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BR33_englisch

The rotary plug control valves BR 33 utilize an eccentrically set rotary plug to achieve flow control, making them suitable for heavy-duty applications with high cavitation and erosion risks. They offer a high rangeability of 200:1 and are applicable in various industries including power generation, metallurgy, and food processing. Key features include a one-piece valve body, easy plug replacement, and compliance with low emission standards.
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0% found this document useful (0 votes)
12 views16 pages

BR33_englisch

The rotary plug control valves BR 33 utilize an eccentrically set rotary plug to achieve flow control, making them suitable for heavy-duty applications with high cavitation and erosion risks. They offer a high rangeability of 200:1 and are applicable in various industries including power generation, metallurgy, and food processing. Key features include a one-piece valve body, easy plug replacement, and compliance with low emission standards.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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rotary globe control valve

application
Rotary plug control valves BR 33 represent the design
of valves, where change in flow ratio is achieved
through eccentrically set rotary plug.
Such structures are particularly useful for control of
flow under heavy-duty conditions, with high probability
of cavitation and erosion.
High rangeability (200:1) and wide range of material
and design variants make them ideal for application in
many branches of industry, such as power generation,
metallurgy, chemical and petroleum industry, food
industry, paper industry, etc.

features
O one-piece valve body (cast with bonnet), no static or dynamic sealing except shaft sealing chamber
O no „detachment effect“ between plug and seat
O ability to change Kvs without changing plug or seat
O easy replacement of rotary, symmetrical plug
O elongated bonnet allows application of double sealing for shaft, meeting „low emission“ standards
equal to „TA-Luft“ conditions
O the same Kvs coefficients for „hard“ and „soft“ seats
O leakage class less than 0.01% Kvs for „hard“ seats („metal-metal“)
O same flow direction for „hard“ and „soft“ seats
O valve-actuator connection accessible from outside, which allows pivoting actuator to valve axis
by 90° increments
O special executions: with heat jacket, erosion-proof, for crystallizable media

rotary globe control valve · type BR 33


design and technical specifications
body (1) flanged or flangeless, cast in cast steel
nominal sizes DN 25; 40; 50; 80; 100; 150; 200; 250; 300
nominal pressures PN 10; 16; 25; 40 (as per PN-EN 1092-1:2006);
CL 150; CL 300 (as per PN-EN 1759-1:2005)
Steel flanges CL150; CL300 are so designed that they can be assembled with flanges executed per
American standards ANSI/ASME B16.5 and MSS SP44. In American standards flanges are identified
with nominal values in „Classes“, to which nominal pressure (PN) values as per PN-ISO 7005-1:2002
correspond. Equivalent identification as per PN are: CL 150 PN 20 and CL 300 PN 50.

nominal pressures and end connections


Facing of flange types
Nominal pressure Raised face Groove Recess Ring-joint

PN10; 16; 25; 40 B D F -


CL 150 - -
B (RF)
CL 300 DL (D1) F (F1)
() - identification of connections as per ASME B16.5

face to face dimensions


flanged valves as per PN-EN 60534-3-1:2000; as per ANSI B16.10:1992
flangeless (sandwich) as per PN-EN 60534-3-2:2002
bridge (2) functions as rotary closure, cast in grey iron or steel (welded)
valve plug (3) working piece in the form of globe section:
flow characteristics linear (L)
equal percentage (P) only with positioner
rangeability: 200 : 1
valve seat (4) loosely resting in body opening; susceptible to fitting to spherical cap
of valve plug
hard / soft (with PTFE sealing)
leakage class basic: class IV as per PN-EN 60534-4 - metallic seat
bubble-tight: class VI as per PN-EN 60534-4 - soft seat
screw plug (5) fixing seat to body (medium flow direction „under plug“); in special executions
its function is preventing erosion (medium flow direction „above plug”)
shaft (6) transmits torque from actuator to valve plug: burnished,
with polished sealing interface
guiding sleeves of function as slide bearings; surface hardened (CrN coating)
plug (7) and shaft (8) or PTFE coated
packing (9) packing kits formed in various materials (PTFE-V; PTFE+graphite; braided or
expanded graphite); special „low emission“ kit, with follower sprigs TA-Luft

