
• Closed impeller for longer motor life • A-EQ-160: Metric flange kit, suction side EQ
• Heat-resistant seal operates at up to 150°F (66°C) Series pump, piping 160 mm
• Bolt-on strainer pot • A-EQ-125: Metric flange kit, discharge side EQ
Series pump, piping 125 mm
• Easy one-man installation • A-EQ-160B: Metric flange kit, suction side EQ
• Self-priming pump Series pump, piping 160 mm for version without
strainer pot
• Models available for water feature applications
• NSF Listed
• Some Models are ETL Listed, (see Engineering
Specifications table on page 19)
INSTALLATION
The following general information describes how to install the EQ Series® High Performance Commercial Pump.
Note: Before installing this product, read and follow all warning notices and instructions starting on page i-ii.
Mechanical Installation
1. Carefully remove the pump unit and strainer pot assembly, if included, from its shipping package.
2. The pump will perform best when the suction and return head losses (Total Dynamic Head [TDH]) of the
pool system have been carefully determined and the correct pump model selected to fit these requirements.
A pump should be selected to operate near the center of its Performance Curve with as high an efficiency as
possible. It is also important that the Net Positive Suction Head Available (NPSHA) be greater than the Net
Positive Suction Head Required (NPSHR) at the design flow rate.
3. If it is not possible to determine accurate suction and discharge head losses (Total Dynamic Head [TDH]),
conservative plumbing practices should be strictly adhered to. This would include installing the pump as close to
the pool as possible and at approximately the same level as the pool water level. (See page ii, General Installation
Information, regarding when a strainer pot assembly is required.) Use large diameter pipe especially on the suction
line to keep flow velocities at or below 6 feet per second (fps), (1.8 meters per second [mps]). Flow velocities in
the return plumbing should not exceed 10 fps, (3 mps). Also keep elbows and tees to a minimum. Installations
where the pump is going to be installed more that 10 feet, (3 meters), below or 5 feet, (1.5 meters), above the
pool water level must be evaluated by an experienced professional to ensure that the pump will function correctly.
4. A solid flat foundation should be provided to support the pump. The area should be well drained so that the pump
motor will not be flooded under any circumstances. Ensure that adequate space and lighting around the pump
is provided for routine maintenance activities.
Note: Do not install the pump motor within 5 feet, (1.5 meters), of the inside walls of the pool wall unless the
pump bears the UL listing mark. UL listed pumps may be installed within 5 feet, (1.5 meters), of the inside walls
of a swimming pool, spa or hot tub only if a solid copper bonding conductor not smaller than No. 8 AWG, (No.
10 SWG), is connected from a bonding lug wire connector on the motor to all metal parts of the swimming pool,
spa or hot tub structure and to all electrical equipment, metal conduit, and metal piping within 5 feet, (1.5 meters),
of the inside walls of the swimming pool, spa or hot tub.
5. The pump suction and discharge pipes will need to be supported mechanically. Support piping within 3 feet (.91
meters) of the suction and discharge to prevent cracking of pump and pipe components. Several items listed
below can cause additional stress on the pump and strainer pot if left unsupported.
• Shutting the pump on and off repeatedly, (Continuous Cycling).
• Natural vibrations from the water flow in the piping can cause stress on the pump strainer pot and volute.
• Shutting off the water flow suddenly on a large volume of moving water, (Water Hammer).
Rigid connections of the pump and piping can cause cracking of the pump and or piping due to the issues above.
Flexible pipe joints may also help in reducing the stress on the pump depending on the setup.
For most installations Pentair recommends
installing a valve on both the pump suction 5 x SUCTION PIPE DIAMETER Figure 1
and return lines so that the pump can
be isolated during routine maintenance.
However, we also recommend that a valve,
elbow or tee installed in the suction line
should be no closer to the front of the
pump than five (5) times the suction line
diameter. See Figure 1. ELBOW
Example: A 6 inch pipe requires a 30
inch (76.2 cm) straight run in front of the suction inlet of the pump.
