SCHEME TRACING BOOK

AMRAVATI, PHASE-
PHASE-1 (5 X 270MW)
 FOREWORD MESSAGE FROM SR VP(O&M)

Thermal Power plant is highly capital intensive and in order to derive sustained capacity utilization, with high availability &
Plant Load Factors, sound O&M principles & practices should be adopted to run the stations in most cost effective manner.
Availability of technical information pertaining to equipments (locations and layouts) is of paramount importance for
effective, efficient and reliable operation and maintenance of the plant. For dissemination of Knowledge on Technical Data
and Schemes pertaining to various systems to all O&M Engineers and related functionaries, Scheme Tracing Book is being
published.

A need has been felt for preparing Scheme Tracing Book for providing detailed information to the O&M Engineers, Graduate
Engineer Trainee for improvement of their knowledge level for day to day working and also for executives of other related
functions.

I appreciate the efforts made by the Operation Team in preparing Scheme Tracing Book and publishing the same in a very
short period of time which will be very helpful for the use of new entrants and executives of all functions.

(MUKESH SINGHAL)
 FOREWORD MESSAGE FROM VP(O&M)
Power is the most vital necessity for industrial and economical growth of any nation. Electricity can bring sea
changes in quality of life of its society members. INDIABULLS in its endeavour for becoming most significant entity
in Indian Power Sector as one of the Giant IPPs in our country by untiring and relentless efforts and reaffirm its
commitment towards making India a self-reliant nation in the field of power generation. Having proven excellence
in the field of Project Execution for the first time we are going ahead with the commissioning of its First Unit of
270MW at Amravati.
In the present time, efficient and economical power generation is the only answer to realise our ambitious plan. It
is the need of the hour that available human resources who are the at the whelm of the affairs managing the large
thermal power plants having sophisticated technology and complex controls, is to be properly channelised and
trained. INDIABULLS firmly believes that skill and expertise up-gradation is a continuous process. Therefore,
training gets utmost priority in our company. The Scheme Tracing Book provide the adequate reference information
to augment systematic learning process. Systematic Learning Process always boosts up confidence level to an
optimum point in a risk-free, cost and time effective way. Emergency handling, day-to-day operation and
maintenance is only possible if the concerned engineer is well aware of the system, process and identification of
equipment. Scheme Tracing Book will be of immense help in this matter.
The book comprehensively covers all the schemes of Power Plant which can be useful for fresh as well as
experienced engineers. It provides a direct appreciation of knowledge and enables them to take on responsibility
far more sincerely and effectively.
I am pleased to dedicate this book prepared in a lucid way by young engineers under the guidance of their
respective reporting officers.
I sincerely hope that readers will find this book very useful and the best learning aid to them. I believe that in spite
of all sincere efforts and care of senior members & staff, some area of improvement might have remained
unnoticed. Hence, your valuable suggestions and comments will always be well received and acted upon.

(JAYDEV CHAKRABARTI)
 CONTENT

BOILER DRUM & WATER WALL HFO AMMONIA

1 11 21
CONNECTION OPERATING FLOOR DOZING SYSTEM (LP)

MAIN DRAINAGE & BLOW DOWN LDO AND AIR OPERATING HYDRAZINE
2 12 22
CONNECTION OPERATING FLOOR CONTROL STATION

MAIN STEAM LINE ATOMOSING STEAM OPERATING FEED CONTROL STATION

3 13 23
CONNECTION FLOOR

CRH AIR AND FLUE GAS PATH UNIT PRDS

4 14 24
CONNECTION

HRH IDB & CBD CONDENSOR

5 15 25
CONNECTION CONNECTION CONNECTON

DESUPERHEATING (M.S) ID FAN LUB OIL CONDESATE EXTRACTION

6 16 26
PUMP

DESUPERHITING HRH FD FAN CONDENSATE SYSTEM

7 17 27
LUBE OIL SYSTEM

8 COAL MILL CONNECTION 18 PA FAN LUB OIL SYSTEM 28 LOW PRESSURE

HEATERS

SECONDARY AIR CONNECTION COAL MILL LUB OIL SYSTEM HP HEATERS

9 19 29

OIL BURNER CONNECTION PHOSPATE DAERATOR CONNECTION

10 20 30
DOZING SYSTEM (lp)
 CONTENT

RIVER WATER PUMP HOUSE

CONDENSER GENERATOR H2 & 51
31 41
VACUUM SYSTEM CO2 CONNECTION
FIRE WATER PUMP HOUSE
BOILER GENERATOR 52
32 42
FEED PUMP COLLING SYSTEM

EXCITER RAW WATER PUMP HOUSE

BFP SEAL WATER
33 43 53
& MOTOR COOLING COLLING SYSTEM

HYDROGEN COMPRESSOR HOUSE

BFP
34 44 GAS DRIER 54
LUBE OIL SYSTEM

CW / ACW INSTRUMENT AIR LINE

TURBINE 55
35 45 PUMP HOUSE
LUBE OIL SYSTEM
HFO FUEL OIL SYSTEM SERVICE AIR LINE
CENTRIFUGE
36 46 56
SYSTEM
HFO UNLOADING WATER TREATMENT PLANT
37 TURBINE GLAND 47 57
STEAM SYSTEM
FUEL OIL STORAGE TANK BOTTOM ASH SYSTEM
38 HP FALSH 48 58
TANK CONNECTION
LDO FUEL ESP HOPPERS
LP FLASH
39 49 OIL SYSTEM 59
TANK CONNECTION

