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EPDM Compounding Calculation

The document outlines a list of rubber ingredients and their suppliers, including EPDM, Brown Factice, and various carbon blacks. It provides cost details per ingredient and includes references for sourcing these materials. Additionally, it lists distributors and manufacturers involved in the rubber chemical industry.

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vivekpatil1145
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0% found this document useful (0 votes)
10 views

EPDM Compounding Calculation

The document outlines a list of rubber ingredients and their suppliers, including EPDM, Brown Factice, and various carbon blacks. It provides cost details per ingredient and includes references for sourcing these materials. Additionally, it lists distributors and manufacturers involved in the rubber chemical industry.

Uploaded by

vivekpatil1145
Copyright
© © All Rights Reserved
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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# Ingredients Suppliers Names

Lanxess/Mitsui/
1 EPDM (4.0-5.0 % ENB)
VIKAS ELASTOCHEM AGENCIES (P) LTD

Softex/SRI BALAJI POLYMERS/


2 Brown Factice
Yasho Industries Pvt. Ltd

Hemadri Chemicals/
3 Zinc Oxide
Yasho Industries Pvt. Ltd

4 Stearic Acid SOUTH INDIA RUBBER & CHEMICALS

Aditya Birla/Philips/cabot/RAMCHARAN
5 N 550 Black
COMPANY/himadri carbon black

Aditya Birla/Philips/cabot/RAMCHARAN
6 N 774 Black
COMPANY/himadri carbon black

SRI BALAJI POLYMERS/


7 Naphthenic Oil
Yasho Industries Pvt. Ltd

SRI BALAJI POLYMERS/


8 CI Resin
Yasho Industries Pvt. Ltd

Nocil Limited/SOUTH INDIA RUBBER &


9 Pilcure MBT
CHEMICALS

Nocil Limited/SOUTH INDIA RUBBER &


10 Pilcure TMT
CHEMICALS

Nocil Limited/SOUTH INDIA RUBBER &


11 Pilcure ZDBC
CHEMICALS

12 Sulfur SOUTH INDIA RUBBER & CHEMICALS

Total Cost/Kgs
Total Cost/Kgs

Cost Heads
Mixing Charges @ 15/ Kgs
Scrap Charges 5% on RM
Development Charges 5% on RM
Transport 3% per Kgs
Landed Cost/Kg
Note :- Values are in PHR(Part per Hundred Rubber)
5
EPDM Compounds for Molded Products (Hardness 40-80 IRHD)
40 Hardness, IRHD 50 Hardness, IRHD
Rs/Kg or Ingredients Cost/5 Kgs Ingredients Cost/5 Kgs
PHR PHR
Rs/Ltr /5 Kgs in INR /5 Kgs in INR

100 165.00 1.70 33.92% 279.85 100.00 1.82 181.95

25 104.50 0.42 8.48% 44.31 - - -

5 121.00 0.08 1.70% 10.26 5.00 0.09 0.45

1 107.80 0.02 0.34% 1.83 1.00 0.02 0.02

0 59.40 - 0.00% - 80.00 1.46 116.45

75 77.00 1.27 25.44% 97.95 - - -

80 52.80 1.36 27.14% 71.64 80.00 1.46 116.45

2 93.50 0.03 0.68% 3.17 2.00 0.04 0.07

2 185.90 0.03 0.51% 4.73 1.50 0.03 0.04

1 220.00 0.01 0.27% 2.99 0.80 0.01 0.01

3 174.90 0.04 0.85% 7.42 2.50 0.05 0.11

2 20.90 0.03 0.68% 0.71 2.00 0.04 0.07

295 5.00 524.85 275 415.63


104.97 83.13

15.00 15.00
5.25 4.16
5.25 4.16
3.15 2.49
133.62 108.93
ess 40-80 IRHD)
60 Hardness, IRHD 70 Hardness, IRHD 80 Hardness, IRHD
Ingredients Cost/5 Kgs Ingredients Cost/5 Kgs Ingredients
PHR PHR PHR
/5 Kgs in INR /5 Kgs in INR /5 Kgs

100.00 1.45 144.80 100.00 1.32 131.82 100.00 1.25

- - - - - - - -

5.00 0.07 0.36 - - - - -

1.00 0.01 0.01 - - - - -

100.00 1.45 144.80 100.00 1.32 131.82 100.00 1.25

50.00 0.72 36.20 80.00 1.05 84.37 100.00 1.25

80.00 1.16 92.67 90.00 1.19 106.78 90.00 1.13

2.50 0.04 0.09 2.50 0.03 0.08 2.50 0.03

1.50 0.02 0.03 1.50 0.02 0.03 1.50 0.02

0.80 0.01 0.01 0.80 0.01 0.01 0.80 0.01

2.50 0.04 0.09 2.50 0.03 0.08 2.50 0.03

2.00 0.03 0.06 2.00 0.03 0.05 2.00 0.03

345 419.13 379 455.04 399


83.83 91.01

15.00 15.00
4.19 4.55
4.19 4.55
2.51 2.73
109.72 117.84
ardness, IRHD
Cost/5 Kgs
in INR