packaging types with application ranges


Materials Nominal pressure PN / CL Temperature [°C]
PTFE - V
PTFE + Graphite PN10 - 40 -46 ... +200
CL150
PTFE - V / TA-Luft
CL 300
Graphite +200 ... +250
Graphite / TA-Luft (+200 ... +450) *
* - drive retracted from valve (extended yoke)

rotary globe control valve · type BR 33


listing of components with materials
Item Component Materials
1 body
GP240GH; (1.0619) WCB GX5CrNiMo 19-11-2; (1.4408) CF8M
2 bridge
X6CrNiMoTi 17-12-2 (1.4571); X6CrNiMoTi 17-12-2 + stellit
3 plug
X2CrNiMoTi 17-12-2 (1.4404); X2CrNiMoTi 17-12-2 + stellit

4a metallic seat X6CrNiMoTi 17-12-2 (1.4571); X6CrNiMoTi 17-12-2 + stellit


X2CrNiMoTi 17-12-2 (1.4404); X2CrNiMoTi 17-12-2 + stellit

4b soft Seat X6CrNiMoTi 17-12-2 + PTFE;


X2CrNiMoTi 17-12-2 + PTFE
5 screw plug
X6CrNiMoTi 17-12-2 (1.4571)
6 shaft
7 guiding sleeve X6CrNiMoTi 17-12-2 (1.4571) + CrN
8 shaft sealing X6CrNiMoTi 17-12-2 + PTFE
9 packing kit PTFE-V; PTFE + grafit; GRAFIT
10a, 10b sealing ring FKM
11 sweep ring VMQ
12 disk spring 12R10 (SANDVIK)
13 spacer sleeve
14 lubricating sleeve X6CrNiMoTi 17-12-2 (1.4571)
15 follower sleeve
16 pressing lever X6CrNiMoTi 17-12-2 (1.4571); GX5CrNiMo 19-11-2 (1.4408)
17 cilindrical pin
X6CrNiMoTi 17-12-2 (1.4571)
18 conical pin
19 stud bolt 8.8 A4-70
20 nut 8 A4-70
Material relevant standard
Material Standard
GP240GH (1.0619) PN-EN 10213-2
WCB ASTM A 216
GX5CrNiMo19-11-2 (1.4408) PN-EN 10213-4
CF8M ASTM A 351
X6CrNiMoTi 17-12-2 (1.4571) PN-EN 10088
X2CrNiMoTi 17-12-2 (1.4404) PN-EN 10088
Notes
= Spare part

Double packing

„TA-Luft“ packing

rotary globe control valve · type BR 33


allowable working overpressure for materials at proper temperatures
Material: GP240GH (1.0619) as per PN-EN 10213-2
Temperature [°C]
PN/CL Standard -10…50 100 150 200 250 300 350 400
Allowable working pressure [bar]
PN10 10 9,3 8,7 7,8 7,1 6,4 6 5,8
EN 1092-1
PN16 16 14,9 13,9 12,4 11,4 10,3 9,6 9,2
CL150 PN-EN 1759-1 17,3 15,4 14,6 13,8 12,1 10,2 8,4 6,5
PN25 25 23,3 21,7 19,4 17,8 16,1 15 14,4
EN 1092-1
PN40 40 37,3 34,7 30,2 28,4 25,8 24 23,1
CL150 PN-EN 1759-1 45,3 40,1 38,1 36 32,9 29,8 27,8 25,7

Material: GX5CrNiMo 19-11-2 (1.4408) as per PN-EN 10213-4


Temperature [°C]
PN/CL Standard -10…50 100 150 200 250 300 350 400 425 450
Allowable working pressure [bar]
PN10 8,7 7,8 7 6,4 6 5,6 5,3 5,1 - 5
EN 1092-1
PN16 13,9 12,4 11,2 10,3 9,6 9 8,5 8,2 - 8
CL150 PN-EN 1759-1 17,9 16,3 14,9 13,5 12,1 10,2 8,4 6,5 5,6 4,7
PN25 22,8 21,1 19,6 18,3 17,2 16,1 15,6 15 - 14,8
EN 1092-1
PN40 34,7 31,1 28,1 25,8 24 22,6 21,3 20,4 - 20,1
CL150 PN-EN 1759-1 46,7 42,5 38,9 35,3 32,9 30,5 28,8 27,6 27,2 26,9

