BR33_englisch
BR33_englisch
application
Rotary plug control valves BR 33 represent the design
of valves, where change in flow ratio is achieved
through eccentrically set rotary plug.
Such structures are particularly useful for control of
flow under heavy-duty conditions, with high probability
of cavitation and erosion.
High rangeability (200:1) and wide range of material
and design variants make them ideal for application in
many branches of industry, such as power generation,
metallurgy, chemical and petroleum industry, food
industry, paper industry, etc.
features
O one-piece valve body (cast with bonnet), no static or dynamic sealing except shaft sealing chamber
O no „detachment effect“ between plug and seat
O ability to change Kvs without changing plug or seat
O easy replacement of rotary, symmetrical plug
O elongated bonnet allows application of double sealing for shaft, meeting „low emission“ standards
equal to „TA-Luft“ conditions
O the same Kvs coefficients for „hard“ and „soft“ seats
O leakage class less than 0.01% Kvs for „hard“ seats („metal-metal“)
O same flow direction for „hard“ and „soft“ seats
O valve-actuator connection accessible from outside, which allows pivoting actuator to valve axis
by 90° increments
O special executions: with heat jacket, erosion-proof, for crystallizable media
Double packing
„TA-Luft“ packing
Notes: 1. It is allowed to apply carbon steel up to -60° C, and acid proof steel up to -196° C, provided
that working pressure is reduced respectively, working temperature impact tests are performed
and cast is heat treated.
2. Working pressure for intermediate temperature values can be calculated by interpolation.
25 15 11 7 18 18 50 * - - - - -
25 6 5 3 7 12 50 * - - - - -
40 40 30 18 48 285 50 * - - - - -
40 16 12 7 19 20 50 * - - - - -
50 60 45 27 72 38 50 * - - - - -
50 24 18 11 29 26 50 * - - - - -
80 150 113 68 180 58 11 32 50 * 50 * - -
80 60 45 27 72 38 33 50 * 50 * 50 * - -
100 240 180 108 288 72 2 13 27 50 * - -
100 96 72 43 115 48 11 36 50 * 50 * - -
150 500 375 225 600 110 - - 9 23 50 * 50 *
150 200 150 90 240 72 - - 25 50 * 50 * 50 *
200 800 600 360 960 136 - - - 103 44 50 *
200 320 240 144 384 88 - - - 307 50 * 50 *
250 1250 938 563 1500 170 - - - 5 20 45
250 500 375 225 600 110 - - - 17 50 * 50 *
300 1800 1350 810 2160 200 - - - 2 12 28
300 720 540 324 864 126 - - - 10 34 50 *
* don't exceed the nominal pressure of the flanged end / ** at a setting of 120 % the maximum possible pressure differences are reduced
valve with „soft“ seat (leakage class VI) mode of action (air to open)
type of actuator 99R-I-NT (120 cm2) 99R-II-NT (240 cm2) 99R-III-NT (780 cm2)
spring range (bar) 1,0-2,0 1,6-3,2 0,8-1,6 1,6-3,2 1,0-2,0 1,6-3,2
Kvs Kvs Kvs Kvs ** seat maximum allowable maximum allowable maximum allowable
DN
100 % 75 % 45 % 120 % mm pressure difference (bar) pressure difference (bar) pressure difference (bar)
25 15 11 7 18 18 50 * - - - - -
25 6 5 3 7 12 50 * - - - - -
40 40 30 18 48 285 50 * - - - - -
40 16 12 7 19 20 50 * - - - - -
50 60 45 27 72 38 50 * - - - - -
50 24 18 11 29 26 50 * - - - - -
80 150 113 68 180 56 14 35 50 * 50 * - -
80 60 45 27 72 38 38 50 * 50 * 50 * - -
100 240 180 108 288 72 5 16 30 50 * - -
100 96 72 43 115 48 15 40 50 * 50 * - -
150 500 375 225 600 110 - - 10 25 50 * 50 *
150 200 150 90 240 72 - - 28 50 * 50 * 50 *
200 800 600 360 960 136 - - - 15 38 50 *
200 320 240 144 384 88 - - - 39 50 * 50 *
250 1250 938 563 1500 170 - - - 6 18 39
250 500 375 225 600 110 - - - 19 48 * 50 *
300 1800 1350 810 2160 200 - - - 3 11 25
300 720 540 324 864 126 - - - 11 30 50 *
* don't exceed the nominal pressure of the flanged end / ** at a setting of 120 % the maximum possible pressure differences are reduced
Calculated ratios: FL = 0,854, XT = 0,6, FD = 0,7, xFZ = 0,58
6
25 15 11 7 18 18 50 * 50 * - - - -
25 6 5 3 7 12 50 * 50 * - - - -
40 40 30 18 48 285 50 * 50 * - - - -
40 16 12 7 19 20 50 * 50 * - - - -
50 60 45 27 72 38 50 * 50 * - - - -
50 24 18 11 29 26 50 * 50 * - - - -
80 150 113 68 180 58 11 50 * 50 * 50 * - -
80 60 45 27 72 38 33 50 * 50 * 50 * - -
100 240 180 108 288 72 2 24 27 50 * - -
