giáo trình
giáo trình
A
"-Y1
CTECH
GIAOTRiNH
NAP M AY v A co cAu PHAN PHOI KHi.
KHOI XY LANH VA NHOM TRUC •
KHUYU
THANH TRUYEN, BANH DA
::i. "- - A A
\I
A
~YJ
CTECH
G IA O T R iN H
u PHAN PH 6 1KHi.
NAP MAv v A c a cA
RUC KHlJYu
XY LA NH VA N H OM T •
KH61
A NH T R U YE N , BANH DA
TH " O -J\
J'\
;l,. GH~ 0 T
NGHE: CONG N
DANG
T R IN H D<): C A O
I 2 Y cu l' ,lll ............ . ......... ... ... .... .. ........ .... .... .... I
... .. 1
2 C6c cu d u d1inh cua <l(mg cu xang.ltli c~cl ..... ............. .. .... ... .... .. ... ... . ... ..........
2 1 Mo t.l chung 'v0 kh t1i qui 161 ( niip may) .... ... ....... ....... ... .... ....... ..... . .. ... .... ..... .... 1
.......... ...... .. 6
2.2.Xu p6p vii c:ic chi 1it1 li en quun .. ...... ......... ................ ....... ..... ..... ....
2.3. Mo ta chung ve kht\ i than cua 2 lo~i d<)ng ca xang va d(mg ca diesel. .... ..
... . I I
2.4 . Pi ston cua 2 lo~i d(mg co xang va d(lng ca di ese l .... .............. .. ........ ............
.. 14
2.5. Xec mang cua 2 I 1~i d(lng co xang va d(lng co diesel ......... ... ..... ....
......... .. .. .20
2.6. Tn,1c khuyu .. ... .. . ....... ..... ...... ....... ..... .. ...... .. ... ................. .... ... ..... .. .. ... ..... ..
.. .... 23
2.7 . B~ic c6 khuyu ....... .............. .. .. .... ... .... ....... ........ .. .............. ... .. .. ... ........... ........
..28
2.8. Thanh truyen .. .... .. ........... ..... .. ... ..... ....... ... ....... .... ... ........ ... ....... ..... ....... ........ ..
.30
2.9. B~c thanh truy~n ......... .... ...... .. .. ...... .. ... ........... ... .... .... ..... .. .... ....... ................ ...
31
2.10. Chon bac thanh truyen ... ... ........................................... ..... ... .... ...... ......... ..... .32
BAI 2 NAP MA. Y, DAY DAU VA co cAu PHOl KHi ....................... .................. ...34
.34
I. N[ip may (kh6i qu y lat) cua 2 lo~i d(mg co xang va d(mg co diesel ................. ...
34
1.1 . Yeu du d6i voi n[ip may ... ... ........ .... ......... ..... .......... ... .. .. ....................... .......
1.2. Qui trinh ki~m tra xac djnh nguyen nhan va kh[ic ph1,1c SI! c6 n~p may ...... .35
40
2. Day dftu (Cacte) .. ......... .... .......... ... ......................... .. ................ ........ ... .. .. ...... .........
.40
2.2. Qui trinh xac dinh nguyen nhan va khftc ph1,1c sv c6 day dftu .................. .....
.. ... .42
3. Ca du phf>i khi cua 2 lo~i d(mg ca xang va d(mg co diesel ............... .... ........
., ~ :. ~. ,. ~ ~. kh ' .42
., .1. Yeu cau do1 vm ca cau pho1 1.. ........... ....... ........... .......... . ..... ... . ............ ....
l ~ l'h 111 l,l1II ···· ········
111 pl1111 1-. li 1
~ ; I h i\ tr 111h ~, 11111111 th,t.• l,\p ~",
l I I... h.\,
I<~ I
' 'I " h,11_ ph\ll ,,, ll\ \\l ll de.it \ :I r,\ n h,i} \ll r ;ip .. ..... .. ....... ........ ...
'(, l... h,\l ph\h ,,, \. ti r1 11i.: r .1111 , .'1 h{111h r:1ng d,111 d911g
rrv i..: 1.:,1111 ... .
·,,,
.. ......... .. .'••
I. 1' hPt 1h:111 m a 2 loai' J1)11g co xang va <lOng co diese l .........
I I . Y 0u c.:\u d1\i vai kh6i than d<)ng ca ............. ......... .... ·..... ............. ········
' •,,,
......... .
, 2. Qui 1rinh bao duong ........................... .............. .................
