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NGS-IPG-0015 (2)

The Texsteam 5100 Series is a gas/pneumatic driven injection pump designed for various applications including chemical injection in oil operations and water treatment. It features a lightweight, compact design with easy maintenance and can handle high pressures and adjustable stroke lengths. The document includes detailed information on installation, operation, maintenance, and gas consumption charts for optimal performance.

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eduardo2001solis
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© © All Rights Reserved
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0% found this document useful (0 votes)
18 views18 pages

NGS-IPG-0015 (2)

The Texsteam 5100 Series is a gas/pneumatic driven injection pump designed for various applications including chemical injection in oil operations and water treatment. It features a lightweight, compact design with easy maintenance and can handle high pressures and adjustable stroke lengths. The document includes detailed information on installation, operation, maintenance, and gas consumption charts for optimal performance.

Uploaded by

eduardo2001solis
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 18

TEXSTEAM PUMPS

Series 5100
Gas/Pneumatic Driven Injection Pump

CONTENTS

Description  1
Applications  1
Accessories, Options, and Volume  2
Gas Consumption Chart  2
Installation  3
Important  3

Start Up and Operation  3


Maintenance  4
LP and HP  5
Parts List  5

Parts List  6

Pilot Valve Assembly  7


Parts List  7

Injector Heads  8
5100 Microswitch Valve Installation  9
Installation  9
Microswitch Valve Replacement  12
Series 5100
Description Applications
The Texsteam 5100 Series Chemical Injectors from Texsteam • The introduction of de-emulsifiers, solvents, corrosion
Pumps are single acting, positive displacement plunger- inhibitors, de-salting agents and flocculants in oil country
type pumps, powered by gas via a diaphragm with a spring operation
return. Speed control is accomplished by regulating the • High pressure bearing lubrication
exhaust gas discharge flow. Reversal is accomplished by
• Water treatment
a direct spring- actuated switching mechanism (rotary
three-way valve). Volume is controlled by the speed of the • Blending processes in refining and process plants
pump and by the stroke length, either 1” or 1/3” (25.4mm or • Injection of methanol in gas pipelines
8.5mm) lengths. • Hydrostatic testing
The 5100 Series is capable of pumping high pressures with • Sampling
gas pressure as low as 8 psig (0.6 bar ) and handling volume
output up to 30 GPD (113.6 LPD).
The pump is lightweight, compact and contains a minimum
of working parts for easy maintenance. Each fluid pump
head is equipped with a stainless steel plunger, ball
checks, ball check springs, top seat, top bushing, bottom
bushing, adjustable VEE type packing and a priming valve.
The packing yoke is equipped with a drain to monitor for
possible packing leaks. Because of the sealed bearings, the
unit is oil-less.
The 5100 Series performs accurately because: (1) the head
is designed for high volumetric efficiency; (2) a positive trip
mechanism assures fine control of plunger stroke length;
and (3) the speed is regulated by controlling the exhaust gas
discharge flow which creates a rapid fluid discharge with
slow suction.

Series 5100 LP
Wt. 38 pounds (17.2 Kg)

Microswitch Option Available


Accessories, Options, and Volume


Sour Gas Trim – Pump Models GPD = gallons per day LPD = liters per day
Maximum Discharge
L and LP are furnished with sour Pressure For Operation Off Air or Gas Pressure
Plunger Size
to 35 PSIG (2.4 BAR) Constant
gas trim as standard. Models H (PSIG/BAR) Power Unit1
and HP are available for sour gas Maximum Volume
5100 Series (Standard Packing) Model Number
(GPD/LPD)
service specification.
3/16” (4.8mm) 1500/103.4 5104 4.2/15.9
TB-40 Regulator – for inlet gas 1/4” (6.4mm) 1500/103.4 5101 7.5/28.4
pressure greater than 35 psig (2.4 3/8” (9.5mm) 1500/103.4 5103 16.8/63.6
bar) and up to 1500 psig (103.4 1/2” (12.7mm) 1500/103.4 5105 32.0/121.1
bar) Maximum Volume
(High Pressure Packing) Model Number
Alternate Parts – Teflon™, (GPD/LPD)
3/16” (4.8mm) 6000/413.7 5104 2.8/10.6
Viton™, or fluorosilicone packing,
1/4” (6.4mm) 6000/413.7 5101 5.0/18.9
hastelloy balls.
3/8” (9.5mm) 6000/413.7 5103 12.0/45.4
1/2” (12.7mm) 3500/241.3 5105 22.0/83.3
1. Basic pump no tank, base, regulator, 4. Furnished with 5 gallon (18.9 L) stainless
gauge (Shipping Weight: 45 lbs (20.4 Kg).) steel tank mounted on heavy galvanized
2. Furnished with 5 gallon (18.9 L) stainless steel base and equipped with level gauge,
steel tank mounted on heavy galvanized suction line, regulator and gauge (Shipping
steel base and equipped with level gauge Weight: 62 lbs (28.1 Kg).)
and suction line but no regulator or gauge 1
Volumes shown for low pressure heads
(Shipping Weight: 60 lbs (27.2 Kg).) with standard packing are at zero psig (zero
3. Furnished with regulator and gauge but no bar) discharge pressure.
tank or base (Shipping Weight: 48 lbs (21.8 Kg).) 2
Volumes For high pressure head with hard
packing are shown at 1500 psig (103.4 bar)
discharge pressure.

