Digital PID Temperature Controller

User manual
TSN05-561-E1

Relay +SSR Drive output field selectable

3%F.S measuring accuracy
Maximum 2 alarms
C or F display field selectable
Various size available
Universal input
Bar graphic display
Program run/stop function
Parameter reset function
Loop break alarm

1
 1.5 Configuration for RUN/STOP function
TSN Series Temperature Controller Press SET and at the same time to password menu,
input “0202" as password and press SET key
Instruction Manual
TSN05-561-E1 Password Menu
SET AS 0202 PRESS SET
Thank you for choosing our products, Please read this manual carefully and keep
it in a safe place for further reference

General Information This is the parameter defines the RUN/STOP function for the controller, when d1-K=0,
the Run/Stop function will be disabled. when d1-K=1, the Run/Stop function will be
MTD has 4 digits dual LED display, 0.3% measuring accuracy with bar graphic display, activated, press for 3 seconds , the controller will enter into STOP status, the
0.1 resolution for TC and RTD sensors output will be terminated,Press for 3 seconds ,the controller will enter into normal
Please make sure the power supply and the outputs both correctly configured before control status, and the program will run again.
using, always refer to connection stickers on the side of the controller
This controller supports various TC and RTD,analog signals, you can switch between 1.6 Configuration for parameter Reset function
TC and RTD via key pad. analog signals needs to be pre-determined before order.
Please check 6.3 parameter INP1 for more information Press SET and at the same time to password menu,
input “0202" as password and press SET key
OUT was configured as reverse action(heating) as factory default, user can change it to
direct(cooling) action, refer to “6.3" parameter Oud for more information
Password Menu
This controller is a PID controller with auto-tuning function SET AS 0202 PRESS SET
ON/OFF control, change P=0 to active ON/OFF control mode, the hysteresis for the
ON/OFF controller is HYS.For heating,OUT off when PV>SV, OUT on when PV<SV-HYS,
For cooling, OUT on when PV>SV+HYS, OUT off when PV<SV “Refer to 6.1 for details”
This is the parameter defines the RESET function, when you set Reset=0. the
Time proportional control, when I=0, d=0 P 0, control mode change to time proportional parameter Reset function disabled, when you set Reset=1, the parameter reset
control, rest windup is rSt, control cycle time is Cyt, output gets smaller when rSt function activated, press left arrow and increase key at the same time for as
gets smaller at heating mode, outputs increase when rSt decrease at cooling mode
long as it takes, all the parameters goes back to factory setting. this function is very
Please always perform auto-tuning to have a better control result at PID mode, refer to useful for first-timer users when they are still learning the function, and messing with
7auto-tuning the controller. all parameter goes back to factory setting when they get lost during the
Output selectable between Relay, SSR Drive, standard SSR trigger, random SSR trigger process.
, phase angled trigger, refer to 6.3 parameter OUT for more details
1.7 Active auto-tuning function
Press SET for as long as it takes to goes to parameter
level 1, first parameter you will see is AT, this is the
parameter used to active the auto-tuning function
1. Quick Start Guide Put the value as “Yes” if you want to active the auto-tuning
Put the value as “No” if you want to abort the auto-tuning in the process
1.1 Setting Value Configuration(change SV from 0 to 200)
PV/SV mode SV setting mode Change SV Save the changes 1.8 Change the input sensor type
Press SET and at the same time to pass word menu,
input “0101"as password and goes to parameter level 2
Press SET key for Press key to shift Press increase or Press SET key to Password Menu
0.5 secondsto SV to hundreds digits decrease to change save and exit to SET AS 0101 PRESS SET
setting mode the setting value PV/SV mode
Press increase or decrease once, the value will increase or decrease by 1 unit at each time, Press
decrease or increase and hold it to fast decreasing or increasing the numbers. The first parameter you will see is the “Inp1", this is the parameter where you can
controller goes back to PV/SV mode and SV configuration saved if no input within 3 seconds configure the input sensors, the default code is for type “K” sensor, you can change
Press for as long as it takes to goes back to previous parameters to Pt100, type J etc.

