Unraveling PHA Production From Urban Organic Waste With Purple Phototrophic Bacteria Via Organic Overload
Unraveling PHA Production From Urban Organic Waste With Purple Phototrophic Bacteria Via Organic Overload
A R T I C L E I N F O A B S T R A C T
Keywords: The production of polyhydroxyalkanoates (PHA) with purple phototrophic bacteria (PPB) has been limited due
Purple phototrophic bacteria to low yields and limited knowledge regarding the diverse routes used for carbon biosynthesis. The present study
Polyhydroxyalkanoates increases PHA accumulation yields using urban organic waste pretreated by steam explosion and acidogenic
Glycogen
fermentation as substrate. Throughout the PPB-based photoheterotrophic process in an anaerobic membrane
Hydrogen
The organic fraction of the municipal solid
photobioreactor, the organic loading rate (OLR) was modified to increase the amount of PHA and biomass in the
1
waste reactor. A maximum PHA accumulation of 42% (gPHA g−Biomass ) on a dry basis was achieved and maintained for
10 d for an OLR of 1 gCOD L− 1 d− 1, and hydraulic and sludge retention times of 2 and 6 d, respectively. This PHA
accumulation capacity is the maximum obtained using a mixed culture of PPB fed with waste. Also, a medium-
chain PHA (polyhydroxyhexanoate) has been quantified, enhancing the physicochemical properties and diver
sifying their industrial applications. Furthermore, we show novel alternatives to PHA accumulation: carbon
storage as glycogen and extracellular polymers while deriving the excess electrons into hydrogen. Finally, a
statistical study of microbial communities has settled the environmental variables with the most significant
influence on these communities’ variability. This work demonstrates the importance of acquiring a thorough
understanding of carbon accumulation and electron allocation strategies of PPB under stressful conditions and
shows promising results for a larger scale implementation of a PPB-based photobiorefinery, which could valorize
urban organic waste to produce different high added-value products within the context of the circular
bioeconomy.
production.
1. Introduction Plastics derived from petroleum-based industries have revolution
ized modern life since their commercialization due to their low cost,
The management of MSW challenges the EU as a critical element to durability, and good mechanical and thermal properties [5]. However,
transition to a circular economy. The EU 27 has produced 505 kg of they can remain in the environment for more than a century without
municipal waste per capita in 2020 [1]. However, only 30% of MSW is decomposing, and their recycling is a complicated process. Therefore,
recycled, far from the EU target of 55% by weight settled by 2025. In the more sustainable alternatives must be sought, compelling the transition
Waste Framework Directive and the Landfill Directive, high emphasis is to the bioeconomy and circular economy. Bioplastics have emerged as a
placed on the organic fraction of municipal solid waste (OFMSW), a key sustainable alternative in this context, as they can be produced from
element in planning the sustainable MSW management system [2]. renewable resources, are biodegradable, and have similar thermal and
OFMSW must be collected separately from 2023 onwards, a major step mechanical properties to petroleum-based plastics [6].
in establishing a circular bioeconomy in the EU [3]. The EU has defined Polyhydroxyalkanoates (PHA) are a family of environmentally sus
a treatment hierarchy that prioritizes the valorization of organic wastes tainable polyesters produced by a wide variety of prokaryotes [7]. PHA
into biomaterials rather than compost or energy, thus defining the scope are synthesized in excess of carbon and limitation of a major nutrient, or
of the biorefineries for OFMSW [4]. Indeed, the fundamental contribu in situations of bacterial stress, in addition to acting as carbon and
tion of biorefineries to the concept of circular economy is the ‘pyramidal reducing power sink [8]. More than 150 monomers of PHA with a wide
approach,’ where the extraction and production of an extensive port range of structures are known, and PHA can be divided based on the size
folio of high added-value products have greater priority than bioenergy of their monomers into short-chain PHAs, consisting of monomers of 2–5
* Corresponding author. Universidad Rey Juan Carlos, Calle Tulipán, s/n, 28933 Móstoles, Madrid, Spain.
E-mail address: [email protected] (D. Puyol).
https://doi.org/10.1016/j.rser.2022.112687
Received 15 February 2022; Received in revised form 29 April 2022; Accepted 5 June 2022
Available online 10 June 2022
1364-0321/© 2022 Elsevier Ltd. All rights reserved.