Material: WCB as per ASTM A216


Temperature [°C]
PN/CL Standard -10…50 100 150 200 250 300 350 375 400
Allowable working pressure [bar]
PN10 10 10 9,7 9,4 9 8,3 7,9 7,7 6,7
EN 1092-1
PN16 16 16 15,6 15,1 14,4 13,4 12,8 12,4 10,8
CL150 PN-EN 1759-1 19,3 17,7 15,8 14 12,1 10,2 8,4 7,4 6,5
PN25 25 25 24,4 23,7 22,5 20,9 20 19,4 16,9
EN 1092-1
PN40 40 40 39,1 37,9 36 33,5 31,9 31,1 27
CL150 PN-EN 1759-1 50 46,4 45,1 43,9 41,8 38,9 36,9 36,6 34,6

Material: CF8M as per ASTM A351


Temperature [°C]
PN/CL Standard -10…50 100 150 200 250 300 350 375 400 425 450
Allowable working pressure [bar]
PN10 8,9 7,8 7,1 6,6 6,1 5,8 5,6 5,5 5,4 5,4 5,3
EN 1092-1
PN16 14,3 12,5 11,4 10,6 9,8 9,3 9 8,8 8,7 8,6 8,5
CL150 PN-EN 1759-1 18,4 16 14,8 13,6 12 10,2 8,4 7,4 6,5 5,6 4,6
PN25 22,3 19,5 17,8 16,5 15,5 14,6 14,1 13,8 13,6 13,5 13,4
EN 1092-1
PN40 35,6 31,3 28,5 26,4 24,7 23,4 22,6 22,1 21,8 21,6 21,4
CL150 PN-EN 1759-1 48,1 42,3 38,6 35,8 33,5 31,6 30,4 29,6 29,3 29 29

Notes: 1. It is allowed to apply carbon steel up to -60° C, and acid proof steel up to -196° C, provided
that working pressure is reduced respectively, working temperature impact tests are performed
and cast is heat treated.
2. Working pressure for intermediate temperature values can be calculated by interpolation.

rotary globe control valve · type BR 33


Kvs- and pressure difference table
valve with „metal“ seat (leakage class IV) mode of action (air to open)
type of actuator 99R-I-NT (120 cm2) 99R-II-NT (240 cm2) 99R-III-NT (780 cm2)
spring range (bar) 1,0-2,0 1,6-3,2 0,8-1,6 1,6-3,2 1,0-2,0 1,6-3,2
Kvs Kvs Kvs Kvs ** seat maximum allowable maximum allowable maximum allowable
DN
100 % 75 % 45 % 120 % mm pressure difference (bar) pressure difference (bar) pressure difference (bar)

25 15 11 7 18 18 50 * - - - - -
25 6 5 3 7 12 50 * - - - - -
40 40 30 18 48 285 50 * - - - - -
40 16 12 7 19 20 50 * - - - - -
50 60 45 27 72 38 50 * - - - - -
50 24 18 11 29 26 50 * - - - - -
80 150 113 68 180 58 11 32 50 * 50 * - -
80 60 45 27 72 38 33 50 * 50 * 50 * - -
100 240 180 108 288 72 2 13 27 50 * - -
100 96 72 43 115 48 11 36 50 * 50 * - -
150 500 375 225 600 110 - - 9 23 50 * 50 *
150 200 150 90 240 72 - - 25 50 * 50 * 50 *
200 800 600 360 960 136 - - - 103 44 50 *
200 320 240 144 384 88 - - - 307 50 * 50 *
250 1250 938 563 1500 170 - - - 5 20 45
250 500 375 225 600 110 - - - 17 50 * 50 *
300 1800 1350 810 2160 200 - - - 2 12 28
300 720 540 324 864 126 - - - 10 34 50 *