125.22

125.22

125.22

101.43

0.08

0.03

0.01

0.08

0.05

477.33
95.47

15.00
4.77
4.77
2.86
122.88
References

https://www.indiamart.com/proddetail/ethylene-propylene-diene-monomer-epdm-rubber-epdm-3072-epdm-960-352879

https://www.indiamart.com/proddetail/brown-factice-19316941288.html?pos=1&kwd=brown+factice&tags=B%7C%7C%7

https://www.indiamart.com/proddetail/zinc-oxide-8865687262.html

https://www.indiamart.com/proddetail/triple-pressed-stearic-acid-7700265691.html?pos=1&kwd=stearic+acid&tags=A%7

https://www.indiamart.com/proddetail/carbon-black-n550-20610959233.html?pos=1&kwd=carbon+black+n550&tags=A%

https://www.indiamart.com/proddetail/n774-carbon-black-21700870055.html?pos=13&kwd=carbon+black+n774&tags=A

https://www.indiamart.com/proddetail/naphthenic-rubber-process-oil-taurus-541-7592628488.html?pos=4&kwd=naphth

https://www.indiamart.com/proddetail/c-i-resin-rubber-chemical-21318525662.html?pos=2&kwd=c+i+resin+rubber+chem

https://www.indiamart.com/proddetail/mbt-powder-21894157948.html?pos=1&kwd=pilcure+mbt+rubber+chemicals&ta

https://www.indiamart.com/proddetail/nocil-pilcure-tmt-21696083488.html?pos=3&kwd=pilcure+tmt+accelerators&tags

indiamart.com/proddetail/zdbc-22174632873.html?pos=1&kwd=pilcure+zdbc&tags=A%7C%7C%7C%7C8227.221%7CPrice

https://dir.indiamart.com/search.mp?ss=rubber+makers+sulphur&src=as-popular%3Akwd%3Dsulfurforru%3Apos%3D1%3
# Ingredients

1 EPDM Raw Rate/Kgs

2 Brown Factice

3 Zinc Oxide

4 Stearic Acid

5 Stearic Acid

6 N 550 Black

7 N 774 Black

8 Naphthenic Oil

9 CI Resin

10 Pilcure MBT

11 Pilcure TMT

12 Pilcure ZDBC

13 Sulfur
RM Reference(Hyp

https://www.indiamart.com/proddetail/ethylene-propylene-diene-monomer-epdm-rubber-epdm-3072-epdm-960-352879

https://www.indiamart.com/proddetail/brown-factice-19316941288.html?pos=1&kwd=brown+factice&tags=B%7C%7C%7

https://www.indiamart.com/proddetail/zinc-oxide-8865687262.html

https://www.indiamart.com/proddetail/triple-pressed-stearic-acid-7700265691.html?pos=1&kwd=stearic+acid&tags=A%7

https://www.indiamart.com/proddetail/carbon-black-n550-20610959233.html?pos=1&kwd=carbon+black+n550&tags=A%

https://www.indiamart.com/proddetail/carbon-black-n550-20610959233.html?pos=1&kwd=carbon+black+n550&tags=A%

https://www.indiamart.com/proddetail/n774-carbon-black-21700870055.html?pos=13&kwd=carbon+black+n774&tags=A

https://www.indiamart.com/proddetail/naphthenic-rubber-process-oil-taurus-541-7592628488.html?pos=4&kwd=naphth

https://www.indiamart.com/proddetail/c-i-resin-rubber-chemical-21318525662.html?pos=2&kwd=c+i+resin+rubber+chem

https://www.indiamart.com/proddetail/mbt-powder-21894157948.html?pos=1&kwd=pilcure+mbt+rubber+chemicals&ta

https://www.indiamart.com/proddetail/nocil-pilcure-tmt-21696083488.html?pos=3&kwd=pilcure+tmt+accelerators&tags

indiamart.com/proddetail/zdbc-22174632873.html?pos=1&kwd=pilcure+zdbc&tags=A%7C%7C%7C%7C8227.221%7CPrice
1. List of Distributors / Dealers
Supplier Name

SOUTH INDIA RUBBER & CHEMICALS

ELASTOCHEMIE IMPEX (P) LTD

RAMCHARAN COMPANY

VIKAS ELASTOCHEM AGENCIES (P) LTD

R.K.POLYMER
SRI BALAJI POLYMERS
POLMANN INDIA LIMITED
AMBIKA IMPEX

JAYASHREE IMPEX

2. Rubber Chemical manufacturer


Name of manufacturer

NOCIL
National Organic Chemical Industries

Arvind Mafatlal Group

lanxess rubber chemicals

Yasho Industries Pvt. Ltd


Swarup Chemicals Pvt. Ltd
PMC Rubber Chemicals India Pvt Ltd

Pukhraj Additives LLP

Finornic Chemicals (India) Pvt.