L.D. Allegue et al. Renewable and Sustainable Energy Reviews 166 (2022) 112687
Several PPB species are strong PHA accumulators, most of them bearing
Abbreviations to the families Chromatiaceae, Rhodospirillaceae, Rhodobacteraceae,
and Bradyrhizobiaceae. However, the organic loading rate (OLR)
Biochemical methane potential BMP strongly conditions the community composition, where Rhodop
Chemical Oxygen Demand COD seudomonas, Rhodobacter, Rhizobium, and some representatives from the
Extracellular polymers EPS Hyphomicrobiaceae family stand out at high OLR [26]. Still, a study that
Hydraulic retention time HTR examines the effect of operational factors over community transitions
Membrane photobioreactor MPBR and how they affect PHA production and elucidates the relationship
Organic fraction of municipal solid waste OFMSW between electron and carbon sinks in PPB metabolism is lacking.
Organic loading rate OLR The production of PHA by PPB enriched mixed cultures has been
Polyhydroxybutyrate PHB studied primarily on synthetic substrates and ideal illumination condi
Polyhydroxyvalerate PHV tions (light intensities higher than 40 W m− 2) [21]. Our group has
Polyhydroxyalkanoate PHA studied PHA production using hydrolysates from the OFMSW and
Polyhydroxyheaxanoate PHH lignocellulosic wastes, reaching PHA accumulations of 5% [27] and 21%
Poly(hydroxybutyrate-co-hydroxyvalerate) PHBV [28], respectively. Several works have also studied the PHA accumula
Purple phototrophic bacteria PPB tion using acidogenic fermentation effluents as substrate, achieving
Total Kjeldahl nitrogen TKN accumulations of 24% [24] and 31% [29]. A previous study analyzed the
Total phosphorus TP effect of transient OLR derived from a mixture of domestic wastewater
and fermented molasses on the performance of a sequencing batch
reactor in light sufficiency [28]. The OLR tested in that study varied
from 0.02 to 0.74 gCOD L− 1 d− 1, and the substrate concentration inside
carbon atoms, and medium-chain PHAs, containing 6 to 14 carbon the reactor was always below 0.2 gCOD L− 1 and was rapidly consumed
atoms [6]. The polyhydroxybutyrate (PHB) is the most studied polymer during the feeding sequence. Interestingly, the maximum PHA accu
so far, being its thermomechanical properties very similar to those of mulation obtained in that study (around 700 mgCOD L− 1) coincided
polypropylene [9] but more stiff and brittle [10]. On the other hand, the with the period where the excess of the substrate was longer maintained
PHB and polyhydroxyvalerate (PHV) copolymer, called poly (hydrox (around 7 h). Thereby, maintaining an excess of substrate on the culture
ybutyrate-co-hydroxyvalerate), commonly known as PHBV, is less stiff seems to favor PHA accumulation. However, the analysis of how sub
and brittle than the PHB monomer but retains most other mechanical strate overloading affects the overall performance of a photobioreactor
properties. In general, and depending on their composition, copolymers and how much substrate concentration a mixed culture can tolerate is
decrease the degree of crystallinity and melting temperature and in lacking, and they are critical questions that must be solved to allow
crease the extension to break [11]. Still, in particular, the combination scale-up.
