SPARTA-Review-2022-V5-System Performance, Availability and Reliability Trend Analysis
SPARTA-Review-2022-V5-System Performance, Availability and Reliability Trend Analysis
Portfolio Review
2021/22
Introduction
What is SPARTA? What is included in this report?
SPARTA is an offshore wind farm performance benchmarking This report is split into 3 sections:
tool, run by industry for industry. Standing for ‘System
Performance, Availability and Reliability Trend Analysis’, 1. The Year in Review
this tool allows owner/operators of offshore wind farms to The report gives highlights of benchmarks from the 2021/22
compare key performance indicators (KPIs) for their farms to financial year, showing the trends of metrics such as
aggregated and anonymised benchmarks. The SPARTA Joint capacity factor, production-based availability and turbine
Industry Project (JIP) is sponsored by The Crown Estate and transfers. The year is compared to previous years in order
the Offshore Renewable Energy (ORE) Catapult. to evaluate how the industry is changing. We also draw out
more general insights from the set, including a further look
Offshore wind performance benchmarks are available at the effect of the pandemic and at component failures.
from January 2014. In total, owner/operators can supply a
maximum of 159 KPIs and then have access to over 500 2. Grid Curtailment and Availability Loss
benchmarks every month, including derived values, covering
Examining a key factor during the year that led to lower
four main areas:
availability figures, we highlight the impact that forced
• Availability curtailment from system operators has on production.
• Production and Lost Production 3. Operations and Performance Throughout the Life of
• Reliability a Turbine
• Operations Delving into trends across the age of windfarms in the set,
the review questions whether the common bathtub curve
of reliability is apparent in the portfolio. It examines metrics
such as availability, forced outages and major repairs
across the lifespan of a turbine.
System Performance, Availability and Reliability Trend Analysis – SPARTA: 2021/2022 Portfolio Review 2
Introduction
Who is Involved? Principle of SPARTA Why is Benchmarking Important?
All major owner/operators with offshore wind farms in UK The SPARTA platform has been designed based on the Benchmarking with SPARTA allows wind farms to compare
waters are participating in the 2020/21 SPARTA Portfolio following principles, which have helped establish SPARTA their performance to an industry “norm”. This allows a
Review. The SPARTA group aims to continue gathering as the industry-leading performance benchmark provider number of potential benefits:
members across Europe in order to maximise system data for offshore wind:
and produce more robust benchmarks for industry. • Identify underperformance: Find periods where your
• Anonymity: Generation of benchmarks requires sensitive wind farm is not performing as well as the industry and
operational data. To ensure operational KPIs are not be armed with the tools to ask why and perform more
Sponsoring Organisations shared, SPARTA aggregates metrics and securely in-depth analysis.
uploads them into an anonymised data pool.
• Identify good practice: When your wind farm is one of
• Transparency: There is complete transparency in the higher performing wind farms, have the resources
definitions and methodologies used and these are available to first identify this period and be able to review
published in a Metric Handbook. Consequently, results what made this period so good.
are clear, comprehensive and consistent.
• Future planning: By filtering on certain dimensions see
• Quality: Extremely high quality and reliable outputs are how older wind farms are performing and have the ability
Participating Owner Operators achieved through continuous metric assurance and to compare these. This can then be used to plan what
verification activity. can be expected as your wind farm ages.
• Representative data volume: SPARTA benchmarks • Industry collaboration: Be part of the future and help
are based on a representative population, with over the industry improve performance, reduce failures and
50% of all offshore wind farms in UK waters providing optimise transfers, together. By getting industry to work
performance data on a monthly basis for over 6 years. together, SPARTA aims to help tackle climate change by
improving renewables.
• Industry-Led: The SPARTA system was designed by
owner/operators for owner/operators and is continuously
improved to ensure it reflects industry needs.
System Performance, Availability and Reliability Trend Analysis – SPARTA: 2021/2022 Portfolio Review 3
The Portfolio
10 10
1607
Number of Windfarms
Number of Windfarms
8 8
6 6
Turbines
4 4
2 2
25
0 0
≤3MW Between 3-5MW ≥5MW < 50 50-100 > 100
16
Original Equipment Manufactures
12
Distance to Shore Windfarms
14
10
12
Number of Windfarms
Number of Windfarms
8
10
6348MW
8 6
6
4
4
2
2
Capacity
0 0
OEM 1 OEM 2 OEM 3 < 14km 14 to 25km > 25km
Figure 1 Number of windfarms in the SPARTA portfolio, categorised by rating, turbine count, OEM and distance to shore.
