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SAACKE G100 User Manual EN

The document provides operational instructions for the TEMINOX® G heat generator and burner, including preparation, starting, controlled operation, and shutdown procedures. It emphasizes adherence to the manufacturer's documentation and outlines steps for service interruptions and troubleshooting. Additionally, it includes a functional schematic detailing key components of the system.

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0% found this document useful (0 votes)
83 views

SAACKE G100 User Manual EN

The document provides operational instructions for the TEMINOX® G heat generator and burner, including preparation, starting, controlled operation, and shutdown procedures. It emphasizes adherence to the manufacturer's documentation and outlines steps for service interruptions and troubleshooting. Additionally, it includes a functional schematic detailing key components of the system.

Uploaded by

igorhazaran
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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TEMINOX® G Operation

TEMINOX® G 0-0124-4267b-02 2021-06-22

1 Operation

1.1 Preparing the Heat Generator


 Prepare the heat generator (e. g. boiler, combustion chamber) for operation. Heed
the instructions for the heat generator in the manufacturer's documentation.

1.2 Preparing the Burner


 1
Supply the burner with the fuel and the ignition medium . Heed the instructions for
the fuel supply system in the manufacturer's documentation.

1.3 Starting the Burner


 Select the fuel and switch the burner on. Follow the instructions in the
manufacturer's documentation for the burner control system.

 Wait until the end of the purge phase.

 Monitor the sequence of operations and the ignition cycle.


If a fault is signaled: Refer to chapter 1.6.

Starting the heat generator (when the plant is cold)

 Start the heat generator when the plant is cold. Heed the instructions for the heat
generator in the manufacturer's documentation.

1.4 Controlled Operation


Controlled operation is performed automatically. No manual operation is required.
Exception: Firing rate controller is set to "Manual". Follow the instructions in the
manufacturer's documentation on the burner control system.
If a fault is signaled: Refer to chapter 1.6.

In case of danger:
Press the "Emergency Stop button" of the plant and interrupt the fuel supply!

1.5 Switching Off the Burner


 Run the burner to low-load position. Follow the instructions in the manufacturer's
documentation for the burner control system.

 Switch off the burner. Follow the instructions in the manufacturer's documentation
for the burner control system.

1
For burners with ignition medium
SAACKE GmbH SAACKE GmbH Tel.: +49 421 64 95 0 Technical Documentation
Südweststraße 13 Postfach 210261 Fax: +49 421 64 95 5224
28237 Bremen 28222 Bremen E-Mail: [email protected]
Germany Germany Internet: www.saacke.com
0-0124-4267b-02
2021-06-22 1/4
Functional Schematic TEMINOX® G

For Maintenance

 Also follow the instructions in the chapter entitled "Maintenance/Cleaning" in the


operating instructions.

For Prolonged Shutdown Time

 2
Interrupt the fuel supply and the supply with the ignition medium as well (for
example manual shut-off valves in the supply system). Follow the instructions in
the manufacturer's documentation for the corresponding supply systems.

1.6 Service Interruption due to Fault

Note
This section describes only the steps relevant for the burner. Follow the
instructions in the manufacturer's documentation on the fuel supply system and
burner control system as well as the other subsystems in the plant.

For Immediate Restart without Troubleshooting and Elimination of Faults:

 Acknowledge the fault. Follow the instructions in the manufacturer's documentation


for the burner control system.
 Reset the burner control system. Follow the instructions in the manufacturer's
documentation for the burner control system.

 Follow the instructions in chapters 1.3 to 1.4.

If Troubleshooting is Necessary:

 Secure the burner to prevent it from being restarted.

 3
Interrupt the fuel supply and the supply with the ignition medium . Follow the
instructions in the manufacturer's documentation for the corresponding supply
systems.
 Eliminate the fault (refer to the chapter "Troubleshooting" and
"Maintenance/Cleaning" in the operating instructions). If in doubt, contact the
service personnel.

 Acknowledge the fault. Follow the instructions in the manufacturer's documentation


for the burner control system.

 Reset the burner control system. Follow the instructions in the manufacturer's
documentation for the burner control system.

 Follow the instructions in chapters 1.1 to 1.4.

2
For burners with ignition medium
3
For burners with ignition medium
Technical Documentation

2/4 0-0124-4267b-02 2021-06-22


TEMINOX® G Functional Schematic

2 Functional Schematic

TMX217
Fig. 1: Functional schematic for gas operation

Technical Documentation

2021-06-22 0-0124-4267b-02 3/4


Functional Schematic TEMINOX® G

Device number 4 Designation


A --- Main fuel inlet (gas)
B --- Combustion air inlet
C --- Heat generator
Rapid shut-off valves 1 and 2 (double solenoid valve) for main
1a/1b 10 A 1 / External 5
fuel gas
2 28 F 2 / External5 Gas pressure monitor (L)
5
3 28 F 3 / External Gas pressure monitor (H)
4 External Emergency stop button for fuel supply system
TEMINOX GL: Drive unit oil / gas
5a ---
TEMINOX G: Gas control damper
Burner head variant C03: Gas control damper for controlled
primary gas
5b --- Burner head variant C01: Optional gas control damper for
controlled primary gas
Burner head variant C02: Not installed
6 --- Stabilizing disk retract mechanism
7 40 B 1 Flame scanner
8* --- Manual shut-off fitting
9* 2Y1 Rapid shut-off valve 1 for ignition medium
10* 2Y2 Rapid shut-off valve 2 for ignition medium
11 2T1 Ignition transformer
12 --- Combustion air fan
13 17 F 2 Pressure monitor (L) for combustion air
14 --- Air control dampers
15 External Speed pickup (optional)
16** --- Flue gas actuator for “Mini-Rezi“

* For sizes 50 and 70, ignition is direct and electrical in both oil operation and gas
operation. Therefore these components are not installed on these burners.
** Optional component

4
Cp. Electrical Documentation
5
Depending on the order, this component may be part of the gas valve train or part of the burner. If it has
been ordered as part of the gas valve train, it will be connected externally.
Technical Documentation

4/4 0-0124-4267b-02 2021-06-22

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