of short-chain PHAs (PHB and PHV) with medium-chain PHAs such as PPB mainly obtains all the necessary energy through anoxygenic
polyhydroxyhexanoate (PHH) give polymers elastic properties that in photosynthesis by absorbing IR light through its photosystem [30]. This
crease their value in the industry as they can be used in different ap energy is most commonly used for photoheterotrophic growth on SCCA
plications [12]. However, the production cost of PHA can be 3–4 times and sugars and the accumulation of carbon in PHA and phosphorus in
more expensive than conventional fossil plastics [13,14]. Pure cultures polyphosphates, which can also serve as energy reserves or electron
typically produce commercial PHA using synthetic substrates, which are sinks for the regulation of intracellular redox reactions [31]. In addition,
responsible for 30–50% of production costs [15]. Mixed microbial cul they can also accumulate carbon to glycogen [32] and some extracel
tures fed with organic and biodegradable wastes have been thoroughly lular polymeric substances (EPS), such as alginate [33], and can produce
investigated to reduce these costs [16]. These wastes are usually hydrogen via nitrogenase as well [34]. Furthermore, it is known that
accommodated by pretreatments depending on their complexity and competition between hydrogen production and PHA accumulation can
later treated by acidogenic fermentation, where short-chain carboxylic occur in some PPB species, as both functions constitute a way to dissi
acids (SCCA), ideal precursors of PHA, are produced [17]. pate the excess reducing power [35]. Still, the distribution of carbon in
Among the potential feedstock, the organic fraction of municipal enriched mixed cultures between the different polymers that PPBs can
solid waste (OFMSW) is one of the most suitable options due to its high accumulate (PHA, glycogen, and alginate) and the energy distribution
availability and low cost. Previous studies have shown that thermal between the different electron sinks (Hydrogen and PHA) needs dedi
pretreatments such as steam explosion solubilize a substantial amount of cated research.
carbon, reduce the final quantity of residues and increase the rates and Hence, this study aims to optimize the PHA accumulation in a PPB
productivities in fermentation processes [18]. The coupling of the enriched mixed microbial culture. The main research questions are how
acidogenic fermentation process and PHA production has already been the organic overloading affects the PHA production and the competence
tested at a pilot scale in several studies using simpler substrates such as for carbon and electron allocation, and how this overloading affects the
the solid phase of squeeze OFMSW plus biological sludge [19] or fruit microbial community transitions in a dynamic process. Furthermore,
waste [20], obtaining high fermentation yields (0.74 gCOD gCOD− 1). this study has been carried out in a novel membrane photobioreactor
However, these studies have been carried out with aerobic mixed mi (MPBR) using for the first time an OFMSW eluent pretreated by steam
crobial cultures, which, in addition to the aeration costs, require the explosion and fermentation as substrate. Finally, the holistic, organic
uncoupling of the famine and feast phases in two reactors. An exciting waste treatment was studied to understand the overall impact of this
strategy to reduce costs is using light-dependent microorganisms like multi-strategy approach for OFMSW valorization via a PPB-based
purple phototrophic bacteria (PPB), as they can grow under anaerobic biorefinery.
conditions, allowing easy enrichment without aeration. The PPBs also
1
allow PHA carbon accumulation ratios of up to 0.96 CmolPHB Cmol−Hac 2. Material and methods
[21], and unlike most chemoheterotrophs, PPB can grow and accumu
late PHA simultaneously [22]. Thereby, PPB can perform PHA accu 2.1. OFMSW and inoculums
mulation in a continuous feeding regime, eliminating the costly and
non-productive periods associated with the famine phases used in aer The OFMSW was obtained and previously sorted by the solid waste
obic systems [23]. Another strategy studied has been the combined treatment plant Centro las Dehesas (Madrid). The organic fraction was
production of PHA and hydrogen in several publications [24,25]. separated at the collection point. The macro-characteristics of the
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L.D. Allegue et al. Renewable and Sustainable Energy Reviews 166 (2022) 112687
organic fraction of municipal solid waste are 135 gVS Kg− 1 with a ratio reducing it with Na2S + 9H2O (1 mL per liter). No more than 0.5% O2
of VS/TS of 86%. The total COD (TCOD) was 118.5 gTCOD L− 1, while was observed in the reactor headspace during the experimental period.
the soluble COD (SCOD) was 2.3 gSCOD L− 1. In addition, it had low The fermentate was stored at 4 ◦ C for no more than one week. Before
concentrations of Total Kjeldahl nitrogen (TKN: 2.9 gN kgTS− 1) and use, it was centrifuged for 10 min at 4000 rpm to separate the solid
total phosphorus (TP: 0.4 gP kgTS− 1). The OFMSW was manually phase from the liquid phase. Then, the solid phase was derived to a
shredded, homogenized, and stored at 4 ◦ C until further use. biochemical methane potential (BMP) test to determine the methano
The inoculum to initiate the acidogenic fermentation reactor was a genic potential of this secondary stream, and the liquid phase was fed to
highly adapted inoculum from a thermophilic acidogenic fermenter fed the MPBR, as shown in Fig. 1.