Note: DO NOT install 90° elbows directly into the pump inlet or outlet.
strainer pot assembly) over the protruding HEX HEAD CAP SCREW
M20 x 25, 80 mm (5/8-11 X 3-1/4") LG
plastic ring on the front of the pump housing
before mounting the strainer pot. Properly
position the strainer pot to the housing and
secure in place using the 8 large flange bolts
and washers included with the strainer pot Optional accessory flange kit
assembly. These bolts should not be over P/N 356789 *
See page 17
Proper technique is to lightly snug each bolt HEX NUT M20 x 25 (5/8-11) A-EQ-160 (6" ANSI CLASS 150) FLANGE
(5/8" ID X 1-5/16") MIN OD
with a wrench. A squealing sound during FLAT WASHER SUCTION CONNECTION WITH
STRAINER POT
tightening of the bolts indicates that the * INCLUDED WITH STRAINER POT
Figure 2
bolts are being excessively tightened.
7. Place the pump in its final location and
ensure that the mating flanges of the suction
and discharge piping are in line and parallel 70 DURO NITRILE OR EPDM
3.2 mm (1/8") THICK GASKET
to the flanges on the pump. Resolve any 22.1 mm (5/8") ID X 44 mm (1-5/16") MIN OD
FLAT WASHER
problems with misalignment before bolting HEX HEAD CAP SCREW
the flanges to the pump. 5/8-11 X 2-1/4" LG
Some off the shelf, non-Pentair, 6” flange adapters will not work
with EQ Series Pump Models without the strainer pot. Note the
tabs on the flange on the left, (Figure 4). These tabs will interfere with the strainer Figure 4
pot alignment lip on the housing. This lip is used to locate the strainer pot on models
that are so equipped. Please contact Pentair for a replacement flange adapter kit
(Pentair P/N 357212).
Use large diameter flat washers between the hex nut and the
pump flanges to properly distribute the clamping forces on
the flange. Tighten the flanges to 20 ft.-lb. (27.1 newton/meters) unless otherwise TABS
specified by the flange manufacturer. If it is not possible to use a torque wrench
then care should be taken not to over tighten the flange bolts. Failure to follow
the above instructions can result in damaging the pump flange.
10. Properly insert the flange gasket on the discharge port of the pump. Install the flange bolts hand tight on the
discharge flange connection.
11. Inspect both the suction and flange connection to ensure alignment remains acceptable. Take any corrective
action before tightening the flange bolts to the required torque.
Suction and discharge piping must be supported by an appropriate system of supports or hangers.
Inadequately supported pipe can cause excessive loads to be transmitted to the pump resulting in a
structural failure of the pump that could result in flooding and property damage.
Pressure Testing
Certain local codes require that the circulation system be pressure tested with a proof pressure before being
commissioned into service or before allowing construction to progress to the next stage.
Improperly pressure testing a circulation system can involve significant risk of property damage or severe personal
injury or death. Circulation systems store energy when pressure tested due to the elastic nature of the materials used
in construction and due to the compressibility of air that may be contained in the system. The instructions below should be considered a
guide only. Each installation should be considered a unique situation that should be carefully investigated for risk.
Never test this equipment with air pressure even if specified by the local code. Even low levels of air pressure result
in tremendous storage of energy that can instantaneously be released if a system failure occurs. This instantaneous
release of energy can cause failed components to be accelerated to high velocities and to travel distances of 100 feet (30.48 meters) or
more. These components could cause severe personal injury or death if they were to strike a person.
1. Understand the local code. The intent of the code may be to ensure that the piping system with its many bonded
joints is leak free. Piping systems typically have a higher pressure capability than the other system components
such as the pump or filter. Do not pressure test the EQ Series® High Performance Commercial Pump unless the
code specifically requires this.
2. Verify that each component in the system is designed to meet the local code test pressure. Most components
should be marked with a maximum operating pressure. If a component is not marked consult the Owner’s
Instructions that came with the component or consult the manufacturer.
