3. Ad-TF4ES_Conduction Heat Transfer_3
3. Ad-TF4ES_Conduction Heat Transfer_3
Compiled:
Balewgize A. ZERU
Assistant Prof. of Mechanical Engineering, JiT, JU
2
The Plane Wall
■ Heat transfer in a plane wall of constant thermal
conductivity
3
The Plane Wall (cont’d)
■ Solving simultaneously, and writing q in terms of
the two end temperatures;
5
Insulation and R values (cont’d)
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Radial Systems – Cylinders and Spheres
■ Cylinders
For a cylinder shown in figure
1-D assumption - For a cylinder with length very large
compared to diameter, it may be assumed that the heat
flows only in a radial direction.
Area of heat transfer becomes
Or
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Radial Systems – Cylinders and Spheres (cont’d)
■ Cylinders (cont’d)
The governing equation for conduction in cylindrical
coordinate is
Boundary conditions:
Second integration:
Apply BCs and rearranging :–
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Radial Systems – Cylinders and Spheres (cont’d)
■ Cylinders (cont’d)
The radial heat transfer q becomes
From 𝐶1 coefficient;
Then q becomes
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Radial Systems – Cylinders and Spheres (cont’d)
■ Spheres
Spherical systems may also be treated as one-dimensional
when the temperature is a function of radius only.
The heat flow is then
Resistance analogy
Convective resistance,
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Example
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Overall heat transfer coefficient U
Consider the plane wall shown in Figure exposed to a hot fluid
A on one side and a cooler fluid B on the other side.
■ The heat transfer is expressed by
Figure.
Overall heat transfer through
a plane wall
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Overall heat transfer coefficient U (cont’d)
For the plane wall, U becomes
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Example
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(b) thermal resistance model.
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Critical Insulation thickness, rcr
■ The total resistance is
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Critical Insulation thickness, rcr (cont’d)
■ To determine whether the foregoing result maximizes or minimizes
the total resistance, the second derivative must be evaluated.
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Find, rcr with the following given values:
Notes:
rcr is important when the
pipe/wire diameter is
small
Increase in heat loss due
to higher insulation
thickness is desirable in
electrical wire insulations.
Plane walls has no critical
insulation thickness
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Heat Source System
■ Plane Wall with Heat Sources
Applications of heat transfer with systems in which heat may
be generated internally. Examples
Nuclear reactors
electrical conductors and
chemically reacting systems, etc
■ the differential equation that governs the heat flow is
Boundary conditions
Figure.
Sketch illustrating one-
The general solution to Equation, after double integration is dimensional conduction
problem with heat generation.
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Plane Wall with Heat Sources (cont’d)
■ Apply BCs
Because the temperature must be the same on each side of the
wall, C1 must be zero.
Hence, by evaluating T at x = 0;
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Plane Wall with Heat Sources (cont’d)
■ Then
Reading Assignment
Cylinder with heat sources
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Conduction-Convection Systems
■ The heat that is conducted through a body must frequently be
removed (or delivered) by some convection process.
Consider the one-dimensional fin exposed to a
surrounding fluid at a temperature T∞ as shown in Figure
Convection total from the fin,
■ Energy balance on an element of the fin of thickness dx
Non-dimentional temperature 𝜃
A - cross-sectional area of the fin
P - perimeter 26
Conduction-Convection Systems (cont’d)
■ Boundary conditions
One boundary condition is x = 0
dA = Pdx
The general solution becomes;
■ For case 3,
The BCs are:
■ For case 2,
the solution, after a long algebraic rearrangements dA = Pdx
• Case 3,
dA = Pdx
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Fins
■ Fins may have varying cross-sectional areas and
■ May be attached to circular surfaces.
These cases make derivation steps complex with a variable
area. Therefore, method of fin efficiency is applied
Fin efficiency, 𝜂𝑓
Where
Different types of finned surfaces.