* don't exceed the nominal pressure of the flanged end / ** at a setting of 120 % the maximum possible pressure differences are reduced

valve with „soft“ seat (leakage class VI) mode of action (air to open)
type of actuator 99R-I-NT (120 cm2) 99R-II-NT (240 cm2) 99R-III-NT (780 cm2)
spring range (bar) 1,0-2,0 1,6-3,2 0,8-1,6 1,6-3,2 1,0-2,0 1,6-3,2
Kvs Kvs Kvs Kvs ** seat maximum allowable maximum allowable maximum allowable
DN
100 % 75 % 45 % 120 % mm pressure difference (bar) pressure difference (bar) pressure difference (bar)

25 15 11 7 18 18 50 * - - - - -
25 6 5 3 7 12 50 * - - - - -
40 40 30 18 48 285 50 * - - - - -
40 16 12 7 19 20 50 * - - - - -
50 60 45 27 72 38 50 * - - - - -
50 24 18 11 29 26 50 * - - - - -
80 150 113 68 180 56 14 35 50 * 50 * - -
80 60 45 27 72 38 38 50 * 50 * 50 * - -
100 240 180 108 288 72 5 16 30 50 * - -
100 96 72 43 115 48 15 40 50 * 50 * - -
150 500 375 225 600 110 - - 10 25 50 * 50 *
150 200 150 90 240 72 - - 28 50 * 50 * 50 *
200 800 600 360 960 136 - - - 15 38 50 *
200 320 240 144 384 88 - - - 39 50 * 50 *
250 1250 938 563 1500 170 - - - 6 18 39
250 500 375 225 600 110 - - - 19 48 * 50 *
300 1800 1350 810 2160 200 - - - 3 11 25
300 720 540 324 864 126 - - - 11 30 50 *

* don't exceed the nominal pressure of the flanged end / ** at a setting of 120 % the maximum possible pressure differences are reduced
Calculated ratios: FL = 0,854, XT = 0,6, FD = 0,7, xFZ = 0,58
6

rotary globe control valve · type BR 33


Kvs- and pressure difference table
valve with „metal“ seat (leakage class IV) mode of action (air to close)
type of actuator - spring range 0,8 - 1,6 bar 99P-I-NT (120 cm2) 99P-II-NT (240 cm2) 99P-III-NT (780 cm2)
supply pressure (bar) 2,4 4,0 2,4 4,0 2,4 4,0
Kvs Kvs Kvs Kvs ** seat maximum allowable maximum allowable maximum allowable
DN
100 % 75 % 45 % 120 % mm pressure difference (bar) pressure difference (bar) pressure difference (bar)

25 15 11 7 18 18 50 * 50 * - - - -
25 6 5 3 7 12 50 * 50 * - - - -
40 40 30 18 48 285 50 * 50 * - - - -
40 16 12 7 19 20 50 * 50 * - - - -
50 60 45 27 72 38 50 * 50 * - - - -
50 24 18 11 29 26 50 * 50 * - - - -
80 150 113 68 180 58 11 50 * 50 * 50 * - -
80 60 45 27 72 38 33 50 * 50 * 50 * - -
100 240 180 108 288 72 2 24 27 50 * - -
100 96 72 43 115 48 11 50 * 50 * 50 * - -
150 500 375 225 600 110 - - 9 38 50 * 50 *
150 200 150 90 240 72 - - 25 50 * 50 * 50 *
200 800 600 360 960 136 - - - 23 44 50 *
200 320 240 144 384 88 - - - 50 * 50 * 50 *
250 1250 938 563 1500 174 - - - 10 20 50 *
250 500 375 225 600 110 - - - 29 50 * 50 *
300 1800 1350 810 2160 200 - - - 5 12 44
300 720 540 324 864 126 - - - 17 34 50 *