1.2 Alarm value configuration 1.9 Change the upper limit and lower limit of Setting value
Press SET for as long as it takes to goes to parameter
level 1, and change the alarm 1 value to 10 Press SET and at the same time to pass word menu,
input “0101"as password and goes to parameter level 2
PV/SV mode alarm 1 value Change value to 10 Save the changes Password Menu
SET SET AS 0101 PRESS SET

Press SET for 3 Press key to shift Press increase or Press SET key to Locate the parameter “LSPL”, this parameter defines the lower limit of the setting
seconds to hundreds digits decrease to change save and exit to value, you can change them to other values as per your application
the setting value PV/SV mode Password Menu
1.3 Switch the display from Celsius to Fahrenheit SET AS 0101 PRESS SET

Press SET and the same time to pass word menu,

input “0101"as password and goes to parameter level 2 Locate the parameter “USPL”, this parameter defines the higher limit of the setting
value, the default upper limit of the setting value is 400C, you can change to other
change from C to F value if you want.
Password Menu
PRESS SET
1.10 Change the alarm output mode
SET AS 0101

Press SET and at the same time to pass word menu,

1.4 Switch output from Relay to SSR Drive input “0101"as password and goes to parameter level 2
Password Menu
Press SET and the same time to pass word menu,
SET AS 0101 PRESS SET
input “0101"as password and goes to parameter level 2
change from Relay
Password Menu to SSR Drive Locate the parameter “ALd1”, this parameter defines the alarm output mode for
SET AS 0101 PRESS SET alarm 1, the alarm mode has various options such as deviation high alarm, absolute
high alarm, band alarm etc, the default mode is no alarm function ALD1=10, you can
2 change it based on your application
1.11 Alarm mode details
09:Loop break alarm Mounting and Dimensions
48mm*48mm 48mm*96mm
TSN105 96mm*48mm
TSN405/TSN505

72mm*72mm 96mm*96mm
TSN705 TSN905

Wiring Diagram
TSN105 TSN705 TSN405/TSN505/TSN905

Relay output: 250Vac/5A

(resistive load)
SSR drive: 12VDC 20mA

Remark Power frequency of the load should be

the same as the frequency of the controller
when the output is zero-crossing trigger
and Phase angled trigger mode

Wiring instruction
Twisted wire
Power source for controller
Input Output
Terminals on
Noise filter
the controller
Minimum length Minimum length

Panel Discription
PV display window, display PV
SV display window, display SV
OP1 OUT indication
Auto-tuning indication
Alarm 1 indication
Alarm 2 indication
Communication indication
Celcius indication
Fahrenheit indication
Bar graphic ,output percentage indication
Function key
Shift key, exit key
Value decrease
Value increase

3
 Parameter level 2
Setting and Configuration
Refer to “6.2" and Set PASS=0101 to go to parameter level 2
Setting flow chart Below parameter will be displayed one by one, press SET key can shuffle among each
Power on Power on parameters Press SET key for 3 seconds to save the configuration and exit to PV/SV mode

Self-checking
Series code
Display changes automatically Version code
Display goes back to PV/SV mode
if there is no input on the keypads
PV/SV mode within 1 minutes Input notation
Unit and sensor
type
Press SET or once
SV setting mode
Press SET for 3 SV higher limit
seconds SV lower limit
Parameter Level 1
Press SET and
at the same time
Password menu

5.2 Compatible input sensors and Range

This controller will display factory default sensors and range as well as display unit
during the power up process, below is a table you can use to check if the controller
has been configured with the correct sensor and display unit, you may switch to other
sensor type and display unit if you want.

Notation
Refer to table at right
Sensor type
for compatible sensorsRange
and their range
Notation
Sensor type
*only available for configuration when Out=ssr
Range
5.3 Parameter configuration(except SV)
Use increase and decrease to change the parameter value and press SET to
save the configuration after locate the parameters
*LbAt and LbAb only available for configuration when Ald=09 or Ald2=09

Parameter Level
Parameter level 1
Press SET key for 3 seconds to parameter level 1
Parameter list
Below parameter will be displayed one by one, press SET key can shuffle among each
parameters Press SET key for 3 seconds to save the configuration and exit to PV/SV mode
09: Loop break alarm
1# factory default
Notation Name Range Description Auto-tuning
Autotune NO or YES AT=YES, Autotune activated, AT=NO, Autotune off Please active auto-tuning right after power on when Process value still far away from Setting value
Alarm 1 Value for alarm 1, HYS for alarm1=AH1
Parameter AT
Press SET for 3
Alarm 2 Value for alarm 2, HYS for alarm2=AH2 seconds to exit and
Press SET for 3 seconds active autotune
Input offset -199 to 199 to compensate the error caused by sensor to goes to parameter level 1 Press Key, and change the AT value to YES
Goes to parameter AT and change the AT value to NO if you want to turn off the auto-tuning.AT indicator
Proport ional band Proportional band for PID, Set P=0 for ON/OFF mode
flashing after auto-tuning initiated. Auto-tuning is an ON/OFF control mode, significant temperature
HYS for ON/OFF mode oscillation is expected and the time duration for the auto-tuning could be extra long then expected depends
Hysteresis
Heating:Out off when PV>SV, Out on when PV<SV-HYS on different system AT indicator stop flashing after autotune finished, P, I,D, rSt value was calculated
for ON/OFF
cooling:Out on when PV>SV+HYS, Out off when PV<SV automatically during the autotune process.controller goes back to PV/SV mode and with all the mentioned
Integral off when I=0. I gets smaller integral gets stronger parameter saved with a new value. Controller starts to control the system with new parameter
Integral time Sec
, but oscillation can be expected

