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P2560-00

The document provides a detailed overview of the Engine Coolant Temperature Sensor, including its location, error codes, effects on the vehicle, probable causes of errors, and remedial actions. It outlines inspection procedures, circuit diagrams, and expected resistance values at various temperatures. Additionally, it emphasizes the importance of visual inspections for electrical and mechanical components to ensure proper functioning.

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Shree Kanade
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0% found this document useful (0 votes)
92 views

P2560-00

The document provides a detailed overview of the Engine Coolant Temperature Sensor, including its location, error codes, effects on the vehicle, probable causes of errors, and remedial actions. It outlines inspection procedures, circuit diagrams, and expected resistance values at various temperatures. Additionally, it emphasizes the importance of visual inspections for electrical and mechanical components to ensure proper functioning.

Uploaded by

Shree Kanade
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Component DTC Code Error code description

Engine Coolant
Temperature P2560-00 Engine Coolant Level Low
Sensor.

Sensor location Sensor view

It is located near the fan.

Error
occurring Effect on the vehicle Probable causes Remedial actions
condition
Error occurs if, •Engine Shutdown • Coolant level below • Inspect pins and
coolant level •Cluster lamp On if range. terminals for oxidations or
switch is closed the level is critically •Fault or damaged corrosion.
or harness below range coolant level • Ensure that the pins and
circuit open. sensor/connector/wiring. terminals are locked into
•Coolant contaminated the connectors and that
• Cooling system leak. they are not pushed back
•EMS faulty out of the sockets.
•Check coolant level &
quality as per service
manual standard.
•Connect breakout box &
harness as per below
connection table.
•0Ω when the float is at
the lower end position and
infinite when the float is at
the upper end
• Check the pins and
terminal are not damaged
(which can cause poor
connection).
• Change the sensor if the
problem remains same.
Connector view

ECU “B” connector Sensor connector

Circuit diagram

Circuit description:

From pin
To pin no ECU B Wiring colour code Wiring function
no (sensor)
1 23 0.75 P/L Signal

2 10 0.75 GR/BR Ground


Circuit Inspection:

Pre- From pin


Type of inspection To pin no Expected result
condition no
1 EB:23
Continuity Ignition Off Beep from Multimeter
2 EB:10
Signal voltage Ignition On 1 Ground 0.5-4.5 V
Resistance Ignition off Sensor pin 1 Sensor pin 2 As per below table

Breakout Connection:-

T°(C) R nom (Ω) R min (Ω) R max (Ω)

-40°C 45.313Ω 40.490Ω 50.136Ω

-30°C 20.114Ω 23.580Ω 20.647Ω

-20°C 15.482Ω 14.096Ω 16.827Ω

-10°C 9.397Ω 8.642Ω 10.152Ω

0°C 5.896Ω 5.466Ω 6.326Ω


10°C 3.792Ω 3.542Ω 4.043Ω

20°C 2.500Ω 2.351Ω 2.049Ω

25°C 2.057Ω 1.941Ω 2.173Ω

30°C 1.707Ω 1.615Ω 1.796Ω

40°C 1.175Ω 1.118Ω 1.231Ω

50°C 834Ω 798Ω 870Ω

60°C 598Ω 573Ω 618Ω

70°C 435Ω 421Ω 451Ω

80°C 323Ω 313Ω 332Ω

90°C 243Ω 237Ω 250Ω

100°C 186Ω 182Ω 191Ω

110°C 144Ω 140Ω 148Ω

120°C 113Ω 109Ω 110Ω

130°C 89Ω 86Ω 93Ω

140°C 71Ω 68Ω 74Ω

General Inspection:

Visual inspection (Electrical):

• Check that the connectors are properly connected and locked into position
• Disconnect and check the component connector
• Inspect pins and terminals for oxidations or corrosion
• Ensure that the pins and terminals are locked into the connectors and that they are not
pushed back out of the sockets
• Check the pins and terminal are not damaged (which can cause poor connection)

Visual inspection (Mechanical):

 Coolant temperature value at idle rpm after 1 hour of engine running should be 95-102°C.
 Check whether coolant is mixed with oil. Check the radiator for damaged.
 Check engine coolant level.
 Check if the expansion coolant tank is contaminated.
 Check that the radiator and charge air cooler are not clogged with prevents air flow.

Inspection using Fault code status check:

• If there is a short circuit DTC in the ECU, to identify whether the fault is in wiring harness or
the sensor, disconnect the component connector, (creating open circuit) and re-read fault
code status to see if status changes (where applicable).

 If the fault code changes i.e. open circuit DTC occurs, issue is with the internal circuit of the
component
 If the fault code does not change, issue is with the wiring harness

 Connect a new sensor with the ECU and check whether the fault gets erased
 If the fault code gets erased, issue is with the internal circuit of the component
 If the fault code does not change, issue is with the wiring harness.

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