Instruction manual Control Unit Hydraulic Pressure Control Unit most HCF(3X) Pascal www. pascaleng.co,jp PIN-PS-026E: / REV.0 2007.10jeoseg Ole90HSdHE 90H-SSSSZH-GOH INN TOULNOD Tvosvd oesInstruction manual 1. Introduction Pascal control unit model HCF(%)(hereunder HCF called) is a hydraulic control unit controlled by electrical ‘operation , and consists of Pascal Pump model HPH6300, @Pascal valve, @Pascal pressure switch, @Oil tank. This manual covers the explanation on specifications, dimension for the Pascal Control Unit, In regard to components, refer to the attached manual of each model for the details. The following signal words are used in this manual to indicate the possible danger when misuse of HCF (2%). ZX Caution Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or damages to the mac! Indicates a potentially hazardous situation which, when improperly handled, may result in minor or moderate damages to the machine. Troubles occurring from non-compliance to these points shall be judged not liable to us. Other equipment manuals shown table 1.1 are attached in this manual. Please refer to them at trouble together with this. Table 1.4 Production name Model ‘Manual NO. Pascal Pump HPHE300 series: PIM-PS-021E VPC. PIM-PV-O31E [Pascal non-leak valve (Note 1) TPE PREP OTE Pascal Pressure Switch SAA PIM-PV-006E, Pascal relief valve (Note 2) VRP PIM-PV-001E ith this instruction manual, only the necessary documents based on the specifications are attached. (For details please refer to the specification sheets submitted separately.) (Note 1) By specifications, non-leak valve are mounted either VPG or VPE model. (Refer to attached drawing ) (Note 2) By specifications, model VRP is not furnished. (Refer to attached drawing.) 2. Specifications Refer to attached drawing. PIM-GE-026E / REV.1 2007.10Instruction manual 3. Operation (1) Install model HCF to specified position with mounting bolts (2) Connect the hydraulic port of model HCF and hydraulic Cylinder with hose. ZX CAUTION ‘Check and confirm that the joint parts is not loose and that there is no damage in hoses. Due to hydraulic pressure, joint may be detached or oil may scattered from broken hose. Further, operators may be slipped off or oil may come into their eyes. ‘The hydraulic equipment hose, joint should have a higher rating than the pressure you apply. (3) Stop the primary Air pressure source to model HCF. (Factory compressor etc.) (4) Connect the Air supply port HCF and primary air source hose, (6) Check that working fiuid level is to upper limit of oil gauge. If Oil is shortage, replenish it to upper limit. (6) When turning select air supply vaive to “OPEN” , Pump is operated (7) When turning on the stop valve (clamp side), the oil is discharged, Adjust the discharge hydraulic pressure by the air regulator. (8) When turing off the stop valve (unclamp side), the oil discharge is stopped. The oil is returned by the return force of the hydraulic actuator, (9) Bleed air in the piping circuit. (refer to “5. Air bleeding of pump) 4. Caution in use (1)Working fluid Refer to “ANNEX L) WORKING FLUID LIST”. (2) Oil levet Make sure that ol level is between H.L. (higher LIMIT) and L.L (lower LIMIT). §\ CAUTION ‘When supplying oil, make HCF unit to unclamp condition. Hfyou make unctamp condition, Oil may exceed the tank capacity and overflow from reservoir Tank Piease do not it (3) Air pressure ‘Supply the clean air. ‘Setting pressure of air regulator is as follows. Hydraulic circuit— 0.47MPa (Pascal pump HPH6308 series use) / (Hydraulic pressure (24.5MPa} Ar pressure gauge tends to be out of order due to vibration. Close the stop valve of air supply line to let air pressure into 0 MPa and make sure that air pressure gauge indicates 0 MPa exactly. IN-GE-026E / REV.1 2007.10Instruction manual 5. Air bleeding of pump 5.1 Case Air bleeding must be performed at the following cases, If bubbles are mixed into the working fluid, the pump works without oil discharge. First operation of a new pump. Suction of air from the suction strainer due to low level in the oil tank Operation of pump after long interval(Over 1 month), Aeration of the working fluid due to imperfection of air bleeding in hydraulic circuit such as tubing, valve and other equipment’. (In case of above , change the oil or leave it for ong time to disappear.) 5.2 Procedures of Air-bleeding (1) Air bleeding must be performed in accordance with the following procedure, after piping (2) Loosen the fiting of the pump P-port. (3) Set the air pressure at 0.2~0.3MPa by a pressure regulator and start the pump. (4) Repeat loosening and tightening the fitting of P-port , when the pumping stops during tightening the fiting, conclude air bleeding, 6. Daily and periodical inspection 6.1 Daily inspection Oil level / Air pressure / Hydraulic pressure 6.2 Periodical inspect 6.2.1 Oil leakage Make sure that pump does not work after hydraulic pressure rises to rated pressure. If the pump still pumps within one-minute interval, oil leaks somewhere in hydraulic circuit, If the pump still pumps within one-minute interval , oil leaks somewhere in hydraulic circuit 6.2.2 Oil condition inspection Change the oil at need according to the deterioration of the oil Refer to" ANNEX 0 WORKING FLUID LIST * for the working fluid. 