* don't exceed the nominal pressure of the flanged end / ** at a setting of 120 % the maximum possible pressure differences are reduced

valve with „soft“ seat (leakage class VI) mode of action (air to close)
type of actuator - spring range 0,8 - 1,6 bar 99P-I-NT (120 cm2) 99P-II-NT (240 cm2) 99P-III-NT (780 cm2)
supply pressure (bar) 2,4 4,0 2,4 4,0 2,4 4,0
Kvs Kvs Kvs Kvs ** seat maximum allowable maximum allowable maximum allowable
DN
100 % 75 % 45 % 120 % mm pressure difference (bar) pressure difference (bar) pressure difference (bar)

25 15 11 7 18 18 50 * 50 * - - - -
25 6 5 3 7 12 50 * 50 * - - - -
40 40 30 18 48 285 50 * 50 * - - - -
40 16 12 7 19 20 50 * 50 * - - - -
50 60 45 27 72 38 50 * 50 * - - - -
50 24 18 11 29 26 50 * 50 * - - - -
80 150 113 68 180 58 14 50 * 50 * 50 * - -
80 60 45 27 72 38 38 50 * 50 * 50 * - -
100 240 180 108 288 72 5 27 30 50 * - -
100 96 72 43 115 48 15 50 * 50 * 50 * - -
150 500 375 225 600 110 - - 10 40 50 * 50 *
150 200 150 90 240 72 - - 28 50 * 50 * 50 *
200 800 600 360 960 136 - - - 50 * 38 50 *
200 320 240 144 384 88 - - - 50 * 50 * 50 *
250 1250 938 563 1500 174 - - - 11 18 50 *
250 500 375 225 600 110 - - - 30 48 * 50 *
300 1800 1350 810 2160 200 - - - 6 11 50 *
300 720 540 324 864 126 - - - 19 30 50 *

* don't exceed the nominal pressure of the flanged end


** at a setting of 120 % the maximum possible pressure differences are reduced
7

rotary globe control valve · type BR 33


Adjustment of rotation angle of actuator type 99 (patent
functional principle pending) via system of two levers. Lever (22) attached to
shaft (6) diaphragm (24) plate always turns by 30°, hence stroke,
(valve spindle) pressure range and positioner feedback lever position do not
change. With change in setting of bearing pin (27) turn angle
conical pin (18) of crankshaft (23) (and also valve shaft) changes too, within
values 25°, 45°, 60° and 90°, which corresponds with
changes in flow ratio values to 45%, 75%, 100% and 120%
Kvs. In closed position of valve movement of bearing pin to
cylindrical pin (17) crankshaft guide at the beginning of lever rotation is parallel,
hence closed position of valve is maintained. Connector (35),
which connects actuator to valve shaft, allows turning of
actuator to valve by each 90°, and since it is accessible from
arc outside it eliminates the need for actuator or valve disassem-
bly. Required position (see Fig. 5) can be set by manu-
facturer as per customer’s request.

bridge (2)

plug (3)

closed setting setting setting


position 45 % Kvs 75 % Kvs 100 % Kvs
(rotation angle 25°) (rotation angle 25°)

Fig. 4. Bearing pin (27) position on lever (22) regarding crankshaft (23) (valve shaft - Kvs) rotation angle.
The external connector of the actuator makes it possible to rotate the actuator in 90° increments around the
valve shaft. This can be done without removing the actuator and to depressurise the pipe (the shaft is
blow-out save). Of course, the required actuator position can also be ordered directly from the factory.

1. air-to-open mode 2. air-to-close mode


(fail-to-close) (fail-to-open)

rotary globe control valve · type BR 33


special design variations

heating jacket

plug seat outlet sleeve

plug, valve seat and outer sleeve


made of ceramic
for highly abrasive media

PTFE „soft“ seal


for bubble-tight shut off

bearing sleeves sealings


for chloride and
chrystallizable media

shaft sealing
type TA-Luft

rotary globe control valve · type BR 33


valve drives
Rotary pneumatic valves, diaphragm and spring type 99, with or without a handwheel - special design to
drive BR33 valves.

types of rotary pneumatic actuators


Diaphragm effective area Rotation angle of output element
Size Spring range [bar]
[cm2] (crankshaft)