Derivative time Sec

Derivative off when d=0
Counter balance the overshoot if increase d a little bit Sensor type and Range
Sec Cycle time, Set as 20 for Relay output
Cycle time Sensor type Code Sensor type Code
and 2 for SSR drive output
overshoot supression after power on(rst>-P/2)
Rest Windup recommend to calculate by autotune process
Be able to modify all parameters
Protection lock Only access to SV and auto-tune
Only access to SV

Input type Code

Password 0 to 20mV V 01
0 to 50mV -1999 to 9999 V 02
Press SET and left arrow key at the same time 0 to 5VDC V 03
-199.9 to 999.9
0 to 10VDC V 04
Password Menu 1 to 5VDC -19.99 to 99.99 V 08
2 to 10VDC V 09
Parameter level 2 -1.999 to 9.999
PRESS SET 4 to 20mA A 03
SET AS 0101 0 to 20mA A 02

4 Remark: The accuracy is not guaranteed for S type sensor at 0-100C

Digital PID Controller 2.2 Dimensions
EM104 EM404
EM104/EM404/EM504/EM704/EM904

44.0
Unit:mm

44.0
INSTRUCTION MANUAL Unit:mm
50 14.6
EM04-219-E1
Carefully read all the instructions in this manual. Please place 50 14.6

this manual in a convenient location for easy reference.

90.0
104.0
44.0
58.0

96
!

50
WA R N I N G

An external protection device must be installed if failure of this

1
1
instrument could result in damage to the instrument, equipment 13.6 80 1
1
or injury to personnel . 13.6 80
All wiring must be completed before power in turned on to prevent
EM704 EM904
electric shock, fire or damage to instrument and equipment .
This instrument must be used in accordance with the Unit:mm
Unit:mm

67.5
specifications to prevent fire or damage to instrument and

90
equipment.

UP

UP
This instrument is not intended for use in locations subject to
74 14.6 96 14.6
flammable or explosive gases.
Do not touch high-voltage connections such as power supply
terminals , etc. to avoid electric shock.

80.0

104.0
67.5

90.0
74

96
1. PRODUCT CHECK 13.6
1 1

80 1
1
13.6 80

MODEL (Size wideXhigh) CODE

EM104 (48mmX48mm)
EM404 (48mmX96mm) - * - - 3. WIRING
EM504 (96mmX48mm) ў ў ў ў ў ⑥⑦ ⑧ ⑨ EM104 EM404 EM504 EM904
EM704 (72mmX72mm)
1 L AC85-265V N 6 1 L 11
EM904 (96mmX96mm) AL2
AL1 A+ 11 AC85-265V
2 RS-485 7 2 N 12
(1) Control action NO
B- 12 RTD NO
N: No action 3 AL2 B
8 Voltage mA,V
OUT For SSR Current
OUT For
SSR mA,V 13 3 13
F: ReversePID action ( for Heating) D: Direct PID action (for cooling) 4 B
9 NO
NC

B: ON/OFF control（for heating） M: ON/OFF control（for cooling） NO

14 TC

5
NO
A 10 4 B- 14
(2) Input type，(3) Range code: See"8.INPUT RANGE TABLE" RS-485
(4) Control output [OUT] AL1
5 A+ 15
N: No action NO
EM704
M: Relay contact V: Voltage pulse(for SSR)
AL2 6 16
2: Current(DC0~20mA) 8: Current(DC4 ~ 20 mA) 1 L B- 8 8
5: 0~5VDC 6: 0~10VDC AC85-265V RS-485
NO 7 17
7: 1~5VDC T:Triac single phase zero crossing control 2 N A+ 9 9
NC
(5) Remark code: N RTD
AL1 8 18
(6) Alarm 1[AL1] (7) Alarm 2[AL2] 3 10 10 B