System Performance, Availability and Reliability Trend Analysis – SPARTA: 2021/2022 Portfolio Review 4
The Year
in Review
Annual Performance 2021/22
36.11% 19.84
Average Capacity Crew Transfer Vessel
Days per Turbine
71.94
Factor Transfers per
from 15.11
from 38.86%* Turbine
0.21
from 92.52
Major Repairs
per Turbine
from 0.09
297 MWh
Average Lost
per MW
91.94%
28.47
from 3380 MWh
Average Production
Based Availability Outages per
Turbine
from 94.58%
from 23.35
System Performance, Availability and Reliability Trend Analysis – SPARTA: 2021/22 Portfolio Review 6
Capacity Factor
Capacity factor can be treated as the achieved percentage
of the total possible production assuming there were perfect Mean Capacity Factor and Hub Height Wind Speed in 2021/22
environmental conditions. As conditions are seldom perfect, 13
this figure is driven primarily by the wind speed at site, as 70 Mean Capacity Factor
Capacity Factor P25 and P75 12
is highlighted by the closely linked trends of capacity factor
Mean Hub Height Wind Speed
and wind speed throughout the year. However, the financial
20
6
System Performance, Availability and Reliability Trend Analysis – SPARTA: 2021/22 Portfolio Review 7
Production Based Availability
PBA, which takes wind speed into account in its definitions
of possible production, is generally accepted to be a more Mean Production Based Availability 2021/22
100
meaningful measure of availability than capacity factor.
Mean PBA
Average PBA was at its lowest in the set over the 2021/22 98 PBA P25 and P75
Example:
90
The wind at site is 6m/s and the power curve ‘says’ the
turbine should be generating 1000kW but the turbine is 88
only producing 700kW. This would give the turbine a PBA 2016/17 2017/18 2018/19 2019/20 2020/21 2021/22
of 700kW/1000kW, so 70%.
Figure 3 Mean monthly PBA and PBA excluding 3 lowest performers over 2021/22 (top) and annual PBA from
700kW / 1000kW = 70% 2016-2022 (bottom).
System Performance, Availability and Reliability Trend Analysis – SPARTA: 2021/22 Portfolio Review 8
Transfers
As reported in previous reviews, the number of turbine
transfers has been on a decreasing trend over the last
decade and has continued its levelled trend over the last Transfers per Turbine Over Time
few years. A lower number of transfers is preferred both 16
for cost and Health & Safety. Turbine transfers peak when Transfers pT
12 Month Rolling Average
operators carry out scheduled maintenance during low 14
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
A technician transferring onto and then subsequently off
of a turbine counts as one transfer.
System Performance, Availability and Reliability Trend Analysis – SPARTA: 2021/22 Portfolio Review 9
COVID and Operations
The 2020/21 portfolio review examined the impact of the
pandemic on operations and maintenance, noting slightly
reduced availability and a higher number of chartered Vessel Usage Throughout the Pandemic
vessels, perhaps motivated by social distancing. Figure
10 shows the usual seasonal variation in CTV rentals 1.4
throughout the year, which closely matches the seasonal
trend of turbine transfers. However, this trend was much
flatter throughout the pandemic, implying that windfarms 1.2
retained CTVs through the winter to accommodate for
appear to be justified.
Pre-Pandemic (Up to Feb 20)
0.6 Pandemic (Mar 20- Jun 21)
Post-Pandemic (Jul 21-Aug 22)
Jan Feb Mar Apr May Jun Jul Aug Sep Dec
What is a Vessel Day? Oct Nov
Example:
System Performance, Availability and Reliability Trend Analysis – SPARTA: 2021/22 Portfolio Review 10
Component Outages
In order to understand what parts of the turbine require the most
attention, the turbine is broken down into several components and
sub-components. The group uses the non-vendor specific component Average Monthly Component Outages per Turbine
taxonomy created by the Reference Designation System for Power
Plants (RDS-PP) Renewables Best Practice group (formerly known as 0.5
300
the RDS-PP Nordic group) - a group of Turbine OOs and OEMs who
The component that triggers alarms the most is that of the transmission
200
system, the electrical section that transmits the energy provided by 0.3
the generator system into the medium voltage grid. However, the yaw
150
system contributes to more lost production all around due to its higher 0.2
impact on the turbine. The second most frequently triggered group of 100
alarms is that of the control and protection system (CPS). This is akin to
0.1
the central nervous system of the turbine, allowing the exchange of data 50
from turbine control units to the central park communication network.