99-I-NT 120 1,0 … 2,0, 1,6 … 3,2


99-II-NT 240 0,8 … 1,6, 1,6 …3,2 25°- 45° - 60° - 90°
99-III-NT 780 1,0 … 2,0, 1,6 … 3,2

actuator characteristics
O total reversibility of action, allowing change in function from „air-to-close - P“ to „air-to-open - R“,
with no extra parts
O ability to mount actuator on valve, in various positions, pivotting with 90° increments
O option with a handwheel
O fixed diaphragm effective area, ensuring linear movement to pressure ratio
O optional NAMUR connection

design and technical specification of actuator


body (21) among the basic components of actuator, designed to hold and assemble other
components; executed in grey or spheroidal iron
yoke (28) connects valve to actuator; executed in grey iron or pressed in steel sheets and
welded
diaphragm (25) and make a pressure chamber and springs case; executed as steel die;
spring case (26) welded or cast in spheroidal iron
diaphragm (31) executed in acrylic-butadiene rubber (NBR); reinforced with nylon insert.
diaphragm plate (24) formed in plastic or cast in aluminum alloy
lever (22) transmits plane motion of membrane unit to rotary movement of crankshaft;
executed in spheroidal cast-iron
crankshaft (23) in connection with lever makes an output (driving) element of actuator in the
form of rotating pin with key grooves; cast in alloy steel and heat processed.
spring (29) executed in construction spring steel; 2 springs for range 160 - 320 kPa
bearing pin (27) connects lever and crankshaft; in special execution (extended) projects
from the body and connects actuator to accessories (positioner,
limit switches, etc.); executed in alloy steel (stainless steel)

basic technical specification of actuator


O maximum supply pressure 4,5 bar O dead zone
O control air connection G 1/4” with no positioner 2 % of nominal
O connection pipes diameter Ø 6 x 1 (8 x 1) pressure range
O ambient temperature range - 40°C … + 80°C with positioner 1 % of nominal
O control pressure change tolerance pressure range
with no positioner 4 % of nominal range O optional accessories (on request)
with positioner 1,5 % of nominal range handwheel / positioner / air set /
O hysteresis deviation three-way solenoid valve /
with no positioner 4 % of nominal range lock-up valve / limit switches /
with positioner 1,5 % of nominal range quick exhaust valve

10

rotary globe control valve · type BR 33


rotary pneumatic actuator type 99

connection between valve and actuator


accessible from outside

No in fig Part
21 body
22 lever
23 crankshaft
24 diaphragm plate
25 diaphragm case

26 spring case
27 bearing pin
28 yoke
29 spring (A+B)
30 front nameplate
31 diaphragm
32 screw
33 fork pin
34 stroke indicator
35 connector
36 fork
37 stroke limiter
38 adjusting nut
39 securing nut

40 ball bearing
41 sealing ring

42 needle bearing
44 closure plug
45 handwheel screw
stroke limiter 46 wheel
47 counterlever

handwheel (upon request) external stroke limiter


= Spare part

11

rotary globe control valve · type BR 33


external sizes, end connection sizes, weights
valve end connection sizes
„W“ view
End connec- End connection
DN tion as per E F G
ISO 5211 as per ISO 5211
25 ... 50 F07 83 16 55
83 16
80 ... 100 F12 85
116 28
113 28
150 F14 100
123 36

valve end connection sizes


End connection +0,5
Size as per ISO L K G +0,3 F S Weight [kg]
5211
F07 55
99-I-NT 110 36 16 24 18
F12 85
F12 85
180
99-II-NT F14 60 100 28 60 54
F16 200 130

12

rotary globe control valve · type BR 33


dimensions and weights

weight 1) (kg)
DN L H T B h d A C LM R Q V
actuator
flange

(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)