GENERATOR LDO CHP SYSTEM

40 50 UNLOADING SYSTEM 60
SEAL OIL SYSTEM
 CONTENT

DM PLANT MCC
61

62 UNIT PMCC

63 CHP MCC

64 INTERLOCKING BETWEEN EMRG

DG AND UNIT PMCC

65 FWSW MCC & RWIPH MCC

66 RAW WATER PUMP HOUSE MCC

FDPS SCHEME AT SWITCH YARD

67

68 FPDS SCHEME AT CHP

 SLIDE NO - 01
To LTSH

SV - 01
SV - 03 SV - 02 VENT

w
Gauge VENT
Glass
Hydra
Step
DRUM

Drain

Drain
Phosphate

DOWN COMMER
DOWN COMMER
Dozing line Right Left

Ext. Water Wall

Front
Water Side Side
Wall Water Water
Wall Wall CBD
Rear EBD
Water To
Wall CBD sample line
IBD
LEFT tank
F R
R E
O FURNACE A
N R
T
RIGHT

ECO O/L HEADER

E 22
c

ECO I/L HEADER TITLE BOILER DRUM CONNECTIONS

REV.NO PREPARED BY CHECKED BY

BOILER DRAIN HEADER
FEED CHECK VALVE A.ARUN A.PATRA
FEED WATER SAMPLE LINE

From Feed Control Station

Eco &Boiler Filling Line
 SLIDE NO - 02
R A E I L S S S TO F
I P B B R O T U DEAERATOR R
N R D D S O O P O
G
H
D
S D D
B T P E
R
IBD M
E R R D B V H TANK
A D A A R L A E
D R I I A O L A
D
E A N N I W V T R
R I N E E E U
N R R VENT CBD
D M
R D D D TANK
A R R R
I A A A
N I I I
N N N

CBD 21
IBD M

TANK M

DRAIN HEADER

TITLE MAIN DRAINAGE & BLOWDOWN BLOWDOWN TO PIT

REV.NO PREPARED BY CHECKED BY

A.ARUN A.PATRA
 SLIDE NO – 03
APRDS LHS
SV 4
VENT MS-1

W
MS STRAINER
M

M
c Z MS SV

M
MS-3 MS-5 M
MS-105
HPBP
F
S MS 101 MS CV
To TO UNIT
H IBD Tank FLASH
O/L TANK
H
HPT
E
A
D
MS 102 MS CV
E To
R IBD Tank
MS-4 MS-6
M
c CRH
M

MS MS SV
STRAINER
M

MS-2 RHS TITLE MS LINES

VENT
W

SV 5 TO FLASH MS-106
REV.NO PREPARED BY CHECKED BY
TANK
A.ARUN A.PATRA
 SLIDE NO - 04
REHEATER HEADER

W
VENT VENT
SV - 8

DSH DSH
DRAIN

DRAIN
TO DEA. PEGGING

TO AUX. PRDS

TO HPH 6

M
CRH 101

CRH POT DRAIN

HPBP WARMUP LINE

HPBP WARMUP LINE

NRV

TAPPING FOR WET STEAM WASHING LINE

TITLE CRH LINE DIAGRAM

REV.NO PREPARED BY CHECKED BY

CRH LINE DIAGRAM
FROM HPT EXHAUST A.ARUN A.PATRA
 SLIDE NO - 05
IP SV & CV IPT IP SV & CV

LPBP LPBP
LHS RHS

M
M
HRH HRH
STRAINER STRAINER
HRH 101 HRH 102

SV 11
W SV 9 SV 10 SV 12

W
REHEATER COIL HEADER (OUTLET)

REHEATER COIL HEADER (INLET)

SV - 8

W
VENT
VENT

DSH DSH
DRAIN

TO DEA. PEGGING
DRAIN
TO AUX. PRDS

TO HPH 6
M
CRH 101 CRH POT DRAIN
HPBP WARM UP LINE
HPBP WARM UP LINE
TITLE HRH LINE DIAGRAM NRV
REV.NO PREPARED BY TAPPING FOR WET STEAM WASHING LINE
CHECKED BY

A.ARUN A.PATRA FROM HP EXHAUST

 SH-14
SH-14 SLIDE NO - 06

SH-13
SH-13

SUPER HEATER SH-12

SH-12 SUPER HEATER
SUPER HEATER SUPER HEATER
OUTLET ( LEFT ) OUTLET (RIGHT)
OUTLET ( LEFT ) OUTLET (RIGHT)

SH-11
SH-11

TITLE DESUPERHEATING (M.S)

D D
D
E
S
D
E
S REV.NO PREPARED BY CHECKED BY
E
H E
H
A.ARUN A.PATRA
S S
H H

SH-10
SH-10

SH-09
PG PG

S S S S

SD 05 SD 09 SD 08 SD 04 SD 02 SD 06 SD 07 SD 03 WATER
FROM
SD 01 FEED
CONTROL
S STATION
 RH-02
SLIDE NO - 07

RH-01
REHEATER OUTLET REHEATER
(LEFT) OUTLET(RIGHT)

D D TITLE DESUPERHEATING (HRH)

E E
REV.NO PREPARED BY CHECKED BY
S S
A.ARUN A.PATRA
H H

STEAM FROM CRH

PG PG

S S S S

SD 14 SD18 SD11 WATER

SD 17 SD13 SD15 SD16 SD12
FROM
SD10
FEED
CONTROL
S STATION
 SLIDE NO - 08

MILL CONNECTIONS
REV. No. PREPARED BY CHECKED BY
ASHISH VYAWHARE A. PATRA
 SLIDE NO - 09

SECONDARY AIR PATH

REV. No. PREPARED BY CHECKED BY
ASHISH VYAWHARE A. PATRA
 SLIDE NO - 10

OIL BURNER CONECTIONS

(LFO & AIR AT ELVN - AB ALONE)