3. Carbon manufacturer
CONTINENTAL
Cabot
HI-TECH CARBON
PHILLIPS CARBON BLACK LTD
PIONEER CARBON BLACK
aditya birla carbon
himadri carbon black
Supplier Address
C-4 Ramsquare No:2 Village Road Nungambakkam
Chennai - 34
# 26, II ND MAIN ROAD,RAJA
ANNAMALAIPURAM,CHENNAI -28
B10 & B11, D-5, RAMS FLATS,#21,RAJA
ANNAMALAIPURAM ROAD,CHENNAI - 84

# 26, IIND MAIN ROAD,RAJA


ANNAMALAIPURAM,CHENNAI -28

#196/5,GOVINDAPPA NAICKEN STREET,CHENNAI -1


37/144 PERIAR STREETTMP NAGAR, PADI CHENNAI -50
8, Maker Chamber V, Nariman Point, Mumbai-21
Old No 5, New No 9, Govidappa Naick Street, Chennai - 1

Synthetic Rubbers &Rubbers Chemicals New No:1 2nd


street venkatakrishnanagar Arumbakkam chennai -
600106.

List of items in scope

Rubber Chemicals An Overview.


Antidegradants / Antioxidants. PILNOX TDQ. PILNOX TDQ (HP)
PILNOX SP.
Accelerators.
Pre Vulcanization Inhibitor.
Post Vulcanization Stabilizer.

Benzothiazole
NaMBT
Renacit®
Vulkacit®
Vulkanox®
Vulkazon®
Search for grades

Aroma Chemicals. Food Antioxidants. Rubber Chemicals.


Rubber Chemicals.
accelerators, antioxidants, antiozonants, retarders, and
peptizers

Metal Soaps, Fatty acid ester, Fatty acid Amide, Physical


Peptizer, Homogenizer, Vulcanization activators

MERCAPTOBENZIMIDAZOLES. 2-Mercaptobenzimidazole
Scope of Supply

Sulphur , CBS / HBS / CZ , Stearic Acid , TMT , MBTS

Aparene NVC 873, Apparene N553, Aparene N854

Carbon Black - HAF(N330), Carbon black-SRF(N770), Carbon black -


FEF(N550), Accimel, DOP
Aparene 0386B, EPDM H521 and H502, all Chemlok, Silicone Rubber
k-740 to 770, SILICONE HC40-8110, SILICONE HC60-8110, RUBAID 16
Desmodur RE,
Synthetic rubber, R.M.A (all grades), MT CARBON BLACK
Parafin Wax, Skyprene B30, Silicone Emulsion, CI Resin, PPT Silica
Viton B, Viton E60 c, DIAK NO1, Viton 20 & 30
Prosol VR, Vamac GLS, Nycoflex ADB 30(TOTM), Nauguard 445

Viton 3MD1090,3MD1070,
3MD2270
PHR Rs/Kg
EPDM (4.0-5.0 % ENB) 100 150 1.70 254.41
Brown Factice 25 95 0.42 40.28
Zinc Oxide 5 110 0.08 9.33
Stearic Acid 1 98 0.02 1.66
N 774 Black 75 70 1.27 89.04
Naphthenic Oil 80 48 1.36 65.13
CI Resin 2 85 0.03 2.88
Pilcure MBT 1.5 169 0.03 4.30
Pilcure TMT 0.8 200 0.01 2.71
Pilcure ZDBC 2.5 159 0.04 6.74
Sulfur 2 48 0.03 1.63
294.8 5 478.12
Mixing Cost/kg 15
Scrap 5% per Kgs 4.7812075984
Development Charges 5% on RM
3-4 crore 45 Kg Output 10 Batches 450
30-40 Cr 450 Kg output 10 Batches 4500
Manufactures in MT Distributor/Dealer Tier 2 Suplliers
Lanxess/Mitsui Ramkaran Jayshree Polymers
10-15 MT / Day https://www.bhimrajka.com/about-bhimrajka/about-us.htm
2-3MT/Day 1-2 T/Day
10-15 Suppliers
Aditya Birla/Philips/Kcabot

Nocil Limited
Nocil Limited
Nocil Limited

95.6241519674356

185

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