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TOP Master BMS

The Master BMS (BCU) from TOPBMS is designed for high voltage and high current applications, providing a comprehensive solution for lithium battery management with features such as voltage detection, current monitoring, and temperature protection. It supports various communication protocols and offers flexible configuration options for different energy storage systems and vehicles. The system includes multiple interfaces for communication and relay control, ensuring compatibility with various setups.
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0% found this document useful (0 votes)
73 views

TOP Master BMS

The Master BMS (BCU) from TOPBMS is designed for high voltage and high current applications, providing a comprehensive solution for lithium battery management with features such as voltage detection, current monitoring, and temperature protection. It supports various communication protocols and offers flexible configuration options for different energy storage systems and vehicles. The system includes multiple interfaces for communication and relay control, ensuring compatibility with various setups.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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TOPBMS 珠海市希望电子有限公司 www.cleverbms.

com;wechat:+8617841591535

Master BMS
Product Name: BCU/Master BMS
Version: V1.2

1. Brief Introduction
随着锂电池行业的蓬勃发展,锂电池在各行各业得到了广泛应用。人们对锂电池管理
系统也提出了高性能、高可靠性及高性价比等要求。本产品是专门针对高电压、大电
流需求而提供一整套解决方案。本产品采用集成化和模块化设计。本 BMS 具有采集、
管理、通讯等功能。可以广泛应用于大中小型储能系统、AGV 小车、低速车、特种工
程车等。本产品对客户提供非常灵活的配置方案。整个系统的配置方案可以根据客户
PACK 方案灵活配置。
With the vigorous development of lithium battery industry, lithium battery has been
widely used in all walks of life. People also put forward the requirements of high
performance, high reliability and high cost performance of lithium battery
management system. This product is specialized for high voltage, high current
demand and provide a complete set of solutions. This product adopts integrated and
modular design. This BMS has collection, management, communication and other
functions. It can be widely used in large, medium and small energy storage systems,
AGV cars, low speed vehicles, special engineering vehicles, etc. This product provides
a very flexible configuration solution for customers. The configuration scheme of the
entire system can be flexibly configured according to the customer's PACK scheme.

•◆Large, medium and


small energy storage
Special systems
vehicle

Low
speed
electric
vehicle Energy
•◆AGV
•◆Low-Speed EV storage
•◆Shuttle bus system
TOPBMS 珠海市希望电子有限公司 www.cleverbms.com;wechat:+8617841591535

2. 功能特性 Product Features


.具有单体电压、总电压检测,过充、过放告警及保护功能。
With single voltage, total voltage detection, overcharge, overdischarge alarm and
protection functions.
.具有充/放电电流检测,充/放电过流告警及保护功能。
With charge/discharge current detection, charge/discharge overcurrent alarm and
protection functions
充电电流为正,放电电流为负。
Charging Current: “+’ Discharging Current:’-’
.具有电芯高/低温度告警及保护功能。
High/low cell temperature alarm and protection function.
.具有充电均衡功能 It has the function of charging balance
.电芯容量估算功能。电池组的容量可以通过上位机进行设置。
Cell capacity calculation; You can set the battery capacity on the upper host
computer
.具有 1 路内部 CAN 用于主从通讯、BMS 状态显示(配合 CAN 上位机) 、BMS 程序更
新。
With 1 internal CAN for master-slave communication, BMS status indicates (via CAN
host computer) BMS program update.
.具有 1 路对外 CAN 用于与 UPS/PCS 通讯。
Has one CAN port for communication with the UPS/PCS
.具有 2 路 RS485 接口。
Has two RS485 ports
1 路用于与上位机通讯,查看 BMS 状态和修改参数,BMS 程序更新。
One RS485 port is used to communicate with the upper computer, check BMS status
and modify parameters, and update BMS program.
1 路由于液晶屏显示。液晶屏端口不接显示屏可以根据客户需要进行功能修改。
The other RS485 port is used to connect display
.可以扩展 1 路 RS485(选配功能)。One more RS485 port can be expanded(Optional)
.可板载蓝牙通讯模块(选配功能) 。Built-in Bluetooth can de added (Optional)
.具有彩色液晶屏状态显示(选配功能)。With color LCD display(Optional)
.具有 LED 状态指示功能(选配功能)。With LED status indicator (Optional)
.具有 4 路干接点输出(4 路常开/常闭),4 路干接点输入(选配功能) 。
It has four dry contact outputs (four normally open/normally closed) and four dry
contact inputs (optional).
.通过上位机软件可以对过充、过放、充放电过流、过温、欠温等保护参数、容量等参
数进行设置。
The upper computer software can be used to set the protection parameters such as
overcharge, overdischarge, charge and discharge overcurrent, overtemperature,
undertemperature, and capacity.
.主控具有 16 路单体电压采集和 3 路温度采集(可以扩展到 32 路单体电压采集和 6 路
温度采集)。
The master bms has 16 ways of cell voltage collection and 3 ways of temperature
collection (which can be extended to 32 ways of cell voltage collection and 6
TOPBMS 珠海市希望电子有限公司 www.cleverbms.com;wechat:+8617841591535