AIR

A20A-D

STEAM

OS60A-D

OS59A-D
OIL GUN

HFO

HO60A-D

LDO
LO40A-D

OIL BURNER CONECTIONS

TITLE (LFO & AIR AT ELVN - AB
ALONE)
REV. No. PREPARED BY CHECKED BY

ASHISH VYAWHARE A. PATRA

 SLIDE NO - 11

HFO OPERATING FLOOR

HO39C
HO33
(HOFCV) EF2 EF3

HO34A HO34B
T
F CD2
O
CD3
HO32A M HO32B HO40
(HOTV) HO38 HO38
B
U
E F R
AB2
N AB3
E
HO32C R
S
#2 #3
HO35

HO38G

HO48 HO38J HO38D

HO47 HO45

HO31 HO49

FROM PUMP HOUSE TO CORNER # 1 #4

TANKS

= WHILE FIRING

= WHILE NOT FIRING

TITLE HFO OPERATING FLOOR
REV. No. PREPARED BY CHECKED BY
ASHISH VYAWHARE A. PATRA
 SLIDE NO - 12

LDO, AIR OPERATING FLOOR

EF
T
O

ATM H
AIR CD
A01 E
A

I
AB LO29A-D
G
N AB
OS35A I TO BURNERS
T
O
F R
LDO FROM M S
PUMPS LO21 LO31A LO31B LO30 LO24A LO23 LO24B
(LOTV) (LOFCV) F
O #2 #3
R
#1 #4
LO25 P
LO31C
U
R
LO28C G A08
I
N
G

TITLE LDO , AIR OPERATING FLOOR

REV. No. PREPARED BY CHECKED BY
ASHISH VYAWHARE A. PATRA
 SLIDE NO - 13

ATM. STEAM OPERATING FLOOR

EF
OS41A-D

CD

AB

FROM AUX.
STEAM HEADER
OS31 OS34A OS33 OS34B
#2 #3

TO HFO LINE #1 #4
TRACING

T OS35
T TRAP

CONDENSATE TO
IBD TANK

TITLE
ATM. STEAM OPERATING FLOOR
REV. No. PREPARED BY CHECKED BY
ASHISH VYAWHARE A. PATRA
 PA-A
PAD-9
TO COLD PA HDR PAD-
APH BYPASS 1

AIR AUX
TO HOT MAIN
PA HDR
PAD-7
GD-3 GD-7 SAD-1 FD-A
AEROFOIL
PAD-5
APH-A
SAD-5 C ID-A
EP-A
O
F GD-1 GD- M
U 1A M GD-11 GD-13
R P F H MAIN GD-5 GD-9
R E O
N S S S
H C AIR AUX N GD-4 GD-8 S
A H H H ID-B T
O
C A
H
E C
E
A EP-B GD-12 GD-14 K
SAD-4
D
GD-2 APH-B GD-2A E
R GD-6 GD-10 SAD-2
AEROFOI FD-B
L
PAD-4
PAD-6
TO HOT
PA HDR APH BYPASS PA-B
PAD-8
TO COLD PA HDR PAD-2

TITLE AIR & FLUE GAS PATH

REV. No. PREPARED BY CHECKED BY

SLIDE NO - 14 ASHISH VYAWHARE A. PATRA
.
 SLIDE NO - 15
TO DEARATOR
B-64
SV
CBD

B-67

CBD
TANK

VENT
WWSB DRAIN
LRSB DRAIN
AUX PRDS

LCV
APH S/B

DRAINS
VALVES
DRAIN

DRAIN

STOP
EBD
IBD

DRAIN

SCAPH
DRAIN
IBD TANK

OPEN DRAIN

TITLE CBD & IBD CONNECTIONS

REV. No. PREPARED BY CHECKED BY
ASHISH VYAWHARE A. PATRA
 SLIDE NO - 16
ID FAN
HYDRO.
COUPLIN
G

COOLER P
TS S

TG
TG
P COOLER
G PG
P P
G G DPS PG
DPG

PS

RELIE
REC. F V/V
V/V FS
FILTER

FILTER
LS

PG
FLOW
TG DPS ID FAN LUBE OIL SYSTEM
REG.

OIL TANK PREPARED BY CHECKED BY

TS LUB OIL RETURN ASHISH

A.PATRA
VYAWHARE
.
 FD FAN S
SLIDE-17

PRESSURE OIL HYDRAULIC

PR.OIL MAIN
NRV

NRV
W 204
116

BRG
FILTER
218
COOLER

216

215
NRV

PR.REGULATING V/V
W
PRESSURE OIL

RETURN OIL MAIN BRG

RETURN OIL HYDRAULIC

W

LEAKAGE OIL HYDRAULIC

LOP-A LOP-B 205

FD FAN LUBE OIL

TITLE SYSTEM

REV.NO PREPARED BY CHECKED BY

OIL TANK
HEATER

A.ARUN A.PATRA
 PA FAN S
SLIDE-18

PRESSURE OIL HYDRAULIC

PR.OIL MAIN
NRV

NRV
W 204
116

BRG
FILTER
218
COOLER

216

215
NRV

PR.REGULATING V/V
W
PRESSURE OIL

RETURN OIL MAIN BRG

RETURN OIL HYDRAULIC

W

LEAKAGE OIL HYDRAULIC

LOP-A LOP-B 205

PA FAN LUBE OIL

TITLE SYSTEM

REV.NO PREPARED BY CHECKED BY

OIL TANK
HEATER

A.ARUN A.PATRA
 SLIDE NO - 19
To Mill Bearings & Gearbox

Orifice for flow

measurement
COOLER

TITLE MILL LUBE OIL SYSTEM

PREPARED BY
REV.NO CHECKED BY

A.ARUN A.PATRA

FILTER

Relief valve
M

Return from bearings &

Gearbox

Breather
Screw pump 1 filter & filler

Screw pump 2 Inspection cover

NRV

Electric Heater

Oil tank IC
Level indicator
DRAIN
 TO BOILER DRUM

M
AGITATOR

VENT PDP A
STRAINER

L STRAINER
G PDP B

PHOSPHATE
MIXING TANK AGITATOR

VENT

TITLE HP DOSING SYSTEM

REV.NO PREPARED BY CHECKED BY

L
DM/CONDENSATE
G PHOSPHATE
A.ARUN A.PATRA
METERING TANK

.
SLIDE NO - 20
 FROM MAIN
SLIDE NO - 21
CONDENSATE TO BOILER COLD FILLING LINE
VENT NaOH
LINE TO DEAREATOR OUTLET
SOLUTION
MANUAL FILLING BY TO CEP DISCHARGE
BOTTLE

