Infrastructure Coating Solutions
Infrastructure Coating Solutions
INFRASTRUCTURE
1
Introduction
The purpose of this document is to help you select the
best Hempel coating system to protect your structure
against corrosion. All steel structures, facilities and
installations exposed to the atmosphere, submerged
under water or in soil, suffer because of corrosion.
Consequently they require protection from the harm
caused by corrosion during their lifetime. Throughout this
document you will find important information regarding
criteria for the right paint selection and surface
preparation requirements.
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Over the lifetime
of a project, we
might expect a
specification to be
revised and
amended several
times
Project specifiers
are spending a lot
of time thinking
about products and
researching them
Specifiers continue
to rely on
manufacturer
providing the right
information for any
given stage of a
project
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Table of Contents
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Infrastructure Markets
Types of Projects
• Airport, Stadia, Transport Hub (Railway Stations, Bus & Train Depot, Bus Stations)
• Factory and Warehouse Building
• Warehouse Complex
• Shopping Malls, Hospitals, Hotels
• Office Buildings
• Steel Bridges (Railway Bridges and Roadway Bridges)
• Port Jetties and Equipment
• Mining & Metal Processing
• Other Building and Construction, OEMs
• And more…
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Surface Preparation
New Steel
2. Remove salts and other contaminants by high pressure fresh water cleaning.
3. All weld spatter, rough welds, sharp edges, etc. shall be ground smoothly prior to blasting.
4. Abrasive blasting to near white metal Sa 2½ (ISO 8501-1:1988) with a surface profile corresponding to Rugotest
No. 3, BN10a, Keane-Tator Comparator 3.0 G/S, or ISO Comparator Rough Medium (G).
6. All damage of shopprimer and contamination from storage and fabrication should be thoroughly cleaned prior to
overcoating.
Galvanized Steel
2. Blast cleaning shall be carried out by smooth weep blasting to ensure on the galvanized surfaces, the zinc layer
shall not be damaged, a smooth uniform surface roughness shall be achieved, no defects such as break
through or crisping of the zinc layer shall occur
3. After sweep blasting, the thickness of the galvanizing shall be checked to confirm that it still in accordance with
the requirement.
Concrete
1. Remove slip agent and other possible contaminants by emulsion washing followed by high pressure hosing with
fresh water.
2. Remove scum layer and loose matter to a hard, rough and uniform surface, preferably by abrasive blasting,
possibly by other mechanical treatment or acid etching.
2. Remove salts and other contaminants by high pressure fresh water cleaning.
3. Clean damaged areas thoroughly by power tool cleaning to minimum St 2 (spot-repairs) or by abrasive blasting
to min. Sa 2, preferably to Sa 2½ (ISO 8501-1:1988). Improved surface preparation will improve the perfor-
mance of the product.
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ISO 12944
International Standard for
Corrosion Protection
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ISO 12944
International Standard for Corrosion Protection
of Structural Steel
➢ The ISO 12944 standard is designed to assist architects, engineers, specifiers, contractors, applicators and
corrosion experts in selecting the suitable coating solutions to meet the requirements of both environment and
service life.
➢ Whether in the atmosphere, immersed in water or soil, all unprotected steel s subjected to corrosion which will
eventually ended up to protection failure. Selecting the right system would not only protect the steel but also
maximise the lifetime of a structure
➢ Selecting the right Hempel’s coating system will definitely provides you extra confidence that the corrosion pro-
tection will fulfil your project and requirement.
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ISO 12944 – Environmental Corrosivity
Environment examples
Corrosivity
Category
Exterior Interior
Industrial areas and inshore areas of medium Chemical plants, swimming pools, ship repair
C4 High
salinity yards
C3 & C4 coating system is suitable in most of the Malaysia Infrastructure Context for Buildings, Bridges,
Transportation Hubs (airports, train stations and bus stations), Water & Wastewater Facilities, Port Equipment & more.