with a complex synthetic substrate composed of starch, sucrose,
peptone, and frying oil in a mass ratio of 1:1:1:0.1 g kg− 1, for more than 2.2.3. The phototrophic process with PPB
two years. The inoculum used for the MPBR was a refrigerator-stored The liquid fraction resulting from the fermenter effluent was treated
inoculum from an MBR described in Ref. [36]. The inoculum used in in an MPBR for study in a photoheterotrophic process with a mixed
the BMP tests came from a mesophilic anaerobic digester placed at a culture of PPB. The scheme of the MPBR is shown in the supplementary
WWTP located at Mostoles, Madrid, Spain. material (Fig. S1). It consisted of a 2.5 L reactor (Vworking = 2 L) with a
submerged LED lamp emitting at 805 nm (Idea Bioprocess technology,
Italy) that provided a volumetric irradiance of 2.2 W L− 1. A submerged
2.2. Experimental set-up hollow fiber membrane (Zena s.r.o, Czech Republic) was also used to
discharge the filtered output. A pH-meter with a control system was used
The main steps for the proposed OFMSW valorization process are to maintain the pH above 6.5 by dosing KOH (0.1 M). The reactor head
briefly summarized in Fig. 1, and each step is explained in detail in the had two gas outlets, one sealed with a rubber stopper dedicated to taking
following sections. biogas samples and the other connected to a flowmeter (Ritter, Ger
many) to measure the volume of gas produced.
2.2.1. Steam explosion pretreatment The MPBR head was opened every other day to clean the submerged
The OFMSW was pretreated with Steam Explosion at 150 ◦ C and 38 LED lamp to avoid biofilm formation. Each time this happened, the
min [37]. We aimed at avoiding the formation of melanoidins through reactor headspace was purged with Ar to ensure anaerobic conditions. It
Maillard reactions, which usually occur rapidly at temperatures above was also ensured that the substrate did not degrade by keeping the feed
160 ◦ C by the interaction of free amino acids and carbohydrates [38]. bottle in a cooler at 4 ◦ C. During the first 5 days of operation, the MPBR
The pilot plant consisted of a steam boiler (Certuss E56, Krefeld, Ger was fed with a synthetic substrate consisting of HAc:HPr:HBu:EtOH on a
many) and a 20 L total volume hydrolysis reactor (Vworking = 10 L) 1:1:1:1 COD basis and nutrients from the Ormerod growth medium
connected to a flash tank (V = 100 L). The reactor load was 6 kg of waste described elsewhere [39] for acclimatization. Afterward, the liquid
per batch. Upon the reaction, a sudden opening of the reactor caused a fraction of the fermenter effluent was fed, and the operating conditions
steam explosion in the flash tank, and the thermally treated wastes were were varied in 7 stages, as depicted in Table 1, which can be classified as
extracted and cooled to ambient temperature. Start-up (S0), operation under stable biomass growth (S1 and S2), first
carbon overload (S3), biomass recovery (S4 and S5) and second carbon
2.2.2. Acidogenic fermentation of the hydrolyzed waste overload (S6). Due to extreme weather conditions (snowstorm), access
The hydrolysate obtained after the steam explosion directly fed the to the laboratory was not possible, and thus the reactor was not sampled
acidogenic fermenter. This process was carried out in a CSTR reactor from day 54–60. The biomass yield is calculated as the COD equivalent
with a total volume of 2.5 L (working volume, Vworking = 2 L). An organic of the biomass in the culture (a theoretical 1.75 gCOD gVSS− 1 is taken as
loading rate (OLR) of 4 gCOD L− 1 d− 1 was fixed and kept for 99 days. a reference) divided by the COD consumed.