Gas Consumption Chart


(Standard Cubic Feet of Gas Required to Pump 1 Gallon/3.8L) For inlet regulator sizing, double the requirement indicated
Injection Press in PSIG 100 200 500 1000 1500 2000 3000 3500 4000 5000 6000
Injection Press in BAR 6.9 13.8 34.5 68.9 103.4 137.9 206.8 241.3 275.8 344.7 413.7
1/2” (12.7mm) Plunger 1” Stroke (25.4mm) 53 54 57 62 71 76 84 95
5105
1/2” (12.7mm) Plunger 1/3” Stroke (8.5mm) 159 162 171 186 213 228 252 285
3/8” (9.5mm) Plunger 1” Stroke (25.4mm) 120 126 148 164 177 185 243 278 314 355 374
5103
3/8” (9.5mm) Plunger 1/3” Stroke (8.5mm) 360 378 444 492 531 555 729 834 942 1065 1122
1/4” (6.4mm) Plunger 1” Stroke (25.4mm) 244 245 248 270 288 308 340 355 369 405 497
5101
1/4” (6.4mm) Plunger 1/3” Stroke (8.5mm) 732 735 744 810 864 924 1020 1065 1107 1215 1491
3/16” (4.8mm) Plunger 1” Stroke (25.4mm) 457 458 462 469 476 530 545 555 560 575 589
5104
3/16” (4.8mm) Plunger 1/3” Stroke (8.5mm) 1371 1374 1386 1407 1428 1590 1635 1665 1680 1725 1776
Series 5100
Installation
WARNING—The transported medium and supply gas 400 psig (27.5 bar) . If the gas supply pressure exceeds 400 psig (27.5
shall not be warmer than 100°C. bar) , the customer should equip the pump with a Texsteam TB-40
regulator which has a maximum inlet pressure of 1500 psig (103.4 bar)
Max. Gas Diaphragm Chamber Pressure 35 psig (2.4 bar) .
Important 8. Close gas exhaust valve. The gas exhaust is a 1/4” (8mm)
The pump is to be operated outdoors. Otherwise, it female pipe connection.
should be operated in a ventilated area with reliable 9. Hook up the fluid suction piping to the bottom bushing on the
ventilation which has a rating of no less than IPL1 pump head. This is a 1/4” (8mm) female pipe connection. Care
(Ignition Protection Level 1). should be exercised in that a suitable strainer should be installed in
1. Remove pump from carton and inspect for possible the suction line to trap foreign matter that might injure the plunger,
damage in transit from factory. The cardboard carton was plunger packing or interfere with the check valve operation.
designed especially for this pump and offers ample protection 10. On hooking up the fluid discharge line, the top connection
for normal handling. If the pump has been damaged in on the pump head is the outlet and it is a 1/4” (8mm) FNPT.
transit, file claim with the carrier. The discharge line should be at least 5/16” (7.9mm) tubing
2. Position pump in desired location in accordance with all and a TA-676 line check should be installed at the point of
local safety codes and regulations and secure in place with injection in case the fluid discharge line ruptures or is broken.
fastening hardware through each of the two slots on the feet Careful observation of the flow direction during installation
of the base. will eliminate the possibility of a ruptured fluid discharge line.

If a model with a base plate has been ordered, pump will be 11. Turn the gas on and slowly open the gas exhaust valve.
secured to the base plate with a 5/16” (7.9mm) x 1 - 1 1/4 “ The pump will start automatically. Make certain the suction
(31.75 mm) bolt, 5/16” (7.9mm) washer, 5/16” (7.9mm) lock line is filled with fluid by opening the priming valve to check
washer, and 5/16” (7.9mm) nut through each of the two slots for fluid. After the pump discharges clear fluid without
in the feet of the base. Additional measures should be taken bubbles, close the priming valve for normal pumping
by the end user to further secure the assembly in place in operations. At this point make a visual check of the plunger
accordance with all local safety codes and regulations. drip and using the TA-315 gland wrench, slowly tighten
the gland nut until leakage just stops. It may be necessary
3. Loosen and remove the four thumb screws that
to readjust the packing the next day. A slight leak during
hold the cover.
break-in is beneficial. Sufficient time should be allowed to
4. Select the stroke length desired, either full or short let the packing “seat in”. Packing should only be adjusted
according to your requirements. See the data chart, full stroke after pressure has been removed from the pump head. Never
is 1“ (25.4mm) and short stroke is equal to 1/3” (8.5mm). adjust packing against pressure.
5. Check plunger packing gland to make sure packing is 1/4 12. After the pump is in operation, replace the cover and
turn past finger tight. thumb screws.
6. Install the priming valve TA-1497 in its position on the Start Up and Operation
pump head.
After the pump has been installed, only a few minor
7. Blow or clean line before hooking up air or gas line to inlet. adjustments are necessary for every day operation. Here are a
On Models 5100 LP and 5100 L the air or gas line [if it does not few check points.
exceed 35 psig (2.4 bar) ] is piped directly into the inlet TA-906.
1. Check gas supply pressure.
The inlet is a 1/4” (8mm) female connection. Do not hook up the
gas supply to the small valve. This is the gas exhaust. Gas supply 2. Check speed control with the chart which will give you the
should be constant pressure to assure even stroke speed. volume the pump is injecting.