channels of temperature collection).


.从控具有 16 路单体电压采集和 3 路温度采集(可以扩展到 32 路单体电压采集和 6 路
温度采集)。
The slave bms has 16 cell voltage acquisition and 3 temperatures acquisition (which
can be extended to 32 cell voltage acquisition channels and 6 temperature
acquisition).
.具备无人值守功能。BMS 保护后无法恢复自动关机后,在市电来了之后 AC/DC 供电
给 BMS 系统,BMS 启动后充电继电器打开此时充电机给 BMS 充电。
With unattended function. After the BMS protection and it fails to recover the
automatic shutdown, the AC/DC supplies power supplies the BMS system when the
city power supplys, and the charging relay opens after the BMS starts, and the
charger charges the BMS.
3. 系统组成原理图 BMS Schematic diagram
TOPBMS 珠海市希望电子有限公司 www.cleverbms.com;wechat:+8617841591535

4. 电气特性 Electrical Features

主要技术指标 Parameters Sheet


技术参数 Parameters 技术指标 Value
Cell voltage Range 0-5V
Collection Tolerance ±10mV
Total current Range Depending on Shunt
collection Tolerance ±%1FS
Temp Range -40-100℃
Collection Tolerance ±3℃
SOC Calculation <8%
Balancing Current >80mA
Power Supply 12V

基本参数 Basic Parameters

No Item Description Value Comment


The alarm of cell overcharged at 3600mV adjustable
XXX
Voltage

Cell overcharge Cell overcharge protection at XX 3700mV adjustable


protection Voltage

1
cell overcharge protection delay 3000mS adjustable

cell overcharge protection release at 3380mV adjustable


Cell overvoltage XXX voltage
protection released

Cell overvoltage alarm at XXX 2800mV adjustable automatical shutdown if


voltage bms cannot be
Cell over discharge protect at xxx 2500mV adjustable recovered after 30
Cell over discharge minutes of over-release
protection voltage
protection
2 Cell overdischarge protection delay 3000mS adjustable

Cell overdischarge protection 2900mV adjustable


Cell overdischarge Release at the voltage of XXX
protection relased

3.6V*Series adjustable
Overall overdischarge alarm at the number

voltage of XXX
overall cells overcharge
3 protection Overall overdischarge alarm at the 3.7V* Series adjustable
voltage of XXX number
Overall overcharge protection delay 3000mS adjustable

Overall over voltage protection 3.3V* Series adjustable


Overall over voltage release at the voltage of XXX number
4 protection release

Overall overdischarge alarm at the 2.8V* Series adjustable


voltage of XXX number automatical shutdown if
Overall overdischarge protection at 2.5V* Series adjustable
Overall overdischarge bms cannot be
5 the voltage of XXX number
protection
Overall over-discharge protection 3000mS adjustable recovered after 30
delay