Twenty-two days were dedicated to the start-up process. The rest was
considered steady-state, and the effluent was stored for its use as a 2.2.4. BMP test
substrate in the MPBR. The thermophilic temperature (55 ◦ C) was Anaerobic digestion performance of the solid fraction obtained after
controlled with an external water bath connected to an external jacket of centrifugation of the acidogenic fermenter output was carried out
the reactor. The HRT was 5 days, and the pH was set at 5.5 with a PLC. through standard biochemical methane potential (BMP) tests [40]. In
One outlet on the headspace was connected to a flowmeter (Ritter, brief, the tests were performed by triplicate, yielding mLCH4 gVS− 1, in
Germany), while the other was sealed with a rubber stopper to take 160 mL serum bottles at mesophilic conditions (37 ± 0.5 ◦ C). The
biogas samples. The anaerobic state of the reaction was ensured both in organic substrate used was the solid fraction after centrifugation of the
the reactor and in the feed and outlet bottle. Anaerobic conditions were fermentate. An inoculum to substrate (I/S) ratio of 2:1 (as VS) and an
established in the substrate by sparging the medium with Ar and initial concentration of 10 gVS L− 1 were set up. A triplicate control of the
inoculum was used to subtract the methane production coming from its
endogenous digestion.
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L.D. Allegue et al. Renewable and Sustainable Energy Reviews 166 (2022) 112687
Table 1
Description of the operational stages of the membrane photobioreactor.
Parameters Stage 0 Stage 1 Stage 2 Stage 3 Stage 4 Stage 5 Stage 6
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L.D. Allegue et al. Renewable and Sustainable Energy Reviews 166 (2022) 112687
5
L.D. Allegue et al. Renewable and Sustainable Energy Reviews 166 (2022) 112687
6
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L.D. Allegue et al. Renewable and Sustainable Energy Reviews 166 (2022) 112687
our laboratory [36]. In other studies, the bacterial communities fluc The organic load’s increase in the MPBR led to the destabilization of
tuate in their percentage of PPB, for example, from the dominance of the culture and the collapse of PHA accumulation (Stages 3 and 6,
Rhodopseudomonas to Rhodobacter [49]. Although Rhodobacter sp. is the Fig. 4). An increase in glycogen accumulation and hydrogen production
second most abundant PPB genus identified in our study, Rhodop was detected in both Stages. This evidences the competition between
seudomonas sp. always remained predominant among PPB. Rubrivivax carbon allocation to growth and accumulation of PHA and glycogen,
sp. is the PPB genus with the highest reported PHA accumulation, with a with electrons allocation between growth, PHA accumulation, and
percentage of 85% by weight in pure cultures [48], which is coincident hydrogen production, as outlined schematically in Fig. 8. Glycogen
with the high PHA accumulations in Stage 5. In addition, we can see a accumulation by PPBs has been known for a long time. Still, only one
recurrent closeness between these PPB and the genera of Dsyngomonas study has examined the relationship between PHB and glycogen pro
sp. and Acetobacter sp., which may indicate symbiotic processes. Ace duction [32], showing that PHB is an electron sink that works as an
tobacter, for example, can oxidize short-chain acids and ethanol to intracellular reserve for reducing power. However, it rapidly decreases
acetic acid [49], and PPBs can assimilate this substrate to accumulate when biomass growth is reduced, thus diverting carbon storage to
PHA faster. A more comprehensive metaproteomics study could help to glycogen accumulation. A variety of metabolic principles are linked to
clarify these symbiotic processes in enriched mixed cultures since it is glycogen metabolism: the maintenance of (i) photosynthetic efficiency
essential to know which PPB species have the highest capacity to in light, (ii) viability in periods of starvation, such as in darkness or
accumulate PHA to improve this process. Among the different PHA macronutrient depletion, and (iii) the acclimation to macronutrients
monomers produced, PHB is the predominant one, but other less com deficiency [54]. It is noteworthy that after Stage 3 and the lowering of
mon ones, such as PHH, reach relevant percentages. OLR, there was a rapid recovery of the culture, demonstrating that the
Most PHA accumulation studies with PPB only considered PHB and PHA production is stable and resistant to severe organic stress, and
PHV accumulation. In our work, we found, in addition to PHB and PHV, although the community within the PPB mixed culture may change, its
the PHH in all stages except Stage 0. The rest of the Stages accumulated functionality remains consistent. However, once PHA is no longer
between 2% and 30% of the total PHA in dry mass. It was demonstrated available as an electron sink, hydrogen production appears as a possi
that PHH accumulates when hexanoic acid is present in the medium, bility for the balance of reducing equivalents.