If the gas supply pressure exceeds 35 psig (2.4 bar) or is erratic, some 3. Check for excess leakage around the packing gland. If is
means of reducing the gas pressure to below 35 psig (2.4 bar) must not possible to stop excess leaking, replace the packing. If the
be used. Models 5100 HP and 5100 H are equipped with a pressure plunger is badly scored, replace the plunger. Do not adjust
regulator and pressure gauge for reducing the gas pressure. The packing against pressure.
regulator supplied with the 5100 HP and 5100 H can be used up 4. Open the priming valve to check pump action.

Maintenance
Lubricate the thrust rod with only Mobilith™ SCH 007 grease removed (see page 8). Lap the TA-4056 disc with a good valve
per recommended maintenance schedule. grinding compound before replacing.
Should the pump run but fail to pump chemical, remove When replacing TA-4056 valve disc be sure to also replace the
TB-736 bottom bushing and TA-1496 top bushing - inspect TA-4062 drive pin that was supplied when you ordered the
and clean balls and seats. Inspect for damage and replace if disc assembly.
necessary. Should pump still not pump chemical, remove TB- Removing TB-446 Valve Assembly from Pump Housing
548 cover and check to see if TA-290 cotter Pin and TA-1828
stroke adjusting pin are in place. Should it be necessary to remove TB-1631 flipper arm assembly
from the pump housing, disconnect TB-1193 SS tubing, the
Check to see if chemical is getting to pump, unscrew TA-1497
power inlet from TA-906 disc retainer and the gas exhaust line.
priming valve stem. When chemical flows from bleed hole,
Remove the four P01-031100-3900 machine screws and four
shut TA-1497 priming valve.
P52-031000-3900 lock washers. The TB-446 valve assembly can
If the pump fails to operate after hooking up gas or air to TA-906 then be withdrawn from pump body.
(inlet bushing); make sure the inlet pressure does not exceed
The flipper arm bearing is an integral part of the TB-1631 flipper
35 psig (2.4 bar) - excessive pressure could tend to lock the
arm assembly and is press fit into the TB-441 body. A punch must
pump; make sure the speed control valve (gas exhaust) is open;
be used to remove the flipper arm from the valve body. To do this
and make sure the plunger packing is not too tight. Use gland
the procedure under the heading, “Replacing TA-4147 Valve Disc
wrench TA-315 to adjust packing gland nut TA-6353, if necessary.
Assembly.” must be performed. When these parts are removed
If pump stops and a constant flow of gas comes from TA-1835 the TB-1631 flipper arm assembly may be punched from the body.
air vent, this means that the TC-2128 diaphragm has ruptured.
Upon reassembling the lower shaft of the TB-1627 flipper arm
To Replace Diaphragm must fit into the TA-6563 flipper spring adapter.
Remove TC-252 diaphragm cover. Remove lock nut and washer To Replace The Flipper Spring
on end of TB-444. Do not allow TB-444 thrust rod to turn when
Follow the procedure as outlined under “Removing TB-446
removing lock nut and washer. To prevent the rod from turning,
Valve Assembly from Pump Housing.”
remove TB-548 cover and hold the rod in position by inserting
punch or drift pin into the “large” hole forward of the TA-6564 After removing the valve assembly, remove TB-548 cover. At
Stirrup assembly. Replace burst diaphragm and reassemble. this point TA-6564 stirrup assembly may be turned upside
down on the thrust rod - unscrew TA-1820 flipper spring. To
To Replace Return Spring
reassemble follow the above procedure in reverse.
Remove TC-252 diaphragm cover - remove lock nut and washer Technical Specifications
on end of TB-444 thrust rod. It is important that you do not
allow TB-444 thrust rod to return when moving lock nut and Approved models of this unit comply with the requirements
washer. To prevent the rod from turning remove TB-548 cover for 94/9/EC-ATEX directive II 2G c II T3
and hold the rod in position by inserting punch or drift pin into Approved Models:
the “large” hole forward of the TA-6564 stirrup assembly. 5101 5103 5104 5105
Pull TC-2128 diaphragm – TB-438 diaphragm plate - return spring
Does NOT include models with
TA-1821 can then be removed. Reassemble in reverse of above.
Replacing Ta-4147 Valve Disc Assembly 1. Ceramic plunger
2. Microswitch
If the pump has a heavy continuous leaking of gas – TA-4147
Standards Used:
valve disc assembly probably needs replacing.
EN ISO 12100:2010 EN 13463-1:2009 EN 13463-5:2011
Disconnect power supply into TA-906 disc retainer. Remove
TA-906 disc retainer from TA-441 body - caution: care should
Pump Weight (without accessories): 38 lbs (17.2Kg)
be taken not to lose TA-77 valve spring and TA-579 washer
located directly under TA-906 disc retainer. TB 0040 Regulator Weight: 3lbs (1.4Kg)

