Delta DCI Series

Indoor Units Outdoor Units

Delta 25 DCR 25 Z

Delta 35 DCR 35 Z

REFRIGERANT
REFRIGERANT

R410A HEAT PUMP

SM DELTAZ 1-E.0 GB NOVEMBER – 2008

CONTENTS
LIST OF EFFECTIVE PAGES

LIST OF EFFECTIVE PAGES

Note: Changes in the pages are indicated by a “Revision#” in the footer of each effected page
(when none indicates no changes in the relevant page). All pages in the following list represent
effected/ non effected pages divided by chapters.

Dates of issue for original and changed pages are:

Original ....... 0 ........ 20 November 2008

Total number of pages in this publication is 70 consisting of the following:

Page Revision Page Revision Page Revision

No. No. # No. No. # No. No. #

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A SM DELTAZ 1-E.0 GB
CONTENTS
 TABLE OF CONTENTS

Table of Contents
1. INTRODUCTION ...................................................................................................1-1

2. PRODUCT DATA SHEET ......................................................................................2-1

3. RATING CONDITIONS ..........................................................................................3-1

4. OUTLINE DIMENSIONS .......................................................................................4-1

5. PERFORMANCE DATA & PRESSURE CURVES ...............................................5-1

6. SOUND LEVEL CHARACTERISTICS ..................................................................6-1

7. ELECTRICAL DATA ..............................................................................................7-1

8. WIRING DIAGRAMS .............................................................................................8-1

9. REFRIGERATION DIAGRAMS .............................................................................9-1

10. TUBING CONNECTIONS......................................................................................10-1

11. CONTROL SYSTEM .............................................................................................11-1

12. TROUBLESHOOTING ..........................................................................................12-1

13. EXPLODED VIEWS AND SPARE PARTS LISTS .................................................13-1

14. APPENDIX A .........................................................................................................14-1

SM DELTAZ 1-E.0 GB i
 INTRODUCTION

1. INTRODUCTION
1.1 General

The new Delta DC Inverter split wall mounted series comprise RC (heat pump) models,
as follows:

● Delta 25
● Delta 35

The indoor Delta units are available as LED display types only, featuring esthetic design,
compact dimensions, and low noise operation.

1.2 Main Features

The Delta series benefits from the most advanced innovations, namely:

● DC Inverter Technology
● R410A
● Microprocessor control.
● Infrared remote control with liquid crystal display.
● Indoor large diameter cross flow fan, allowing low noise level operation.
● Bended indoor coil with treated aluminum fins and coating for improved efficiency.
● High COP.
● Pre-Charged units up to the max allowing tubing distance.
● Heating operation at outdoor temperature down to -15ºC
● Advanced test and diagnostics mode.
● M2L diagnostics softwear cable port (for PC)
● Easy access to the interconnecting tubing and wiring connections, so that removing
the front grill or casing is not necessary.
● Refrigerant pipes can be connected to the indoor unit from 5 different optional
directions.
● Automatic treated air sweep.
● Easy installation and service.

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CONTENTS
INTRODUCTION

1.3 Indoor Unit

The indoor unit is wall mounted, and can be easily fitted to many types of residential and
commercials applications.

It includes:

● Casing with air inlet and outlet grills.

● A large-diameter tangential fan.
● Bended coil with treated aluminum fins.
● Motorized flaps.
● Variable Speed motor (PG).
● Advanced electronic control box assembly.
● Interconnecting wiring terminal block.
● Mounting plate.

1.4 Filtration
The Delta series presents several types of air filters:

● Easily accessible, and re-usable pre-filters (mesh).

● Pre-charged electrostatic filter (optional).
● Active carbon filter (optional).

1.5 Control
The microprocessor indoor controller, and an infrared remote control, supplied as
standard, provide complete operating function and programming. For further details
please refer to the Operation Manual, Appendix A.

1.6 Outdoor Unit

The Delta outdoor units can be installed as floor or wall mounted units by using a wall
supporting bracket. The metal sheets are protected by anti- corrosion paint work allowing
long life resistance. All outdoor units are pre-charged. For further information please
refer to the Product Data Sheet, Chapter 2.

It includes :
● Compressor mounted in a soundproofed component.

Single DC Rotary ─ For DCR 25Z, DCR 35Z.

● Axial fan.
● Outdoor coil with hydrophilic louver fins.
● Outlet air fan grill.
● Display (3 LED’s).
● 2 speed AC motor.

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CONTENTS
 INTRODUCTION

1.7 Tubing Connections

Flare type interconnecting tubing to be produced on site.
For further details please refer to the Installation Manual, Outdoor Chapter 9.

1.8 Inbox Documentation

Each unit is supplied with its own installation and operation manuals, one simly remote
control manual.

1.9 Matching Table

INDOOR UNITS

OUTDOOR UNITS

MODEL REFR” Delta 25 Delta 35

DCR 25Z R410A

√
DCR 35Z R410A
√

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CONTENTS
 PRODUCT DATA SHEET

2. PRODUCT DATA SHEET

2.1 Delta 25 / DCR 25Z R410A
Model Indoor Unit DELTA 25 DCI
Model Outdoor Unit DCR 25 Z R410A
Installation Method of Pipe Flared
Characteristics Units Cooling Heating
Btu/hr 8530(4090-10240) 8530(3410-10910)
Capacity (4)
kW 2.5(1.2-3.0) 2.5(1.0-3.2)
Power input (4) kW 0.78 0.69
EER (Cooling) or COP(Heating) (4) W/W 3.21 3.61
Energy efficiency class A A
Power supply V/Ph/Hz 220-240V ~1Ph 50/60Hz
Rated current A 3.5 3.1
Starting current A 10.5
Circuit breaker rating A 10
Fan type & quantity Crossflow x 1
Fan speeds H/M/L RPM 1200/1050/850
Air flow (1) H/M/L m3/hr 420/350/270
External static pressure Min-Max Pa 0
Sound power level (2) H/M/L dB(A) 54/50/47
Sound pressure level (3) H/M/L dB(A) 39/35/32
INDOOR

Moisture removal l/hr 1

Condenstate drain tube I.D mm 16
Dimensions WxHxD mm 680x185x250
Weight kg 7
Package dimensions WxHxD mm 740x265x320
Packaged weight kg 10
Units per pallet units 36 units per pallet
Stacking height units 9 levels
Refrigerant control Capillary
Compressor type,model Rotary, TOSHIBA DA89X1C-20FZ3
Fan type & quantity Propeller(direct) x 1
Fan speeds H/L RPM 830
Air flow H/L m3/hr 1460
Sound power level H/L dB(A) 65
Sound pressure level (3) H/L dB(A) 55
Dimensions WxHxD mm 760x245x545
OUTDOOR

Weight kg 31
Package dimensions WxHxD mm 880x310x610
Packaged weight kg 33
Units per pallet Units 12 units per pallet
Stacking height units 3 levels
Refrigerant type R410A
Refrigerant chargless distance kg/m 0.85kg/7.5m
Additional charge per 1 meter g/m L≤10m:+0g 10<L≤15m:+200g
Liquid line In.(mm) 1/4"(6.35)
Connections between Suction line In.(mm) 3/8"(9.53)
units Max.tubing length m. Max.15
Max.height difference m. Max. 10
Operation control type Remote control
Heating elements kW
Others
(1)
Airflow in ducted units; at nominal external static pressure.
(2)
Sound power in ducted units is measured at air discharge.
(3)
Sound pressure level measured at 1-meter distance from unit.
(4)
Rating conditions in accordance to ISO 5151 and ISO 13253 (for ducted units).