25 PN 40 99-I-NT 160 409 234 274 134 37 175 55 89 92 105 90 20


25 CL 150 99-I-NT 184 409 234 274 134 37 175 55 113 92 105 90 20
25 CL 300 99-I-NT 197 409 234 274 134 37 175 55 126 92 105 90 21
25 Sandw. 99-I-NT 102 409 234 274 134 37 175 55 60 92 105 90 18
40 PN 40 99-I-NT 200 415 234 274 140 48 175 64 115 92 105 90 22
40 CL 150 99-I-NT 222 415 234 274 140 48 175 64 137 92 105 90 22
40 CL 300 99-I-NT 235 415 234 274 140 48 175 64 150 92 105 90 23
40 Sandw. 99-I-NT 114 415 234 274 140 48 175 64 64 92 105 90 20
50 PN 40 99-I-NT 230 420 234 274 145 60 175 70 123 92 105 90 23
50 CL 150 99-I-NT 255 420 234 274 145 60 175 70 135 92 105 90 23
50 CL 300 99-I-NT 267 420 234 274 145 60 175 70 141 92 105 90 25
50 Sandw. 99-I-NT 124 420 234 274 145 60 175 70 70 92 105 90 22
80 PN 40 99-I-NT 310 467 234 274 192 88 175 90 190 92 105 90 34 flange configuration
80 PN 40 99-II-NT 310 607 348 573 192 88 250 90 190 135 143 75 55
99-I-NT actuator
80 CL 150 99-I-NT 298 467 234 274 192 88 175 90 178 92 105 90 34
80 CL 150 99-II-NT 298 607 348 573 192 88 250 90 178 135 143 75 55
80 CL 300 99-I-NT 318 467 234 274 192 88 175 90 197 92 105 90 39
80 CL 300 99-II-NT 318 607 348 573 192 88 250 90 197 135 143 75 60
80 Sandw. 99-I-NT 165 467 234 274 192 88 175 90 92 92 105 90 31
80 Sandw. 99-II-NT 165 607 348 573 192 88 250 90 92 135 143 75 52
100 PN 40 99-I-NT 350 477 234 274 202 107 175 103 215 92 105 90 55
100 PN 40 99-II-NT 350 617 348 573 202 107 250 103 215 135 143 75 76
100 CL 150 99-I-NT 353 477 234 274 202 107 175 103 223 92 105 90 55
100 CL 150 99-II-NT 353 617 348 573 202 107 250 103 223 135 143 75 76
100 CL 300 99-I-NT 368 477 234 274 202 107 175 103 234 92 105 90 65
100 CL 300 99-II-NT 368 617 348 573 202 107 250 103 234 135 143 75 86
100 Sandw. 99-I-NT 194 477 234 274 202 107 175 103 116 92 105 90 51
100 Sandw. 99-II-NT 194 617 348 573 202 107 250 103 116 135 143 75 72
150 PN 40 99-II-NT 480 699 348 573 284 162 250 195 270 135 143 75 100
150 PN 40 99-III-NT 480 789 526 925 284 162 430 195 270 220 230 90 190
150 CL 150 99-II-NT 451 699 348 573 284 162 250 195 241 135 143 75 190
150 CL 150 99-III-NT 451 789 526 925 284 162 430 195 241 220 230 70 190
150 CL 300 99-II-NT 473 699 348 573 284 162 250 195 263 135 143 75 114
150 CL 300 99-III-NT 473 789 526 925 284 162 430 195 263 220 230 70 204
150 Sandw. 99-II-NT 229 699 348 573 284 162 250 195 140 135 143 75 82
flangeless configuration „sandwich“
150 Sandw. 99-III-NT 229 789 526 925 284 162 430 195 140 220 230 70 172 99-I-NT actuator
200 PN 40 99-II-NT 600 727 348 573 312 204 250 216 365 135 143 75 190
200 PN 40 99-III-NT 600 817 526 925 312 204 430 216 365 220 230 70 280
200 CL 150 99-II-NT 543 727 348 573 312 204 250 216 336,5 135 143 75 180
200 CL 150 99-III-NT 543 817 526 925 312 204 430 216 336,5 220 230 70 270
200 CL 300 99-II-NT 568 727 348 573 312 204 250 216 349 135 143 75 210
200 CL 300 99-III-NT 568 817 526 925 312 204 430 216 349 220 230 70 300
200 Sandw. 99-II-NT 243 727 348 573 312 204 250 216 157 135 143 75 130
200 Sandw. 99-III-NT 243 817 526 925 312 204 430 216 157 220 230 70 220
250 PN 40 99-II-NT 730 751 348 573 336 250 250 250 430 135 143 75 230
250 PN 40 99-III-NT 730 841 526 925 336 250 430 250 430 220 230 70 320
250 CL 150 99-II-NT 673 751 348 573 336 250 250 250 401,5 135 143 75 200
250 CL 150 99-III-NT 673 841 526 925 336 250 430 250 401,5 220 230 70 290
250 CL 300 99-II-NT 708 751 348 573 336 250 250 250 421 135 143 75 230
250 CL 300 99-III-NT 708 841 526 925 336 250 430 250 421 220 230 70 320
99-II-NT actuator
250 Sandw. 99-III-NT 297 841 526 925 336 250 430 250 190 220 230 70 230 99-III-NT actuator
300 PN 40 99-II-NT 850 769 348 573 338 300 250 258 553 135 143 75 430
300 PN 40 99-III-NT 850 859 526 925 338 300 430 258 553 220 230 70 520
1
300 Sandw. 99-II-NT 338 2) 769 348 573 342 300 250 238 197,5 135 143 75 300 ) Valve weight (w/o actuators)
300 Sandw. 99-III-NT 338 2) 859 526 925 342 300 430 238 197,5 220 230 70 390 2
) Non-compliant with PN-EN 60534-3-2