Before removing, note the position of the TA-4056 valve disc, Noise Level @ 35 psig (2.4 bar): less than 70dB(A)
so that the disc is replaced to the same position as it was Ambient operation temperature: -4°F to +140°F (-20°C to +60°C)
Series 5100
LP and HP
8 1/4” 8”

1/4” 20 Furnished
21 on H&HP
models only
22
1/4”
1/4”
9 1/2”

Note - 1/4” (8mm) FNPT Gas Exhaust 42


The backpressure on this exhaust
port must be zero psig (zero bar) 40
for maximum pump performance.
41
45 7 46 1/4” FNPT 25 39

3 9 2 6 8 29 10 28 14 11 15 36 1/4” 34 43 44
Gland (8mm)
4 Wrench FNPT

33 27 13 32
5 19 24
1
18 26
4 7/8”
12
43
1/4”
Drain (8mm)
4 13/16” FNPT 31
2 13/16”
37
38

3 1/16” 2”
16 17 30

Parts List
No. No.
Item Part No. Name Material Item Part No. Name Material
Reqd. Reqd.
1 TC-0252 1 Diaphragm Cover Cast Iron 24 P52-037000-3900 1 Light Lockwasher SS
2 TD-0531 1 Housing Cast Iron 25 TA-0075 1 Street El. C.S. Galv.
32 TC-2128 1 Molded Diaphragm Buna-N, Nylon 26 P26-037000-0200 1 Hex. Nut Semifinish Stl. Zinc Pl.
4 P54-062000-0200 1 Washer Stl. Zinc Pl. 27 TA-1827 1 Bumper Plate Screw Steel
5 TA-3320 1 Locknut Stl. Zinc Pl. 281
TA-1828 1 Adjusting Pin Steel
62 TA-1821 1 Return Spring C.S. Zinc Pl. 291 TA-1546 1 Gasket Buna-N
7 TB-1193 1 Pilot Valve Line Assy. 303 S.S. Tubing 30 TA-1835 1 Air Vent Brass
8 P86-025075-0200 4 Wing Screws Stl. Zinc Pl. 312 TA-1820 1 Flipper Spring Steel
9 TB-0438 1 Diaphragm Plate Steel 32 2
P55-037000-0200 3 Washer C.S. Zinc Pl.
10 TB-0548 1 Cover Cast Iron 33 TA-6564 1 Stirrup Assembly Cast Iron & Steel
11 TB-0444 1 Thrust Rod Steel Head Assemblies
34 1 Injector Head
12 TB-0446 1 Pilot Valve See Page 7 (See page 8 for part list)
362 TA-0315 1 Gland Wrench Steel
13 TA-1823 1 Bumper Plate Steel
372
TA-6563 1 Spring Adapter (Bottom) Steel
14 TB-0447 1 Rod Adapter Steel
382 TA-0058 1 Gasket-Pilot Valve Fiber
15 TA-0290 1 Pin Steel
39 TA-2489 1 Gas Exhaust Valve Ni. Plated Brass
16 P01-037125-3900 8 Hex Hd. Cap Screw SS
40 TA-1829 1 Hex. Hd. Screw Steel
17 P25-037000-3900 8 Hex Nut SS
41 P51-037000-0200 1 Internal Tooth Lockwasher Carbon Stl. Zinc Pl.
18 P01-031100-3900 4 Hex Hd. Mach. Screw SS
42 TB-0471 1 Trip Stirrup Cast Iron
19 P52-031000-3900 4 Lockwasher SS
Pressure Gauge 432 TA-6563 1 Spring Adapter (Top) Steel
201 TA-1854 1 Range 0–35 psig Brass Element 442 TA-2355 1 Rollpin Steel
(0–2.4 bar)
45 TA-4015 1 Male Con. & Comp. Nut C.S. Zinc Pl.
211 TA-1718 1 Regulator Aluminum/Brass
46 TA-4016 1 Elbow Con. & Comp. Nut C.S. Zinc Pl.
221 TA-3324 1 Nipple Stl. Zinc Pl.
Notes: Furnished on H & HP models only
1 2
Recommended spare part 3
Parts not mounted - packaged with unit

2
1/4” (8mm) FNPT
1/4” (8mm)
Discharge
FNPT Gas
Inlet 35 psig
(2.4 bar) Max.
16” (5 gal./18.9 L)
24” (10 gal./37.9 L)
1/4”
9 1/2”

6”