BREATHER
TANK
O
VE DRAIN DRAIN
RF
L
L
DRAIN
O G M 1 M 2
W
AMMONIA
MEASURING
TANK 125 LIT METERING PUMPS : 2 NOS
2 X 100%
CAPACITY : 50 LPH
MAX. DISCH. PR. 45 Kg/cm²
AGITATOR

VENT

NaOH TITLE AMMONIA DOSING SYSTEM

SOLUTION
OVERFL
OW L PREPARED BY CHECKED BY
BREATHER TANK REV.NO
G
VENT AMMONIA MIXING DRAIN A.ARUN A.PATRA
WATER / CUM STORAGE
AQUA TANK 2300 LIT
AMMONIA
DRAIN

WATER SEAL
.
FROM MAIN
CONDENSATE TO BOILER COLD FILLING LINE SLIDE NO - 22
VENT HYDRAZINE
LINE TO DEAREATOR OUTLET
SOLUTION
TO CEP DISCHARGE

O
VE BREATHER
RF TANK
L
O DRAIN DRAIN
W
L DRAIN
G M 1 2
HYDRAZINE
MEASURING
TANK 25 LIT METERING PUMPS : 2 NOS
2 X 100%
HANDP
UMP
CAPACITY : 50 LPH
MAX. DISCH. PR. 45 Kg/cm²
AGITATOR

VENT

HYDRAZINE
TITLE HYDRAZINE DOSING SYSTEM
OVERFL BREATHER TANK
OW L
REV.NO PREPARED BY CHECKED BY
G
VENT HYDRAZINE DRAIN A.ARUN A.PATRA
MIXING CUM
STORAGE TANK
2300 LIT

WATER SEAL
.
DRAIN WATER / HYDRAZINE
 FD–17
SLIDE NO -23
FD–16 FD–18 NORMAL LOAD BYPASS
SH/RH SPRAY
STATION
FD–16A FD–18A
FEED CONTROL STATION
FD–14
FD–13 FD–15
NORMAL LOAD

FD–13A FD–15A VENT

FD–20
SAMPLE
FD–19 FD–21
E-1

FD–21A
FROM HP E–003 E-002
FD–19A
HEATERS

LOW LOAD ( 30% )

E-024
TO ECONOMISER

ECO. REC.

ECO. TO RING
DRN./FILL HEADER
TITLE FEED CONTROL STATION
REV NO. PREPARED BY CHECKED BY
KIRAN BHOSALE A. PATRA .
 SLIDE NO - 24
AS-9 AS-10
MS - L
AS-11 UNIT APRDS CD-65 CD-64
CD-66

MS - R
SPRAY FROM CEP

DESH-1
AS-35 CD-67 CD-70
AS-34 CD-69
CD-71

AS-15 AS-16
AS-17
CD-72
CRH LT AUX STEAM HEADER
DESH-2
AS-23
AS-27 AS-28 AS-29
AS-48

HT AUX STEAM HEADER

AS-33
AS-30

WET STEAM WASHING

FOPH

HFO ATOMISING

MILL INERTING

LT COMMON HEADER FOR ALL UNITS

AS-22
HFO T. HEATING &
D/A PEGGING WAG. UNLOAD.
HT COMMON HEADER FOR ALL UNITS

AS-21

APH SOOT BLOWING

U#2
AS-20
U#3 U#2
GLAND SEALING
AS-47
U#4 U#3

U#4
U#5

U#5

TITLE AUX. PRDS

REV NO. PREPARED BY CHECKED BY
KIRAN BHOSALE A. PATRA
 SLIDE NO - 25
TO VAC. PUMP 1 & 2 A
B C B DM MAKE UP

VENT FROM HPH-5 & 6

D D EMERGENCY MAKE UP FROM OCST

E
CEP DISH
DRIP LINES

FROM DC VENT

W
W
FROM LPH-2
DRIP FROM HPH-5
D/A
FROM LPH-3 LPFT OVERFLOW HPFT DRIP FROM HPH-6

GSC DRAIN FROM EXT.

FROM EXT. LINE DRAINS
LINE DRAINS MANIFOLD
FROM AS-139
MS,HRH,CRH
DRAINS

TURBINE FLASH BOX

(MAL DRAINS)

A LPH-3 EXTRACTION
B LPBP STEAM INLET
C LPH-2 EXTRACTION
D LPH-1 EXTRACTION
E CONDENSATE MINIMUM
RECIRCULATION

TITLE CONDENSOR CONNECTION

CD - 3 CEP-A CD – 4 CEP-B
REV NO. PREPARED BY CHECKED BY
CONDENSATE WATER
ASHISH VYAWHARE A.PATRA
 SLIDE NO - 26
FROM HOT WELL

DISCHARGE VENT TO LP F/T

SUCTION VALVE (LSO) MOTOR

CANISTER VENT TO HOTWELL

EMERGENCY SEAL
WATER FROM OCST

DMCW IN
SUCTION STRAINER
DMCW OUT

FROM CEP DISH HEADER

CEP SUCTION LINE

STUFFING BOX DRAIN

CD - 4

TO CEP DISH HEADER

CONDENSATE EXTRACTION
PUMP
REV. No. PRPD BY CHKD BY
ASHISH VYAWHARE A PATRA
 SLIDE NO - 27
CONDENSATE SYSTEM
CD-30 NORMAL MAKE UP

