C5 Paint system Ameron High Durability
C5 Paint system Ameron High Durability
Paint Specification
SHEET No. 1 PROJECT : CONTRACTOR / FABRICATOR : NAFIE STEEL
DATE : 05/09/2023 OWNER : - PLANT:
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Application
No B Brush INTERVAL DRY FILM VOLUME VOLUME PRICE PER PRICE
of R Roller BETWEEN THICKNESS COVERAGE SOLIDS % LITRE PER REMARKS
LOCATION Coats PRODUCT S Spray COATS PER COAT M²/LITRE SQ. METRE
A Airless Min Max MICRONS (THEORETICAL)
Spray Hours Days (SR) (SR)
Oasis Ameron Limited P.O.Box 4926 Al Khobar 31952 Saudi Arabia Tel 812 1300/812 1511 Fax 812 1128 : Jeddah Tel : 02 650 4532 REF 2023-23-90
Two Pack Epoxy Zinc Rich Primer
Data Sheet No: 68 HS
Supersedes: 09/07
Revised: 05/08
Composition Epoxy resin heavily pigmented with zinc dust pigment, polyamide cured.
Approvals Complies with SSPC Paint specification No. 20, Type II
AISC – specification for structural joints using ASTM A325 or A490 Bolts RCSC specification for
structural joints table 3 class B. Slip coefficient 0.59.
Uses and AMERCOAT 68HS is an organic zinc rich primer with excellent adhesion to prepared steel. The high
Properties zinc content of the dry film offers cathodic protection. The epoxy resin confers moisture and abrasion
resistance and ability to retain many heavy-duty topcoats. AMERCOAT 68HS primes steel in the field
or is used in the yard as an excellent primer for multi-coat systems. May be left for extended time
without topcoating in non-acidic conditions. AMERCOAT 68HS may be topcoated with a wide variety
of coatings, including epoxy, iso-free, polyurethane and PSX 700 engineered polysiloxane.
Typical Steel industry - Paper industry - Shipping industry - Oil industry - Chemical industry – Mining industry -
Applications Rolling stock - Food and beverage Industry - Marine and industrial environment -Repair to galvanizing
Typical Substrate Surface Preparation Typical Systems DFT µm
Systems
Steel AS/NZS 2312-System EHB4
Atmospheric For long life in severe or very 1st Coat: AMERCOAT 68HS 75
Service severe environment, blast clean to 2nd/3rd Coats: AMERLOCK 200
AS 1627.4 Class 2½ 2K MIO
Finish Matt
Colour Metallic Grey
Weathering Excellent
Chemical Resistance Good. Consult PPG Protective and Marine Coatings for specific information. Not resistant to
acids or alkalis
Immersion Not recommended.
Abrasion Resistance Good
Temperature Range Up to 200ºC (dry heat)
Topcoating May be top coated with AMERCOAT 385, AMERCOAT 370, AMERLOCK 400 / 2K,
AMERSHIELD and PSX 700. AMERCOAT 68HS may be used to repair itself, inorganic zinc
primers or galvanising.
Shelf Life 12 months from date of shipment if stored indoors between 4 to 38°C for both the Base and
Hardener.
Application Data
Volume Solids 70% ± 3% (ASTM D2697 modified)
2
Theoretical Coverage 8.8 m per litre at 75 µm DFT. Material losses during mixing and application will vary
and must be considered when estimating requirements.
Pot Life (hours) 32°C 21°C 10°C
Non-accelerated 8 16 24
Accelerated 5 9 16
Environmental Air 0 to 49°C
Surface 0 to 60°C
Material (minimum) 10°C
Base and Hardener must be a minimum of 10 °C before mixing. For satisfactory cure,
air and surface temperatures must be above 10 °C. Use AMERCOAT 861 Accelerator
when air and surface temperatures are below 10 °C. Surface temperatures must be a
minimum of 3 °C above the dew point to prevent condensation.
Drying Time (hours) 32°C 21°C 10°C 0°C
(ASTM D1640)
Non-accelerated - Touch ¼ ½ 1 NR (1)
Through 4 8 36 NR
Topcoat (minimum) 1 2 6 NR
Topcoat (maximum months) 6 6 6
Accelerated (2) - Touch - ½ 2
Through 1½ 4 16 96
Topcoat (minimum) ¾ 1½ 4 24
Topcoat (maximum months) 6 6 6 6
(1) NR = Not Recommended. (2) Accelerated using Amercoat 861 at 30 mL per 5 L
of mixed material.