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CONTENTS
PRODUCT DATA SHEET

2.2 Delta 35 / DCR 35 Z R410A

Model Indoor Unit DELTA 35 DCI
Model Outdoor Unit DCR 35 Z R410A
Installation Method of Pipe Flared
Characteristics Units Cooling Heating
Btu/hr 11940(4100-13640) 11940(4100-13330)
Capacity (4)
kW 3.5(1.2-4.0) 3.5(1.2-3.9)
Power input (4) kW 1.09 0.97
EER (Cooling) or COP(Heating) (4) W/W 3.21 3.61
Energy efficiency class A A
Power supply V/Ph/Hz 220-240V ~1Ph 50/60Hz
Rated current A 4.9 4.3
Starting current A 10.5
Circuit breaker rating A 15
Fan type & quantity Crossflow x 1
Fan speeds H/M/L RPM 1200/1000/850
Air flow (1) H/M/L m3/hr 550/450/350
External static pressure Min-Max Pa 0
Sound power level (2) H/M/L dB(A) 56/50/46
Sound pressure level (3) H/M/L dB(A) 39/33/29
INDOOR

Moisture removal l/hr 1.5

Condenstate drain tube I.D mm 16
Dimensions WxHxD mm 840x185x250
Weight kg 8
Package dimensions WxHxD mm 930x265x320
Packaged weight kg 11
Units per pallet units 36 units per pallet
Stacking height units 9 levels
Refrigerant control Capillary
Compressor type,model Rotary, TOSHIBA DA108X1C-20FZ3
Fan type & quantity Propeller(direct) x 1
Fan speeds H/L RPM 830
Air flow H/L m3/hr 1460
Sound power level H/L dB(A) 66
Sound pressure level (3) H/L dB(A) 56
Dimensions WxHxD mm 760x245x545
OUTDOOR

Weight kg 32
Package dimensions WxHxD mm 880x310x610
Packaged weight kg 34
Units per pallet Units 12 units per pallet
Stacking height units 3 levels
Refrigerant type R410A
Refrigerant chargless distance kg/m 1.0kg/7.5m
Additional charge per 1 meter g/m L≤10m:+0g 10L≤20m :+200g
Liquid line In.(mm) 1/4"(6.35)
Suction line In.(mm) 3/8"(9.53)
Connections between units
Max.tubing length m. Max.15
Max.height difference m. Max. 10
Operation control type Remote control
Heating elements kW No
Others

(1)
Airflow in ducted units; at nominal external static pressure.
(2)
Sound power in ducted units is measured at air discharge.
(3)
Sound pressure level measured at 1-meter distance from unit.
(4)
Rating conditions in accordance to ISO 5151 and ISO 13253 (for ducted units).

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CONTENTS
 RATING CONDITIONS

3. RATING CONDITIONS
Rating conditions in accordance with ISO 5151 and ISO 13253 (for ducted units).

Cooling:
Indoor: 27oC DB 19oC WB
Outdoor: 35 oC DB

Heating:
Indoor: 20oC DB
Outdoor: 7oC DB 6oC WB

3.1 Operating Limits

3.1.1 R410A

Indoor Outdoor
Upper limit 32oC DB 23oC WB 46oC DB
Cooling
Lower limit 21oC DB 15oC WB 0oC DB
Upper limit 27oC DB 24oC DB 18oC WB
Heating
Lower limit 10oC DB -15oC DB -16oC WB
Voltage 198 – 264 V

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CONTENTS
 OUTLINE DIMENSIONS

4. OUTLINE DIMENSIONS
4.1 Indoor Unit: Delta 25 DCI

4.2 Indoor Unit: Delta 35 DCI

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CONTENTS
OUTLINE DIMENSIONS

4.3 Outdoor Unit: DCR 25 Z, DCR 35 Z DCI

AIR INTAKE

AIR OUTLET

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CONTENTS
 PERFORMANCE DATA & PRESSURE CURVES

5. PERFORMANCE DATA
5.1 Delta 25 / DCR 25 Z R410A
5.1.1 Cooling Capacity (kW) – Run Mode
230[V] : Indoor Fan at High Speed.
ID COIL ENTERING AIR DB/WB TEMPERATURE [oC]

OD COIL
ENTERING AIR DB DATA 22/15 24/17 27/19 29/21 32/23
TEMPERATURE [oC]

TC 80 - 110 % of nominal
0 - 20
SC 80 - 105 % of nominal
(protection range)
PI 25 - 50 % of nominal
TC 2.41 2.57 2.73 2.89 3.05
25 SC 1.67 1.71 1.74 1.77 1.81
PI 0.59 0.60 0.61 0.62 0.63
TC 2.30 2.46 2.62 2.77 2.93
30 SC 1.63 1.67 1.70 1.73 1.77
PI 0.66 0.67 0.68 0.69 0.70
TC 2.18 2.34 2.50 2.66 2.82
35 SC 1.59 1.63 1.77 1.69 1.73
PI 0.73 0.74 0.78 0.76 0.77
TC 2.07 2.23 2.39 2.54 2.70
40 SC 1.55 1.59 1.62 1.65 1.69
PI 0.80 0.81 0.82 0.83 0.84
TC 1.93 2.09 2.25 2.41 2.56
46 SC 1.50 1.54 1.57 1.61 1.64
PI 0.88 0.89 0.90 0.91 0.92

LEGEND

TC – Total Cooling Capacity, kW

SC – Sensible Capacity, kW
PI – Power Input, kW
WB – Wet Bulb Temp., (oC)
DB – Dry Bulb Temp., (oC)
ID – Indoor
OD – Outdoor

5.1.2 Capacity Correction Factors

Cooling Capacity Ratio Vs. Outdoor Temperature

1.20
1.10
Capacity Ratio

1.00
0.90
0.80
0.70
0.60
0.50
20 25 30 35 40 45

Outdoor Temperature [deg C]

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CONTENTS
PERFORMANCE DATA & PRESSURE CURVES

5.1.3 Heating Capacity (kW) - Run Mode

230[V] : Indoor Fan at High Speed.

ID COIL ENTERING AIR DB TEMPERATURE [oC]

OD COIL ENTERING
AIR DB/WB DATA 15 20 25
TEMPERATURE [oC]

TC 1.78 1.66 1.53

-15/-16
PI 0.49 0.54 0.59
TC 1.98 1.86 1.73
-10/-12
PI 0.59 0.64 0.69
TC 2.14 2.01 1.89
-7/-8
PI 0.67 0.72 0.77
TC 2.21 2.09 1.96
-1/-2
PI 0.71 0.76 0.81
TC 2.26 2.14 2.01
2/1
PI 0.73 0.78 0.83
TC 2.92 2.50 2.68
7/6
PI 0.77 0.69 0.87
TC 3.09 2.96 2.84
10/9
PI 0.82 0.87 0.92
TC 3.25 3.12 3.00
15/12
PI 0.86 0.91 0.96
15-24 TC 85 - 105 % of nominal
(Protection Range) PI 80 - 120 % of nominal

LEGEND

TC – Total Heating Capacity, kW

PI – Power Input, kW
WB – Wet Bulb Temp., (oC)
DB – Dry Bulb Temp., (oC)
ID – Indoor
OU – Outdoor

5.1.4 Capacity Correction Factors

Heating Capacity Ratio Vs. Outdoor Temperature

1.20

1.10
Capacity Ration

1.00

0.90

0.80

0.70

0.60

0.50
-15 -10 -5 0 5 10 15

Outdoor WB Temperature [deg C]

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CONTENTS
 PERFORMANCE DATA & PRESSURE CURVES

5.2 Delta 35 / DCR 35 Z R410A

5.2.1 Cooling Capacity (kW) – Run Mode
230[V] : Indoor Fan at High Speed.

ID COIL ENTERING AIR DB/WB TEMPERATURE [oC]

OD COIL
ENTERING AIR DB DATA 22/15 24/17 27/19 29/21 32/23
TEMPERATURE [oC]

TC 80 - 110 % of nominal
-10 - 20
SC 80 - 105 % of nominal
(protection range)
PI 25 - 50 % of nominal
TC 3.38 3.60 3.82 4.04 4.26
25 SC 2.54 2.59 2.64 2.69 2.74
PI 0.81 0.83 0.84 0.86 0.87
TC 3.22 3.44 3.66 3.88 4.10
30 SC 2.48 2.53 2.58 2.63 2.68
PI 0.90 0.92 0.94 0.95 0.97
TC 3.06 3.28 3.50 3.72 3.94
35 SC 2.42 2.47 2.58 2.57 2.62
PI 1.00 1.01 1.09 1.05 1.06
TC 2.90 3.12 3.34 3.56 3.78
40 SC 2.36 2.41 2.46 2.51 2.56
PI 1.09 1.11 1.12 1.14 1.16
TC 2.70 2.92 3.15 3.37 3.59
46 SC 2.28 2.34 2.39 2.44 2.49
PI 1.21 1.22 1.24 1.25 1.27

LEGEND

TC – Total Cooling Capacity, kW

SC – Sensible Capacity, kW
PI – Power Input, kW
WB – Wet Bulb Temp., (oC)
DB – Dry Bulb Temp., (oC)
ID – Indoor
OD – Outdoor

5.2.2 Capacity Correction Factors

Cooling Capacity Ratio Vs. Outdoor Temperature

1.20
1.10
Capacity Ratio

1.00
0.90
0.80
0.70
0.60
0.50
20 25 30 35 40 45

Outdoor Temperature [deg C]

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CONTENTS
PERFORMANCE DATA & PRESSURE CURVES

5.2.3 Heating Capacity (kW) - Run Mode

230[V] : Indoor Fan at High Speed.