3. Verify that the pressure test will be conducted within the operating temperature listed on the components that
make up the circulation system. If no maximum operating temperature is listed then it may be necessary to review
the owner’s manual or contact the manufacturer for this information. It is common practice for plastic components
to be pressure rated at 72° F (22° C). and then derated for temperatures greater than this.
4. Use only a high quality pressure gage that is certified to be accurate for the pressure for which the test is going
to be conducted. Do not rely on the pressure gage included with the filtration system as it may not be sufficiently
accurate to conduct a pressure test for the system. Please note that the pressure in the system will vary depending
on where the pressure is taken due to the weight of the water.
5. Ensure that all air will be evacuated from the system when the water pressure is applied to the system. This will
require that all air bleeders on any equipment are open. It also may be necessary to remove some lids or covers
on system equipment such as the pump strainer lid to prevent air from being trapped in the system. In addition,
there may be other areas of the circulation system where air may be trapped. Do not connect water pressure to
the system until you are certain that air will be totally evacuated.
6. Determine the appropriate location in the system to apply the test water pressure. Consider the place in the
system that will best ensure that all air will be displaced when water is introduced.
Never exceed the maximum operating pressure or temperature limits of the system components. Pumps installed
with the EQ Series Pump Strainer Pot Assembly should not be tested at a pressure that exceeds 20 psi. See
the Owner’s Manual that accompanies that product for more instructions. Ensure that pressures higher than those required in the
pressure test cannot inadvertently be applied to the circulation system. This may require the use of a pressure regulator between
the water supply and the circulation system.
Changes in temperature or barometric pressure can cause the internal test pressure to increase or decrease over time once the
system is isolated. If the pump is installed with a strainer pot, a pressure relief device will need to be installed on the strainer pot
drain plug to prevent the pressure from exceeding the intended test pressure. Exceeding these limits could result in a component
failing under pressure. This instantaneous release of energy can cause failed components to be accelerated to high velocities and
to travel distances of 100 feet (30.48 meters) or more. These components could cause severe personal injury or death if they were
to strike a person.
7. Slowly apply the water pressure and allow the water to flow out all of the openings intended for air to escape.
Close the openings beginning at the lowest level first and progressing to the highest level. Do not close any
opening until you are sure that air is completely out of that part of the system.
8. Allow the pressure to slowly build once all of the air openings are closed. Close the valve between the water
supply and circulation system to isolate the system from the supply pressure.
Due to the potential risk that can be involved it is recommended that the pressure test be kept to the minimum
time required by the local code. Do not allow people to work around the system when the circulation system is
under pressure test. Post appropriate warning signs and establish a barrier around the pressurized equipment. If the equipment is
located in an equipment room, lock the door and post a warning sign.
Never attempt to adjust any closures or lids or attempt to remove or tighten bolts when the system is pressurized. These actions can
result in a separation or failure of system components. This instantaneous release of energy can cause components to be accelerated
to high velocities and to travel distances of 100 feet (30.48 meters) or more. These components could cause severe personal injury
or death if they were to strike a person.
10. It is normal for the test pressure to drift down slightly during the first few minutes as the circulation system
expands under pressure.
11. If the system pressure continues to fall, then bleed off the remaining water pressure in the circulation system
and inspect the system for leaks. Look for water on the floor and feel around joints for moisture.
12. Ensure the system is not under pressure before attempting any system adjustments or repairs.
13. Repeat the pressurization sequence once the system leaks have been corrected.
Figure 5
Pressure Relief
Drain Plug
Valve
ELECTRICAL REQUIREMENTS
This section describes how to secure and wire the EQ Series® High Performance Commercial Pump.
Electrical Requirements
Note: Do not install the pump motor within 5 feet (1.5 meters) of the inside walls of the pool wall unless the pump
bears the UL listing mark. UL listed pumps may be installed within 5 feet (1.5 meters) of the inside walls of a swimming
pool, spa or hot tub only if a solid copper bonding conductor not smaller than No. 8 AWG (No. 10 SWG) is connected
from a bonding lug wire connector on the motor to all metal parts of the swimming pool, spa or hot tub structure
and to all electrical equipment, metal conduit, and metal piping within 5 feet (1.5 meters) of the inside walls of the
swimming pool, spa or hot tub.