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C3 - Corrosivity Category
Environment examples
Corrosivity
Category
Exterior Interior
Sample systems corresponding to C3 Corrosivity Category in accordance with ISO12944 Part 5 and Part 6
1
SB Epoxy Hempaprime Multi 500 120
1
SB Zinc Rich Epoxy Hempadur Avantguard 550 75
2
SB Zinc Rich Epoxy Hempadur Avantguard 550 40
10
3
SB Epoxy Hempaprime Multi 500 120
Total DFT (System 3 not valid for UV presence, refer to system 4 if UV presence) 240 μm
4
SB Epoxy Hempaprime Multi 500 180
SB = Solvent-borne
DFT = Dry Film Thickness
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C4 Corrosivity Category
Environment examples
Corrosivity
Category
Exterior Interior
Industrial areas and inshore areas of medium Chemical plants, swimming pools, ship repair
C4 High
salinity yards
Sample systems corresponding to C4 Corrosivity Category in accordance with ISO12944 Part 5 and Part 6
1
SB Zinc Rich Epoxy Hempadur Avantguard 550 75
2
SB Zinc Rich Epoxy Hempadur Avantguard 550 40
3
SB Epoxy Hempaprime Multi 500 120
Total DFT (System 3 not valid for UV presence, refer to system 4 if UV presence) 240 μm
4
SB Epoxy Hempaprime Multi 500 180
12
C4 Environment: Estimated lifetime: > 25 years (Very High)
1
SB Epoxy Hempaprime Multi 500 240
2
SB Zinc Rich Epoxy Hempadur Avantguard 750 50
SB = Solvent-borne
DFT = Dry Film Thickness
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C5 Corrosivity Category
Environment examples
Corrosivity
Category
Exterior Interior
Sample systems corresponding to C5 Corrosivity Category in accordance with ISO12944 Part 5 and Part 6
1
SB Epoxy Hempaprime Multi 500 240
2
SB Zinc Rich Epoxy Hempadur Avantguard 750 50
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C5 Environment: Estimated lifetime: > 25 years (Very High)
1
SB Zinc Rich Epoxy Hempadur Avantguard 750 50
2 **
SB Epoxy Hempadur 15553 60
SB = Solvent-borne
DFT = Dry Film Thickness
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CX Corrosivity Category
Environment examples
Corrosivity
Category
Exterior Interior
Sample systems corresponding to C5 Corrosivity Category in accordance with ISO12944 Part 5 and Part 6
1
SB Zinc Rich Epoxy Hempadur Avantguard 860 60
2
SB Zinc Rich Epoxy Hempadur Avantguard 860 60
Total DFT (not valid for UV presence, add additional topcoat for UV protection) 300 μm
SB = Solvent-borne
DFT = Dry Film Thickness
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Coating Solutions
based on Category
17
Transportation
Railway Station (LRT, MRT, Train) / Depot
1
SB Epoxy Hempaprime Multi 500 180
2
SB Zinc Rich Epoxy Hempadur Avantguard 550 75
** For advice on other coating solutions based on projects and areas, please contact your local Hempel representative or email
[email protected].
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Airport
1
SB Epoxy Hempaprime Multi 500 180
PFP Options:
System Paint Type Hempel Paint System Samples Thickness, DFT
No (microns, μm)
1
Primer Approved Primer by Hempel
Please consult
Intermediate Hempafire Optima 500 (2 hours fire protection) our salesperson
for fire engineer-
Topcoat Approved Topcoat by Hempel ing services
Total DFT
2
Primer Approved Primer by Hempel
Please consult
Intermediate Hempafire Pro 315 (1 hour fire protection) our salesperson
for fire engineer-
Topcoat Approved Topcoat by Hempel ing services
Total DFT
** For advice on other coating solutions based on projects and areas, please contact your local Hempel representative or email
[email protected].
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Toll Plaza
1
SB Epoxy Hempaprime Multi 500 120
2
SB Zinc Rich Epoxy Hempadur Avantguard 550 75
** For advice on other coating solutions based on projects and areas, please contact your local Hempel representative or email
[email protected].
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Highway Guard Rail
Galvanized Steel
1
SB Epoxy Hempadur 15553 80
Carbon Steel
1
SB Epoxy Hempaprime Multi 500 120
** For advice on other coating solutions based on projects and areas, please contact your local Hempel representative or email
[email protected].
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Steel Bridges
1
SB Epoxy Hempaprime Multi 500 120
** For advice on other coating solutions based on projects and areas, please contact your local Hempel representative or email
[email protected].
22
Vehicle Steel Bridges
1
SB Zinc Rich Epoxy Hempadur Avantguard 550 75
2
SB Zinc Rich Epoxy Hempadur Avantguard 550 40
** For advice on other coating solutions based on projects and areas, please contact your local Hempel representative or email
[email protected].
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Shopping Malls
1
SB Epoxy Hempaprime Multi 500 120
Total DFT (not valid for UV presence, add additional topcoat for UV protection) 120 μm
2
SB Epoxy Hempaprime Multi 500 120
** For advice on other coating solutions based on projects and areas, please contact your local Hempel representative or email
[email protected].