(a) Straight fin of rectangular profile on
plane wall,
• z is the depth of the fin, and t is the thickness (b) straight fin of rectangular profile on
• if 2z >> 2t circular tube,
(c) cylindrical tube with radial fin of
rectangular profile,
(d) cylindrical-spine or circular-rod fin.
• 𝐴𝑚 = 𝐿𝑡 called profile area
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Fins (cont’d)
Case 2:
• The same efficiency equation as in case 3 can be used
if the length of the fin is corrected.
• Lc for rectangular and cylindrical fins,
■ fin effectiveness, 𝜖𝑓
𝐴𝑓 - total surface area of the fin
q with fin 𝐴𝑏 - base area
𝜖𝑓 =
q without fin
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Fins (cont’d)
Figure.
Efficiencies of straight rectangular and triangular fins.
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Fins (cont’d)
Figure.
Efficiencies of circumferential fins of rectangular profile
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Fins (cont’d)
■ For a fin attached to a wall as in figure,
Thermal resistance for the wall
• Plane wall,
• Cylinder,
• 𝑅𝑓 ,
𝐴𝑓 - total surface area of the fin
𝐴𝑏 - base area of the fin
𝐴𝑜 - area with out fin
The overall heat transfer through the fin-wall combination 𝑅𝑤𝑓 - wall resistance at the fin
position
𝑅𝑤𝑜 - wall resistance open wall
𝑅𝑜 - convection outer
The open wall heat transfer
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Fins (cont’d)
■ The total heat lost by the wall becomes,
Figure.
Heat loss from fin-wall
combination.
Thermal resistance network
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Thermal contact resistance
■ Imagine two solid bars brought into contact as show
in the figure (a) with the sides of the bars insulated so
that heat flows only in the axial direction.
The materials may have different thermal
conductivities, but if the sides are insulated, the
heat flux must be the same through both materials
under steady-state conditions.
The actual temperature profile through the two
materials varies approximately as shown in Figure
b.
The temperature drop at plane 2, the contact plane
between the two materials, is said to be the result of
a thermal contact resistance.
■ Energy balance in the two materials
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Thermal contact resistance (cont’d)
■ The quantity 1/hcA is called the thermal contact
resistance and hc is called the contact coefficient.
Thermal contact exists due to mechanical joining
of two materials.
The actual surface roughness determines the
magnitude of contact resistance.
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Thermal contact resistance (cont’d)
■ Joint – roughness model
The heat flow across the joint :– contribution of material A, B &
fluid in the void
Where
Ac - the contact area
Av - the void area
A - total cross-sectional area of the bars
Lg - thickness of the void space;
kf - thermal conductivity of the fluid which fills the void space;
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Thermal contact resistance (cont’d)
Table.
Contact conductance of typical surfaces.
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Example
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Steady-State Conduction - Multiple Dimensions
■ Methods of Solution determination
Analytical method
Graphical method
Conduction shape factor method
Numerical method
■ Challenges
Analytical solutions are not always possible to
obtain
If available, in many instances they are very
cumbersome and difficult to use
■ Preferred method
Numerical method is widely used alleviating the
challenges of analytical method.
■ Analytical and numerical methods will be covered
in detail
Figure.
Isotherms and heat flow lines in a
rectangular plate.
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2-D Steady-State Conduction - Analytical Method
■ Consider the rectangular plate as in figure:
Three sides of the plate are maintained at the
constant temperature 𝑇1
the upper side has some temperature distribution
impressed upon it
■ The separation-of-variables method
The solution to the differential equation is assumed
to take a product form
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2-D Steady-State Conduction - Analytical Method (cont’d)
■ Re-arranging the 2-D conduction equation and
substituting with separation of variables X and Y
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2-D Steady-State Conduction - Analytical Method (cont’d)
■ λ2 > 0
Solution
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■ sin λW = 0
Several values of separation constant λ will satisfy Equation,
can be written as, for an integer n,
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Case II : Top face maintained at constant temp (cont’d)
The final solution is expressed as,
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Graphical Method
■ For the 2-D system shown the inside surface is
maintained at some temperature T1, and the outer
surface is maintained at T2.