To prevent possible voltage reduction that cause flicker sensations in lighting equipment, this product should be
powered by a dedicated power line. Other equipment connected to the same power line may experience operations
problems caused by the inrush current during start-up of this product.
This pump is for use with permanently installed pools and may also be used with hot tubs and spas if so marked.
Do not use with storable pools. A permanently installed pool is constructed in or on the ground or in a building such
that it cannot be readily disassembled for storage. A storable pool is constructed so that it may be readily disassembled for storage and
reassembled to its original integrity.
1. Ensure that the electrical service is disconnected, properly tagged and locked out before working on the pump.
2. Carefully review the motor label. Take note of the important nameplate information such as volts, amps, phase, HP
and code. Most pump models may be field connected so that they can operate on two different voltage circuits.
Use extreme care in reviewing the motor wiring diagrams and always verify the voltage of the electrical supply
circuit.
3. Carefully review the electrical supply circuit to ensure that it is adequate to meet the pump requirements identified
on the motor nameplate. An electrical code letter is identified on the motor nameplate that identifies the load
characteristics of the motor.
Some single-phase pumps may contain an internal thermal protector designed to temporarily stop the pump if the
motor exceeds a preset temperature. The pump will automatically restart when the motor temperature falls to a
preset limit. Always disconnect power before working on the pump to eliminate the possibility that the pump could start unexpectedly.
Three-phase pumps do not contain an internal thermal protector and must be externally protected by an appropriately sized protective
device commonly referred to as a starter. Improper sizing of the starter can result in the motor being destroyed or in frequent tripping
of the starter.
4. It is important that all portions of the electrical circuit including the conductors that connect the electrical
panel to the pump motor are properly sized based on the nameplate information on the pump.
5. Following the National Electrical Code and any local electrical codes connect the grounding conductor and
electrical supply conductors to the motor. Ensure that the pump is properly grounded per the above codes
utilizing the grounding screw identified in the terminal box of the pump motor.
Field Wiring
Wiring
Note: Due to wide variation in electrical equipment, power equipment, power supply, and installation requirements,
this manual does not make specific recommendations concerning auxiliary equipment or fusing/wiring.
Wire sizing, wire type, branch circuit fuse protection, motor starter, control equipment, and related items must meet
National Electrical Code and local code requirements.
Motors are supplied by several manufacturers and nameplate data (service factor, maximum amperage, etc.) will
vary. Consult control manufacturer and motor nameplate on your pump to correctly choose and size motor starter
and control equipment for your particular installation. Specific electrical questions or problems should be addressed
to the manufacturer of the electrical component in question.
Voltage/Phase
Voltage at single-phase and three-phase ODP motors must be no lower than the minimum motor nameplate rated
voltage. If voltage is less than the rated voltage when motor is running at full load, consult power company.
Voltage at three-phase TEFC motors must be no more than 10% above or below motor nameplate rated voltage or
motor may overheat, causing overload tripping and reduced component life. If voltage is less than 90% or more than
110% of rated voltage when motor is running at full load, consult power company.
Do not try to connect three-phase motors to single phase power supply or single phase motors to three-
phase power supply.
Emergency Shutoff
Install an Emergency Shutoff Switch near pool. Clearly mark this switch and mount it in a location that is accessible
to bathers or pool operating personnel (e.g. lifeguards). Make sure that all lifeguards and pool personnel understand
the switch’s use in case of emergency (entrapment, electrical malfunction, etc.).
Always fill the pump with water before energizing the pump motor. Operating the pump without water can damage
the pump seal within a few seconds.
INITIAL START-UP
This section describes how to prime the EQ Series® High Performance Commercial Pump.
Do not operate the pump until you have read and understand clearly all the operating instructions and warning
messages for all equipment that is a part of the pool circulating system. The following instructions are intended as
a guide for initially operating the pump in a general pool installation, however each installation may have unique conditions where the
starting procedure could be different. Failure to follow all operating instructions and warning messages can result in property damage
or severe personal injury or death.