3 11 12 9, 10 5 6 4
Bolt Hole c:
8-3/4” x 15-5/8” (5 gal.) /18.9 L)
12-1/4” x 22-1/8” (10 gal.) /37.9 L)
8 1/4” 8”

Parts List
No.
Item Part No. Name Material
Reqd.
7 Diaphragm Vent
2 TA-0664 1 5 gal./18.9L Tank 430 Stainless Steel Assembly
2 TA-1539 1 10 gal./37.9L Tank 304 Stainless Steel 8 (TA-1835)
3 TA-3118 1 Connector Polypropylene 17
1 Elbow Connector & Polypropylene
4 TA-3116 Compression 18
1 Optional Sight Feed
Nut Assy. 3
5 TA-0950 1 Base, 5 gal./18.9L Steel Assembly14(TB-38) 2
Furnished in lieu of 19
TB-0758 1 Base, 10 gal./37.9L Steel
5/16”x22” Item 25 when specified 20
6 TA-3123 1 Suction Line mounted on tank
Polypropylene *5
21
7 1

TA-2459 1 Screen Stainless Steel


8 TA-0792 1 Bushing Brass
9 P53-031000-0200 4 Cut Washer C.S. Zinc Pl.
10 P52-031000-3900 2 Lockwasher SS
11 P25-037000-3900 2 Hex Nut SS
12 P01-031100-3900 2 Hex Head Cap Screw SS
Pan Hd. Slotted
13 2

P10-031125-0200 1 Steel Zinc Pl.


Machine Screw
14 TB-0871 1 Tank Gauge, 5 gal./18.9L Assembly
TB-1285 1 Tank Gauge, 10 gal./37.9L Assembly
1 Recommended spare part
2 Between pump and reservoir (same relative position as Item 11)
Series 5100
Pilot Valve Assembly

Parts List
No.
Item Part No. Name Material
Reqd.
1 TB-0441 1 Body Cast Iron Pin Only
Valve Disc and (TA-4062)
17-4 Ph SS Steel 8 4 2
2 TA-4147 TA-4062 1 Drive- Pin Assy.
Hardened
Pin Only
42 TA-0077 1 Valve Spring Stainless Steel
Elbow Connector
5 TA-4016 1 & Compression C.S. Zinc Plated Note: To assemble, move lever arm
Nut Assy. to left as shown and align hole in
Hex Socket Cap pilot valve disc with hole in pilot
6 P03-025037-0200 1 Steel valve body.
Screw
7 P53-025000-0200 1 Washer C.S.
8 TA-0906 1 Disc Retainer C.S. Zinc Plated
17-4 SS Flipper 10 1 9
Flipper Arm &
9 TB-1766 1 Arm with C.S.
Bearing Assy.
Bearing 2
7 6
102 TA-0579 1 Washer Stainless Steel
11 TA-0677 1 Outlet Body Brass
122 TA-0391 1 Spring Stainless Steel
132 TA-0054 1 Ball Stainless Steel
TA-2580 1 O-Ring Viton 5 19
142
TA-0479 1 O-Ring Buna-N
15 TA-0678 1 Inlet Body Brass
16 TA-1296 1 Outlet Body Stainless Steel
17 TA-1297 1 Inlet Body Stainless Steel
182 TA-1574 1 Gasket Stainless Steel
Backside View Outside View
19 TA-2489 1 Valve Brass, Ni Plated
2 Recommended Spare Part

Parts Required for Sour Gas Applications


Furnished Only When Ordering Pump
Models H and AP for Sour Gas Applications
Page No.
Item Part No. Name Material
No. Reqd.

5 20 TA-2847 1 Pressure Gauge 0-60 S.S. Element 15 14 13 12 11 16 12 13 14 18 17


psig (0-4.1 bar)
5 21 TA-2845 1 Regulator 250 psig Aluminum Brass Line Check (TA-676) 303 SS Line Check (TA-675)
(17.2 bar) max. inlet

TB-871 Tank Gauge For 5 Gal./18.9 L Tank

TB-871 Tank Gauge For 5 Gal./18.9 L Tank



1/4”, 3/8”, 1/2”
Injector Heads (6.4mm, 9.5mm,
12.7mm) Heads
1/4” (8mm) FNPT
Discharge
9 7 6 8 5 10 4
Parts List 11

6
A 7
2 12 18
8 11 3
5 1
TB-1472
9
10 5
13 3/16” (4.8mm) Head
15 14
3 4 1 Section A-A
A 14 1/4” (8mm) FNPT 13 18 12 2
Suction