TO DEAERATOR
CD-37 CD-34
LPH-1 EMERGENCY
MAKE UP
CD-31 CONDENSER
CD-33

LPH - 2 CD-36 LPH - 2

CD-35 CD-32

TITLE CONDENSATE SYSTEM

DRAIN
REV NO. PREPARED BY CHECKED BY
COOLER

MIN. RECIRCULATION
KIRAN BHOSALE A PATRA
CD-29
CEP-B CEP-A

CD-21
TO CST
CD-19 CD-14
CD-23
CD-25

CD-28 FT
CD-27 CD-9
TT
PT
TO APRDS SPRAY
GSC
TO LPBP SPRAY, CD-8 CD-7
EXHAUST HOOD &
PROVISION FOR TURBINE F/B SPRAY
WET STEAM WASHING AMMONIA HYDRAZINE
TO ATM
TO DMCW TANK TO CEP STUFFING BOX SEALING
 SLIDE NO - 28

VENT TO CONDENSER

TO DEAERATOR
EX-10
EX-9

CD-36 SV CD-33 SV EX-17 EX-18

SV
CD-30

LPH - 3 LPHLPH
LPH --
1 2- 2 LPH - 1
CD-37

CD-32
CD-35
DRAIN
DRAIN
COOLER
COOLER

CD-29
CD-34

CD-31 FROM CEP

TITLE LP HEATERS
REV NO. PREPARED BY CHECKED BY
KIRAN BHOSALE A PATRA
 TO FCS EX-13 FROM CRH

FD-12 VENT TO
CONDENSER

FD-11 HPH-6
HPH-6
FD-10
DRAIN TO HPH-5/DEA./HP FT.

EX-12 FROM IPT

FD-9 VENT TO
CONDENSER

FD-8
HPH-5

FD-7
DRAIN TO DEA./HP FT

FROM BFP
SLIDE NO - 29
CRH HPH – 5 DRIP CD - 39 CD - 38 SLIDE NO - 30
CRH – 1 HPH – 6 DRIP
DR-12 FROM CEP DISCHARGE
CRH - 4 DR-5
CRH – 2
CRH - 5 VENT FROM CBD TANK VENT
DR-13
CRH – 3 DR-6
DR-11
CRH - 6 DR-4

W
W
DR-14
DR-7 FC-2
FC-3
BFP – A R/C
EX 4 FROM IPT EX-11
DEAERATOR FC-5
FC-6
HYDRAZINE DOSING BFP – B R/C
AMMONIA DOSING
FC-9 FC-8
BFP – C R/C
INITIAL FILLING

FEED STORAGE TANK

AS-3 AS-8
DR - 37

AS-7
AS-2
AS-5 DR - 38
DR - 36
BFP SUCTIONS
AS-1
DR - 39
TO UNIT FLASH TANK

FROM TITLE DEAERATOR & FST CONNECTIONS TO LP FLASH TANK

AUX. PRDS
REV NO. PREPARED BY CHECKED BY
KIRAN BHOSALE A PATRA
 SLIDE NO - 31
TO VAC. PUMP-A SUC VLV (LSO)
TO ATM.
FROM
OCST

S SEPARATION
SOL VLV TANK
S FROM
DMCW

SOL VLV

MOTOR
W
W
CONDENSOR VACUUM PUMP-A

VACUUM BREAKER RECIRCULATION

WATER COOLER PUMP

ACW IN
ACW OUT

SUC VLV (LSO)

TO VAC. PUMP-B S SEPARATION
SOL VLV
TANK FROM
S DMCW

MOTOR

VACUUM PUMP-B
TITLE CONDENSATE VACUUM SYSTEM
REV NO. PREPARED BY CHECKED BY RECIRCULATION
PUMP
WATER COOLER
ACW IN
KIRAN BHOSALE A PATRA . . .
ACW OUT
 DMCW IN SLIDE NO - 32
WORKING OIL LUB OIL
COOLER
M
COOLER DEAREATOR

Recirc to DEA

SUC-VLV
SEAL COOLER
DMCW OUT

TO BRGS
DMCW

FC1
BOOSTER
S MOTOR PUMP
HYDRAULIC
BOILER COUPLING
FEED
PUMP
SCOOP

M
TITLE BOILER FEED PUMP
FD4 REV NO. PREPARED BY CHECKED BY
To BFP DSH HDR A PATRA
KIRAN BHOSALE .
 SLIDE NO - 33

BOOSTER HYDRAULIC
PUMP MOTOR COUPLING BFP

TI

TI TI

TI TI

TI

MECHANICAL
SEAL COOLER

DMCW INLET

DMCW OUTLET

TITLE BFP SEALING AND COOLING SYSTEM

REV NO. PREPARED BY CHECKED BY
KIRAN BHOSALE A PATRA
 TI

TI TI
TI

TI
TI
AOP

BOOSTER VOITH MAIN

PUMP MOTOR
PUMP
MOP WOP

W
O

LUB OIL C
COOLERS O
O
L
E
R TS
S

TI

PI PS TI TS

TITLE BFP LUB OIL SYSTEM

REV NO. PREPARED BY CHECKED BY
KIRAN BHOSALE A PATRA
SLIDE NO - 34
 HPT IPT LPT G E
MOP

FROM
EXC. BRG.