assimilates via β-oxidation, and incorporates into PHA chains [50]. In The competition between hydrogen production and PHA accumu
addition, the presence of hexanoic acid increases the accumulation of lation in Rhodobacter sphaeroides and Rhodospirillum rubrum strains has
PHB by boosting the production of intermediates such as acetyl-CoA and been observed [55], and the conversion of PHB accumulated in Rhodo
butyryl -CoA [47]. The acetyl-CoA and butyryl-CoA produced as in valum sulfidophilum to hydrogen in the absence of other substrate was
termediates and end products are then assimilated using anaplerotic demonstrated [56]. In our experiment, this inversely proportional
pathways, e.g., the ethylmalonyl-CoA and the methylbutanoyl-CoA relationship is evident in Fig. 7. However, the mechanisms of electron
synthesis and degradation pathways [51]. In Stage 0, PHH was not transfer and how both metabolic pathways compete for electrons allo
detected because the synthetic substrate did not contain hexanoic acid. cation are poorly understood. While the decreasing trend in PHA and
In the rest of the Stages, PHH had similar behavior to the rest of the PHA. increase in glycogen accumulation and hydrogen production is observed
Only two papers reported a PHH production by phototrophic bacteria, at Stages 3 and 6, biomass granulation was also evident, whereby at
one where C6 and C7 monomers were detected in Rhodospirillum rubrum Stages 4, 5, and 6, the accumulation of EPS was measured. During
[52] and another where PHH was detected in a mixed PPB culture [52]. organic overload of these stages, PPBs lower their cellular efficiency and
In addition to the PHH, we detected another peak in the GC, and, divert excess electrons to EPS and hydrogen. Another hypothesis for the
considering its retention time, we assumed that it could be a 3-carbon increased hydrogen production is that EPS, which are exopolymers
monomer forming polyhydroxypropionate (PHP). This assumption was composed mainly of carbohydrates, might be optimal substrates for the
furtherly verified on GC-MS as explained in the supplementary material growth of fermentative bacteria. As explained in previous sections, these
(Fig. S2). Both PHH and PHP, which are generally not accounted for, bacteria can come from cross-contamination between bioreactors,
indicate that PHA accumulation is usually underestimated with mixed increasing their biomass over time and producing more hydrogen. In
PPB cultures, increasing the interest in the technology. addition, the biomass’s COD and the cell yield decreased considerably,
One of the significant limitations of advancing this technology is the which is linked to fermentative processes. Fermentative bacteria pro
low productivity obtained so far. In this study, PHA productivity reached duce more oxidized compounds for PPBs, which can assimilate them for
very high values (qPHA up to 0.61 gPHA L− 1 d− 1) compared to previous growth, causing a symbiotic relationship already evidenced in Figs. 6
works. The highest data obtained to date in mixed cultures of PPB is 0.77 and 7. The strategy of achieving a granular culture of PPB first and then
gPHA L− 1 d− 1 [21], but being fed with acetic acid. In a recent study by deriving its metabolism to PHA production could lead to considerable
the same group using fermented wastewater, the highest productivity cost savings downstream of the process, as granular sludge can decrease
obtained with a permanent feeding regime was 0.23 gPHA L− 1 d− 1 [29]. the Operational Expenditure (OPEX) of the process by up to 50%, which
Although the results presented in this work are promising, they are still has been reported for other anaerobic bacteria [57].