ID COIL ENTERING AIR DB TEMPERATURE [oC]

OD COIL
ENTERING
AIR DB/WB DATA 15 20 25
TEMPERATURE
[oC]
TC 2.29 2.13 1.97
-15/-16
PI 0.63 0.69 0.76
TC 2.55 2.39 2.23
-10/-12
PI 0.76 0.82 0.89
TC 2.75 2.58 2.42
-7/-8
PI 0.86 0.92 0.98
TC 2.84 2.68 2.52
-1/-2
PI 0.91 0.97 1.03
TC 2.91 2.75 2.59
2/1
PI 0.94 1.00 1.07
TC 3.76 3.50 3.44
7/6
PI 0.99 0.97 1.11
TC 3.97 3.81 3.65
10/9
PI 1.04 1.11 1.17
TC 4.17 4.01 3.85
15/12
PI 1.10 1.17 1.23
15-24 TC 85 - 105 % of nominal
(Protection Range) PI 80 - 120 % of nominal

LEGEND

TC – Total Heating Capacity, kW

PI – Power Input, kW
WB – Wet Bulb Temp., (oC)
DB – Dry Bulb Temp., (oC)
ID – Indoor
OU – Outdoor

5.2.4 Capacity Correction Factors

Heating Capacity Ratio Vs. Outdoor Temperature

1.20

1.10
Capacity Ration

1.00

0.90

0.80

0.70

0.60

0.50
-15 -10 -5 0 5 10 15

Outdoor WB Temperature [deg C]

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CONTENTS
 PERFORMANCE DATA & PRESSURE CURVES

5.3 Capacity Correction Factor Due to Tubing Length

5.3.1 Delta 25 DCI : Cooling

1.025
1.00

0.95
Capacity Ratio

0.90

0.85

0.80

0.75
3 5 7 9 11 13 15
Tubing Length[m ]

5.3.2 Heating

1.025
1.00

0.95
Capacity Ratio

0.90

0.85

0.80

0.75
3 5 7 9 11 13 15
Tubing Length[m ]

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CONTENTS
PERFORMANCE DATA & PRESSURE CURVES

5.3.3 Delta 35 DCI : Cooling

1.025
1.00
0.98
0.96
Capacity Ratio

0.94
0.92
0.90
0.88

0.84

0.80
3 5 7 9 11 13 15
Tubing Length[m ]

5.3.4 Heating

1.01
1.00
0.99
0.98
Capacity Ratio

0.97
0.96
0.95
0.94

0.92

0.90
3 5 7 9 11 13 15
Tubing Length[m ]

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CONTENTS
 PERFORMANCE DATA & PRESSURE CURVES

5.4 PRESSURE CURVES

5.4.1 DELTA 25 / DCR 25 Z R410A
5.4.1.1 Cooling => Test Mode
Suction Pressure VS.Outdoor Temp.

1200

1100

1000
Suction Pressure[kPa]

900

800

700 21/15 DB/WB

24/17 DB/WB
600
27/19 DB/WB
500 29/21 DB/WB
32/23 DB/WB
400
10 15 20 25 30 35 40 45
Outdoor DB Temperature

Discharge Pressure VS. Outdoor Temp.

4000
3750
3500
Discharge Pressure [kPa]

3250
3000
2750
2500
21/15 DB/WB
2250
24/17 DB/WB
2000 27/19 DB/WB
1750 29/21 DB/WB
1500 32/23 DB/WB
1250
1000
10 15 20 25 30 35 40 45
Outdoor DB Temperature

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CONTENTS
PERFORMANCE DATA & PRESSURE CURVES

5.4.1.2 Heating => Test Mode

Suction Pressure VS. Outdoor Temp.

1000

900
Suction Pressure [kPa]

800

700
15 DB
600
20 DB
500 25 DB
400

300

200
-15 -10 -5 0 5 10 15
Outdoor WB Temperature

Discharge Pressure VS. Outdoor Temp.

3350

3100

2850

2600

2350
15 DB
2100
20 DB
1850 25 DB

1600

1350

1100
-15 -10 -5 0 5 10 15
Outdoor WB Temperature

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CONTENTS
 PERFORMANCE DATA & PRESSURE CURVES

5.4.2 DELTA 35 / DCR 35 Z R410A

5.4.2.1 Cooling => Test Mode

Suction Pressure VS. Outdoor Temp.

1200

1100

1000
Suction Pressure [kPa]

900

800

700 21/15 DB/WB

24/17 DB/WB
600 27/19 DB/WB
29/21 DB/WB
32/23 DB/WB
500

400
10 15 20 25 30 35 40 45
Outdoor DB Temperature

Discharge Pressure VS. OutdoorTemp.

4000
3750
3500
Discharge Pressure [kPa]

3250
3000
2750
2500 21/15 DB/WB
2250 24/17 DB/WB
2000 27/19 DB/WB
1750 29/21 DB/WB
1500 32/23 DB/WB
1250
1000
10 15 20 25 30 35 40 45
Outdoor DB Temperature

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CONTENTS
PERFORMANCE DATA & PRESSURE CURVES

5.4.2.2 Heating =>Test Mode

Suction Pressure VS. Outdoor Temp.

1000

900
Suction Pressure [kPa]

800

700
15 DB
600 20 DB
25 DB
500

400

300

200
-15 -10 -5 0 5 10 15
Outdoor WB Temperature

Discharge Pressure VS. Outdoor Temp.

4000
3750
3500
Discharge Pressure [kPa]

3250
3000
2750
2500
15 DB
2250
20 DB
2000
25 DB
1750
1500
1250
-15 -10 -5 0 5 10 15
Outdoor WB Temperature

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CONTENTS
 SOUND LEVEL CHARACTERISTICS

6. SOUND LEVEL CHARACTERISTICS

6.1 Sound Pressure Level

Figure 1. Wall Mounted Figure 2. Floor Mounted

Figure 3. Ducted Figure 4. Cassette

6.2 Sound Pressure Level Spectrum (Measured as Figure 1)

Delta 25 Delta 35
MICRO BAR0.002 dB re , OCTAVE BAND SOUND PRESSURE LEVEL

MICRO BAR0.002 dB re , OCTAVE BAND SOUND PRESSURE LEVEL

-70NC -70NC

-60NC -60NC

-50NC -50NC

-40NC -40NC

-30NC -30NC

APPROXIMATE APPROXIMATE
THRESHOLD OF THRESHOLD OF
HEARING FOR HEARING FOR
CONTINUOUS
-20NC CONTINUOUS
-20NC
NOISE NOISE

OCTAVE BAND CENTER FREQUENCIES, [Hz] OCTAVE BAND CENTER FRQUENCIES, [Hz]

FAN SPEED LINE

HI
ME
LO

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CONTENTS
SOUND LEVEL CHARACTERISTICS

6.3 Outdoor units

Microphone Distance from Unit

6.4 Sound Pressure Level Spectrum (Measured as Figure 5)

DCR 25 Z Cooling DCR 25 Z Heating

MICRO BAR0.002 dB re , OCTAVE BAND SOUND PRESSURE LEVEL

MICRO BAR0.002 dB re , OCTAVE BAND SOUND PRESSURE LEVEL

-70NC -70NC

-60NC -60NC

-50NC -50NC

-40NC -40NC

-30NC -30NC

APPROXIMATE APPROXIMATE
THRESHOLD OF THRESHOLD OF
HEARING FOR HEARING FOR
-20NC -20NC
CONTINUOUS CONTINUOUS
NOISE NOISE

Hz, BAND CENTER FREQUENCIES Hz, BAND CENTER FREQUENCIES

DCR 35 Z Cooling DCR 35 Z Heating

MICRO BAR0.002 dB re , OCTAVE BAND SOUND PRESSURE LEVEL

MICRO BAR0.002 dB re , OCTAVE BAND SOUND PRESSURE LEVEL

-70NC -70NC

-60NC -60NC

-50NC -50NC

-40NC -40NC

-30NC -30NC

APPROXIMATE APPROXIMATE
THRESHOLD OF THRESHOLD OF
HEARING FOR HEARING FOR
-20NC -20NC
CONTINUOUS CONTINUOUS
NOISE NOISE

Hz, BAND CENTER FREQUENCIES Hz, BAND CENTER FREQUENCIES

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CONTENTS
 ELECTRICAL DATA

7. ELECTRICAL DATA
7.1 Single Phase Units
MODEL Delta 25 Delta 35
To indoor To indoor
Power Supply
1PH,220-240V,50Hz 1PH,220-240V,50Hz
Max Current, A 6.3 7.5
Circuit Breaker,A 10 15
Power Supply Wiring No. X
3x1.0 mm2 3x1.5 mm2
Cross Section, mm2
Interconnecting Cable RC
4x1.0 mm2 4x1.5 mm2
Model No. X Cross Section, mm2

NOTE
Power wiring cord should comply with local lows and electrical regulations
requirements

SM DELTAZ 1-E.0 GB 7-1

CONTENTS
 8.
8.1

SM DELTAZ 1-E.0 GB
OUTDOOR UNIT CIRCUIT DIAGRAM INDOOR UNIT CIRCUIT DIAGRAM
IFAN Step motor
RAT ICT
YEL FAN M1
OFAN GRN OMT OAT CTT OCT 1 2 3 4 5 6
COMP REVERSE CAP Display
VALVE 2uF/450V

brown
capacitor

white

gray
blue
black
red
1uF 450V

gray

BLK
BRN
RED
BLUE
RED
BLK
N L H 1 2 3 4 1 2 3 1 2 P16 P11P15 P19P14 P3 1 2 1 2 PH-12 1 2 3 4 5 1 2 3 4 5 6
1 2
WIRING DIAGRAMS