■ Heat transfer calculation using graphical method
includes
Isotherms and heat-flow lanes have been sketched
to aid in this calculation
The heat flow across this curvilinear section is
given by Fourier’s law, for unit depth
■ For a 3-D wall, eg. a furnace, separate shape factors are used to
calculate the heat flow through the edge and corner sections
When all the interior dimensions are greater than one-fifth
of the wall thickness
Figure.
Sketch illustrating dimensions for
use in calculating 3-D shape
factors.
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Numerical Methods of Analysis
■ Why Numerical methods?
Analytical solutions for different conduction heat-transfer
problems are available
However, in many practical situations the geometry or
boundary conditions are complex
Fore these cases their analytical solution has not been
obtained at all, or if the solution has been developed, it
involves such a complex series solution that numerical
evaluation becomes extremely difficult.
Therefore, numerical method of computation is the best
approach in such cases.
There are three types of numerical methods
• Finite difference method
• Finite Volume method
• Finite Elements Method.
Here, Finite Difference Method is considered generate the
system of linear algebraic equations from complex Figure.
differential equations.
Sketch illustrating nomenclature
used in two-dimensional
numerical analysis of heat
conduction 57
Numerical Analysis: Finite Difference Method (cont’d)
■ Consider a two-dimensional body as shown in Figure
First the geometry is to be divided into equal increments in
both the x and y directions,
The nodal points are designated as shown,
the m locations indicating the x increment and
the n locations indicating the y increment.
■ We wish to establish the temperatures at any of these nodal points
within the body, by solving the governing equation using Finite
difference method.
Finite differences are used to approximate differential
increments in the temperature and space coordinates; and
Smaller values of ∆𝑥 and ∆y results accurate values compared
to the true value.
■ Numerical differentiation
Figure.
Sketch illustrating nomenclature
used in two-dimensional
numerical analysis of heat
conduction 58
Types of Grids: Structured, block-structured and unstructured
Definition of Derivative:
Foreword Difference:
Backward Difference:
Central Difference:
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Numerical Differentiation of governing equation for
2-D Steady State Conduction Heat Transfer
■ First order derivation
2-D,
Steady,
No heat generation,
■ Second order derivation
Constant k
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Numerical Analysis: Finite Difference Method (cont’d)
■ For 2-D steady state conduction with heat generation
2-D,
If ∆𝑥 = ∆𝑦 , the equation reduces,
Steady,
With heat generation,
Constant k
Re-arranging, for known heat generation value
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Example: 2-D steady state conduction using FDM
Applying FD method to the governing equation
Applying this to each unknown nodes, and substituting the known boundary
values
Re-arranging them
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Example: 2-D steady state conduction using FDM with heat
generation
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■ Once the temperatures are determined,
The heat flow may be calculated by evaluating the conduction at the
boundaries,
Note:
• If a sufficiently fine grid is used, the two values should be very
nearly the same.
• Best practice to take the arithmetic average of the two values for use
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Example: 2-D steady state conduction using FDM (cont’d)
■ Exposed to convection BC at right face
Its temperature can be determined by applying energy balance
at the boundary node i.e.
If ∆𝑥 = ∆𝑦
The same must be done for each node along the surface with Fig.
convective BC Face exposed to convective BC
When the BC type is different, other methods must be used
■ Corner section energy balance
If ∆𝑥 = ∆𝑦
Fig.
Corner exposed to convective
67 BC
Other boundary conditions
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Other boundary conditions
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Example: Nine-Node Problem
Fig. Example-
2-D SS conduction- two faces
exposed to convection and two
sides at fixed temperature
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Fig. Example-
2-D SS conduction - two faces
exposed to convection and two
sides at fixed temperature
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Fig. Example-
2-D SS conduction - two faces
exposed to convection and two
sides at fixed temperature
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Solution Techniques
■ The numerical method is simply a means of approximating a
continuous temperature distribution with the finite nodal elements.