far from the productivities obtained with aerobic cultures, as they report The granulation capacity of PPB has been studied recently, and EPS
average productivities of 5–10 g L− 1 d− 1 [53]. The primary constraint is accumulations of up to 35% in dry mass were observed [33]. At Stage 6,
biomass growth, in this work, limited by nutrients. However, the higher a 10% dry mass of EPS was reached. EPS are primarily composed of
the biomass concentration, the more this technology is limited by the carbohydrates, proteins, and lesser amounts of other components and
volumetric irradiance in the reactor. In this work, a submerged LED have multiple roles such as flotation and locomotion, feeding, protection
lamp with a very low volumetric irradiance (2.1 W L− 1 or 5 W m− 2) was against desiccation/UV/pollution, development of biofilms, and
used when most studies are usually above 30 W m− 2 [31]. Using the communication [58]. These compounds are widely employed in the
biomass productivity of Stage 5 (1.8 gVSS L− 1 d− 1), this would result in a cosmetic, pharmaceutical, and petroleum industries [59]. In the work
biomass energy yield of 61 gCOD kWh− 1, which is slightly higher than where PPB granulation is analyzed, the relative abundance obtained is
the highest recorded so far of 59 gCOD kWh− 1 [53], but still does not between 40 and 70% [33], slightly higher than obtained in this work,
allow to obtain a process energetically more favorable than an aerobic where the range moves from 22 to 80%. The relationship between PHA
process. New lighting systems and reactor configurations (especially and EPS in PPB has not been studied so far, but the negative correlation
systems to retain solids) should be investigated to produce more between EPS and PHA was evidenced in other microorganisms [60], as
concentrated biomass. Another critical element is increasing PHA shown in Fig. 4 of our study. However, it is known that the EPS confer
accumulation and understanding what other components, carbon, protective effects upon the cell, allowing microorganisms to grow in
electrons, or both, can be diverted when PHA accumulation ceases. attached mode and improving the settling. Although a study showed
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L.D. Allegue et al. Renewable and Sustainable Energy Reviews 166 (2022) 112687
Fig. 8. Schematic description of the different biopolymers for carbon storage and consequent electron allocation between PHA, glycogen, EPS, and hydrogen, related
to increasing organic load stress.
that the settling cohesion was enhanced and stabilized by purple pho [53], the most logical solution being the scaling of the technology using
totrophic bacteria [61], little is known about the stabilization and the irradiance of the sun. Scaling up outdoors involves many un
sedimentation in PPB cultures, even less with high EPS content. certainties, such as contamination by other microorganisms, response to
Considering that the downstream processing, including settling and non-fully anaerobic systems, and intermittent solar illumination. These
biomass extraction, is a bottleneck in PHA production [62], the granu problems could be solved by sunlight collection and filtration systems
lation of mixed PPB cultures and the simultaneous production of PHA [31]. Operational strategies adaptable to the different seasons of the
and EPS can reduce costs in the scale-up of the technology [63] and year and the feedstock arriving in the biorefinery is a crucial point for its
opens up exciting research opportunities for the future. development.
The possibility of producing different products seasonally (hydrogen,
glycogen, EPS) and PHA can provide the system with more economic
4.1. Implications for a future photo-biorefinery
resilience. This study demonstrates that if the reactor is operated at a
higher organic load, the carbon accumulation is redirected to glycogen,
Cascading biorefineries for waste treatment are indispensable for a
or even granulation can occur in the culture due to stress and derived to
sustainable future because they can turn a problem into an opportunity.
EPS production. This links to higher hydrogen productivities through
The innovative biorefinery platform herby proposed integrates a steam
electron allocation in PPB metabolism or synergies generated with
explosion pretreatment that can significantly increase the fraction of
fermentative bacteria. In addition, this work opens the way for the
fermentable organic carbon from the OFMSW with an acidogenic
production of longer chain biopolymers that could diversify their in
fermentation that produces high yields of SCCA, which are the perfect
dustrial applications, considering that the PHB-PHV-PHH polymers
substrate for PHA accumulation in a PPB-enriched culture. This bio
present rubber-like elastomeric properties and can therefore be used in a
refinery is completed with the anaerobic digestion of the solid fraction
different set of applications than a polymer composed solely of PHB and
obtained after fermentation, yielding 336 LCH4 kgVS− 1 (see Fig. S7 in
PHV [12]. Thus, it would still be essential for the scale-up of this tech
Supporting Information). This additional energy source would close the
nology to optimize PHA production and to be able to tune the type of
carbon and energy cycle of the biorefinery. As for the COD removed,
polymer obtained. Finally, we evidenced which PPB genera are more
more than 40% of the COD is not assimilated, mainly due to nutrient
critical in the PHA accumulation process and how although the com
limitations. This residual COD flow from the MPBR could be combined
munity evolves, its functionality remains the same. All this Information
with the final digestate from anaerobic digestion, a high nutrient side
gives us tools for optimizing and controlling this technology and paves
stream, in a possible second phototrophic reactor with PPB dedicated to
the way for future large-scale feasibility analyses.
protein production. This technology has already been tested several
times [64,65]. Nonetheless, the biggest challenge of this technology is
5. Conclusions
the industrial scalability of the MBPR.