U V W P1 P2 P15 P14
P3 P9 P11 P4 red) P5(white) P9 P6(White) FLASH
P4
FUSE
ODU CONTROLLER PCBA Indoor unit controller PCB
P17 P9 P7 P7(White)
J3
J4

J1
J2

P10 P22 P1 P8 P2 P13 P20

N L COM 1 2 3 4 5 6 8 7 6 5 4 3 2 1
JUMPER 1 2 3 4 1 2 3 4 MEGATOOL

CONTENTS
EEV To metal sheet

Optional C / N Note: The dashed part is optional

Delta 25 / DCR 25 Z, Delta 35 / DCR 35 Z

Y/G Y/G
RED FERRITE CORE Red
5/C Power supply Brown
BROWN Brown
4/L ~230V 50Hz
BLUE Blue Blue
N

8-1
WIRING DIAGRAMS
 REFRIGERATION DIAGRAMS

9. REFRIGERATION DIAGRAMS
9.1 Heat Pump Models
9.1.1 Delta 25 / DCR 25 Z DCI

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CONTENTS
REFRIGERATION DIAGRAMS

9.1.2 Delta 35 / DCR 35 Z DCI

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CONTENTS
 TUBING CONNECTIONS

10. TUBING CONNECTIONS

TUBE (Inch)

¼” ⅜” ½” ⅝” ¾”
TORQUE (Nm)
Flare Nuts 11-13 40-45 60-65 70-75 80-85
Valve Cap 13-20 13-20 18-25 18-25 40-50
Service Port Cap 11-13 11-13 11-13 11-13 11-13
1. Valve Protection Cap-end
2. Refrigerant Valve Port (use Allen wrench to open/close)
3. Valve Protection Cap
4. Refrigerant Valve
5. Service Port Cap
6. Flare Nut
7. Unit Back Side
8. Copper Tube

When the outdoor unit is installed above the indoor unit an oil trap is required every 5m along the suction
line at the lowest point of the riser. Incase the indoor unit is installed above the outdoor, no trap is
required.

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11. CONTROL SYSTEM

11.1 Electronic Control
11.1.1 General Functions and Operating Rules
The DCI software is fully parametric.All the model dependent parameters are shown in Blue color
and with Italic style [parameter].
The parameters values are given in the last section of this control logic chapter of the service
manual.

11.1.2 System Operation Concept

The control function is divided between indoor and outdoor unit controllers. Indoor unit is the system
‘Master’, requesting the outdoor unit for cooling/heating capacity supply. The outdoor unit is the
system ‘Slave’ and it must supply the required capacity unless it enters into a protection mode
avoiding it from supplying the requested capacity.
The capacity request is transferred via indoor to outdoor communication, and is represented
by a parameter called ‘NLOAD’. NLOAD is an integer number with values between 0 and 127,
and it represents the heat or cool load felt by the indoor unit.

11.1.3 Compressor Frequency Control (NLOAD setting)

11.1.3.1 NLOAD setting
The NLOAD setting is done by the indoor unit controller, based on a PI control scheme.
The actual NLOAD to be sent to the outdoor unit controller, is based on the preliminary LOAD
calculation, the indoor fan speed, and the power shedding function.

NLOAD limits as a function of indoor fan speed:

Indoor Fan Speed Maximum NLOAD Cooling Maximum NLOAD Heating

Low Max NLOADIF1C 127
Medium Max NLOADIF2C 127
High Max NLOADIF3C 127
Turbo Max NLOADIF4C 127
Auto Max NLOADIF5C 127

11.1.3.2 Target Frequency Setting

The compressor target frequency is set by the following table, according to the NLOAD number
received from the indoor unit.

NLOAD Target Frequency [Hz]

0 0
0<NLOAD≤MinFreq MinFreq
MaxFreq  MinFreq
>MinFreq  {min (NLOAD, LoadDeadZone)  MinFreq}  MinFreq
LoadDeadZone  MinFreq

Definitions
Cool Heat
MinFreq MinFreqC MinFreqH
MaxFreq MaxFreqC MaxFreqH
LoadDeadZone LoadDeadZoneC LoadDeadZoneH

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11.1.3.3 Frequency Changes Control

Frequency change rate is 1 Hz/sec.
11.1.3.4 Compressor Starting Control

Frequency

Step 3

Step 2

Step 1
1
Minute

1
Time
Minute

Min 10 Minutes

11.1.3.5 Minimum On and Off Time

3 minutes.
11.1.4 Indoor Fan Control
10 Indoor fan speeds are determined for each model. 5 speeds for cool/dry/fan modes and 5 speeds
for heat mode.
When user sets the indoor fan speed to a fixed speed (Low/ Medium/ High), unit will operate constantly
at set speed.
When Auto Fan is selected, indoor unit controller can operate in all speeds. The actual speed is set
according to the cool/heat load.

11.1.4.1 Turbo Speed

The Turbo speed is activated during the first 30 minutes of unit operation when auto fan speed is
selected and under the following conditions:
 Difference between set point and actual room temperature is bigger then 3 degrees.
 Room temperature > 22 for cooling, or < 25 for heating.

11.1.5 Heating Element Control

Heating element can be started if LOAD > 0.8 * MaximumNLOAD AND Indoor Coil temperature
< 45.
The heating element will be stopped when LOAD < 0.5 * MaximumNLOAD OR if Indoor Coil
temperature > 50.

11.1.6 Outdoor Fan Control

11.1.6.1 The following are the speeds types (General Rules):

High Speed Output

Relay
OFAN
MCU motor
Low Speed Output Triac

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 CONTROL SYSTEM

Speed Controlled by
High Relay
Low Triac (40% to 95% effective voltage)
11.1.6.2 OFAN Operation in Cooling Mode
With keeping the OFAN general rules above in the highest priority, the operation of the OFAN will be operating
as the following:
Time After Compressor start up (minutes)
OATInitial
0 – 3min > 3min
First Time enters the
OATInitial>20
High(Relay) default is the last state
(or Faulty) High (Relay)

Low (Triac)- By CDT

OATInitial ≤20 Low(Triac)- Open Loop 18 21 OAT (current)
Note: OAT faulty , use High Speed

Note:
The OATInitial value represents one OAT reading exactly at the moment start up (actual freq>0).
Low (Triac)- By OMT represents the operation of the Low Fan speed controlled by Triac
according to OMT sensor.

11.1.6.3 OFAN Operation in Heating Mode

Except to the “General rules”, the outdoor fan will always be running at High speed during heating
operation mode.
11.1.7 EEV (electronic Expansion valve) Control
EEV opening is defined as EEV = EEVOL + EEVCV
 EEVOL is the initial EEV opening as a function of the compressor frequency, operation
mode, unit model and capacity.
 EEVCV is a correction value for the EEV opening that is based on the compressor
temperature.
 During the first 5 minutes of compressor operation EEVCV = 0.
 Once the first 5 minutes are over, the correction value is calculated as follow: EEVCV(n)
= EEVCV(n-1) + EEVCTT
 EEVCTT is the correction based on the compressor temperature. A target compressor
temperature is set depending on frequency and outdoor air temperature, and the actual
compressor temperature is compared to the target temperature to set the required
correction to the EEV opening.

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11.1.8 Reversing Valve (RV) Control

Reversing valve is on in heat mode.
Switching of RV state is done only after compressor is off for over 3 minutes.

11.2 Fan Mode

In high/ medium/ low indoor fan user setting, unit will operate fan in selected speed.
In AutoFan user setting, fan speed will be adjusted automatically according to the difference
between actual room temperature and user set point temperature.

11.3 Cool Mode

NLOAD is calculated according to the difference between actual room temperature and user set
point temperature by PI control.
In high/ medium/ low indoor fan user setting, unit will operate fan in selected speed.
In AutoFan user setting, fan speed will be adjusted automatically according to the calculated
NLOAD.

11.4 Heat Mode

NLOAD is calculated according to the difference between actual room temperature and user set
point temperature by PI control.
In high/ medium/ low indoor fan user setting, unit will operate fan in selected speed.
In AutoFan user setting, fan speed will be adjusted automatically according to the calculated
NLOAD.

11.4.1 Temperature Compensation

4 degrees are reduced from RT sensor temperature reading (excluding I-Feel mode), to
compensate for temperature difference between high and low areas in the heated room, and due
to coil heat radiation on RT sensor.