Overall overdischarge protection 2.9V* Series adjustable minutes of over-release


Overall overdischarge release at the voltage of XXX number
6 protection release protection
TOPBMS 珠海市希望电子有限公司 www.cleverbms.com;wechat:+8617841591535

Charging overcurrent alarm at the 125A adjustable


current of XXX
Charging overcurrent Charging overcurrent protection at 130A adjustable
7 protection the current of XXX
Charging overcurrent protection 3000mS adjustable
delay
Automatic release It will be automatically released
Charging overcurrent after 60 minutes
8 protection release

Discharge Overcurrent alarm at the 125A adjustable


current of XXX
Discharge overcurrent Discharge overcurrent protection at 130A adjustable
9 protection the current of XXX
Discharge overcurrent protection 3000mS adjustable
delay
Automatic release It will be automatically released
Discharge overcurrent after 60 minutes
10 protection release

Charge Low temperature Alarm at 0℃ adjustable


the temperature of XXX
Charge low temperature protection -5℃ adjustable
at the temperature of XXX
Charge low temperature protection 0℃ adjustable
at the temperature of xxxx
Charging HT alarm at the 50℃ adjustable
temperature of xxx
Charging high temperature 55℃ adjustable
protection at the temperature of xxx
Cell temperature Charging high temperature 50℃ adjustable
11 protection protection release at the
temperature
Discharge Low of xxx
temperature alarm at -15℃ adjustable
the temperature of
Discharge low temperature -20℃ adjustable
protection at the temperature of XXX
Discharge low temperature -15℃ adjustable
protection release at the temperature
of XXX
Discharge high temperature alarm at 55℃ adjustable
the temperature of XXX
Discharge high temperature 60℃ adjustable
protection at the temperature of XXX
Balancing Start at the Voltage of 3450mV adjustable
XXX
12 Balancing
Balancing Start at the Voltage 30mV adjustable
difference of XXX
Low power Alarm SOC<10% adjustable

Cell Capacity Default Setting of the Remaining Capacity 70AH adjustable


13 Setting
Full capacity Settings 100AH adjustable

Metal Case Dimension 115*110mm


14 Product Dimension
Cables &Wires MX3.0MM
15 Cables

5. 通讯说明 Master BMS and Upper host Computer Communication Description


具有于上位机通讯的 RS485 接口。通讯协议按照 YD/T 1363.3 中的电池协议。主控默认没
有拨码开关,默认地址为 1。默认波特率 9600bps。
RS485 port for communication with upper computer. The communication protocol is
according to the battery protocol in YD/T 1363.3. The main control has no DIP switch by
default, and the default address is 1. The default baud rate is 9600bps.
6. 接口定义 Interface Definition
6.1 BCU(Master BMS)及 BMU(Slave BMS)安装尺寸 BCU/BMS Layout
BCU(Master BMS)和 BMU(Slave BMS)的 PCB 尺寸相同 115*100mm,安装位置及尺
寸相同,安装孔为 4 个 3.5mm 孔,尺寸 109*80mm。
The PCB dimensions of BCU and BMU are 115 x 100mm, and the installation
positions and dimensions are the same. The mounting holes are four 3.5mm
holes, and the dimensions are 109 x 80mm.
TOPBMS 珠海市希望电子有限公司 www.cleverbms.com;wechat:+8617841591535
TOPBMS 珠海市希望电子有限公司 www.cleverbms.com;wechat:+8617841591535

6.2 主控 BCU 端口及其定义 The interface definition of master bms

备注:BMU,BCU 不带采集时没有 J4,J6,J7 端口


BMU and BCU do not have ports J4, J6, and J7
BMU,BCU 采集 5-16 串单体电压时没有 J6,J7 端口
The BMU and BCU do not have J6 or J7 ports when collecting the voltage of 5-16 cells