6.2.3 Air condition inspection Make sure that the air is clean and air setting pressure is right. Trouble shootings to setting pressure. Trouble ‘Cause Remedy Pump does not work. No air supply Refer to instruction manual of Low air pressure. HPH6300 series. Pump does not stop. Incomplete air bleeding of the Refer to instruction manual of pump. HPH6300 series, Pump stops before rising | Low air setting pressure. Rise air pressure to setting pressure, Pump repeats stopping and starting after rising to setting pressure Oilleakage in the hydraulic circuits. Check the leakage place. Change seals or tighten fitings. ‘Clamp does not unclamp even turing off the ‘operation valve, Pascal valve does not work due to low air setting pressure. Rise air pressure to setting pressure, Pint-GE-026E / REV.1 2007.10Appendix : Recommended working fluid list Recommended working fluid (oil) The recommended working fluids are listed below. Caution in use © Use oil type equivalent to ISO-VG32 for hydraulic system ® Do not use deteriorated cil. Avoid using oil with foreign substances contained. (Check the oil every 3 months.) © Install a fiter in the circuit to avoid rotation of foreign substance. © Deteriorated oil should be changed immediately. Standard intervals for oil change is about 2 years. (However, the environment is not this limitation under severe conditions (exp * dust, high-temperature or lowered temperature).) Do not use mixing a different maker’s operation oll Use oil type equivalent to ISO-VG32 for hydraulic system (except Water-Glycol or Water) Working fluid Manufacture Standard Semi-Standard [SHELL OIL [TELLUS OIL K32 ITELLUS OIL C32 |TELLUS OIL KT32 \J-H OIL 32 WAR OIL 32 [TETRA OIL 32 ESSO STANDARD OIL |NOTO H32 TERESSO 32, [MOBIL OIL joTe24 HYDRAULIC OIL 28 D.-TE. OILLIGHT PIM-GE-D18E / REV.0 2006.01see Memo #**Pascal Pascal pump mode: HP Initial Running J When you use Pascal Pump initially, air bleeding must be performed. A @What is air bleeding? After filling ol in the tank, air is stored in the suction area of the pump, Before running a pump, to take air out from the suction area which is air bleeding. The way to air bleeding is dependent to the number of pumps or with/without the air bieeding valve. Refer to A1~AS for the air bleeding of the suction area, and then make the air bleeding. ‘Supply air at let run the pump (Open the port, first air coming ‘out, then the fuid.} 4a discharging. =} Fluid 7 Make sure to bleed in the following cases: @Dismounting the pump, then mounting it again. @No using the pump for more than one month. @ Troubleshooting, D1, D2, E1 and E2 for Pascal pump, at speed slow. Notes: “The figure shows the model HPX, forthe air bleeding and ‘troubleshooting, the old models HPH & HPE as wel \ \ Suction area where storing ar (Refer to the manual.) PIM-PS-0356 (1) (HP) REVO 2009.08Pascal Pascal pump mode HP Initial Running Air Bleeding for Suction Area Pascal Pump Single Air Bleeding Valve with A1 @Set up air pressure of the regulator at "0". @increase air pressure gradually, then the pump starts working at 0.2~0.3MPa, @Decrease air pressure gradually, make air bleeding at 0.1~0.15MPa to operate. If the air pressure is too high, the fluid will be spreaded out. @Afier loosening the air bleeding valve (21) in 1-2 times, the fluid includng bubbles will come ‘out. Keep the pump working for 30 seconds. After checking by your eyes to disapear the bubbles in the fluid, tighten the air bleeding valve. @©Make air bleeding of the hydraulic circuit. (Refer to B.) After bleeding the air completely, operate the pump at the desired air pressure. Proper Unit Setting i postmen ‘Go A aR ete model HCS- PIN-PS-0956 (1) (HP) REVO 2009.08Pascal Pascal pump modet HP Initial Running Air Bleeding for Suction Area A3 Pascal Pump Multiple Air Bleeding Valve with @Air bleeding of plural pumps should be done one by one. Open only the air stop valve (2) of the pump which bleeds air, but close the others. @Set up air pressure of the regulator at "0". increase air pressure gradually, then the pump starts working at 0.2~0.3MPa. @Decrease air pressure gradually, make air bleeding at 0.1~0.15MPa to operate. If the air pressure is to0 high, the fluid will be spreaded out. @®After loosening the air bleeding valve (3X1) in 1-2 times, the fluid inoludng bubbles will come out. Keep the pump working for 30 seconds. After checking by your eyes to disapear the bubbles in the fluid, tighten the air bleeding vaive. @Afer air bleeding, close the air stop valve of the first pump. Then open only the air stop valve of the second pump. Repeat the same procedures in turn. Make air bleeding of the hydraulic circuit. (Refer to B.) After bleeding the air