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Factories & Warehouses
1. Roof Trusses & Structures : Estimated lifetime: >25 years (Very High)
1
SB Epoxy Hempaprime Multi 500 120
Total DFT (Not valid for UV presence, add additional topcoat if UV presence) 240 μm
1
SB Epoxy Hempaprime Multi 500 180
** For advice on other coating solutions based on projects and areas, please contact your local Hempel representative or email
[email protected].
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Roofing / Cladding
1
SB Zinc Rich Epoxy Hempadur Avantguard 550 75
2
SB Epoxy Hempaprime Multi 500 180
1
SB Epoxy Hempadur 15553 80
** For advice on other coating solutions based on projects and areas, please contact your local Hempel representative or email
[email protected].
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Ports
Jetties
Immersion Structures
1
SB Epoxy Hempadur Multi-strength GF 35870
Please consult
our salesperson
SB Epoxy Hempadur Multi-strength GF 35870
for more details
Total DFT
2
SB Epoxy Hempadur 15590
Please consult
our salesperson
SB Epoxy Hempadur Multi-Strength 35840
for more details
Total DFT
3
SB Epoxy Hempadur Quattro 17634
Please consult
SB Epoxy Hempadur Quattro 17634
our salesperson
SB Epoxy Hempadur Quattro 17634 for more details
Total DFT
** For advice on other coating solutions based on projects and areas, please contact your local Hempel representative or email
[email protected].
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Non-Immersed Structures
• Bridges
• General Steel Structure External for cranes
• Other machinery, pumps, pipe racks, port ancillaries
• Office and Warehouse building roof structure
1
SB Epoxy Hempaprime Multi 500 240
2
SB Zinc Rich Epoxy Hempadur Avantguard 750 50
** For advice on other coating solutions based on projects and areas, please contact your local Hempel representative or email
[email protected]
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Potable Water Tanks
Internal
1
SB Epoxy Hempadur 35560 300
• Certified by NSF International to NSF/ANSI standard 61- Drinking Water System Components – Health Effects.
External
1
SB Epoxy Hempaprime Multi 500 120
** For advice on other coating solutions based on projects and areas, please contact your local Hempel representative or email
[email protected].
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Chemical Tanks
Estimated lifetime: 10 years
1
SB Phenolic Epoxy Hempadur 85671 100
(for 90ºC)
SB Phenolic Epoxy Hempadur 85671 100
2
SB Phenolic Epoxy Hempadur 85671 150
(for 60ºC)
SB Phenolic Epoxy Hempadur 85671 150
• Please consult your Hempel office for the temperature limits of different tank contents
• Consult Hempel for solutions on more heavily corroded tank bottom
Our interior specifications are based on epoxy coatings that have excellent properties in terms of chemical resistance
and temperature resistance to the tank contents which can include:
➢ Bulk edible oils such as palm oil, palm olein, palm stearin, palm kernel oil and coconut oil
➢ Ready edible oil such as cooking oil and vegetable ghee
➢ Oleochemical products such as fatty acids, fatty methyl ester (biodiesel), fatty alcohol and glycerine
➢ Specialty fats such as cocoa butter, creaming fats, margarine, shortening and other food products
➢ Water
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Industrial Valves
Sample systems covers multiple applications:
• Insulated and uninsulated
• Carbon or stainless steel
• All temperatures from cryogenic up to 650°C
• All types of valves
1
Polysiloxane Versiline CUI 56990 225
➢ For long-term protection of hot pipework, equipment and other hot surfaces. Applied directly onto the steels
substrate.
** For advice on other coating solutions based on projects and areas, please contact your local Hempel representative or email
[email protected].
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Solar Photovoltaic Farm Steel Structure
1
SB Zinc Rich Epoxy Hempadur Avantguard 550 50
1
SB Epoxy Hempadur 15553 50
** For advice on other coating solutions based on projects and areas, please contact your local Hempel representative or email
[email protected].
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Passive Fire Protection (PFP) –
Intumescent Coatings
We understand your business demands more than just high performance protection so our Hempafire products have
been developed to increase the efficiency of your entire project, from initial specification through to final application.
Reduce Improve
Save costs Increase
complexity efficiency
with productivity
with one with versatile
exceptionally with fast
product for all application
low loadings throughput
profiles properties
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Introducing Hempafire Optima 500
Optimised fire protection for beams, columns, and hollow sections for best performance at
120 minutes for cellulosic fires
** For advice on other coating solutions based on projects and areas, please contact your local Hempel representative or email
[email protected].
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HEMPEL offices in Malaysia
Miri Office
Hempel (Malaysia) SDN BHD
Lot 2378, 1st Floor, Jalan Boulevard 1,
Boulevard Commercial Centre,
98000 Miri, Sarawak
Malaysia
Tel +608 542 0858
Fax +608 543 0978
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