Note: It is possible that if the pump fails to prime than the motor will
shutdown due to overheating. If this happens, some models will have RESET BUTTON
a red reset button located on the side of the motor on the field wiring
box. This button can be very hard to press; use of a flat, blunt tool
(nothing sharp) will make resetting the pump much easier, (see Figure
6). Be careful when resetting the motor not to puncture the rubber seal
around the switch. The button will click into place once completely
pressed. If there is no red reset button on the motor, then allow the
motor to cool to room temperature before trying to prime again.
7. It is important that once the pump has primed and is operating in a
stable manner that the voltage be measured at the pump when first Figure 6
put into service. If the electrical supply circuit is inadequate a voltage
drop may occur when the pump is operating under load. The pump will operate most efficiently when operated
at the nameplate voltage.
Note: Operating single-phase and three-phase ODP pump motors at voltages lower than the minimum voltage
listed on the motor nameplate can result in the pump not operating properly.
Note: Operating three-phase TEFC pump motors at more than 10% above or below the voltage listed on the
motor nameplate could result in the pump not operating properly and may damage the pump motor.
MAINTENANCE
The strainer pot may be at a pressure that is higher or lower than the atmospheric pressure. Always open the
drain plug on the strainer pot and allow for the pressure to equalize before removing the locking ring. Attempting
to remove the locking ring before the pressure is equalized may result in a rapid exchange of pressure. This instantaneous release
of energy can cause components to be accelerated to high velocities and to travel distances of or 100 feet (30.5 meters) or more.
These components could cause severe personal injury or death if they were to strike a person.
If the pump has been energized for a period greater than 45 minutes without water flowing through the pump for any
reason, the water in the strainer pot may be hot. Attempting to remove the locking ring without removing the drain
plug in the pot and allowing the pressure to equalize may result in the hot water rapidly escaping and causing severe personal injury.
5. Open the drain plug in the strainer pot and allow the pressure to completely stabilize.
6. Remove the locking ring and the clear lid from the strainer pot.
7. Remove the basket and dispose of the debris. Use a water hose and soft
brush to remove debris blocking the openings in the basket if required. Locking Ring
Align tab and notch for
8. Replace the basket making sure it is properly oriented. proper seating of the lid
9. Replace the lid, by aligning the four tabs with the tabs on the strainer Lid
pot and making sure the O-ring is clean and is properly located in the Strainer Pot
groove of the lid.
Note: The lid must be properly aligned before the locking ring will
seat completely. Ensure that the notch in the lid is properly aligned
with the tab in the strainer pot, (see Figure 7). Also ensure that the
locking ring is aligned properly before tightening. If the locking ring is
misaligned, the handles will interfere with the pump before the locking
ring is completely locked, (see Figure 8 on page 10).
10. Secure the lid in place by tightening the locking ring hand tight only. Figure 7
Do not over tighten the locking ring as that will make removal difficult.
It is recommended that only water and a soft cloth be used to clean the lid and other pump components.
Cleaners may contain chemicals that could damage or weaken pump components causing them to
fail and allowing an instantaneous release of energy. This instantaneous release of energy can cause components to
be accelerated to high velocities and to travel distances of 100 feet (30.5 meters) or more. These components could
cause severe personal injury or death if they were to strike a person.
Preventative Maintenance
It may be possible to extend the life of the EQ Series® High Performance Commercial Pump and to prevent a pump
down situation by implementing a preventative maintenance program. This may be done by periodically performing a
list of activities and recording certain information to be able to spot potential problems before they become serious.
It is recommended that these activities be performed after the filter cleaning procedure so that the information will
be taken from the same baseline each time. All or part of the following activities could provide the foundation for a
preventative maintenance program.
3. Observe the sound coming from Correct Locking Ring START Position Correct Locking Ring LOCKED Position
the motor. Motor bearings rarely
fail without first becoming noisy.