completely, run the pump at the desired air pressure. Fist pump for Second pum for air bleeding air bleeding Air bleeding by the valve. Air Bleeding at 0.1~0.15MPa ‘ir bleeding valve ‘Alrstop valve om) (02) Pascal Control Unit ‘model HCP. PIM-PS-035E(I) (HP) REVO 2009.03Pascal Pascal pump mocei AP air ding for Suction Area AS No way to make Air Bleeding: @Take out the piping from the pump, remove the whole pump from the tank, then make the pump top down. @Drop oil (10~50cc) down into the port of the pump. See the below picture. @At upside-down pump, supply air (0.1~0.15MPa) into the port. @AMfer the fluid coming from the discharged port, stop the air supplying, Fix the pump back to the tank, then connect the piping with the pump. Supply again the air (0.1~0.1SMPa) into the pump, then again bleed the ai, ee "7 ‘Air bleeding at 0.1~0.16MPa Notes: ‘The picture is Pascal Pump model, HPX, forthe air bleeding and ‘troubleshooting, the old models, HPH & HPE as wel PIM-PS-035E (1) (HP) REVO 2009.09Pascal Air Bleeding of Hydraulic Circuit Air bleeding must be performed at the trial run for Pascal Pump. It should be worked in group with min. two peopl @in case of how to air bleeding in the hydraulic circuit. @Loosen the farthest fitings of the clamp from the pump, set up air at 0.2MPa, and then let run it ‘The fluid including bubbles will come out from the fitings soon. @keep running the pump in 30 seconds. Check by your eyes whether the bubbles disappear in the fluid, then tighten the fittings. Repeat the same procedures for all clamps’ fitings in tur. @Repeat CLAMP/UNCLAMP operation in several times. After completing the air bleeding, set the air pressure at the desired level and start running the pump. @If performing @, @ in several times at intervals, the air bleeding in the hydraulic circuit will be much effective, Seting the valve at the highest level of the creut makes air bleeding easier and functional Run the alr bleeding at0.2MPa, ‘Bubbles (High Pressure) Notes: If in completing air bleeding, it seems ‘Clamp Loosen the nut of like the moldidio to breathe in order to Hydraulic hose. be mixed high pressure gas into the hydraulic circuit. For safety issue to operate the clamps, ‘make sure the air bleeding thoroughly. Hydraulic hose Air bleeding must be performed in the following cases: @ Replacing the clamps, pumps and fluid @ Discharging fluid from the hydraulic circuit for maintenance, @ Pascal Pump Troubleshooting D1, D2, E1 and E2. (Refer to instruction manual.) 1- PIM-PS-035E(II) (HP) REVO 2009.08Pascal Piping Hydraulic & Pneumatic Equipment-Practical Notes At piping hydraulic/pneum must be removed completely. equipment, foreign matters like chips c ‘About piping parts: €@ Belore using OST ripe it should be atust rested and sored in the dy room. prams ‘Andit must be sharp cu by pie eter. et, Dsing stored, lug the both ends 0 avoid having duster ust entering the pipe (© Pats used fr piping must be chamfered at threads and holes. Chips or dust must beremeved. Further, wash by fushing, (Among the parts for market, some are wih burs lef. Avoid using them as they are.) Pipe Npole Case of Taper thread (Re por!) (Hom markt) © When puting @ cea! tape around the pipe thread, Keep about 2 threads open to put Wins sockwse drecton the seal tape. Start winding to clockwise direction by holding the edge with a fingers. Tape should be overlapped not to leave unwound potion. —_ (© Be sure to sharply ou the seal tape lest it should enter the circuit. esp about 2-H Seal Tape (© Paste liquid packing thinly and evenly as per the gure on the right. Do not paste “vesee ore” in excess, as it may bring negative otfects or may outfow into the circu Fy (© Vinen disassembling or reassembling, remove the ol liquid packing and paste new fone again. If keep using old one, it may cause ol leakage, here (abou trace) Case of Taper thread (G-port) © Wie adopt a ange face seat 3, $0 that fitngs fr taper face sealing with O-ing cannot be used. © Seal tape or lquld packing isnot necessary. The furnished packing fo the fitings should be used to seal ‘© Vineninstaling, clean the chips or dt fom the face where the packing is contacting, — sts O == One, x ‘About Mounting Plate: (© Remove burrs thoroughly at threads and holes, Carty out washing by Fush lest chips and dusts should remain inthe circu. {Note that the most of troubles in hydraullc system are caused by remaining chips or dust inthe thread and the hole porions.) (© The machining surface for O-ring shouldbe fat. (Surface roughness should be better than 6.38.) Burs Oxing Burs buns Burs ; [ 7 J 3 \ Dat Hole (C-ing Mounting Portion Thread Piping ‘Chamfering Porton Crossing Pipe Hole About Hydraulic Oil: © Use ol type equivalent to IS0-VG32 for hydraulic system. (© Do not use deteriorated ol. Avoid using ol wih foreign matters contained © Install a fiter in the circuit to avoid rotation of foreign matters. * Troubles except Pascal notes are not under warranty. PIN-PS-O3SE(IH) (HP) REVO 2008.08