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The document is a parameter logsheet detailing production metrics for a spunbond and meltblown manufacturing process on January 22, 2024. It includes various parameters such as basis weight, throughput, and temperature settings, along with actual readings and tolerances for multiple machine zones. The document is prepared by A. Shaker and approved by Eng. Ahmed Salah.

Uploaded by

Ahmed Salah
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© © All Rights Reserved
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Download as XLSX, PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
2 views

Format

The document is a parameter logsheet detailing production metrics for a spunbond and meltblown manufacturing process on January 22, 2024. It includes various parameters such as basis weight, throughput, and temperature settings, along with actual readings and tolerances for multiple machine zones. The document is prepared by A. Shaker and approved by Eng. Ahmed Salah.

Uploaded by

Ahmed Salah
Copyright
© © All Rights Reserved
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Doc No:

Original Date:
Parameter logsheet Rev No:

Basis Weight (gsm) 12 GSM Actual 11.7 Recipe Card No: Rev :

Total Throughput (kg/hr) Shift 1 Shift Engineer Ahmed Salah

Work Order No. 33 Machine CL Production Date 22/1/2024

Dosing % MB
Spunbond Raw Material Code
S1 S2 S3 Code MB
99.90% 69.90% out of service _ _
Auxiliary 1 (PP) OPC
0 30% out of service _ _
Auxiliary 2 ADVANCED
0.1% 0.1 out of service _ _
Auxiliary 3 WHITE MASTER BATCH
0.00% 0.00% out of service _ _
Auxiliary 4

Parameters Unit Tolerance Beam S1 Melt blown Beam S2 Beam S3

Spin Pump rpm ±5 45.0 out of service 48.0 out of service

Throughput kg/h - out of service out of service

Basis Weight GSM 7% 48.4% out of service 51.6% out of service

Working Pressure bar ±1 5.5 out of service 5.5 out of service

Monomer Edhaust m³/h ±200 480.0 out of service 480.0 out of service

Cooling Air m³/h ±300 705.0 out of service 670.0 out of service

M Suction Air m³/h ±300 970.0 out of service 1000.0 out of service

Sub Suction m³/h ±300 1400.0 out of service 1320.0 out of service

Press Roller Temperature ⁰C ±50 133.0 out of service 130.0 120.0

Air Temperature ⁰C ±5 15.0 out of service 15.0 out of service

Pre Filter Pressure bar ±3 9.9 out of service 9.5 out of service

Die Pressure bar +5 3.79 out of service 3.79 out of service

Hot Air Speed m³/h ±300 _ out of service _ out of service

Hot Air Temperature ⁰C ±5 _ out of service _ out of service

DCD mm ±5 _ out of service _ out of service

Process Parameter Calendar Unit


Parameter Unit SET ACTUAL Parameter UNIT SET ACTUAL

Web Former mpm 290 290.0 Calendar Temp E roll ⁰C 144 144

Calendar Speed mpm 288.2 288.2 Calendar Temp Polishing roll ⁰C 142 142

Winder Speed mpm 303 303.0 Calendar Pressure Linear bar 78 78

Dryer Roll Speed rpm 296 296.0 Calendar Pressure Drive Side bar 78 78

Calendar Pressure Non Drive Side bar 78 78

Humidifier Chemical Treatment


Parameter Unit Set Actual Chemical PULCRA CHEMICALS

Kiss Roll Speed rpm 9.7 9.7 Grade STANTEX S 6327

Press Roll Speed rpm 306.6 306.6 Data Input UOM Value

Dryer Roll Speed rpm 303 303.0 Active Content % 8

Press Roller Pressure Mpa 8.6 8.6 Quantity of Water kg 828

Dryer Temperature ZONE 1 ⁰C 70 70 Quantity Of Chemical kg 72

Dryer Temperature ZONE 2 ⁰C 65 65

Auto Draft Setting


Humidifier Exhaust Blower % - - Winder Speed Ratio % 101.5 101.5

Calendar Speed Ratio % 99 99

Dryer Roll Speed Ratio % 103.5 103.5

Customer name:

Prepared By: A.SHAKER Approved By: ENG/AHMED SALAH Received By:


Doc No: 0
Original Date: 0
Err:522 Rev No: 0
Page: 0
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Date : 22/1/2024 Shift Engineer : Ahmed Salah


Machine : CL Shift : 1
Temperature Profile
Spunbond S1 Meltblown Spunbond S2 Spunbond S3
Zone Description UOM Tolerance SET ACTUAL SET ACTUAL SET ACTUAL SET ACTUAL