4. Observe the temperature of the motor. The motor is designed to carry the pump load without building up excessive
heat. An increase in normal operating temperatures may indicate a potential problem. A thermocouple placed
at the motor ventilation discharge opening may be used to monitor motor temperature. It normally takes about
1 hour for the motor temperature to stabilize. See Troubleshooting section, on page 14.
5. Record any flow and pressure readings on the circulation system meters and gauges. See Troubleshooting
section, on page 14.
6. Record supply voltage and amps. Supply voltage can change throughout the day depending on other electrical
loads in the area. Changes in supply voltage will affect the amp draw and water output of the pump.
7. Inspect the floor around the pump to ensure there are no indications of leaks. Address leaks immediately.
A mechanical seal leak is indicated by water dripping between the motor and the motor adaptor. A mechanical
seal leak can result in a failed motor bearing.
8. Inspect the exterior pump components for any sign of a structural failure. Most structural failures will start with
a hairline crack that originates from a corner where two different shapes intersect.
9. Verify that the support brackets or hangars for the suction and discharge piping are continuing to fully support
the weight of the piping.
10. Motor bearings are a permanently lubricated/sealed type and do NOT need grease or oil applied, (even in the
presence of zerk/grease fittings). Applying grease or oil can damage the bearing seal allowing water to enter
the bearing causing premature bearing failure.
SERVICING
The EQ Series® High Performance Commercial Pump is designed to allow for quick servicing of any moving parts
without disturbing the plumbing connections. The pump can be serviced with the common tools that are in nearly
every service persons toolbox. The following sequential instructions are for a complete disassembly in order to
replace a failed motor. The same instructions may be used to perform a partial disassembly to replace any internal
component, but following all steps will not be required.
It is recommended that you replace the motor with the Pentair replacement motor as identified in the Replacement
Parts section, on page 15. This motor has been thoroughly tested to ensure that it will function appropriately with the
pump under a wide variety of operating conditions. If you choose to use another replacement motor it is important that the frame type,
the HP, the service factor, the voltage, the phase and the motor speed match exactly to that listed on the original motor. Slight differences
in these parameters can cause the motor to not fit the pump correctly or cause the motor to fail prematurely.
Disassembly (Cont.)
13. Removing the impeller (15) will expose the two pieces of the mechanical seal (14). It will not be necessary to
further disassemble the pump if only a seal replacement is required.
14. The seal plate (13) is attached to the motor adaptor (7) by two dowel pins (26). The seal plate (13) can be freed
from these dowel pins (26) by grasping the outside of the seal plate (13) and pulling way from the motor wiggling
it from side to side if required.
15. Remove the four screws (10) with washers (8) and (9) that secure the motor adaptor (7) to the motor (1). These
components could cause severe personal injury or death if they were to strike a person.
5. Properly orient the seal plate (13), slip it onto the two
dowel pins (26) and secure to the motor adaptor (7) Figure 10
by tapping it toward the motor adaptor (7) until there Alignment Notch
is no clearance between the two parts.
6. Slip the spring portion of the mechanical seal (14) over the motor shaft, being certain that the hard black
contact surface is facing the white surface of the stationary seal ring. Use a small amount of soapy water if
required to lubricate the rubber of the mechanical seal (14) so that it slips easily over the shaft.
7. Install the shaft key into the shaft of the motor and then install the impeller (15) over the shaft. It will be necessary
to align the keyway in the impeller (15) with the key. Push the impeller (15) as far as possible onto the motor shaft
(1).
8. Install the socket head screw (16) with washers (4) and (5) to secure the impeller (15). It is important that the
screw (16) be tightened securely and that the impeller (15) is fully seated.
9. Apply a light film of silicone grease to the inside diameter of the brass bushing inside the diffuser (17). This film
will assist in properly centering the diffuser bushing to the impeller (15) and will reduce the friction should the
parts contact during motor start-up. DO NOT USE ANY OTHER TYPES OF LUBRICANTS.
Assembly (Cont.)