Plunger Size/Model # 3/16” (4.8mm) 5104 1/4” (6.4mm) 5101 3/8” (9.5mm) 5103 1/2” (12.7mm) 5105
All All All
Item Material Ductile w/ Ductile w/ Ductile w/
Material Specification All Stainless Steel** Stainless Stainless Stainless
No. Construction SS Trim SS Trim SS Trim
Steel** Steel** Steel**
Head Assembly No. TB-1472 TB-0166 TB-0755 TB-0203 TB-0756 TB-0496 TB-0732
1 Body TC-2040 TC-0275 TC-0291 TC-0276 TC-0425 TC-0272 TB-0349
2* Plunger 17-4 PH TA-5643 TA-1312 TA-1312 TA-1745 TA-1745 TA-1876 TA-1876
3 Plunger Packing Gland 303-SST TA-5642 TA-1463 TA-1463 TA-0957 TA-0957 TA-1219 TA-1219
Buna-N TA-3969 TA-1461 TA-1461 TA-1456 TA-1456 TA-0959 TA-0959
Buna-N Hard TA-3948 TA-2295 TA-2295 TA-1875 TA-1875 TA-1874 TA-1874
Plunger Packing Viton TA-3967 TA-4102 TA-4102 TA-4101 TA-4101 TA-4103 TA-4103
4* (see table below for maximum
discharge pressures) Viton Hard TA-6253 TA-6555 TA-6555 TA-6556 TA-6556 TA-6557 TA-6557
Teflon TA-3966 TA-1642 TA-1642 TA-1234 TA-1234 TA-1012 TA-1012
Fluorosilicone TA-6574 TA-6257 TA-6257 TA-6258 TA-6258 TA-6259 TA-6259
Buna-N TA-0479 TA-0479 TA-0479 TA-0479 TA-0479 TA-0479 TA-0479
Viton TA-2580 TA-2580 TA-2580 TA-2580 TA-2580 TA-2580 TA-2580
O-Ring, Suction & Discharge Teflon TA-6159 TA-6159 TA-6159 TA-6159 TA-6159 TA-6159 TA-6159
5* (included in items 8 & 14) Fluorosilicone TA-4113 TA-4113 TA-4113 TA-4113 TA-4113 TA-4113 TA-4113
Kalrez TA-5037 TA-5037 TA-5037 TA-5037 TA-5037 TA-5037 TA-5037
Aflas TA-5073 TA-5073 TA-5073 TA-5073 TA-5073 TA-5073 TA-5073
6 Top Bushing 302-SST TA-1496 TA-1496 TA-1496 TA-1496 TA-1496 TA-1496 TA-1496
316-SST TA-0077 TA-0077 TA-0077 TA-0077 TA-0077 TA-0077 TA-0077
7* Ball Check Spring
316-SST TA-0054 TA-0054 TA-0054 TA-0054 TA-0054 TA-0054 TA-0054
8* Large Top Ball 3/8” (9.5mm) Hastelloy TA-0064 TA-0064 TA-0064 TA-0064 TA-0064 TA-0064 TA-0064
Top Seat-Assembly Buna-N “O” Ring 303-SST TB-0737 TB-0737 TB-0737 TB-0737 TB-0737 TB-0737 TB-0737
9*
Top Seat-Assembly (Metal-to-Metal) 303-SST N/A TA-0806 TA-0806 TA-0806 TA-0806 TA-0806 TA-0806
10* Small Top Ball 1/4” (6.4mm) 316-SST N/A TA-0126 TA-0126 TA-0126 TA-0126 TA-0126 TA-0126
11 Priming Valve 303-SST TA-5462 TA-1497 TA-1497 TA-1497 TA-1497 TA-1497 TA-1497
Nut, Plunger Packing Gland 303-SST TA-6353 TA-6353 TA-6353 TA-6353 TA-6353 TA-6353 TA-6353
12 Suction Ball 3/8” (9.5mm) 316-SST TA-0054 TA-0054 TA-0054 TA-0054 TA-0054 TA-0054 TA-0054
Hastelloy TA-0064 TA-0064 TA-0064 TA-0064 TA-0064 TA-0064 TA-0064
Suction Ball 1/2” (12.7mm) (Use
13 with TA-0771) Metal-to Metal 316-SST N/A TB-0053 TB-0053 TB-0053 TB-0053 TB-0053 TB-0053
Bottom Seat only
Bottom Seat (w/Buna-N “O-Ring) 303-SST TB-1216 TB-0736 TB-0736 TB-0736 TB-0736 TB-0736 TB-0736
Bottom Seat Bushing Metal-
14* to Metal (Use w/TA-0053 1/2” 303-SST N/A TA-0771 TA-0771 TA-0771 TA-0771 TA-0771 TA-0771
(12.7mm) Ball Only)
15 Gasket 304-SST TA-4394 N/A N/A N/A N/A N/A N/A
18 Locknut Brass TA-0225 TA-0225 TA-0225 TA-0225 TA-0225 TA-0225 TA-0225
Recommended spare parts
1 2
Ductile not available
Plunger Packing - Max Discharge Pressure (Metric) Plunger Packing - Max Discharge Pressure (U.S. Customary)
Material Pressure (BAR) Material Pressure (PSIG)
4.8mm 6.4mm 9.5mm 12.7mm 3/16” 1/4” 3/8” 1/2”
Buna-N 206.8 206.8 206.8 206.8 Buna-N 3000 3000 3000 3000
Buna Hard 413.7 413.7 413.7 241.3 Buna Hard 6000 6000 6000 3500
Viton Hard™ 413.7 413.7 413.7 241.3 Viton Hard™ 6000 6000 6000 3500
Viton™ 206.8 206.8 206.8 206.8 Viton™ 3000 3000 3000 3000
Teflon™ 206.8 206.8 206.8 206.8 Teflon™ 3000 3000 3000 3000
Series 5100
5100 Microswitch Valve Installation