The figures quoted for pot life and drying / curing times are not definitive. They are dependent on site conditions,
such as volume of material mixed, ambient and steel temperatures, weather and ventilation.
Mixing Stir each component separately, then mix the Hardener into the Base and power mix
until uniform. Allow material to digest for 15 minutes before thinning and use. Only use
an air or explosion proof electric motor.
Mixing Ratio 4 Parts Base to 1 part Hardener by volume.
Thinners Thin up to 10% by volume using THINNER 737. Use THINNER 304 for clean up.
Equipment The following is a guide; suitable equipment from other manufacturers may be used.
Changes in pressure, hose and tip size may be needed for proper spray
characteristics.
Conventional Spray Industrial equipment such as DeVilbiss MBC or JGA. A moisture and oil trap in the
main air supply, mechanical pot agitator, separate regulators for air and fluid pressure
are recommended.
Airless Spray Standard equipment such as Graco Bulldog Hydra-Spray or larger with a 0.017-inch
tip with pre-orifice or fine finish tip.
Notes:
(1) Maintain slow agitation during application to ensure the material remains
uniformly blended.
(2) Typical DFT is 75 µm in one coat, however, DFT up to 150 µm in one coat is
acceptable. Do not exceed 175 µm in one coat as excess dry film thickness may
result in increased mechanical damage during handling or shipping.
(3) If AMERCOAT 68HS is not overcoated for some time, it is important that surface
be washed and scrubbed with a nylon brush prior to topcoating to remove
deposits and white rust.
Safety Precautions Always read the label and Material Safety Data Sheet before use. When applying by
brush or roller, provide adequate ventilation. When applying by spray, users must
comply with relevant spray painting regulations and wear appropriate respirator to
avoid inhaling vapours and spray mist.
Technical information given verbally or in writing is based on knowledge and research, given in good faith and believed to be reliable, but no
guarantee of accuracy is made or implied. Since methods and conditions of use are beyond our control, all merchandise is sold and received subject
to the condition that our liability whether express or implied for any defect in quality, or for any lack of fitness for the specified use thereof, is limited to
the return of the purchase price if written claim is made within 14 days from date of delivery. It is recommended that the user makes his or her own
tests to determine the suitability of the product for his own requirements. Freedom from patent restrictions is not implied.
PPG INDUSTRIES PTY. LTD. McNaughton Road, Clayton VIC 3168 – 24 hr Emergency Telephone 1800 033111
Telephone: (03) 9263 6000, Customer service: 1300 659 666
Protective Coatings
Amercoat 310
High Solid Polyamide Cured Epoxy
Product Data/
Application Instructions Physical Data
Finish......................................... flat
Theoretical coverage
Typical uses At 75 microns/4 mil dft ............ 10.6 m2/l 432 ft2/gal
MARINE- Decks, hulls, superstructures of ships, barges Temperature resistance............. Dry
and workboats. °C °F
INDUSTRIAL – Tank exteriors, structural steel pipes in Continuous.............................. 120 248
chemical plants, refineries, pulp and paper mills and waste
water treatment plants. Offshore platforms, jetties and other
Flashpoints ................................ °C °F
structures exposed to severe weathering, water, salt spray. Cure ........................................ 20 68
Amercoat 310 can be topcoated with amongst others PSX Resin....................................... 28 82
700 and Amercoat 450S. Thinner 91-92 ......................... 21.5 72
Thinner 90-53 ......................... 25 77
Cleaner...................................... Amercoat 12
Application Data
Substrate ............................... Steel, galvanizing, tightly adhering
coatings
Surface Preparation
STEEL - Blast clean to SA 2 1/2 ( ISO 8501-1) or SSPC- Surface preparation
Steel..................................... Abrasive blast cleaning
SP10. Amercoat 310 can also be applied over Galvanizing .......................... light sweep blast
mechanically cleaned surfaces. Remove all loose rust, dirt,
oil and grease or other contaminants from the surface. Application method................. Airless or conventional spray.