11.4.2 Indoor Fan Control in Heat Mode

Indoor fan speed depends on the indoor coil temperature:

ICTST ICTVL ICTL ICTH ICTT

11.5 Auto Cool/Heat Mode

When in auto cool heat mode unit will automatically select between cool and heat mode according
to the difference between actual room temperature and user set point temperature (ΔT).
Unit will switch from cool to heat when compressor is off for 3 minutes, and ΔT < -3.
Unit will switch from heat to cool when compressor is off for 5 minutes, and ΔT < -3.

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11.6 Dry Mode

As long as room temperature is higher then the set point, indoor fan will work in low speed and
compressor will work between 0 and MaxNLOADIF1C Hz.
When the room temperature is lower than the set point, compressor will be switched OFF and
indoor fan will cycle 3 minutes OFF, 1 minute ON.

11.7 Protections
There are 5 protection codes.
Normal (Norm) – unit operate normally.
Stop Rise (SR) – compressor frequency can not be raised but does not have to be decreased.
HzDown1 (D1) – Compressor frequency is reduced by Down1 Hz/min.
HzDown2 (D2) – Compressor frequency is reduced by Down2 Hz/min.
Stop Compressor (SC) – Compressor is stopped.

11.7.1 Indoor Coil Defrost Protection

ICT Trend
ICT Fast Fast
Increasing No change Decreasing
Increasing Decreasing
ICT < -2 SC SC SC SC SC
-2 ≤ ICT < 0 D1 D1 D2 D2 D2
0 ≤ ICT < 2 SR SR D1 D2 D2
2 ≤ ICT < 4 SR SR SR D1 D2
4 ≤ ICT < 6 Norm Norm SR SR D1
6 ≤ ICT < 8 Norm Norm Norm SR SR
8 ≤ ICT Normal

11.7.2 Indoor Coil over Heating Protection

ICT Trend
ICT Fast Fast
Decreasing No Change Increasing
Decreasing Increasing
ICT > 55 SC SC SC SC SC
53 < ICT ≤ 55 D1 D1 D2 D2 D2
49 < ICT ≤ 53 SR SR D1 D2 D2
47 < ICT ≤ 49 SR SR SR D1 D2
45 < ICT ≤ 47 Norm Norm SR SR D1
43 < ICT ≤ 45 Norm Norm Norm SR SR
ICT ≤ 43 Normal

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11.7.3 Compressor over Heating Protection

Compressor temperature can be in one of 5 control zones (4 in protection, and 1 normal),
according to the following chart.

CTT

Stop-Compresor
CTTOH4

P3
CTTOH3

P2
CTTOH2

P1
CTTOH1
Normal

Compressor Temperature
Control Status Else
Increases
P1 Norm SR
P2 D1 SR
P3 D2 D1
Stop Compressor SC

11.7.4 Compressor over Current Protection

CCR

Stop-Compresor
CCROC4

HzDown2
CCROC3
HzDown1
CCROC2
Stop-Rise
CCROC1
Normal

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 CONTROL SYSTEM

11.7.5 Heat Sink Over Heating Protection

A new control status will be set according to the following graph every one-minute or whenever when
going up by the rows.
HSTn is the current reading of HST and HSTn-1 is the last reading of HST.

HSTn-HSTn-1
HSTn
<-1 -1 0 1 >1
HSTn > HSTOH5 SC SC SC SC SC
HSTOH4 ≤ HSTn < HSTOH5 D1 D1 D2 D2 D2
HSTOH3 ≤ HSTn < HSTOH4 SR SR D1 D2 D2
HSTOH2 ≤ HSTn < HSTOH3 SR SR SR D1 D1
HSTOH1 ≤ HSTn < HSTOH2 Norm Norm Norm SR SR
HSTn < HSTOH1 Norm
(*) Normal (Norm) – No protection status is ON.
Stop-Rise (SR) – System is in protection.
HzDown1 (D1) - System is in protection.
HzDown2 (D2) - System is in protection.
11.7.6 Outdoor Coil Deicing Protection
11.7.6.1 Deicing Starting Conditions
Deicing operation will start when either one of the following conditions exist:
 Case 1: OCT <-DST – AND TLD > DI
 Case 2: OCT < OATmax – 12 AND TLD > 30 minutes.
 Case 3: OCT <-1 AND TLD> 100 mnutes.
 Case 4: OCT is Invalid AND TLD > DI
 Case 5: Unit is just switched to STBY AND OCT <-DST
 Case 6: NLOAD = 0 AND OCT <-DST
DST Calculation:
When OATmax >0 or OAT is invalid; then DST=8
When OATmax ≤0; then DST= round down (-0.8 * OATmax) + 8

OATmax calculation:
After compressor starts for 3 minutes, OATmax calculation is start.
The OATmax is the moving value of the Maximum OAT during the 1st 10mintues within last
30minutes
OCT – Outdoor Coil Temperature
OAT – Outdoor Air Temperature
TLD – Time from Last Deicing
DI – Deicing Interval (Time Interval Between Two Deicing)

Deicing interval time when compressor is first started in heat mode, is 10 minutes if OCT < -2, and
is 40 minutes in other cases.
Deicing interval time is changed (increased/ decreased in 10 minutes steps) as a function of
deicing time. If deicing time is shorter then former deicing time, the deicing interval time will be
increased. If deicing time is longer then former deicing time, the deicing interval time will be
decreased.

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CONTROL SYSTEM

11.7.6.2 Deicing Protection Procedure

OCT
12

Threshold

ON T1 T2 T1
COMP
max. 12 minutes

HEAT DT
RV
T3 T3
COOL

ON
OFAN
OFF

EEVDeicerOpen
EEV
Any

T1 = DEICT1, T2 = DEICT2, T3 = DEICT3

11.7.7 Condensate Water Over Flow Protection

Each of the pins P1, P2, P3 can have two options:

1 – When it is shorted with P4
0 – When it is not shorted to P4
11.7.7.1 3 Levels Logic (used in floor/ceiling models)

P2 P3 Level
0 0 L0
1 0 L1
1 1 L2&3
0 1 L4

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 CONTROL SYSTEM

Water Level

LEVEL4

LEVEL2&3

LEVEL1

ON
Pump OFF

ANY
NLOAD 0

BLINK
OPER LED NORMAL

11.7.7.2 1 Level Logic (used in all models except for floor/ceiling models)

P2 P3 Level
Don’t care 1 Normal
Don’t care 0 Overflow

Overflow when Overflow when

Overflow unit is ON unit is OFF
Water Level Normal

ON

OPER OFF
LED
BLINK

ANY
NLOAD is
NLOAD 0 forced to 0

ON
PUMP OFF

8 min 8 min 8 min

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CONTROL SYSTEM

11.8 Indoor Unit Dry Contact

Indoor unit Dry contact has two alternative functions that are selected by J8.
Function Contact = Open Contact = Short
J8 = Open Presence Detector Connection No Limit Forced to STBY
J8 = Short Power Shedding Function No Limit Limit NLOAD

11.9 Operating the Unit from the Mode Button

Forced operation allows to start, stop and operate in Cooling or Heating, in pre-set temperature
according to the following table:

Forced operation Mode Pre-set Temperature

Cooling 200C
Heating 280C

11.10 On Unit Controls and Indicators

11.10.1 Indoor Unit Controller Controls and Indicators Foe All Models
The following is schematic drawing for the display:

STBY/OPER Timer
Mode/Reset Button Filter
Infra Red Receiver

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 CONTROL SYSTEM

1. Lights up when the Air Conditioner is connected to power and the

mode is STBY.
STAND BY
2. Blinks for 3 seconds, when the system is switched to Heat Mode
INDICATOR
by using the Mode/Reset Switch on the unit (the operation
indicator will be off during this blinking time).

1. Lights up during operation mode (except for item in STBY

indicator).
2. Blinks for 300 msec., to announce that a R/C infrared
signal has been received and stored.
OPERATION INDICATOR
3. Blinks continuously during protections (according to the relevant
spec section).
4. Blinks for 3 seconds when the system is switched to Cool Mode
by using the Mode/Reset Switch on the unit.

TIMER INDICATOR Lights up during Timer and Sleep operation.

FILTER INDICATOR Lights up when Air Filter needs to be cleaned.

As long as the filter Led is off, the Mode/Reset button functions as Mode
switch. Once filter Led is on, the Mode/Reset button functions as Reset
switch.
Mode Function:
Every short pressing , the next operation mode is selected, in this order:
MODE / RESET BUTTON SB → Cool Mode → Heat Mode → SB → …
In long pressing system enters diagnostic mode (refer to diagnostic
mode Sect.)
Reset Function:
For short pressing:
When Filter LED is on, it turns off the filter indicator.

Notes
1. Pressing time is defined as the time between press and release.
2. If pressing time is one second or less – press is considered as short pressing.
3. If pressing time is three seconds or longer – pressing is considered as long pressing. In
between, pressing is undetermined and system will not respond to pressing.
4. For the LED functionality during diagnostics, refer to the diagnostics Sect.