Failures in the CPS are often incorrectly identified as the root cause as it 0.0 0
is the principal point of measurement.
em
em
em
em
em
em
em
em
em
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te
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ys
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ys
ys
Sy
Sy
Sy
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The 3 components that were most serious upon failing were the balance
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of plant system (BoP), the drive train system and the central lubrication
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system. None of them – particularly BoP and the lubrication system
la
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Ba
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– have failed often in the set, but the failures that did occur had large
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consequences.
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What is a forced outage? Figure 6 Average monthly forced outages per turbine and lost production per outage, by component.
System Performance, Availability and Reliability Trend Analysis – SPARTA: 2021/22 Portfolio Review 11
Level B Components
Further following the RDS-PP taxonomy, 4 of the turbine’s
components can be split down to another level of detail. Transmission System Failure Breakdown Rotor System Failure Breakdown
Some of these alarms cannot be identified fully as the cause
of failure may be ambiguous and are therefore marked as
‘unknown’.
For the blade, it is the system controlling the pitch that Blade
Other
leads to the highest amount of failures, though many 12%
Subsystem
happen in the hub. In the generator system, the generator 10%
itself fails more often than its cooling system and additional Other Subsystem Transformer System Unknown Subsystem
2% 1% 8%
elements. In the drive train, the gearbox is the most likely
candidate for those turbines that have it.
Unknown
Subsystem
20%
Generator
65% Generator Gearbox
Cooling System Other System
26% Subsystem 52%
19%
System Performance, Availability and Reliability Trend Analysis – SPARTA: 2021/22 Portfolio Review 12
Grid Curtailment and
Availability Loss
Grid Curtailment and Lost Production
Data from the UK Government shows just how important
Offshore Wind is as a portion of the energy mix - as much Share of Electricity Produced by Renewables
as 13% in 2020 and 11.5% in 2021. This presents a new 50
6
0
5
Mar 21 May 21 Jul 21 Sep 21 Nov 21 Jan 22 Mar 22
Figure 8 Share of electricity produced by renewables in the UK (top) and compensated lost production from BOAs according
to Elexon and mean wind speed (bottom).
Reference:
Data from UK Government (Energy Trends: UK renewables - GOV.UK (www.gov.uk)) and Elexon Portal https://www.elexonportal.co.uk/
System Performance, Availability and Reliability Trend Analysis – SPARTA: 2021/22 Portfolio Review 14
Grid Curtailment and Availability
In the SPARTA methodology, lost production is calculated
for turbines that are classified as down or in partial Yearly Lost Production By Type
performance. This means that curtailment from BOAs will
automatically register as lost production for a farm and Downtime
20 Partial Performance
consequently have an impact on its availability figures.
The cumulative distribution graph shows the share of Cumulative Distribution of PBA for Different Financial Years
datapoints that were submitted at or below each availability. 1.0
This means that higher lines are actually worse due to the 2017
high share that achieved lower availability figures. The latest 2018
0.8 2019
2 years in the set are the ones with the lowest availability 2020
figures. 2021
0.6
0.4
0.2
0.0
80.0 82.5 85.0 87.5 90.0 92.5 95.0 97.5 100.0
Production Based Availability (%)
Figure 9 Lost production by downtime and partial performance from 2016-2022 (top) and cumulative distribution of PBA for
each financial year (bottom).
System Performance, Availability and Reliability Trend Analysis – SPARTA: 2021/22 Portfolio Review 15
Accounting for BOA Losses
In order to take account of BOA losses in availability, we
must come up with an alternative definition for availability Availability with and without BOAs
or for lost production. For the purposes of this report, we
will remove estimated BOA losses from the lost production 98
figure. These values are not provided by SPARTA members
but sourced publicly from National Grid and Elexon.