INJECTOR
3 NO.S 6 NO.S SOST
II
TI OIL COOLER TI TT PS PT

OTCV OIL FILTER

OVEF-1
TT PI

OVEF-2
DMCW
PI PI PI PI PI
PI
AC AC DC AC DC

INJECTOR
I
AOP - 1 AOP - 2 EOP - 1 JOP - 1 JOP - 2

MAIN OIL TANK

LUB OIL SUPPLY LINE

LUB OIL RETURN LINE
JACKING OIL LINE
SLIDE NO - 35
 CENTRIFUGE SYSTEM

HEATER

BV1 BV2
DIRTY OIL INLET

BV3 BV4
FEED PUMP

CLEAN OIL OUTLET

MAB ANTI FLOOD TANK

SD1

SD2

SLIDE NO - 36
 Ex fan

GSC

IPT EXHAUST

HPT LPT

PT
TT

PT

TT TT

MAL-81 MAW-50
MAW-10
TT
TO CONDENSER

FROM HP STOP AND

CONTROL VALVES
MAW-55
MAW-15
TO CONDENSER MAW- 11
FROM IP STOP AND TO CONDENSER
CONTROL VALVES
TURBINE SEAL STEAM SYSTEM
FROM APRDS TO ATM. TITLE

REV. No. PREPARED BY CHECKED BY

SLIDE NO - 37 . KIRAN BHOSALE A PATRA
 Vent to

EX-106

EX-104
EX-131

EX-130
Condenser
Alt. DRN frm
HPH-6

HPH-6 Vent

Ext. Line DRN Manifold Alt. DRN frm

HP FLASH TANK HPH-5

HPH-5 Vent

DRN to
HOTWELL

HRH-101

HRH-102

HRH-103

HRH-104
CRH-101
LHS RHS LHS RHS
CRH NRV & HRH Strainer LP Bypass
line DRN DRN Warm-up DRN
TITLE HP FLASH TANK
REV NO. PREPARED BY CHECKED BY
KIRAN BHOSALE A PATRA
SLIDE NO - 38
 SLIDE NO - 39
Deaerator NRV EX-119 EX-120 EX-121
DRN from CRH Ex.
Drain line
CRH-118 CRH-117 CRH-116
EX-113 EX-114 EX-115
DRN from line for
EX-126 DEA. Pegging

DRN Manifold
EX-109 EX-107
EX-108
EX-125
Extraction line DRN
EX-128
EX-127
Vent To Condenser Deaerator
EX-129 Overflow DRN

From GSC
DR-34 DR-31
DR-33
Alt. DRN from LP FLASH TANK CEP A Discharge
LPH no.3 elbow vent

CEP B Discharge
elbow vent
Alt. DRN from DRN to
LPH no.2 HOTWELL

from Drain Cooler TITLE LP FLASH TANK

REV NO. PREPARED BY CHECKED BY
KIRAN BHOSALE A PATRA
 GENERATOR
GENERATOR WASTE SYSTEM DPR DPR

DRAIN SOST
LUB OIL
RETURN
HEADER
W FILTERS
SOVP-A IOT O
T
VACCUM
TANK
SOVP-B COOLERS

DC SOP
SOP-1 SOP-2

GENERATOR
SEAL OIL
SYSTEM
SLIDE NO - 40 .
 SLIDE NO - 41

GENERATOR DUPLEX HYDROGEN

DRIER

OIL TRAP

OIL
FILL

WW
GWFT

W
VAPOURISER

LLD
WWWWWW
VENT
To WOT GAS
ANALYSER FROM CO
CABINET 2
BOTTLE RACK
VENT
SAMPLE
AIR WATER &
SUPPLY OIL TRAP

PR. REG. FROM H

FROM H2 PLANT 2
BOTTLE RACK

TITLE GEN H2 & C02 FILLING

ARRANGEMENT
REV. No. PREPARED BY CHECKED BY
ASHISH VYAWHARE A.PATRA
. .
 SLIDE NO - 42
EE SIDE
TE SIDE

VENT

H2 SEAL GENERATOR ROTOR H2 SEAL

VENT

VENT VENT

VENT VENT

I/L LINE OF COOLER O/L LINE OF COOLER

VENT
DMCW O/L

DMCW I/L
GENERATOR COOLING SYSTEM
TITLE
DRAIN DRAIN REV. No . PREPARED BY CHEKD BY
ASHISH VHYWHARE A PATRA
 VENT SLIDE NO - 43

GEN SIDE
DRAIN
RECTIFIER
WHEEL MAIN EXCITER PILOT EXCITER

VENT DRAIN

TITLE EXCITER COOLING SYSTEM

DMCW O/L FROM GENERATOR REV. No. PREPARED BY CHECKED

KIRAN BHOSALE
BY A PATRA
 SLIDE NO - 44

DRY HYDROGEN OUTLET

DRIER - A DRIER - B
H
DEW POINT E
METER A
T
E AIR SUCTION
R

EXHAUST

WET HYDROGEN INLET

OIL TRAP BLOWER

Generator Waste fluid system
# DRIER – A IN SERVICE AND DRIER – B UNDER REGENERATION
HYDROGEN GAS DRIER
TITLE
REV. No. PREPARED BY CHECKED BY
ASHISH VYAWHARE A PATRA
 BALL SLIDE NO - 45
CW pump CLEANING
1 SYSTEM To cooling tower

W
W
2 CONDENSOR

BALL
Water
Forebay CLEANING
SYSTEM

3*50 Plate Type Heat

exchanger
2*100 self cleaning
strainers

2 Vacuum pump H.E.

3
Vacuum pump H.E.
Debri discharge pipe 3*50 ACW pumps TITLE CW AND ACW SYSTEM
to drain Capacity= 1000
m3/hr CHECKED
REV. NO. PREPARED BY
BY

PRATIK HINGE A.PATRA

 SLIDE NO - 46
HFO FUEL OIL SYSTEM

Recirculation
Neoprine rubber Hose
Line
(wagon + truck)
Atomising Steam
HFO Unloading B y Wagon

strainer
Heaters
2x150m3/ HFO TANK
hr Cap-
2000m3 strainer
2x150m3 Boiler 1
/hr HFO TANK
Cap-
2000m3 Boiler 2
2*50
m3/hr
HFO Forwording Pumps
HFO Unloading Pumps
HFO Unloading By Tanker