Item Part No. Name Material


I F A. P01-031050-0200 HHCS C.S. Zinc Pl.
J K B. P01-025050-0200 HHCS C.S. Zinc Pl.
H
C. P52-031000-0200 Lockwasher C.S. Zinc Pl.
B
A D. TA 7222 Microswitch Aluminum

C Microswitch
E. TA 7088 Aluminum
Mounting Plate
D E Thrust Collar
F. TA 7090-1
Assembly
G. TA 7095 Bushing C.S. Zinc Pl.
G H. TA 4016 Elbow C.S. Zinc Pl.
I. TA 7092 Tubing S.S.
TA 7093 Microswitch Valve Kit J. TA 7097 Ferrule C.S. Zinc Pl.
K. TA 7098 Flareless Nut C.S. Zinc Pl.

Installation Steps 1 through 3


1. If pump is installed in the field, shut off gas flow
to the pump.
2. Disconnect the gas supply pipe from the TA-0906 disc
retainer gas inlet to the pump. Disconnect and remove the
TB-1193 pilot valve line assembly as shown below.
3. Remove the four P01-031-3900 machine screws and four
P52-031000-3900 lock washers and remove the switching
valve assembly, TB 0446, from the pump housing.

TB 1193 Removal

Switching Valve Assembly Removal


Installation
Steps 4 through 9 Steps 4 through 8
4. Remove the TB-0548 cover.
5. Remove adjusting pin, TA-1828.
6. Remove TC-0252 diaphragm cover.
7. Pull diaphragm TC-2128 and thrust rod TB-0444 out.
8. Remove stirrup assembly TA-6564.

9. Remove Bumper Plate Assembly, TA-1823, TA-0459, TA-3323, Bumper Plate


and TA-1827.

Steps 10 through 12
Steps 10 through 12
10. Install microswitch thrust rod collar assembly TA-7090-1.
Ensure that the clamping bolt is on the opposite side of the
thrust rod from where the microswitch will be installed. Place TA
7090-1 over the area where the stirrup assembly TA 6564 would
normally attach to the thrust rod. Do not tighten the clamping
bolt at this time.
11. Push the diaphragm TC-2128 back into position and reinstall
the TC-0252 diaphragm cover.
12. Reinsert TA-1828 adjusting pin.

Steps 13 through 14
13. Install TA-2222 microswitch valve onto the TA-7088
mounting plate with the two P01-025050-0200 HHCS. Ensure the
“TXT” tag is facing up.
14. With the microswitch installed in the mounting plate, ensure Port 1
Port 3
the lever arm is switched to the left position. Place the gasket,
TA-0058 between the mounting plate and the housing, then
attach the mounting plate to the pump housing, TD-0531 using Port 2
the four HHCS, P01-031050-0200, with the four lock washers,
Steps 13 through 14
P52-031000-0200. Ensure the microswitch valve extended shaft
is between the forks on the TA-7090-1 assembly. Microswitch Assembly Installed
Series 5100
Installation

Speed Control Valve Installation


Step 15
15. Attach the speed control valve, TA-2489 to the exhaust,
Port 3 (left port).

Speed Control Valve Installation

Steps 16 through 19
16. Attach the 1/4” (8mm) MNPT X 3/8” (9.5mm) tubing 90°
elbow, TA-7096, to Port 2 (center port).
17. Assemble the tubing using the ferrule, TA-7097, and
flareless nut, TA-7098, then attach the tubing assembly,
TA-7092, to the elbow and to the pump head.
18. Tighten the clamping bolt on the thrust rod collar
assembly.
19. Connect supply gas to Port 1 on the microswitch valve. Steps 16 through 19
Stroke the pump several times. You may need to adjust the
location of the thrust rod collar to optimize operation of the
pump.
20. Control the speed of the pump using the gas supply
pressure and the speed control valve to achieve the desired
stroke rate.
Min. gas pressure: 18 psig (1.2 bar)
Max. gas pressure: 35 psig (2.4 bar)

Microswitch Valve Replacement


1. Shutoff gas flow to the pump.
2. Disconnect the gas supply pipe from Port 1 on the
microswitch valve.
3. Disconnect and remove TA-7092 tubing assembly.
4. Remove two bushings, TA-7095, from Ports 2 and 3 on the Port 1
microswitch valve. Port 3