......... ~.·.·.·.·.······•....
2. \ y lanh cua 2 lo?i d<)ng ca xang va d<)ng ca diesel .................. .. ,, ' ••,,,,
NH TRlJYEN, Bk.
BA.I 4. NHOM PISTON XEC MANG; TRl)C KHUYU THA
········· ······························································· ················· ·············•
...,.
DA ··················
1. Piston ......... .......... ........................... ...................................
..................... .. ... ' ......,~
......................
1. 1. Cac yeu du d6i v6i piston ......................................................
u ......... ..................
1.2. E>~c di~m chju lt,rc cua piston - thanh truy€n - trµc khuy
n va nh6m piston/
1.3. Qui trinh ky thu?t thao, Hip ca du trµc khuyu thanh truy€
........................'
1.4. Cac djch V\I ky thu?t lien quan piston .................. ......... .........
.............................!
2. Ch6t piston ........................... .....................................................
'
2.1. Nhiem vu .. ············································· ·························· ········· ·················•·"'
. .
11111
f•I II 111 11
11111
111 I II t
IIJIJ
If' tp th I\ till l hut p1 ton
I \ l Ill llll(
10 !
I I ( ,ll \UI, 111 do1 \ 111 \Cl 111,111g ( l-.'11 dau) 101
l 1
( dl d1d1 \ u lien q11,111 \l'l 1n,111g .. . ........... 104
II ( dl wu lilll do, \ ,ii than h lru)Cll ..... ....... ........ ...... .. .... ... ......... .................... 1(/8
I 2( .ic di, h \ \I l1c11 quan d~n thanh truy6n .... .................... ................................ I 08
:-- l r\lL~h u:-11 ............ ................ ... .. ......................... .... .. .. ... ...... .. ... .. .. ................. 112
5.2. ( :1L did , V\I lien quan den tr~I<.: khuyu ........................ .. .. .... .......................... 112
(>. Banh da... .. ...... ................... .................... ......... .. ..... .............. .............................. I I 9
(>.I . U,c )CU d u d6i vai banh da....................................... ................. .. ............... 119
,c Jich V\J lien quan den ban h da..... ........................... ... ............. .. ............. 119
6.2 . c~
Ml,y M,
JNr IIU H, u,
I
tr11~,; -
lit
\
1 I \
/ ,Av., _I rt t II
/)/ I
' , ,
\_ 1_ J
,I
,_ '()
o)
Hinh I. I M6 ta chung
1.2 Yeu du
d1,mg ph6 bi6n lrong cac
D9ng ca d6t trong la m¢t lo?i d9ng ca nhi~t duqc st:r
d9ng b~ng each d6t chay nhicn
phuang ti~n va may m6c cong nghi~p. D9ng ca nay ho?l
ho~tl d9ng hi~u qua cua dc)ng co
li~u d~ t?o rn nhi~t va sinh ra cong ca h9c DJ dam bao
thai, lieu hao nhien li~u, hi~u
d6t trong, ng Ll'O'i ta thuang yeu du cac tieu chu.1n ve khf
su~t va d9 bcn.
2. Cac cO' du chinh cua dqng cO' xang/dieseJ
2.1 Mo ta chung v~ kh6i qui lat (niip may) r ,,,--
. 9
2.1.1. Chucm:ing ~~ Y°'
i l~p cac be) pMn khac
l N~p may la chi ti8t dung d~ d~y kin bu6ng chay va lana
nhu oi phin bugi, ca du dfui d9ng xupap, ca du giam
t?p, nh~t la lo?i d{>ng ca dung xupap treo. ,
ap, V. v... nen k8t du r~l phuc
_J
I d1 d 111 ~• tli Ill I'" dll I I I l11 11h h ,111 d,rf'mg II I d 11 1 I lo ll I t1 I Ill \ I l oll d 11 tcwcl
I 'I' ll l' ll \I I 111h
11 11 l Ill du11 ~•I lll de ,lit'"' \ 11rr1 • II 1111111 , , th Ip
' d ,1111 Ii 111 ~ 111 hw ,11g l lill} ~ h1111p h1 1111 ~ ht d11 lllfltl }
f-:- I
(
I I
[J
''ll
I ., Noi long bu long. clai 6c. C <IG
trinh ti! nhu h· ng
*** lnh
- Nai long tir .