Atomising Steam

strainer

Boiler 3
TITLE HFO FUEL OIL SYSTEM Heaters
HFO Forwording Pumps Boiler 4
CHECKED
REV. NO. PREPARED BY
BY
Boiler 5

PRATIK HINGE A.PATRA

 SLIDE NO - 47

HFO PUMP-1 NRV BALL VALVE

STRAINER

BALL VALVE
HFO PUMP-2 NRV
STRAINER
HFO UNLOADING BY WAGON

NRV BALL VALVE

STRAINER HFO PUMP-3 TO HFO TANKS

BALL VALVE
STRAINER NRV

HFO PUMP-4
HFO UNLOADING BY TANKER

BALL VALVE
STRAINER NRV
HFO PUMP-5

STRAINER HFO PUMP-6 NRV BALL VALVE

Capacity:-
TITLE HFO UNLOADING PUMPS
Pump 1,2,3&4-150 M3/HR
Pump 5& 6 -50 M3/HR PREPARED BY
CHECKED
BY

PRATIK HINGE A.PATRA

 SLIDE NO - 48

RETURN LINE
FROM BOILER & PUMP
(TERMINAL POINT 1M
FLAME ARRESTOR OUTSIDE LDO
VENT FORWARDING PUMP
HOUSE)

LEVEL
TRANSMITTER

LDO STORAGE TANK

CAP:- 1000 KL
TO LDO
FORWARDING
PUMP
FROM LDO
UNLODING
PUMP

TO OIL DRAIN PIT

RETURN LINE
FROM BOILER & PUMP

FLAME ARRESTOR FLAME ARRESTOR

VENT VENT

LEVEL
TRANSMITTER LEVEL
TRANSMITTER

HFO STORAGE TANK-1 HFO STORAGE TANK-1

CAP : 2000 KL TI TI CAP : 2000 KL
DIA. : 16 Mtr DIA. : 16 Mtr
HEIGHT: 12 Mtr HEIGHT: 12 Mtr TO HFO
FORWARDING
PUMP
FROM HFO
UNLODING
PUMP HEATING STEAM

TITLE FUEL OIL STORAGE

GRAVITY TRANSFER LINE TANK
TO OIL DRAIN PIT
CHECKED
PREPARED BY
TO OIL DRAIN PIT BY

PRATIK HINGE A.PATRA

 SLIDE NO - 49

Neoprine rubber Hose (5 nos.)

Atomising Air
strainers 2x25m3/hr strainers
LDO Unloading Bay

LDO TANK
r
Cap- Boiler 1
1000m3
(1 nos.)

Boiler 2

10m3/hr
Recirculation Line

LDO Unloading Pumps

LDO Forwarding Pumps Atomising Air

strainers

Boiler 3

Boiler 4

Boiler 5

LDO FUEL OIL SYSTEM

TITLE FOR U-1 & 2

CHECKED
PREPARED BY
BY

PRATIK HINGE A.PATRA

 Capacity:-
LDO UNLOADING PUMPS Pump 1&2- 25 M3/HR
Pump 3 - 10 M3/HR

NRV BALL VALVE

LDO UNLOADING STATION

STRAINER LDO PUMP-1

TO LDO TANKS

BALL VALVE
STRAINER NRV
LDO PUMP-2

BALL VALVE
STRAINER NRV
LDO PUP-3

TITLE LDO UNLOADING PUMPS

CHECKED
PREPARED BY
BY

PRATIK HINGE A.PATRA

SLIDE NO - 50
 SLIDE NO - 51

RAW WATER TANK

FORE BAY

PUMPS PARAMETERS
Discharge :- 3800 CubMPH
Duty Point Head:- 120 MWC
Pump Speed:- 980 RPM
Motor Rating:- 1700 KW
S S S

RAW WATER INTAKE

TITLE PUMP HOUSE

CHECKED
REV. NO. PREPARED BY BY
RESERVOIR
PRATIK HINGE A.PATRA
 TO FW MAIN RING 2 Pump A&B- DIESEL DRIVEN PUMP
TO FW MAIN RING 1
PUMP C & D- MOTOR DRIVEN PUMP
DELIVERY HEADER PUMP E & F – JOCKEY PUMP

TESTING HEADER

PUMP A PUMP B PUMP C PUMP D PUMP E PUMP F

RESERVED WATER FOR FIRE PUMP

TITLE FIRE WATER PUMP

HOUSE
CHECKED
REV. NO. PREPARED BY
BY

PRATIK HINGE A.PATRA

SLIDE NO - 52
 FROM RIVER WATER PUMP SLIDE NO - 53
PUMP A

Pump A&B- APH/ESP PUMPS(PROPOSED)