■ The more nodes taken, the closer the approximation with an
increased number of equations leading higher expenses of
computation time and requirement of higher performance
computers (in special cases) to get the solution.
■ Generally, the nodal equations may be written as
Solving for T:
Where,
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Application packages
■ Several software packages are available for solution of
simultaneous equations, including
MathCAD
TK Solver
MATLAB, and
Microsoft Excel.
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Unsteady-State Conduction
■ In the transient heating or cooling process that takes place in the
interim period before equilibrium is established, the analysis must
be modified to take into account the change in internal energy of the
body with time, and
■ the boundary conditions must be adjusted to match the physical
situation that is apparent in the unsteady-state heat-transfer
problem.
■ Unsteady-state heat-transfer analysis has significant practical
interest because of the large number of heating and cooling
processes applicable in the industry.
i.e.
where
𝜆2 as separation constant
𝝀𝟐 > 𝟎 only satisfies the BCs
■ General solution becomes
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Unsteady-State Conduction (cont’d)
■ The final series form of the solution
■ Note:
at time zero (τ =0) the series on the right side of Equation
must converge to unity for all values of x.
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Lumped-Heat-Capacity System
■ The system is considered to be uniform in temperature
through out the body, an idealized case, called lumped-
heat-capacity method.
■ This assumption is suitable for the smaller the physical
size of the body
■ Consider a hot steel ball were immersed in a cool pan of
water,
The lumped-heat-capacity method of analysis might be used
if we could justify an assumption of uniform ball
temperature during the cooling process.
The temperature distribution in the ball would depend on the
• conduction with in the material and
• surface-convection heat transfer coefficient
Reasonably uniform temperature distribution exists if the
resistance to heat transfer by conduction were small where,
compared with the convection resistance at the surface. A is the surface area
the convection heat loss from the steel ball should be equal V is the volume.
to the decrease in the internal energy.
Figure.
Nomenclature for single-lump
heat-capacity analysis. 78
Lumped-Heat-Capacity System
The initial condition is
ℎ𝐴
When τ = ,
𝑐𝜌𝑉
• 𝑇 − 𝑇∞ has a value of 36.8 percent of the initial
difference 𝑇0 − 𝑇∞ Apply initial condition,
■ In reality,
The temperarure through out the body may not be uniform
Modes of heat loss include convection coupled with radiation
boundary conditions
The “time constant” of 36.8 percent is based on constant
convection coefficient h boundary condition.
The solution yield reasonable estimates within about 5%
error if Bi < 0.1 79
■ Criteria to use lumped-heat-capacity method
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Example
A person is found dead at 5 PM in a room whose temperature is 20°C. The temperature of the body is
measured to be 25°C when found, and the heat transfer coefficient is estimated to be h=8 W/m2 ·°C.
Modeling the body as a 30-cm-diameter, 1.70-m-long cylinder and using Lumped method, estimate the
time of death of that person.
The average human body is 72 percent water by mass, and thus assume the body to have the properties
of water at the average temperature of (37 + 25)/2 31°C; k = 0.617 W/m ·°C, = 996 kg/m3, and Cp
=4178 J/kg ·°C
Solution: Given:
Find the characteristic length of the body and then Bi 𝑇∞ = 20°C
𝑇𝑓 = 25°C
𝑇0 = 37°C
Bi = h.s / k = (8 x 0.0689)/0.617 = 0.893 > 0.1
Figure.
→ η is a dummy variable and the integral is a function of Nomenclature for transient heat
its upper limit.
flow in a semi-infinite solid.
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Transient heat flow in a semi-infinite solid
■ The final temperature distribution becomes
→ where,
Figure.
Nomenclature for transient heat
flow in a semi-infinite solid.
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Figure.
Response of semi-infinite solid to
(a) sudden change in surface temperature and
(b) instantaneous surface pulse of Q0 /A J/𝑚2
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Constant Heat Flux on Semi-Infinite Solid
■ If the surface of a semi-infinte solid is exposed to a
constant surface heat flux 𝑄0 /A.