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CONTROL SYSTEM

11.10.2 Outdoor Unit Controller Indicators

Unit has three LED’s. SB LED, STATUS LED, FAULT LED.
SB LED is ON when power is ON (230 VAC),
STATUS LED is ON when COMP is ON, and Blinks according to diagnostics mode definitions
when either fault or protection occurs.
FAULT LED Blinks according to diagnostics mode definitions when either fault or protection occurs.

11.11 Jumper Settings

11.11.1 Indoor Unit Controller
11.11.1.1 Hardware Jumpers
0 = Open Jumper (disconnect jumper).
1 = Close Jumper (connect jumper).

Self test Jumper – J1

OPERATION J1
SELF-TEST 1
NORMAL 0

Family selection Jumper – J2

Family J2
Delta 22/25/35 0
Delta 50 1

Model selection Jumper – J3, J4

Model J3 J4
A 0 0
B 0 1
C 1 0
D 1 1

11.11.1.2 Software Jumpers

Property 0 1
EEPROM DATA (J1) Use ROM* Use EEPROM
‘Thermostatic Stop- Heat’ (J2) Deactivated Activated
‘Heat to STBY’ (J3) Deactivated Activated
Enable Test Mode (J4) Deactivated Activated*
* Default values (used in the ROM)
Default SW jumpers according to the family (used in the ROM)
Property Delta 22/25/35 Delta 50
‘Thermostatic Stop- Heat’ (J2) 1 1
‘Heat to STBY’ (J3) 1 1

J1 – EEPROM/ROM setting
When J1 is 1, IDU will use model/family/general parameters from EEPROM. If EEPROM is invalid, IDU will
ignore J1 and use/copy the ROM pointed by the selected jumpers (will also set an according fault).

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 CONTROL SYSTEM

11.11.2 Outdoor Unit Controller

11.11.2.1 Hardware Jumpers
JP9 JUMPER LAYOUT

EEPROM Data (PIN 9) ODU3 (PIN 7) ODU2 (PIN 5) ODU1 (PIN 3) ODU0 (PIN 1)
GND (PIN 10) GND (PIN 8) GND (PIN 6) GND (PIN 4) GND (PIN 2)

ODU MODEL SELECTION

ODU3 ODU2 ODU1 ODU0 ODU Model Compressor Type

OFF OFF OFF OFF Reserved
OFF OFF OFF ON A (Single DCR 22- Use Capillary) Toshiba-DA89 (4 Poles)
OFF OFF ON OFF B (Single DCR 25- Use Capillary) Toshiba-DA89 (4 Poles)
OFF OFF ON ON C (Single DCR 35- Use Capillary) Toshiba- DA108 (4 Poles)
OFF ON OFF OFF D (Reserved)
OFF ON OFF ON E (Single DCR 22- Use EEV) Panasonic-5RS092 (6 Poles)
OFF ON ON OFF F (Single DCR 25- Use EEV) Panasonic-5RS092 (6 Poles)
OFF ON ON ON G (Single DCR 35- Use EEV) Panasonic-5RS102(6 Poles)
ON OFF OFF OFF H
ON OFF OFF ON I
ON OFF ON OFF J
ON OFF ON ON K
ON ON OFF OFF L
ON ON OFF ON M
ON ON ON OFF N
ON ON ON ON O

PCB JUMPER SETTING FOR J2 HEAD

RXD (PIN 2) TEST (PIN 4) GND (PIN 6)
VCC (PIN 1) N/C (PIN 3) TXD100 (PIN 5)
1. Connect PIN 4 and PIN 6 to enter Buit-in-Test.
2. RXD, TXD100, VCC is for MegaTools connection.
PCB JUMPER J1 HEADER
J1 header is used for program flash.
11.11.2.2 Software Jumpers
Property 0 1
EEPROM DATA (J1) Use ROM* Use EEPROM
* Default values (used in the ROM)
J1 – EEPROM/ROM setting
When J1 is 1, ODU will use model/general parameters from EEPROM. If EEPROM is invalid, ODU
will ignore J1 and use/copy the ROM pointed by the selected jumpers (will also set an according
fault).

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11.12 Test Mode

11.12.1 Entering Test Mode
System can enter Test mode in two ways:
 Automatically when the following conditions exists for 30 minutes continuously:
o Mode = Cool, Set point = 16, Room temperature = 27±1, Outdoor temperature =
35±1
Or
o Mode = Heat, Set point = 30, Room temperature = 20±1, Outdoor temperature =
7±1
 Manually when entering diagnostics with the following settings:

o Mode = Cool, Set point = 16
o Mode = Heat, Set point = 30

11.12.2 Unit Operation in Test Mode

In test mode, the unit will operate in fixed settings according to the indoor fan speed setting:

Indoor Fan Speed Setting Unit Setting

Low Minimum Capacity Setting
High Nominal Capacity Setting
Auto Maximum Capacity Setting

During test mode, protections are disabled, except for stop compressor status.
11.13 SW Parameters
11.13.1 Indoor Units SW Parameters
11.13.1.1 General Parameters for All Models:
Parameters defining the indoor fan speed as a function of Indoor Coil temperature in heat
mode (ICT):
ICTST Speed ICT to stop indoor fan 25
ICTVLSpeed ICT to go down to very low speed 28
ICTLSpeed ICT to start in very low speed 30
ICTHSpeed ICT to start in increase speed from very low 32
ICTTSpeed ICT to enable Turbo fan speed 40
Parameters for defrost protection:
ICTDef1 ICT to go back to normal 8
ICTDef2 ICT to ‘stop rise’ when ICT decrease 6
ICTDef3 ICT to ‘stop rise’ when ICT is stable 4
ICTDef4 ICT to ‘Hz Down’ when ICT decrease 2
ICTDef5 ICT to ‘Hz Down’ when ICT is stable 0
ICTDef6 ICT to stop compressor -2
Parameters for indoor coil over heating protection:
ICTOH1 ICT to go back to normal 45
ICTOH2 ICT to ‘stop rise’ when ICT increase 48
ICTOH3 ICT to ‘stop rise’ when ICT is stable 52
ICTOH4 ICT to ‘Hz Down’ when ICT increase 55
ICTOH5 ICT to ‘Hz Down’ when ICT is stable 60
ICTOH6 ICT to stop compressor 62

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11.13.1.2 Model Depended Parameters:

Models
Parameter name
25 35
NLOAD limits as a function of selected indoor fan speed
MaxNLOADIF1C 40 40
MaxNLOADIF2C 51 55
MaxNLOADIF3C 90 90
MaxNLOADIF4C 127 127
MaxNLOADIF5C 127 127
Indoor Fan speeds
IFVLOWC 700 700
IFLOWC 850 850
IFMEDC 1050 1000
IFHIGHC 1200 1200
IFTURBOC 1300 1300
IFVLOWH 700 700
IFLOWH 950 950
IFMEDH 1050 1100
IFHIGHH 1250 1250
IFTURBOH 1350 1300
Nominal Compressor Frequency
NomLoadC 51 61
NomLoadH 58 62

11.13.2 Outdoor Units SW Parameters

Parameter Name DCR 25 Z DCR 35 Z
Compressor Parameters
MinFreqC 25 25
MaxFreqC 65 78
MinFreqH 28 28
MaxFreqH 67 75
Step1Freq 43 45
Step2Freq 55 55
Step3Freq 63 65
Frequency limits as a function of outdoor air temperature
MaxFreqAsOATC 65 78
MaxFreqAsOAT1H 58 60
MaxFreqAsOAT2H 50 50
Compressor Over Heating Protection
CTTOH1 94 94
CTTOH2 98 98
CTTOH3 102 102
CTTOH4 105 105
CTTOH5 120 120
Compressor Over Current Protection [A]
CCR01 35 40
CCR02 37 42
CCR03 39 44
CCR04 42 47
Outdoor Fan Speed (RPM)
OFLOWC
OFMEDC
OFMAXC 830 830

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12 TROUBLESHOOTING
12.1 ELECTRICAL & CONTROL TROUBLESHOOTING

WARNING!!!
When Power Up – the whole outdoor unit controller, including the wiring, is under HIGH
VOLTAGE!!!
Never open the Outdoor unit before turning off the Power!!!
When turned off, the system is still charged (400V)!!!
It takes about 4 Min. to discharge the system.
Touching the controller before discharging may cause an electrical shock!!!

For safe handling of the controller please refer to section 12.3 below.