Pump C - APH/ESP PUMP
PUMP B PUMP D,E&F – RW PUMPS(PROPOSED)
PUMP G&H – RAW WATER PUMP

TO APH/ESP
PUMP C
WASH PLANT
RAW WATER SUMP

PUM D

PUMP E

PUMP F
TO DM
PLANT TITLE RAW WATER PUMP
PUMP G HOUSE
CHECKED
PREPARED BY
BY

PUMP H
PRATIK
.
HINGE A.PATRA
.
 SLIDE NO - 54
AIR COPRESR-1 AC 3
AC 2 AC 4 AC 5 AC 6 AC 7

REGENERATION AIR HDR

COMPRESSED WET AIR HDR

AIR DRIYER 1 AIR DRIYER 2 AIR DRIYER 3 AIR DRIYER 4 AIR DRIYER 5 AIR DRIYER 6
A B C

COMPRESSED DRY AIR HDR

SERVICE AIR RECEIVER TANK

INSTRUMENT AIR
A B RECEIVER TANK AT
TITLE COMPRESSOR HOUSE 15 CUB MTR
AT ZERO MTR
CHECKED
PREPARED BY
BY

PRATIK HINGE A.PATRA

 INSTRUMENT AIR BOILR1 BOILR 2 BOILR 3 BOILR 4 BLR
RECEIVER TANK 15 5
CUB MTR

A B

U-2 U-3 U-4 U-5

A
TURBINE U-1

GENERATOR
AIR TIGHTNES
CO2 PURGING

TITLE INSTRUMENT AIR LINE

CHECKED
PREPARED BY
BY

PRATIK HINGE A.PATRA

SLIDE NO - 55
 SERVICE AIR RECEIVER TANK
BOILER 1 BOILER -2 BOILER-3 BOILER-4 BOILER-5

A B C

TG-1 TG-2 TG-3 TG-4 TG-5

WTP AREA HFO &LDO

STATION

FIRE FIGHTING
PUMP HOUSE
TITLE SERVICE AIR LINE

REV.NO PREPARED BY CHECKED BY

ETP AREA
A.ARUN A.PATRA

SLIDE NO - 56
 SLIDE NO - 57
RAW WATER TANK

RAPID GRAVITY SAND FILTER

ACTIVE FLOW

CLARIFIED WATER STORAGE TANK

PRESURISED SAND FILTER

ULTRA FILTER

RO FEED TANK

MICRO CARTIDGE FILTER

REVERSE OSMOSIS

DM FEED TANK
TITLE WATER TREATMENT
PLANT
MIX BED PREPARED BY
CHECKED
BY

PRATIK HINGE A.PATRA

DM TANK
 ECONOMISER TITLE BOTTOM ASH SYSTEM
HOPPERS

CHECKED BELT CONV 2B

REV. NO. PREPARED BY
BY From unit 2

PRATIK HINGE A.PATRA

SLIDE NO - 58
SCRAPER CHAIN CONV. ( 1W+1S
BELT BELT
)
FROM UNITS
CONV 2A CONV 3

#2,3,4&5 BYPASS
CLINKER JNT 1A JNT 3
CHUTE
GRINDER
JNT 2
(1W+1S)

BELT CONV 2E BELT 2C

BTM ASH HOPR BELT CONV 2D
From unit 5 CONV 3
OVERFLOW
BELT CONV 1A From unit 4 unt
PUMPS(1W+1S) #3
From unit 1 BELT
CHEMICAL CONV 3

DOSING BELT
BELT
CONV
4 CONV
4
JNT 6 JNT 5 JNT 4

BELT CONV
SLUDGE PIT 5A BELT CONV
5B

SLUDGE JNT 7
PUMPS(1W+1S)

ASH WATER PUMPS ECO PMPS TO

TO SCRP FDR,SEAL ECO HOPPERS TO SCRP
TRUCK TO HCSD SYSTEM
TROUGH MAKE CONV
UP(FOR ALL UNITS)
TO TRUCKS TO TRUCKS
 SLIDE NO - 59
RG 08 RG 07 RG 06 RG 05 RG 04 RG 03 RG 02 RG 01

RF 08 RF 07 RF 06 RF 05 RF O4 RF 03 RF 02 RF 01

RE 08 RE 07 RE 06 RE 05 RE 04 RE 03 RE 02 RE 01

RD 08 RD 07 RD 06 RD 05 RD 04 RD 03 RD 02 RD O1

RC 08 RC 07 RC 06 RC 05 RC 04 RC 03 RC 02 RC 01

RB 08 RB 07 RB 06 RB 05 RB 04 RB 03 RB 02 RB 01

RA 08 RA 07 RA 06 RA 05 RA 04 RA 03 RA 02 RA 01

Pass B Pass A
Gas Flow

TITLE ESP
Gas Flow
CHECKED
#Same arrangement is REV. NO. PREPARED BY
BY
applicable for other Four Units
PRATIK HINGE A.PATRA
 CHP SCHEMATIC ARRANGEMENT WT-1 WT-2 WT-3

2A 2A 1A 1A
PENT
JNT-4 TH – 3 TH – 1 TH-2
HOUSE
2B 1B 1B
SP4 2B SP-3 SP-2 SP-1
(1W+1S) 3 3B (1W+1S) (1W+1S) (1W+1S)
A
4A 6A 7A
CRUSHER
HOUSE JNT-3 JNT-2
4B 6B 7B
5A 5B

COAL STOCK 1 & 2 COAL STOCK 3& 4

8
A
JNT-1
8B

BUNKER-5 BUNKER-4 BUNKER-3 BUNKER-2 BUNKER-1 MILL-1

MILL-5 MILL-4 MILL-3 MILL-2 TITLE CHP SCHEMATIC ARRANGEMENT

REV. NO. CHECKED

PREPARED BY
BY

PRATIK HINGE A.PATRA

SLIDE NO - 60
 SLIDE NO - 61
DM PLANT MCC
UNIT PMCC SLIDE NO - 62
COAL HANDLING
SYSTEM MCC,
FOPH MCC & SR
PMCC

SLIDE NO - 63
 SLIDE NO - 64
INTERLOCKING BETWEEN EMRG DG & UNIT PMCC
 SLIDE NO - 65
FWSW MCC & RWIPH MCC
 SLIDE NO - 66

RAW WATER PUMP HOUSE

MCC
 SLIDE NO - 67

FPDS SCHEME AT SWITCH

YARD
 SLIDE NO - 68

WATER MONITOR

BUTTERFLY
FDPS SCHEME AT CHP

HYDRANT

VALVE

COAL STOCKPILE-4
250 NB
COAL STOCKPILE-3
250 NB

COAL STOCKPILE-2
150 NB
COAL STOCKPILE-1
150 NB