⁰C ±10 200 200 200


Extruder Zone 1.1 out of service out of service 201 out of service out of service
⁰C ±10 215 216 215
Extruder Zone 1.2 out of service out of service 216 out of service out of service
⁰C ±10 230 230 230 234
Extruder Zone 1.3 out of service out of service out of service out of service
⁰C ±10 235 233 235 235
Extruder Zone 1.4 out of service out of service out of service out of service
⁰C ±10 235 236 235 233
Extruder Zone 1.5 out of service out of service out of service out of service
⁰C ±10 235 235 235 234
Extruder Zone 1.6 out of service out of service out of service out of service
⁰C ±10 240 240 240 240
Extruder Zone 1.7 out of service out of service out of service out of service
Pipeline Temprature
⁰C ±10 240 240
Pipeline Zone Flange 240 out of service out of service 239 out of service out of service
⁰C ±10 240 240
Pipeline Zone Filter 239 out of service out of service 179 out of service out of service
⁰C ±10 240 240
Link zone 239 out of service out of service 239 out of service out of service
⁰C ±10 240 240
Pipeline Zone Spin Pump 238 out of service out of service 238 out of service out of service
⁰C ±10 240 240 240 240
Pipeline Zone 1.1 out of service out of service out of service out of service
⁰C ±10 240 240 240 240
Pipeline Zone 1.2 out of service out of service out of service out of service
⁰C ±10 240 240 240 240
Pipeline Zone 1.3 out of service out of service out of service out of service
⁰C ±10 240 240 240 240
Pipeline Zone 1.4 out of service out of service out of service out of service
⁰C ±10 240 240 240 240
Pipeline Zone 1.5 out of service out of service out of service out of service
⁰C ±10 240 240 240 240
Pipeline Zone 1.6 out of service out of service out of service out of service
⁰C ±10 240 240 240 240
Pipeline Zone 1.7 out of service out of service out of service out of service
⁰C ±10 240 240 240 240
Pipeline Zone 1.8 out of service out of service out of service out of service
⁰C ±10 240 240 240 240
Pipeline Zone 1.9 out of service out of service out of service out of service
⁰C ±10 240 240 240 240
Pipeline Zone 1.10 out of service out of service out of service out of service
⁰C ±10 240 240 240 240
Pipeline Zone 1.11 out of service out of service out of service out of service
Spinneret Temprature
⁰C ±10 241 243
Die Zone L 241 out of service out of service 243 out of service out of service
⁰C ±10 241 243
Die Zone 1 241 out of service out of service 243 out of service out of service
⁰C ±10 241 243
Die Zone 2 241 out of service out of service 243 out of service out of service
⁰C ±10 241 243
Die Zone 3 241 out of service out of service 243 out of service out of service
⁰C ±10 241 243
Die Zone 4 241 out of service out of service 243 out of service out of service
⁰C ±10 241 243
Die Zone 5 241 out of service out of service 243 out of service out of service
⁰C ±10 241 243
Die Zone 6 241 out of service out of service 243 out of service out of service
⁰C ±10 241 243
Die Zone 7 241 out of service out of service 243 out of service out of service
⁰C ±10 241 243
Die Zone 8 241 out of service out of service 243 out of service out of service
⁰C ±10 241 243
Die Zone DIE IN 241 out of service out of service 243 out of service out of service
⁰C ±10 241 243
Die Zone 9 241 out of service out of service 243 out of service out of service
⁰C ±10 241 243
Die Zone 10 241 out of service out of service 243 out of service out of service
⁰C ±10 241 245
Die Zone 11 241 out of service out of service 243 out of service out of service
⁰C ±10 241 244
Die Zone 12 241 out of service out of service 243 out of service out of service
⁰C ±10 241 245
Die Zone 13 241 out of service out of service 243 out of service out of service
⁰C ±10 241 243
Die Zone 14 241 out of service out of service 243 out of service out of service
⁰C ±10 241 245
Die Zone 15 241 out of service out of service 243 out of service out of service
⁰C ±10 241 243
Die Zone 16 241 out of service out of service 243 out of service out of service
⁰C ±10 241 244
Die Zone R 241 out of service out of service 243 out of service out of service
Co-Extruder Temprature
⁰C ±10 200
Co-Extruder Zone 1.1 199 out of service out of service 200 200 out of service out of service
⁰C ±10 215 216 215 216
Co-Extruder Zone 1.2 out of service out of service out of service out of service
⁰C ±10 230 229 230 229
Co-Extruder Zone 1.3 out of service out of service out of service out of service
⁰C ±10 235 234 235 235
Co-Extruder Zone 1.4 out of service out of service out of service out of service
⁰C ±10 240 237 240 239
Co-Extruder Zone 1.5 out of service out of service out of service out of service

Prepared By:A.SHAKER Approved By:ENG/AHMED SALAH Received By:

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