96
Availability (%)
dipped throughout the winter of 2021/22, and it seems to 94
be driven by a small number of low producing farms given
the shaded P25 and P75 areas. When this is compared to 92
the figure without losses from BOAs, it’s clear that these
high losses are driven mainly by grid curtailment and the
90 Production Based Availability
true availability is actually quite consistent. In fact, Figure PBA w/o BOA Losses
10 shows that without these losses, the year’s PBA actually Interquartile Ranges Shaded
How can we factor grid curtailment Yearly Average Production Based Availability (PBA)
into availability? 98
System Performance, Availability and Reliability Trend Analysis – SPARTA: 2021/22 Portfolio Review 16
Regional Grid Curtailment
According to data from Elexon’s Balancing Mechanism
Reporting Service (BMRS), over 1,200 GWh of potential
production was lost from the system due to balancing
Percentage of Potential
Production Curtailed by BOA
constraints throughout the year. This equates to
approximately 2.7% of the year’s total potential production
in the UK. Out of 30 farms identified in the BMRS set 25
25
(including those not in SPARTA), 21 had some level of
grid curtailment during the financial year. Those that were
curtailed in SPARTA were affected on average 4.1 months
out of the year.
20
As shown by the heat map of grid curtailment across the
country there are 3 farms that are affected more than any
other during the period. The 2 curtailed most often were
15
15
Beatrice and Moray East in the North East of Scotland,
which lost 16% and 23.5% of potential production,
respectively. The third farm was the Walney Extension,
North West of England, which lost 5% of potential
10
10
production. All other farms lost less than 1% of their
potential production due to grid curtailment.
5
transmission and no means to efficiently store offshore wind
power, the grid simply can’t cope with so much supply. An
owner/operator might not complain about this situation as
they’ll get paid anyway, but it highlights a clear mismatch 0
0
WalneyExtension
Beatrice
MorayEast
Extension
Beatrice
East
between national goals and capabilities. In late 2022,
Ofgem approved significant investments in transmission
Moray
infrastructure including substantial investments in
Walney
Figure 11 Percentage of potential production curtailed by BOAs for 3 farms that lost the most (left) and map of losses for farms in
Elexon set (right).
System Performance, Availability and Reliability Trend Analysis – SPARTA: 2021/22 Portfolio Review 17
Edinburgh
Glasgow
Additional Factors
Newcastle upon
Curtailment from ESOs occurred on farms big and small, Tyne
UNITED
though the 3 biggest losses did come from farms in the top K INGDOM
10 in terms of capacity. N orthern Belfast
I rel a nd
0.75% in Hornsea 1. In total, the losses from all these farms The
accounts for over 83GWh of electricity. Pennines Leeds
Iri sh S ea
English
Cardiff Bristol London C hannel
C el ti c S ea
Lille
4.85 5.43 4.22 0.23 0.09 0.05 0.09 0.02 0.71 2.03 4.61 3.25
English
C hannel
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
St Helier
Figure 12 Map of farms with minor losses from BOAs (top) and potential lost production over year for all farms (bottom).
Paris
System Performance, Availability and Reliability Trend Analysis – SPARTA: 2021/22 Portfolio Review Rennes 18
Operations and
Performance Throughout
the Life of a Turbine
The Lifetime of a Turbine
It is well known in industry that failure rates are likely to
follow a bathtub curve trajectory through the life of an asset, The Bathtub Curve
driven by early ‘infant’ failures and late ‘wear out’ failures.
This corresponds with availability figures of the wind farms
in SPARTA, which appear slightly lower in early life and
lower still in later life.
Failure Rate
The SPARTA fleet contains windfarms from 0 to over 17
years old, but discerning the impact of an ageing system is
no simple task. As industry develops technology develops
with it, meaning faults in older farms may be addressed
and new issues might emerge. Developers are also pushing
further and further offshore, where harsh conditions put Time
systems at higher risk of failure and require more complex
Observed Failure Rate Early Life Failure Wear Out Failure Random Failures
solutions. The farms in early and late life in the set are
therefore operating under various different conditions.
With these diverse conditions in mind, this section PBA Over the Age of a Turbine
examines the SPARTA data through the lens of a turbine
98
going through the course of its first 10 years of life. We
group the dataset based on the age of the turbine at the
time of the instance and examine how these values change 96
across the age of the windfarms.