5. Remove the TB-0548 cover.


6. Remove the four P01-031-3900 machine screws and four Port 2
P52-031000-3900 lock washers. Remove the microswitch
valve assembly from the pump housing.
7. Remove the old microswitch from the mounting plate and
replace with the new microswitch.
8. Reinstall the mounting plate with microswitch valve and
gasket using the four machine screws and lock washers.
Ensure the microswitch valve extended shaft is between the
forks of the TA-7090-1 assembly.
9. Reinstall the TB-0548 cover.
10. Replace the TA-7095 bushings back into ports
2 and 3 as shown.
11. Reconnect the TA-7092 tubing assembly.
12. Reconnect the gas supply line to the microswitch valve.
Series 5100
Troubleshooting
WARNING—Shut off and relieve the gas supply
pressure before handling pump.
1. Check that the pump supply pressure is 0-35 psig
(0-2.4 bar).
2. The plunger should be pinned to the thrust rod.
3. Check for obstructions in the pump body, and remove
if necessary.
4. Verify that the thrust rod is lubricated where it is in
contact with the bushings.
5. Inspect the pilot valve and check that it is functioning
properly. If it is not, have qualified personnel repair it.
6. Inspect the diaphragm for damage and have qualified
personnel repair it if it is damaged.
7. Ensure exhaust valve is open (if pump will not run).
8. Fluid discharge pressure cannot exceed the rated fluid
discharge pressure per pump model for proper and safe
performance.
Misc.
It is advised to lift the 5100 pump with a suitable fiber-
enforced rope and lifting device such as a crane to avoid
injury. Strap placement can be seen in the figure (right). For
long-range transport, either box pumps and surround with a
soft packing medium suitable for shipping, or palletize and
wrap the pumps to protect from the elements.
Series 5100
DIRECT SALES OFFICE LOCATIONS

AUSTRALIA ITALY SOUTH AFRICA


Brisbane: Phone: +39-081-7892-111 Phone: +27-11-452-1550
Phone: +61-7-3001-4319 Fax: +39-081-7892-208 Fax: +27-11-452-6542
Fax: +61-7-3001-4399
Perth: JAPAN SOUTH & CENTRAL
Phone: +61-8-6595-7018 Tokyo AMERICA AND THE CARIBBEAN
Fax: +61 8 6595-7299 Phone: +81-03-6871-9008 Phone: +55-12-2134-1201
Melbourne: Fax: +81-03-6890-4620 Fax: +55-12-2134-1238
Phone: +61-3-8807-6002
Fax : +61-3-8807-6577 KOREA SPAIN
Phone: +82-2-2274-0748 Phone: +34-93-652-6430
BELGIUM Fax: +82-2-2274-0794 Fax: +34-93-652-6444
Phone: +32-2-344-0970
Fax: +32-2-344-1123 MALAYSIA UNITED ARAB EMIRATES
Phone: +60-3-2161-0322 Phone: +971-4-8991-777
BRAZIL Fax: +60-3-2163-6312 Fax: +971-4-8991-778
Phone: +55-19-2104-6900
MEXICO UNITED KINGDOM
CHINA Phone: +52-55-3640-5060 Bracknell
Phone: +86-10-5689-3600 Phone: +44-1344-460-500
Fax: +86-10-5689-3800 THE NETHERLANDS Fax: +44-1344-460-537
Phone: +31-15-3808666
FRANCE Fax: +31-18-1641438 Skelmersdale
Courbevoie Phone: +44-1695-526-00
Phone: +33-1-4904-9000 RUSSIA Fax: +44-1695-526-01
Fax: +33-1-4904-9010 Veliky Novgorod
Phone: +7-8162-55-7898 UNITED STATES
GERMANY Fax: +7-8162-55-7921 Jacksonville, Florida
Ratingen Moscow Phone: +1-904-570-3409
Phone: +49-2102-108-0 Phone: +7 495-585-1276
Fax: +49-2102-108-111 Fax: +7 495-585-1279 Corpus Christi, Texas
Phone: +1-361-881-8182
INDIA SAUDI ARABIA Fax: +1-361-881-8246
Mumbai Phone: +966-3-341-0278 Deer Park, Texas
Phone: +91-22-8354790 Fax: +966-3-341-7624 Phone: +1-281-884-1000
Fax: +91-22-8354791 Fax: +1-281-884-1010
New Delhi SINGAPORE Houston, Texas
Phone: +91-11-2-6164175 Phone: +65-6861-6100 Phone: +1-281-671-1640
Fax: +91-11-5-1659635 Fax: +65-6861-7172 Fax: +1-281-671-1735

Texsteam Pumps
16240 Port Northwest Drive
Houston, TX 77041
T: 832-590-2306
Toll Free: 1-800-945-9898
F: 713-849-2879

© 2021 Natural Gas Solutions North America, LLC – All rights reserved. Dresser
Utility Solutions reserves the right to make changes in specifications and features
shown herein, or discontinue the product described at any time without notice
or obligation. Contact your Dresser Utility Solutions representative for the most
current information. The Dresser Logo and all Trademarks containing the term www.dresserutility.com
“Dresser” are the property of Dresser, LLC, a subsidiary of Baker Hughes. Texsteam 5100 Series IOM NGS.IPG.0015a

08.21

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