12.1.1 Single Split system failures and corrective actions

No SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION
Check power supply. If power supply is OK,
Power supply indicator (Red
1 No power supply check display and display wiring. if OK,
LED) does not light up.
replace controller.
Unit does not respond to Check remote control batteries, if batteries
Remote control
remote control message are OK, check display and display wiring, if
2 message not reached
OK, replace display PCB.
the indoor unit
If still not OK replace controller.
Unit responds to remote
control message but Operate Problem with display Replace display PCB.
3
indicator (Green LED) does PCB If still not OK replace controller.
not light up
Indoor fan does not start Unit in heat mode and
Change to cool mode and check.
(louvers are opened and coil is still not warm.
Green LED does light up) Problem with PCB or Change to high speed and Check power
4 capacitor supply to motor is higher than 130VAC
(for triack controlled motor) or higher than
220VAC for fixed speed motors, if OK replace
capacitor, if not OK replace controller
Indoor fan works when unit is PCB problem Replace controller
OFF, and indoor fan speed is
5
not changed by remote control
command.
Electronics control Perform diagnostics (See 12.1.3 below), and
6 Compressor does not start
problem or protection follow the actions described.
Compressor stops during Electronic control or
Perform diagnostics (See 12.1.3 below), and
7 operation and Green LED power supply problem
follow the actions described.
remains on
Problem with outdoor Check outdoor fan motor according to the
Compressor is on but outdoor
8 electronics or outdoor procedure in section 12.2.3 below, if not OK
fan does not work
fan replace controller
Check RV power connections, if OK,
Unit works in wrong mode
Electronics or power Check RV operation with direct 230VAC
9 (cool instead of heat or heat
connection to RV power supply, if OK,
instead of cool)
Replace outdoor controller.
All components are operating
10 properly but no cooling or no Refrigerant leak Check refrigeration system.
heating

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No SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION

Compressor is over heated
11 and unit does not generate EEV problem Check EEV
capacity
Units goes into protections Control problem or
Perform diagnostics (See 13.1.3 below), and
12 and compressor is stopped refrigeration system
follow the actions described.
with no clear reason problem
Compressor motor is
Phase order to
13 generating noise and no Check compressor phase order.
compressor is wrong
suction occurs
Water leakage from indoor Indoor unit drainage
14 Check and open drainage tube.
unit tube is blocked
Freezing of outdoor unit in
15 heat mode and outdoor unit Connect base heater.
base is blocked with ice
Perform diagnostics (See 12.1.3 below),
Unit operates with wrong fan
16 Wrong jumper settings and check if units is operating by EEPROM
speeds or wrong frequency
parameters.

12.1.2 Checking the refrigeration system

Checking system pressures and other thermodynamic measures should be done when system
is in Test Mode (in Test mode, system operates in fixed settings). The performance curves
given in this manual are given for unit performance in test mode when high indoor fan speed is
selected.
Entering test mode:
Set unit to Cool/16 degrees/High indoor fan speed, or Heat/30 degrees/High indoor fan speed,
and enter diagnostics.
12.1.3 Judgment by Indoor/Outdoor Unit Diagnostics
Enter diagnostics mode - press for five seconds Mode/Reset button in any operation mode.
Acknowledgment is by 3 short beeps and lights of all Display LED’s. Then, The units will enter
into Indoor and Outdoor unit diagnostic modes.

During the Outdoor unit diagnostics all three Indoor LED’s (STBY/Operate, Filter and Timer)
are blinking. When Indoor diagnostics is displayed, all three LED’s (STBY/Operate, Filter and
Timer) are ON.

When system enters diagnostics mode, only one fault code is shown. Order of priority is from
the lower to the higher number. Diagnostics is continuously ON as long as power is ON. The
current system operation mode will not be changed.
If no fault occurred in the system, no fault code will be displayed during normal operation MOde.
The last fault code will be displayed even if the system has recovered from that fault. The last
fault will be deleted from the EEPROM after the system has exit diagnostics mode.

In diagnostics mode, system fault / status will be indicated by blinking of Filter & Timer LEDs.
The coding method will be as follows:
Filter LED will blink 5 times in 5 seconds, and then will be shut off for the next 5 seconds.
Timer LED will blink during the same 5 seconds according to the following Indoor / Outdoor
unit tables:
Note: 0 – OFF, 1-ON

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12.1.3.1 Indoor unit Diagnostics

No Problem 5 4 3 2 1
1 RT-1 is disconnected 0 0 0 0 1
2 RT-1 is shorted 0 0 0 1 0
3 RT-2 is disconnected 0 0 0 1 1
4 RT-2 is shorted 0 0 1 0 0
5 Reserved 0 0 1 0 1
7 Communication mismatch 0 0 1 1 1
8 No Communication 0 1 0 0 0
9 No Encoder 0 1 0 0 1
10 Reserved 0 1 0 1 0
11 Outdoor Unit Fault 0 1 0 1 1
… Reserved
17 Defrost protection 1 0 0 0 1
18 Deicing Protection 1 0 0 1 0
19 Outdoor Unit Protection 1 0 0 1 1
20 Indoor Coil HP Protection 1 0 1 0 0
21 Reserved 1 0 1 0 1
22 Reserved
24 EEPROM Not Updated 1 1 0 0 0
25 Bad EEPROM 1 1 0 0 1
26 Bad Communication 1 1 0 1 0
27 Using EEPROM data 1 1 0 1 1
28 Model A 1 1 1 0 0
29 Model B 1 1 1 0 1
30 Model C 1 1 1 1 0
31 Model D 1 1 1 1 1

13.1.3.2 Indoor unit diagnosis and corrective actions

No. Fault Probable Cause Corrective Action

Sensor failures of all Check sensor connections or replace
1 types sensor
Communication Indoor and Outdoor controllers Replace Indoor controller
2 mismatch are with different versions

No Communication Communication or grounding Check Indoor to Outdoor wiring and

3 wiring is not good. grounding

No Encoder Indoor electronics or motor Check motor wiring, if ok, replace motor,
4 if still not ok, replace Indoor controller.

Outdoor Unit Fault Outdoor controller problem Switch to Outdoor diagnostics.

5
EEPROM Not Updated System is using ROM parameters No action, unless special parameters
6 and not EEPROM parameters are required for unit operation.

Bad EEPROM No action, unless special parameters

7 are required for unit operation.

Bad Communication Communication quality is low Check Indoor to Outdoor wiring and
8 reliability grounding
Using EEPROM data No problem. System is using
9 EEPRRRROM parameters

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13.1.3.3 Outdoor unit Diagnostics

DCR 22 / 25 / 35 diagnostics
No Problem 5 4 3 2 1
1 OCT shorted/disconnected 0 0 0 0 1
2 CTT shorted/disconnected 0 0 0 1 0
3 HST shorted/disconnected 0 0 0 1 1
4 OAT shorted/disconnected 0 0 1 0 0
5 OMT shorted/disconnected 0 0 1 0 1
… Reserved
11 IPM Fault 0 1 0 1 1
12 Reserved 0 1 1 0 0
13 DC under voltage 0 1 1 0 1
14 Reserved 0 1 1 1 0
15 Zero Crossing detection fault 0 1 1 1 1
16 Mismatch between IDU & ODU models 1 0 0 0 0
17 No Communication 1 0 0 0 1
… Reserved
20 Heat sink Over Heating 1 0 1 0 0
21 Deicing 1 0 1 0 1
22 Compressor Over Heating 1 0 1 1 0
23 Compressor Over Current 1 0 1 1 1
… Reserved
26 Copressor Lock 1 1 0 1 0
27 Bad Communication 1 1 0 1 1
28 Missing ODU configuration 1 1 1 0 0
29 Undefined ODU Model 1 1 1 0 1
30 Outdoor Coil Overheating 1 1 1 1 0
31 Operation condition is exceeded 1 1 1 1 1

12.1.3.4 Outdoor unit diagnosis and corrective actions

No. Fault Probable Cause Corrective Action

Sensors failures of all types Check sensors connections or
1 replace sensors.
IPM Fault Electronics HW problem Check all wiring and jumper
2 settings, if OK, replace
electronics.
Bad EEPROM No action, unless special
3 parameters are required for unit
operation.
DC under/over Voltage Electronics HW problem Check outdoor unit power supply
4
voltage
AC under Voltage Check outdoor unit power supply
5
voltage
Indoor / Outdoor unit Indoor and Outdoor controllers Replace Indoor controller
6 Communication mismatch are with different versions

No Communication Communication or grounding Check Indoor to Outdoor wiring

7 wiring is not good. and grounding
8 Compressor Lock Switch unit to STBY and restart

Bad Communication Communication quality is low Check Indoor to Outdoor wiring

9
reliability and grounding

12.1.4 Judgement by MegaTool

MegaTool is a special tool to monitor the system states.
Using MegaTool requires:
 A computer with RS232C port.
 A connection wire for MegaTool.
 A special MegaTool software.

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Use MegaTool according to following procedure:

 Setup MegaTool software: copy the software to the computer.
 Connect RS232C port in computer with MegaTool port in Indoor/Outdoor unit controller by
the connection wire.
 Run the software and choose the COM port, you can monitor the A/C system state in monitor
tab.