Through this first decade of a turbine’s life it will go through Average PBA
94
the early ‘infant mortality’ period where system faults will
be diagnosed and resolved. The farm will then see the end
of its warranty period with its manufacturer - a significant 92
landmark for turbine, particularly if the owner/operator
Average PBA
decides to change providers afterwards. Although the farm
P25 and P75
will likely not be in its last phase of life, certain components 90
will also begin to wear out, along with random failures that 0-1 2-3 4-5 6-7 8-9 >=10
will be unrelated to age. Age (Years)
Figure 13 Illustration of bathtub curve (top) and average PBA by year of operation with P25 and P75 (bottom).
System Performance, Availability and Reliability Trend Analysis – SPARTA: 2021/22 Portfolio Review 20
Outages Over the Life of a Turbine
Examining forced outages, which exclude major
Recorded Outages Over the Age of a Turbine
replacements, there appears to be slightly more failures
in the first years of the farm compared to the next few Mean Forced Outages
years. On average failures decreased in the first 7 years P25 and P75
of life from an initial failure rate in year 0 of 2.6 monthly 2.0
0
0-1 2-3 4-5 6-7 8-9 >=10
Age (Years)
Figure 14 Average number of forced outage by year of operation with P25 and P75 (top) and average downtime per
outage (bottom).
System Performance, Availability and Reliability Trend Analysis – SPARTA: 2021/22 Portfolio Review 21
Age and Component Failure
Broken down by component, transmission and yaw system
Expected Forced Outages By Component
failures appear to become much less common throughout
the first decade of a turbine’s life. Generator failures have Rotor System
followed a bathtub curve, albeit with a lower rate of failure Transmission System
0.10
0.05
0.00
0-1 2-3 4-5 6-7 8-9 >=10
Age (Years)
Figure 15 Average monthly number of forced outage per turbine by year of operation, per component (top) and average
major repairs per turbine with and without blade repairs (bottom).
System Performance, Availability and Reliability Trend Analysis – SPARTA: 2021/22 Portfolio Review 22
Changing Operations
Where operations are concerned, it appears that turbine
Recorded Transfers Over the Age of a Turbine
transfers are also more frequent in the first years of life.
However, the large spread of turbine visits makes it difficult 12
Mean Transfers pT
to accurately determine any trend. P25 and P75
2
0-1 2-3 4-5 6-7 8-9 >=10
Age (Years)
1.8
1.4
1.2
1.0
0.8
Figure 16 Average monthly transfers per turbine by year of operation with P25 and P75 (top) and average monthly CTV
days (bottom).
System Performance, Availability and Reliability Trend Analysis – SPARTA: 2021/22 Portfolio Review 23
O&M Providers
Two fifths of farms in the SPARTA set choose not to be fully
maintained by the OEM after warranty. This means that they Forced Outages by O&M Strategy
3.0
are either fully not maintained by the OEM or they have
Maintained by OEM
some other mixed strategy, in which some elements of the Other Arrangement
2.5
farm are maintained by a third party.
94
92
90
88
86
84
Up to 6 Years (During Warranty) Over 6 Years (After Warranty)
Figure 17 Average number of monthly forced outages per turbine by O&M strategy before and after typical warranty
period (6 years) (top) and corresponding average of PBA (bottom).
System Performance, Availability and Reliability Trend Analysis – SPARTA: 2021/22 Portfolio Review 24
Summary
The review also put the spotlight on ageing farms, investigating different metrics
compared by age including availability, forced outages and major repairs.
Availability did follow something of a bathtub curve during the first 10 years of
life, with lower PBA in the first 2 years and then also in later life. As for forced
outages, this failure rate appeared to decrease across the lifespan of the set
while the downtime from those outages seemed to increase. Different options
exist for maintenance strategy and the set does seem to suggest that changing
O&M provider has not hindered performance. However, any change of strategy
is very dependent on circumstance and must be taken with caution.
System Performance, Availability and Reliability Trend Analysis – SPARTA: 2021/2022 Portfolio Review 25
Membership
Owner/operators not currently involved in the SPARTA programme
are invited to join the group through the members’ collaborative
agreement, to add to the anonymised benchmarking data set and
benefit quickly from an analysis of their performance against their
peers.
Callum Reid
Business Development Manager
Andrew Yardley
SPARTA Technical Lead