10. Install the diffuser (17) over the impeller (15) and secure with the four screws (20), but only hand tight. The diffuser
(17) has clearance around the four screws (20) that will allow adjustment of the fit of the diffuser (17) around the
impeller (15) nose. Rotate the impeller (15) by hand to ensure that it is free to turn and slowly tighten each of
the four screws (20). Verify that the impeller (15) is free to turn once the diffuser screws (20) are fully tightened.
11. Lubricate the diffuser O-Ring (21) and the larger seal plate O-Ring (28) with silicone lubricant. This will allow the
O-Rings to slip into place without getting pinched. Ensure that the big seal plate O-Ring (28) is properly seated
on the large diameter of the seal plate (13).
12. Carefully slip the motor end assembly into the housing (22) pushing it forward as far as possible until the large
seal plate O-Ring (28) comes into contact with the housing (22). Insert the four 6½ in. long screws (11) through
the housing (22) and secure the assembly in place using the washers (12) and nuts (23). Gradually tighten each
of the four screws a few turns in a crossing pattern to ensure that the motor assembly is properly centered to
the housing. Do not over tighten these screws.
Failure to follow the above assembly procedures could cause the impeller to bind once the pump is fully assembled.
It is possible to remove the strainer basket, reach through the strainer pot and spin the impeller to verify that it will
rotate freely. A bound impeller may cause the motor to not start or cause the motor to draw excessive amps.
TROUBLESHOOTING
Use the following troubleshooting information to resolve possible problems with your EQ Series® High Performance
Commercial Pump.
REPLACEMENT PARTS
Illustrated Parts List
Box A
Purchase optional flange kit:
357262 - Flange 4” w/ Gasket & s/s Hardware
357263 - Flange 6” w/ Gasket & s/s Hardware
357212 - Flange 6” w/ Gasket & s/s Hardware (Optional)
for use on EQ Series® Less Strainer See Box A
(Optional)
27 See Box A
1 22
26
6
5
15 4 5
4 16 18 19 20
17 21
3 11 12 7 8 9 10
2 13 14 12 23 24
4 5 25
29
28
Addional
Motor No. (Key Motor Support Impeller Diffuser
Part No. Model No. HP Phase No. 1) (Key No. 3) (Key No. 15) (Key No. 17)
340019, 340030 EQ500 5 1 357065S** 356712 350030 350032
340020, 340031 EQK500 5 3 357068S 356712 350030 350032
340021, 340032 EQ750 7.5 1 357066S N/A 350029 350033
340022, 340033 EQK750 7.5 3 357069S 356712 350029 350033
340237, 340238 EQ1000 10 1 357063S N/A 350028 350033
340023, 340034 EQK1000 10 3 357070S N/A 350028 350033
340024, 340035 EQK1500 15 3 357071S N/A 350027 356735
340045, 340047 EQK1000 EXPL PF 10 3 350112S N/A 350027 356735
340046, 340048 EQK750 EXPL PF 7.5 3 350113S N/A 350028 350033
340049, 340083 EQK1000 10 3 350112S N/A 350027 356735
340080, 340084 EQK750 7.5 3 350113S N/A 350028 350033
340081, 340085 EQK500 5 3 350155S 356712 350029 350033
340082, 340086 EQK300 3 3 350156S 356712 350030 350032
340018, 340029 EQK500 5 3 350158S 356712 350070 357273
340017, 340028 EQ500 5 1 350159S** 356712 350070 357273
340148, 340155 EQK500 575V 5 3 355038S 356712 350030 350032
340149, 340156 EQK750 575V 7.5 3 355039S 356712 350029 350033
340150, 340157 EQK1000 575V 10 3 355042S N/A 350028 350033
340151, 340159 EQK1500 575V 15 3 355044S N/A 350027 356735
340014, 340026 EQ300 3 1 357064S** 356712 350027 356735
340016, 340027 EQK300 3 3 357067S 356712 350027 356735
340608, 340604 EQKT500 5 3 350731Z 356712 350030 350032
340609, 340605 EQKT750 7.5 3 350732Z N/A 350029 350033
340610, 340606 EQKT1000 10 3 350733Z N/A 350028 350033
340611, 340607 EQKT1500 15 3 350734Z N/A 350027 356735
348086, 348094 EQKT500, EXPORT 5 3 350736S 356712 350030 350032
348087, 348095 EQKT750, EXPORT 7.5 3 350737S N/A 350029 350033
348088, 348096 EQKT1000, EXPORT 10 3 350738S N/A 350028 350033
348089, 348097 EQKT1500, EXPORT 15 3 350739S N/A 350027 356735
NOTE: The “K” in the model number refers to 3 phase. Model numbers without the “K” are 1 phase.