12.2 Simple procedures for checking the Main Parts

12.2.1 Checking Mains Voltage.
Confirm that the Mains voltage is between 198 and 264 VAC. If Mains voltage is out of this range,
abnormal operation of the system is expected. If in range check the Power (Circuit) Breaker and
look for broken or loosed cable lugs or wiring mistake(s).
12.2.2 Checking Power Input.
If Indoor unit power LED is unlighted, power down the system and check the fuse of the Indoor
unit. If the fuse is OK replace the Indoor unit controller. If the fuse has blown, replace the fuse
and power up again.
Checking Power Input procedure for the Outdoor unit is the same as with the Indoor unit.
12.2.3 Checking the Outdoor Fan Motor.
Enter Test Mode (where the OFAN speed is high)
check the voltage between two pins( Hi and N ) of connector Controller OFAN, normal voltage
is 220VAC.
12.2.4 Checking the Compressor.
The compressor is brushless permanence magnetic DC motor. Three coil resistance is same.
Check the resistance between three poles. The normal value should be below 0.5 ohm (TBD).
Pay attention U,V, Ware respective to connect to RED, BROWN, BLACK wires.
12.2.5 Checking the Reverse Valve (RV).
Running in heating mode, check the voltage between two pins of reverse valve connector,
normal voltage is 220VAC.
12.3 Precaution, Advise and Notice Items
12.3.1 High voltage in Ou0tdoor unit controller.
Whole controller, including the wires that are connected to the Outdoor unit controller may have
the potential hazard voltage when power is on. Touching the Outdoor unit controller may cause
an electrical shock.
Advise: Don’t touch the naked lead wire and don’t insert finger, conductor or anything else into
the controller when power is on.
12.3.2 Charged Capacitors
Three large-capacity electrolytic capacitors are used in the Outdoor unit controller. Therefore,
charging voltage (380VDC) remains after power down. Discharging takes about four minutes
after power is off. Touching the Outdoor unit controller before discharging may cause an electrical
shock.
12.3.3 Additional advises
 When disassemble the controller or the front panel, turn off the power supply.
 When connecting or disconnecting the connectors on the PCB, hold the whole housing, don’t
pull the wire.
There are sharp fringes and sting on shell. Use gloves when disassemble

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 EXPLODED VIEWS AND SPARE PARTS LISTS

13. EXPLODED VIEWS AND SPARE PARTS LISTS

13.1 Indoor Unit: Delta 25, Delta 35 DCI

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13.2 Indoor Unit: Delta 25 DCI

No. Part No. Description Quan.
1 453037000 Grill A / DELTA 22,25 1
2 453100500 Grill L axis 1
3 453100600 Grill R axis 1
4 453036500 Filter for DELTA 7/9 2
7 465720000 Silk-screen front frame for Electra 1
8 4525987 SCREW COVER 3
9 453070701 Evap. System Assy./DELTA 22,25 1
10 4523526 BERAING ASSY FAN 1
11 4523523 FAN ASSY PLASTIC 1
12 452784400 IOD-7,9 Air Outlet Assy. (no wire) 1
13 4523693 DRAIN HOSE 1
14 4526659 REAR PANEL ASSY 1
15 453027400 Mount Bracket Assy./Alfa 7,9 1
16 4526000 TUBE CLIP 1
17 412040R Remote controller RC5-RC 975-630-00 1
18 4526133 Power cord cable 1
19 4523507 Step motor 1
20 453089600 Display assy. for DELTA EHK:936-034-00 1
21 453088600 PG Resin motor 12W 1
22 453089500 DELTA DCI indoor controller EHK: 916-540-00 1
23 4525998 MOTEOR COVER 1
24 438082 Thermistor Indoor coil BLACK 1
25 4519813 Thermistor room 1
26 453027000 Terminal Cover 1

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13.3 Indoor Unit: Delta 35 DCI

No. Part No. Description Quan.
1 453036800 Grill A / DELTA 12 1
2 453100500 Grill L axis 1
3 453100600 Grill R axis 1
4 453082900 Filter for DELTA 12 2
7 465720001 Silk-screen front frame for Electra 1
8 4525987 SCREW COVER 3
9 453058201 Evap. System Assy./DELTA 35 1
10 4523526 BERAING ASSY FAN 1
11 4527111 FAN ASSY PLASTIC 1
12 452784401 IOD-12 Air Outlet Assy. (no wire) 1
13 4523693 DRAIN HOSE 1
14 4527186 IOD-12 REAR PANEL ASSY 1
15 453027500 Mount Bracket Assy./Alfa 12 1
16 4527512 Tube Clip 1
17 412040R Remote controller RC5-RC 975-630-00 1
18 4526133 Power cord cable 1
19 4523507 Step motor 1
20 453089600 Display assy. for DELTA EHK:936-034-00 1
21 453088600 PG Resin motor 12W 1
22 453089500 DELTA DCI indoor controller EHK: 916-540-00 1
23 4525998 MOTEOR COVER 1
24 438082 Thermistor Indoor coil BLACK 1
25 4519813 Thermistor room 1
26 453027000 Terminal Cover 1

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EXPLODED VIEWS AND SPARE PARTS LISTS

13.4 Outdoor Unit: DСR 25 Z, DCR 35 Z R410A DCI

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 EXPLODED VIEWS AND SPARE PARTS LISTS

13.5 Outdoor Unit: DСR 25 Z DCI

No. Part No. Description Quan.
1 4522551 Grille A of GCN 1
2 4523441 Front panel A Painting assy 1
3 4519251 Axial Fan OD=400 1
4 467400040 Sensor/OAT & OMT 1
5 467400200 Compressor top thermistor(CTT) 1
6 467400023 Outdoor coil thermistor(OCT) 1
7 460000032R Compressor Assy. Toshiba DA89X1C-20FZ3 1
8 453052500 PAINTING BASE ASSY. 1
9 467000001 Compressor Power Cord 1
10 4518951 4-W valve SHF-4H for R410A 1
11 4522509 4-Way valve coil 1
12 461600067 4-way valve soldering assy FOR DCR 22/25 Z 1
13 463600050 Capillary Assy FOR DCR 22/25 Z 1
14 461010004 Gas Valve 3/8" R410A 1
15 4516857 BIG SIDE COVER 1
16 461000004 Liquid Valve 1/4" R410A 1
17 464630000 Side Plate Painting Assy. 1
18 204107 Clip set PVC 1
19 4519188 4 poles terminal block 1
20 453230000 Connect Plate 1
21 464800007 Back Guard Net Painting Assy./GCZ 1
22 462300092 Condenser Assy.FOR DCR 22/25 Z R410A 1
23 453052700 PATITION 1
24 453085600 Motor Support 1
25 453085800 Connect Plate/Motor Support 1
26 4516158 Cover panel Painting assy 1
27 453031200R Metal motor 27W 1
28 467300225R Controller / DCR 1.6KW OMT 1
29 452841100 Earth wire 1
30 453129300 Wire UL1007 16AWG/Controller with 250 connector 1
31 453085500 Rear Plate/Left 1

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13.6 Outdoor Unit: DСR 35 Z DCI

No. Part No. Description Quan.
1 4522551 Grille A of GCN 1
2 4523441 Front panel A Painting assy 1
3 4519251 Axial Fan OD=400 1
4 467400040 Sensor/OAT & OMT 1
5 467400200 Compressor top thermistor(CTT) 1
6 467400023 Outdoor coil thermistor(OCT) 1
7 460000033R Compressor Assy. Toshiba DA108X1C-20FZ3 1
8 453052500 PAINTING BASE ASSY. 1
9 467000001 Compressor Power Cord 1
10 4518951 4-W valve SHF-4H for R410A 1
11 4522509 4-Way valve coil 1
12 461600068 4-way valve soldering assy FOR DCR 35 Z 1
13 463600051 Capillary Assy FOR DCR 35 Z 1
14 461010004 Gas Valve 3/8" R410A 1
15 4516857 BIG SIDE COVER 1
16 461000004 Liquid Valve 1/4" R410A 1
17 464630000 Side Plate Painting Assy. 1
18 204107 Clip set PVC 1
19 4519188 4 poles terminal block 1
20 453230000 Connect Plate 1
21 464800007 Back Guard Net Painting Assy./GCZ 1
22 462300093 Condenser Assy.FOR DCR 35 Z R410A 1
23 453052700 PATITION 1
24 453085600 Motor Support 1
25 453085800 Connect Plate/Motor Support 1
26 4516158 Cover panel Painting assy 1
27 453031200R Metal motor 27W 1
28 467300225R Controller / DCR 1.6KW OMT 1
29 452841100 Earth wire 1
30 453129300 Wire UL1007 16AWG/Controller with 250 connector 1
31 453085500 Rear Plate/Left 1

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 APPENDIX A

APPENDIX A
INSTALLATION AND OPERATION MANUAL
► OPERATING MANUAL DELTA 25, 35 DCI / DCR 25Z, 35Z

► INSTALLATION MANUAL DELTA 25, 35 DCI / DCR 25Z, 35Z

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