13

rotary globe control valve · type BR 33


electric and piston actuators
application
The presented solutions are intended to expand the
offer of actuation to cover rotary pneumatic actuators
and electric motors that are available on the market in
abundant diversity and used by a number of manu-
facturers.

features
O capable to incorporate alternative drives
manufactured with connecting ports to ISO 5211
O wide series of design types and variations
O extensive offer of additional equipments
and accessories
O wide range of torque values
O small dimensions
O cost effectiveness in relation to technical
performances

dimensional drawing for connections View W

DN Port type D1 D2 d L L1 K
F05 35 50 7 15 14
25...50
100
F07 55 70 9 18 17
80...100
130
F12 85 125 13 22 27
150 140
F14 100 140 17 37 36
200...300 140
F16 130 165 22 48 46

14

rotary globe control valve · type BR 33


calculate of possible pressure drop and actuating force
permissible pressure drops
Permissible pressure drops across the closed valve depend on the following factors
O available torque of the actuator
O nominal diameter of the valve DN
O seat diameter D
O type of valve seat closing („metal“ – „soft“)
According to recommendations of actuator manufacturers the 25% surplus of available torque was adopted

Δp [bar] maximum permissible pressure drop across the closed valve


Md [Nm] maximum available torque of the actuator at the border position (valve closed)
D [mm] internal diameter of the valve seat
C coefficient that depends on relation between valve and seat diameters (reduced or full flow),
in accordance to Table 2
K coefficient that depends on valve diameter and its closing type in accordance to Table 2
K = K1 „metal to metal“ closing (hard/metal seated valve - leakage class IV to PN-EN 60534-4)
K = K2 „metal to PTFE“ closing (soft seated valve - leakage class VI to PN-EN 60534-4)

calculation coefficients
Size 25 40 50 80 100 150 200 250 300
D 12 18 20 28,5 26 38 38 58 48 72 72 110 88 136 110 170 126 200
C 0,45 1,03 2,2 4,6 3,9 8,2 11,5 26,9 23,5 52,9 72 169 131 312 253 635 390 980
K1 (metal-metal) 0,82 1,23 2,3 2,9 2,9 4,4 6,2 9,2 10,4 14,3 19,6 32 30,1 47,3 48 74,8 62 100
K2 (metal-PTFE) 1,23 2,05 3,5 4,6 5,1 7,3 10,2 15,3 16,9 24,7 33,8 52 49,5 77,4 77 123 106 165

N O T E S

15

rotary globe control valve · type BR 33


Are you looking
for customer-specific
solutions?

Ask our specialists

EMSR-Tech
Vertriebs- Logistik-
und Produktions GmbH Local distributor:
Gewerbepark Lindach A9
84489 Burghausen, Germany
fon +49 8677 987 88 0
fax +49 8677 987 88 80
[email protected]

www.pre-vent.com
www.emsr-tech.com

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