The boundary and initial conditions are;
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Energy Pulse at Surface
■ In case of a constant surface heat flux, the flux remains
remains constant with time,
■ Pulse hear flux is
a short, instantaneous pulse of energy at the
surface having a magnitude of 𝑄0 /A
The resulting temperature response is given as
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Example: Pulsed Energy at Surface of Semi-Infinite Solid
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Example: Heat Removal from Semi-Infinite Solid
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Transient Numerical Method
■ Analytical solutions covered are
Calculating temperatures in certain regular-shaped
solids under transient heat-flow conditions.
In practice, geometries are complex
The boundary conditions sometimes changes with time
too.
With geometric and boundary conditions complexity,
analytical solutions are not always possible to obtain.
Therefore, numerical computation is the best alternative
method
■ Consider a 2-D body divided into increments as shown
Within the solid body the differential equation that Subscript:
governs the heat flow is, m denotes the x position, and
n denotes the y position
Superscripts;
If the temperatures of the various nodes are known at any p and p+1 designate the time
increment
particular time τ, then the temperatures after at τ + ∆τ may be
calculated by writing such equation for each node. Figure.
This equation reduces if ∆𝑥 = ∆𝑦 Nomenclature for numerical solution
of two-dimensional unsteady-state
conduction problem. 91
■ For uniform grid size,
(∆𝑥)2
If the ratio d = = 4,
𝛼∆𝜏
• The temperature at time p+1 will be the athematic average of the four
surrounding nodal temperatures time p.
(∆𝑥)2
If the ratio d = = 2, the temperature at time p+1 will be the
𝛼∆𝜏
athematic average of the two surrounding nodal temperatures time p.
92
■ Grid size and time increment selection
The larger the values of Δx and Δτ, the more rapidly our solution will
proceed.
On the other hand, the smaller the value of these increments in the
independent variables, the more accuracy will be obtained
Once Δx or Δy are chosen, the value of appropriate Δτ should be chosen,
otherwise numerical computation instability arises, the iteration diverges
away,
Value of M < 4 for 2-D and M < 2 for 1-D results an negative coefficient for
𝑇𝑚𝑃 in the previous time step, forcing heat to flow from low temperature to
higher temperature which violates second law of thermodynamics.
■ Therefore,
■ Boundary Nodes
Each boundary condition must be handled separately using energy balance,
depending on
• The particular geometric shape under consideration and
• The type of boundary condition subjected to. 93
■ Convection BC
Making energy balance at the node (m,n), with all the heat
getting in to the node and resulting a change in the internal
energy, balance gives,
94
■ Grid size and time increment
To ensure convergence of the numerical solution,
𝑝
• The coefficient of 𝑇𝑚 must be non-negative, i.e for all
interior nodes as well as boundary nodes. For the current
boundary condition,
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Implicit and Explicit Formulations
■ Explicit Method
The spatial difference values are based on the previous time step values, i.e.
■ Implicit Method
The spatial difference values are based on the current time step (unknown value), i.e.
100
Example: 1-D Transient conduction with/with out Heat generation
Case 2: With heat generation with BC
and initial conditions of
a. Sub Case:
Both ends are maintained at specified
temperature of T0 =100oC and
TL=20oC
Initially maintained at room
temperature, Ti = 20
b. Sub Case :
One end is at specified temperature T0
and the other is at Zero gradient
condition.
Initially maintained at room
temperature, Ti = 20
101
Selected examples and exercises
■ Examples
EXAMPLE 4-12: Implicit Formulation
EXAMPLE 4-16: Transient Conduction with Heat Generation
■ Exercises
Review question 7 :- 1-D solution applications
4.5 – lumped system
4.42 - Constant heat flux with convection BC
4.76 – numerical method for solution stability analysis
4.109 – numerical method for cylindrical geometry
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