Master BMS(BCU)
TOPBMS 珠海市希望电子有限公司 www.cleverbms.com;wechat:+8617841591535

J1 Interface
J1 Port used for Power supply and communication
Pin Definition Description PIN Definition Description
1 PW+ +12V/DC 6 PW- GND/DC
2 PW+ +12V/DC 7 PW- GND/DC
3 CH CAN1H 8 CL CAN1L
4 CH CAN1H 9 CL CAN1L
5 RSB RS485B 10 RSA RS485A
TOPBMS 珠海市希望电子有限公司 www.cleverbms.com;wechat:+8617841591535

J2 Interface
J2 Port is used for (or configured according to customer requirements)
Pin Definition Description Pin Definition Description
1 PW+ +12V/DC 4 PW- GND/DC
2 RS- RS485- 5 RS+ RS485+
3 CH2 CAN2H 6 CL2 CAN2L

J3 Interface
J3 Port used for relay interface
Pin Definition Description Pin Definition Description
1 REL1 RELAY 1”–“ 7 12V RELAY 1”+“
2 REL2 RELAY 2”–“ 8 12V RELAY 2”+“
3 REL3 RELAY 3”–“ 9 12V RELAY 3”+“
4 REL4 RELAY 4”–“ 10 12V RELAY 4”+“
5 REL5 RELAY 5”–“ 11 12V RELAY 5”+“
6 REL6 RELAY 6”–“ 12 12V RELAY 6”+“

J4 Interface
J4 Port used for Battery balancing cables
Pin Definition Description Pin Definition Description
1 B15 15#Batt”+” 10 B16 16# Batt”+”
2 B13 13# Batt”+” 11 B14 14# Batt”+”
3 B11 11# Batt”+” 12 B12 12# Batt”+”
4 B9 9# Batt”+” 13 B10 10# Batt”+”
5 B7 7# Batt”+” 14 B8 8# Batt”+”
6 B5 5# Batt”+” 15 B6 6# Batt”+”
7 B3 3# Batt”+” 16 B4 4# Batt”+”
8 B1 1# Batt”+” 17 B2 2# Batt”+”
9 18 B0 1# Batt”-”

J5 Interface
J5 Port used for Current and temperature sampling line
Definiti
Pin Definition Description Pin Description
on
1 I- Shunt “-” 5 I+ Shunt “+”
2 T1 NTC1+ 6 T1- NTC1-
3 T2 NTC2+ 7 T2- NTC2-
4 T3 NTC3+ 8 T3- NTC3-
TOPBMS 珠海市希望电子有限公司 www.cleverbms.com;wechat:+8617841591535

J6 Interface
J6 Port used for expansion module battery sampling cable
Pin Definition Description Pin Definition Description
1 B15 15# Batt”+” 10 B16 16#Batt”+”
2 B13 13# Batt”+” 11 B14 14# Batt”+”
3 B11 11# Batt”+” 12 B12 12# Batt”+”
4 B9 9# Batt”+” 13 B10 10# Batt”+”
5 B7 7# Batt”+” 14 B8 8# Batt”+”
6 B5 5# Batt”+” 15 B6 6# Batt”+”
7 B3 3# Batt”+” 16 B4 4# Batt”+”
8 B1 1# Batt”+” 17 B2 2# Batt”+”
9 18 B0 1# Batt”-”

J7 Interface
J7 Port used for Temperature collecting wires of the expansion module
Pin Definition Description Pin Definition Description
1 5
2 T1 NTC1+ 6 T1- NTC1-
3 T2 NTC2+ 7 T2- NTC2-
4 T3 NTC3+ 8 T3- NTC3-

7. 上位机软件 Upper host computer software


我司提供 RS485 和 CAN 接口的上位机软件(备注 CAN 接口上位机软件只能使用 ZLG
和 ITEKON 的 CAN 盒)。
Our company provides the upper computer software of RS485 and CAN interface
(Note that the upper computer software of CAN interface CAN only use the CAN box
of ZLG and ITEKON).
The following photo is RS485 to USB converter +Master BMS
TOPBMS 珠海市希望电子有限公司 www.cleverbms.com;wechat:+8617841591535

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