Power tool clean in accordance with St3 or SSPC- SP3. Touch-up of small areas can be
made by brush or roller.
PRIMED STEEL – Prepare surface in accordance with
Mixing ratio (volume)
application instructions for the specific primer being used. Resin.................................... 4 parts
Be sure primer is clean and dry when AmerCoat 310 is Cure ..................................... 1 part
applied. Remove all loose rust, dirt, moisture, grease or
contaminants Environmental conditions
Air temperature .................... 5-50 °C 41-122 °F
REPAIR – Prepare damaged areas to original surface Surface temperature............ 5-50 °C 41-122 °F
preparation specifications, feathering edges of intact Surface temperature must be at least 3°C / 5°F above the dew
coating. Thoroughly remove dust or abrasive residue point to prevent moisture condensation on the surface.
before touch up.
Potlife (°C/°F) 32/90 21/70 10/50
3 hrs 6 hrs 12 hrs
Application Equipment
The following equipment is listed as a guide and suitable Drying times (°C/°F) 32/90 21/70 10/50
equipment from other manufacturers may be used. Dry to touch ......................... 2 hr 3 hrs 6 hrs
Dry through .......................... 6 hrs 8 hrs 24 hrs
Adjustments of pressure and change of tip size may be
needed to obtain the proper spray characteristics. Recoat or topcoat times (°C/°F) 32/90 21/70 10/50
AIRLESS SPRAY Standard airless spray equipment, such Minimum time ...................... 6 hrs 8 hrs 24 hrs
as Graco, DeVilbiss, Nordson-Bede, Spee-Flo or others Maximum time ..................... not limited
having a 0.015 to 0.021 inch (0.38 to 0.53 mm) fluid tip.
CONVENTIONAL SPRAY Industrial equipment such as
Maximum recoating/topcoating time intervals are dependent on
DeVilbiss MBC or JGA gun with 78 or 765 air cap and ‘E’ temperature, degree of weathering, type of topcoat, and service
fluid tip and heavy mastic spring or Binks No. 18 or 62 with conditions of the complete coating system. Consult your PPG
a 66 x 63 PB nozzle setup. Separate air and fluid pressure representative for specific recommendations.
regulators, mechanical pot agitator and a moisture and oil
trap in the main air supply line are recommended. Drying times are dependent on temperature, ventilation and film
MIXER Use power mixer powered by an air motor thickness.
or an explosion proof electric motor. Thinner ................................... Amercoat 9HF
Application Procedure
Amercoat 310 is packaged in the proper mixing proportions Shipping Data
of resin and cure.
Resin 16 L in 20 L can Packaging 20 l
Cure 4 L in 4 L can Resin............................... 16 L in 20 L can
Thinner: Amercoat 9HF Cure ................................ 4L in 4 L can
Cleaner: Amercoat 12
Shelf life
1. Flush equipment with recommended thinner before use. Resin and cure ................ at least 12 months
2. Stir resin (in the larger container) to an even consistency
with a power mixer.
3. Add cure to resin solution and continue stirring for 5
minutes.
NOTE: Since the potlife is limited and shortened by high
temperatures, do not mix more material than will be
used in 3 hours at 20°C.
4. Thin only if necessary for workability, add up to 10% by
volume of thinner.
5. Apply a wet coat in even, parallel passes. Overlap each
pass 50% to avoid bare areas, pinholes or holidays.
When applying directly over inorganic zincs at full
thickness, bubbling may occur. A test patch is
recommended and if bubbling occurs, apply a "mist
coat". Consult your PPG representative for further
information.
6. Double coat all welds, rough spots, sharp edges and
corners, rivets, bolts, etc.
7. Application at 125 µm wet film thickness will normally
provide 100 µm dry film.
8. Check thickness of dry coating with a non-destructive
dry film thickness gauge, such as Mikrotest or
Elcometer. If less than specified thickness, apply
additional material as needed.
9. Small damaged or bare areas and random pinholes or
holidays can be touched up by brush. Repair larger
areas by spray.
10. In confined areas ventilate with clean air during
application and drying until all solvents are removed.
Temperature and humidity of ventilating air must be
such that moisture condensation will not form on
surface.