The industrial production of PHA is currently carried out by pure
This study demonstrates the possibility of increasing PHA production
aerobic cultures based on sugars or other similar substrates. Compara
by combining different operating strategies. Firstly, the association of
tively, the production of PHA with mixed PPB cultures has some ad
steam explosion pretreatment and thermophilic acidogenic fermenta
vantages: (i) no need for sterilization of equipment, (ii) they can use a 1
tion leads to stable production of up to 0.74 gCODSCCA gCOD−feed and 345
wide variety of waste as substrate, eliminating a large part of the pro
mLH2 L− 1 d− 1 from OFMSW. Secondly, understanding the different
duction costs, (iii) they do not need aeration, (iv) higher yields of PHA
metabolic pathways of carbon assimilation and consequent electron
are possible, and (v) they can accumulate and produce PHA in the same
allocation during transient OLR is critical to enhancing PHA production.
reactor by IR illumination, eliminating the requirement for sorting and
This work achieved a maximum PHA accumulation of 42% on a dry
an accumulation reactor. An intermediate approach is aerobic mixed
basis by controlling the OLR. This production is stable and resistant to
cultures, which are already studied at a pilot plant scale [19,20]. This
severe stress caused by organic overload, and although the community
technology’s best performance is 0.45 gCODPHA gCODFeed [20]. A pre
within the PPB mixed culture may change due to this stress, its func
liminary mass balance of the overall novel photobiorefinery proposed
tionality remains consistent, and the stress is reversible after the over
here shows a total yield of 0.15 gCODPHA gCODFeed. Moreover, although
load. Finally, this comprehensive analysis elucidates critical
this is the highest biomass energy yield seen so far, as discussed in
mechanisms that allow the design of a PPB-based pho-biorefinery with
previous sections, for the time being, the production of PHA with PPBs
seasonal PHA, EPS, and hydrogen production, depending on the culture
and artificial illumination is considered to be economically unfeasible
9
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fermentation: production and utilization of volatile fatty acid from different
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ing; DP: Conceptualization; Data curation; Formal analysis; Funding [18] Zhao G, Kuang G, Wang Y, Yao Y, Zhang J, Pan ZH. Effect of steam explosion on
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Declaration of competing interest in the enrichment of a Mixed Microbial Culture (MMC). ACS Sustainable Chem Eng
2020;8. https://doi.org/10.1021/acssuschemeng.0c04980.
[20] Matos M, Cruz RAP, Cardoso P, Silva F, Freitas EB, Carvalho G, et al. Combined
The authors declare the following financial interests/personal re strategies to boost polyhydroxyalkanoate production from fruit waste in a three-
lationships which may be considered as potential competing interests: stage pilot plant. ACS Sustainable Chem Eng 2021;9:8270–9. https://doi.org/
10.1021/acssuschemeng.1c02432.
Juan Antonio Melero, Luis D Allegue, Daniel Puyol reports financial [21] Fradinho JC, Oehmen A, Reis MAM. Improving polyhydroxyalkanoates production
support was provided by Regional Government of Madrid. Daniel Puyol in phototrophic mixed cultures by optimizing accumulator reactor operating
reports financial support was provided by Spanish Ministry of Economy. conditions. Int J Biol Macromol 2019;126:1085–92. https://doi.org/10.1016/j.
ijbiomac.2018.12.270.
[22] Higuchi-Takeuchi M, Numata K. Acetate-inducing metabolic states enhance
Acknowledgments polyhydroxyalkanoate production in marine purple non-sulfur bacteria under
aerobic conditions. Front Bioeng Biotechnol 2019;7:1–10. https://doi.org/
10.3389/fbioe.2019.00118.
Financial support from the Community of Madrid through project [23] Fradinho JC, Reis MAM, Oehmen A. Beyond feast and famine: selecting a PHA
S2018/EMT-4344 BIOTRES-CM is gratefully acknowledged. D. Puyol accumulating photosynthetic mixed culture in a permanent feast regime. Water Res
wishes to thank the Govern of Spain. Ministry of Economy and 2016;105:421–8. https://doi.org/10.1016/j.watres.2016.09.022.
[24] Ghimire A, Valentino S, Frunzo L, Pirozzi F, Lens PNL, Esposito G. Concomitant
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Appendix A. Supplementary data
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