• ltr n..
deu, nai lain ' -~
'~ lugt_ nh1eii
~ nh 1eu
Ian,
- Khong dat bel Ill'~tr
. ·
ghep nam Up y " , ap
, 01 V~t
kh6ng ,bang ph~ng,
hay tiep xuc Vat C,
. lrng,
P,"in1 "'
I Ill 11.h th \11 Ill I\ \\ I 111h , I1
J
'
/ ~A'
,r g 1~(
-~ <tc
~,
4?
j
v"'
~~7
( ( I~ {f9<
/,t
it '
.i \ - <. J I \\_1l
I~~\\~ l \ ·-l ~ "v,P~
[
--.,
, I •, .
14 ' .
• I
j
- Thao d¢m lam kin nu6c.
Liip xy lanh. - D~m khong bi :\Oan.
- Liip d~m lam kin rnr6c. rach.
- LAp xy lanh vao than d(mg ca. -B6i mo.
- Dua vao thfulg tam.
- Dung may ep xy \anh.
- Dam bao d(l nh6 cao.
LJp xy lanh cua a(jng ca khac: thµc hi¢n tucmg t\I, chi chu y la: gioang can
nu6c IAp vao ranh o bl6c r6i mm d~t xy lanh
kim
Khong duqc thao niip may ra khi d(lng ca con dang n6ng vi nip may bang
kim nl16m)
lot;1i c6 h¢ s6 gian no 16n (d~c bi¢t v6i kim lot;1i nh~ ch~ng ht;1n nhu hqp
khi n6ng chung se gian no luc d6 thao se bi venh m~t may.
4
111, ~I J/,i kh{H1g dun
\I I I I I \( l 111,1_, hltil 1,l1,1c khoi 1/1,i11 lllllY
I
g l(i '-\,
I j 11 j l'll 1/t c g,11 1.1\'11 gioi1 11g .. . 11
; 1 •1 Ai,:,11 //'(/ 111111 l,i111 1·i(;r 11,7111111~1 ·
K/1i 11,1 p 11 111_1 i> j nt'r1 , lrlm rcll ha, g,l.)- vii cfty 1.hl kicm trn nhtr lh~n tl "
lay_((,~
111 .'1.1 hi cong l'l'llh d , 11,l: kicm tr:1nhlf ~:111 :
ThtP3c_ tilting
thu&c thdng
Hinh I. 4 Kiim tra cong venh czia ndp mciy bang
_J
L6 J u h61 L6 l~p h11 kir o vft 16 d 1
or> u~t 1t, lh mil ph~t lJII
kin t 111g nn r-1tft1 n hl>1
L◊p ph11 m ti
lo 111 ph,1n
Thin . . .
, 44.s·
Cl'45..5"
M?t lam vi~c quan tr9ng cua nfim xupap la m?t con, c6 g6c d<) a tu 15° d~n 45°.
Goe a cang nho ti~t di~n luu thong cang 1cm, tuy nhien khi n~m dng mong, d<) cung
cua m?t cua m?t rnim cang kem do d~ bi cong venh, ti~p xuc khong khit voi d~ xupap.
6
r
'"'" , ,,,,.,,,.,._ t }v t
t \
1 I
--.,
.. ~
~~
..
~
;
!!
b-'
4
~
·- ..,
..,, )
,,) •)
a. Xupap nJm b~ng: b. Xupt\p nAm lorn ; c.Xupap nAm 16i c6 cht'.ra Natri ·
.,. . , ~. 'd.x
mun loi khoet long phia trcn; d.e Xupap nam 10 1 ~~
K~t d u cua nAm xupap thm'rng cc'> ba lo?i chinh sau day:
a.NAm b~ng: u·u di ~m cua xupap nJm b~ng la ch~ l?O dan gian, c6 th~d'
. , d t • d, ung
ca xupap thai hO?C xupap thai ho?C xupap n?P· V1 V?Y a so cac 9ng co thu&ngt
lo?i nay. it,
b. NAm lorn : Xupap n~m lorn c6 d?c di ~m la ban kinh g6c lm;m gifra Pha:
nI~
xupap
2.2.1 .2. Lo XO XU pap
Lo XO XU pap thuang la lo XO tn). hai d~u mai phfu1g v6i s6 vong xo~n khoan
-10) vong. Duqc chJ t?o bfu1g thep v6i duang kinh day tir (3 -5) mm, b~ m~t dugc~
mot l&p son d?C bi~t, ID? kem ho?C m? cat mjn. '
Ph~n 16n dong ca d~u c6 mot lo-xo cho m6i XU pap, tuy nhien, m9t s6 d◊ng COi•
- I
SU di,mg hai 16 XO cho moi XU pap.