# For conventional spray, use adequate air pressure and
volume to ensure proper atomisation.
# Normal recommended dry film thickness is 75 to 200
µm.
11. Clean all equipment with recommended thinner
immediately after use or at least after each working day
or shift. When left in spray equipment, Amercoat 310 will
cure and cause clogging.
Caution
This product is flammable. Keep away from heat and open Any recommendations or suggestion relating to the
flame. Keep container closed. Use with adequate use of the products made by PPG, whether in its
ventilation. Avoid prolonged and repeated contact with skin. technical literature, or response to specific enquiry, or
If used in confined areas, observe the following precautions otherwise, is based on data believed to be reliable;
to prevent hazards of fire or explosion or damage to the however, the products and information are intended
health: for use by Buyer’s having requisite skill and know-
1. circulate adequate fresh air continuously during how in the industry, and therefore it is Buyer to satisfy
application and drying; itself of the suitability of the products for its own
2. use fresh air masks and explosion proof equipment;
particular use and it shall be deemed that Buyer has
3. prohibit all flames, sparks, welding and smoking.
Do not empty into drains. Take precautionary measures done so, as its sole discretion and risk. Variation in
against static discharges. For specific information on environment, changes in procedures of use, or
hazardous ingredients, required ventilation, possible extrapolation of data may cause unsatisfactory
consequences of contact and safety measures see Safety results.
Data Sheet.
Limitation of Liability
Safety PPG’s liability on any claim of any kind, including
Since improper use and handling can be hazardous claims based upon PPG’s negligence or strict liability,
to health and cause of fire or explosion, safety for any loss or damage arising out of, connected with,
precautions included with Product Data/Application or resulting from the use of the products, shall in no
Instruction and Material Safety Data Sheet must be case exceed the purchase price allocable to the
observed during all storage, handling, use and drying products or part thereof which give rise to the claim.
periods. In no event shall PPG be liable for consequential or
incidental damages.
Warranty
Due to PPG’s policy of continuous product
PPG warrants its products to be free from defects in
improvement, the information contained in this
material and workmanship. PPG’s sole obligations
Product Data/Application Instructions sheet is subject
and Buyer’s exclusive remedy in connection with the
to change without notice. It is the Buyer’s
products shall be limited, at PPG’s option, to either
responsibility to check that this issue is current prior to
replacement of products not conforming this warranty
using the product. For the most up-to-date Product
or credit to Buyer’s account in the invoiced amount of
Data/Application Instructions always refer to the
the non-conforming products. Any claim under this
PPG Protective & Marine Coatings website at
warranty must be made by Buyer to PPG in writing
www.ppgpmc.com
within five (5) days of Buyer’s discovery of the
claimed defect, but in no event later than the
To avoid any confusion that may arise through
expiration of the applicable shelf life, or one year from
translation into other languages, the English version
the delivery date, whichever is earlier. Buyer’s failure
of the Product Data/Application Instructions will be the
to notify PPG of such non-conformance as required
governing literature and must be referred to in case of
herein shall bar Buyer from recovery under this
deviations with product literature in other languages.
warranty.
Condition of Sale
PPG makes no other warranties concerning the
All our transactions are subject to our Terms and
product. No other warranties, whether express,
Conditions of Sale.
implied or statutory, such as warranties of
merchantability or fitness particular purpose,
shall apply. In no event shall PPG be liable for
consequential or incidental damages.
www.ppgpmc.com
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Performance Coatings & Finishes Gloss aliphatic polyurethane topcoat (450 Series)
Limitation of Liability
Ameron’s liability on any claim of any kind, including claims
based upon Ameron’s negligence or strict liability, for any loss
or damage arising out of, connected with, or resulting from the
use of the products, shall in no case exceed the purchase price
allocable to the products or part thereof which give rise to the
claim. In no event shall Ameron be liable for consequential or
incidental damages.
Ameron U.S.A. • 13010 Morris Rd, Suite 400, Alpharetta, GA 30004 • (678) 393-0653
Ameron B.V. • J. F. Kennedylaan 7, 4191 MZ Geldermalsen, The Netherlands • (31) 345-587-587
450H PD/AI Page 4 of 4 ©2002 Ameron • Printed in U.S.A. • R12/02 supersedes R10/02