(*)EXPL PF - Explosion proof
(**) - Motor features integral thermal protection
EQ SERIES® High Performance Commercial Pump Installation and User’s Guide
16
5 Qty. only used on models: EQ750-1PH, EQ1000, EQ1500, EQK750 and EQK1000.
50 Hz Pumps - EQ Models
80
70
TOTAL DYNAMIC HEAD IN FT. OF WATER
60
50
40
EQK1000-50HZ
EQK750-50HZ
30
20
10 EQK300-50HZ
EQK500-50HZ
0
0 100 200 300 400 500 600 700 800
FLOW RATE IN U.S GPM
100
BEST EFFICIENCY SIZING
80
60
40
20
EQ-1000
EQ-500
0
EQ-750
0 100 200 300 400 500 600 700
US Gallons Per Minute
EQK(T)-1000
EQK(T)-1500
EQK(T)-500
EQK(T)-750
*** 348086 348094 PUMP EQKT500 3PH, EXPORT 3 5 380-400 7.4-7.2 9.2-8.8 1.25
*** 348087 348095 PUMP EQKT750 3PH, EXPORT 3 7.5 380-400 10.8-10.3 13.6-12.8 1.25
*** 348088 348096 PUMP EQKT1000 3PH, EXPORT 3 10 380-400 14.3-13.7 18.3-17.2 1.25
*** 348089 348097 PUMP EQKT1500 3PH, EXPORT 3 15 380-400 21.2-20.2 27.0-25.3 1.25
50 Hz Pump Models
*** 340086 340082 PUMP EQK300 - 50HZ - 3PH 6" x 4" 3 3 230/400 7.9/4.5 9.5/5.5 1.25/1.25
*** 340085 340081 PUMP EQK500 - 50HZ - 3PH 6" x 4" 3 5 230/400 12.3/7.1 15.4/8.8 1.25/1.25
*** 340084 340080 PUMP EQK750 - 50HZ - 3PH 6" x 4" 3 7.5 230/400 18.1/10.4 22.7/13.1 1.25/1.25
*** 340083 340049 PUMP EQK1000 - 50HZ - 3PH 6" x 4" 3 10 230/400 24.0/13.7 30.1/17.3 1.25/1.25
*** 340048 340046 PUMP EQK750 - 50HZ EXPL PF - 3PH 6" x 4" 3 7.5 230/400 18.1/10.4 22.7/13.1 1.25/1.25
*** 340047 340045 PUMP EQK1000 - 50HZ EXPL PF - 3PH 6" x 4" 3 10 230/400 24.0/13.7 30.0/17.3 1.25/1.25
* This value may vary slightly depending upon motor manufacturer and motor design type.
** ETL Listed *** CE Listed † cUL Listed
Dimensional Drawings
14.0 MAX.
12.3
4" STD
FLANGE 1
16.35 +– .13
.01 1 2
8 X 5/8-11 X 1" DP
FOR 6" STD FLANGE
DIM A.
DIM C. +– .05
.05
DIM D. 19.00
21.5
16.35 +– .13
.01
11.62 +– .09
.03
DIM C. +– .05
.05
The following items are for Saudi Arabian export compliance only:
3 Phase, 60Hz, 380-400V Pumps IEC 602335-1 and 602335-2-41
Maximum Water Temperature = 40°C Non-Submersible Pump IP Rating: IP44
Wiring used for connection to pump must have a minimum wiring insulation rating of 90°C.
NOTES
NOTES
*350061*
P/N 350061 REV. P 3/1/21