D~ ngan ngira hi~n tuqng dao d(mg cua xu pap khi d(>ng ca ch?y v6i t6c d◊ caQ
nguoi ta su dµng lo xo c6 bu&c khong d6ng d~u ho?c hai 16 xo cho m6i xu pap.
' D
G I
Hi.nh I. 8 Lo XO XU pap
Lo XO XU pap c6 t~ s6 dao d9ng tv nhien. Khi s6 I~ dong ma XU pap va tAnso
tlJ nhien phu hqp v6i nhau, sµ giao d(>ng c6 tinh ch~t s6ng c6 th~ xu~t hi~n, kh6ng thid
hqp v6i ho?t dong cua cam. Hi~n tuqng nay duqc g9i la cong huang, n6 c6 th~ t~o lil
Ill.II~ O il h,1t tlllll"1)! Lill> doll~• ltl, llHlV,. nh r l, 1111 ho11g lo '(I) Xll r,1r 1111,JL 'v, t dtjJHl g111. ,
lo ,o \ ,1 J)I ,ton
l.,u d~III)! LtlL l-.11:u lti '\II l( ) h \lOL 1-.ho,w <h:tl khonv do, ,11111,1. rlian t rtrl LC! h r i'7L
d11 l11111
t
,,
•I.,.
Vanh giam
rung
~
Hinh I. I I Tranh c9ng huang biing gicim ch6n
8
1 /,,. . ., _ .
·~
' ~ ~ .
.
~
a. b. C.
~ ~
N:m·
Jl~
IIH
ffl
~lH
~lffl
m,m
] !~
jf-.j w ,
~ 1, 100
a. b. C.
J-flnh I. 13 Ong dtin hu6ng XU pap
Bc;tc dful hu6ng XU pap thuong dugc lam b~ng gang va dugc l~p ep vao nAp qu)
lat.
I\, 11 11 f' ,11\ , 11 1 h ,, d 111 l11r, ,,1 p , , rh 111 \1 1 p 1p d 11 11. h111 11 1111 h 111)' d 11 l
1•
I >. d 11, ti 1 1..111111 I.ii , 10 1>111 11, d,1 1 ti 111 rrl'II , 111 t i. h1r1r 1, , 11 l~p pl,111
d.111
,,
I \ ,u
I• d 111 h1r,,11f u, kl'I L 111 d11n , 1111 1 1h tru n,n, Ln, 11 11111 d ,11 1
\, 1111 I.. , t , 1 1,
If' (hit I r lk I II' r 1p dl' d.r11 g Ii, 111~1 11~11 11 L I h, tL Lil d11 l11ll 11h 11 1, I du
d, ,,,
()(I h,nh h1 h l· ff II lllll,ll did h.il lll ' ti I I llf kl11 I 11 l; r \.!Cl 1h Il l 111, I~ '111\,l II tr
11.1 , d1 nt·, · l>trlf k111h lntng L111 h,1, d 111 h1r111w dim, , 1,1 Lllrl f d1111h '"' l,..hc h11
1•
lf,I th.11 \ ' I ' \ ,I h,1, d.111 lllf{Jff! lf \I I p,tp \,I l hl fllllf '"II hon ~"\
111 \ll p 11.ip do •r
l'I ,l1 d II fl l l ,l.i ,·.1p h,r I
"\ ( \ ,Ill \ ll.l.' \ II r.ir
,, 'llll( \ ,l.ing ....,, ,·1, L,ll1 \ll .1.' ,up.tp d tf (.YL du ng 1h \ cho Old Lh.in lo\(),ur.ir
( ,r L".lll 'I \ , up.tp de dHi ng l\ti \ f ~ L b.to ~ '1
1:1111 \ ll.t.' 1-hci ng 1-hil gi lfa ,11rjr ',I
,10 \ t,pJp d11 1,rp ch ,11 chi ha: mu1) i 1ha11 b.'.J111 ,ao h0 m,_11 ~r xuc kh r , ti ng ph..i
Lh 1 hr
(\y c.11 \ll, l) \ Uf1.1p g1) 111 : I han . Ii) \() lr~I. !() XO dia ,a
me), uia ch~ n. Lo '(() lr\J
du~1,· IJp ty ,th tren 1hJn \ a dut_rc i.:p nh~ btri 16 XO dia khi It) XO xu pap dugc
!tip.
~-
.
D1:Cc r h/•n lo .q
-
CI -- -
10