100 96 72 43 115 48 11 50 * 50 * 50 * - -
150 500 375 225 600 110 - - 9 38 50 * 50 *
150 200 150 90 240 72 - - 25 50 * 50 * 50 *
200 800 600 360 960 136 - - - 23 44 50 *
200 320 240 144 384 88 - - - 50 * 50 * 50 *
250 1250 938 563 1500 174 - - - 10 20 50 *
250 500 375 225 600 110 - - - 29 50 * 50 *
300 1800 1350 810 2160 200 - - - 5 12 44
300 720 540 324 864 126 - - - 17 34 50 *
* don't exceed the nominal pressure of the flanged end / ** at a setting of 120 % the maximum possible pressure differences are reduced
valve with „soft“ seat (leakage class VI) mode of action (air to close)
type of actuator - spring range 0,8 - 1,6 bar 99P-I-NT (120 cm2) 99P-II-NT (240 cm2) 99P-III-NT (780 cm2)
supply pressure (bar) 2,4 4,0 2,4 4,0 2,4 4,0
Kvs Kvs Kvs Kvs ** seat maximum allowable maximum allowable maximum allowable
DN
100 % 75 % 45 % 120 % mm pressure difference (bar) pressure difference (bar) pressure difference (bar)
25 15 11 7 18 18 50 * 50 * - - - -
25 6 5 3 7 12 50 * 50 * - - - -
40 40 30 18 48 285 50 * 50 * - - - -
40 16 12 7 19 20 50 * 50 * - - - -
50 60 45 27 72 38 50 * 50 * - - - -
50 24 18 11 29 26 50 * 50 * - - - -
80 150 113 68 180 58 14 50 * 50 * 50 * - -
80 60 45 27 72 38 38 50 * 50 * 50 * - -
100 240 180 108 288 72 5 27 30 50 * - -
100 96 72 43 115 48 15 50 * 50 * 50 * - -
150 500 375 225 600 110 - - 10 40 50 * 50 *
150 200 150 90 240 72 - - 28 50 * 50 * 50 *
200 800 600 360 960 136 - - - 50 * 38 50 *
200 320 240 144 384 88 - - - 50 * 50 * 50 *
250 1250 938 563 1500 174 - - - 11 18 50 *
250 500 375 225 600 110 - - - 30 48 * 50 *
300 1800 1350 810 2160 200 - - - 6 11 50 *
300 720 540 324 864 126 - - - 19 30 50 *
bridge (2)
plug (3)
Fig. 4. Bearing pin (27) position on lever (22) regarding crankshaft (23) (valve shaft - Kvs) rotation angle.
The external connector of the actuator makes it possible to rotate the actuator in 90° increments around the
valve shaft. This can be done without removing the actuator and to depressurise the pipe (the shaft is
blow-out save). Of course, the required actuator position can also be ordered directly from the factory.
heating jacket
shaft sealing
type TA-Luft
actuator characteristics
O total reversibility of action, allowing change in function from „air-to-close - P“ to „air-to-open - R“,
with no extra parts
O ability to mount actuator on valve, in various positions, pivotting with 90° increments
O option with a handwheel
O fixed diaphragm effective area, ensuring linear movement to pressure ratio
O optional NAMUR connection
10
No in fig Part
21 body
22 lever
23 crankshaft
24 diaphragm plate
25 diaphragm case
26 spring case
27 bearing pin
28 yoke
29 spring (A+B)
30 front nameplate
31 diaphragm
32 screw
33 fork pin
34 stroke indicator
35 connector
36 fork
37 stroke limiter
38 adjusting nut
39 securing nut
40 ball bearing
41 sealing ring
42 needle bearing
44 closure plug
45 handwheel screw
stroke limiter 46 wheel
47 counterlever
11
12
weight 1) (kg)
DN L H T B h d A C LM R Q V
actuator
flange
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
13
features
O capable to incorporate alternative drives
manufactured with connecting ports to ISO 5211
O wide series of design types and variations
O extensive offer of additional equipments
and accessories
O wide range of torque values
O small dimensions
O cost effectiveness in relation to technical
performances
DN Port type D1 D2 d L L1 K
F05 35 50 7 15 14
25...50
100
F07 55 70 9 18 17
80...100
130
F12 85 125 13 22 27
150 140
F14 100 140 17 37 36
200...300 140
F16 130 165 22 48 46
14
calculation coefficients
Size 25 40 50 80 100 150 200 250 300
D 12 18 20 28,5 26 38 38 58 48 72 72 110 88 136 110 170 126 200
C 0,45 1,03 2,2 4,6 3,9 8,2 11,5 26,9 23,5 52,9 72 169 131 312 253 635 390 980
K1 (metal-metal) 0,82 1,23 2,3 2,9 2,9 4,4 6,2 9,2 10,4 14,3 19,6 32 30,1 47,3 48 74,8 62 100
K2 (metal-PTFE) 1,23 2,05 3,5 4,6 5,1 7,3 10,2 15,3 16,9 24,7 33,8 52 49,5 77,4 77 123 106 165
N O T E S
15
EMSR-Tech
Vertriebs- Logistik-
und Produktions GmbH Local distributor:
Gewerbepark Lindach A9
84489 Burghausen, Germany
fon +49 8677 987 88 0
fax +49 8677 987 88 80
[email protected]
www.pre-vent.com
www.emsr-tech.com