A: Deviation high alarm G: Deviation high/low alarm NO

9 B 19
with hold action 4 11 11 TC
B: Deviation low alarm M: Deviation band alarm 10 A 20
OUT RTD
with hold action 5 12 B 12
C: Deviation high/low alarm H: Process high alarm NO For
SSR mA,V B
D: Deviation band alarm J : Process low alarm 6 NC
13 13 Alarm outut rated:
TC Relay contact output 250V AC, 5A (Resistive load)
E: Deviation high alarm K: Process high alarm
Control output rated
with hold action with hold action 7 14 A 14 Relay contact output: 250V AC,5A(Resistive load)
F: Deviation low alarm L: Process low alarm Voltage pulse output: 0/9 V DC
with hold action with hold action
3.1 Wiring cautions Twist these leadwires
(8) Power
instrument power
B：85-265VAC
(9) Communication IN OUT Instrument
Noise filter power
N: No Communication M : Rs485 communication Modbus-RTU terminals
Shorten distance between Minimize
pitches distance

2. MOUNTING 4. PARTS DESCRIPTION

1. Measured value (PV) display [RED]
2.1 Mounting Cautions 2. Set value(PV)display [Red]
1 3. Indication lamps
(1) Use this Instrument within the following ambient Control output lamps (OUT1)
temperature and ambient humidity.
Allowable ambient temperature: 0 to 50 Alarm1 (AL1) Alarm2 (Al2)
Allowable ambient humidity: 45 to 85% RH 2
4. (Set key)
(2) Avoid the following when selecting the mounting location.
Rapid changes in ambient temperature which may cause condensation. 3 OUT AL1 AL2 COM Used for parameter calling up and set value
Corrosive or inflammable gases. registration
Direct vibration or shock to the mainframe. 4
Water,oil,chemicals,vapor or steam splashes. 5. Shift & Autotuning key
Excessive induction noise, static electricity, magnetic fields or noise. AT
EM904
Direct air flow from an air conditioner. 6. (Down key) Decrease numbers
Exposure to direct sunlight. 7. (Up key) Decrease numbers
Excessive heat accumulation. 5 6 7
 Proportional -199 to 200 -5.0 Proportional reset for overshoot protection
5. SETTING reset (Auto setting after autotuning)
Output limit 0.0 to 100% 0.0 Output manipulated variable lowest limit
5.1 Calling up procedure of each mode (Low)
PV
Power on Power on Output limit 0.0 to 100% 100 Output manipulated variable highest limit
(High)
SV

Output buffer Output variance value percentage per second buffer limit
Edition code 0.0 to 100% 100
Input type display Only for 4-20mA output
PV

Series display
Display changes automatically
SV
6.3 Input level (Level 3)
Edition display Set to LcK to 809 and press SET key to Input level
The instrument returns to the PV/SV
PV/SV display mode display mode status if key operation
PV
The following parameter symbols are displayed one by one every time the
(Normal display) is not performed for more than 2 minute. SET key is pressed.
Input 1# Factory set value
SV
Scale & type display Symbol Range Description
Press key ЎSET Ў
Name 1#
SV setting mode PV Main input K
Set range high
K, t, E, J, N, Pt100
type select
Press the SET key SV
for 3 seconds SET Set range low Decimal point 0 to 1 0 0:No decimal point, 1:One decimal point mode
Initialization Mode
PV/SV display mode Low setting -199 to 999 0.0 Set lower setting limiter
(Normal display) limiter
**A: Input type table High setting -199 to 999 400 Set high setting limiter
Display limiter
Display scale C or F C C: Centigrade
Input K T E J N Pt100
F Fahrenheit
Range 0 to 999°C 0 to 400°C 0 to999°C 0 to999°C 0 to 999°C 0 to 800°C
PV bias Sensor correction is made by adding bias
-199to 999 0.0
value to measured value(PV).
5.2 Setting set value(SV) Example: Following is an example of set value(SV) to 200
PV follow-up 0 to 60 PV variable-value control,
(1)Set to the SV setting mode (2)Shift of the digit brightly lit (3) Numeric value change (4) Set value entry
55
PV PV PV PV
PV input filter 0-30: for general, 31-60: for enhanced

SV SV SV SV
Control action rE rE: PID action (reverse action)
In the normal display mode Press the shift key to After finishing the setting, Press
dr: PID action (Direct action)
Press the UP key to set "2".
Press key to enter the shift the digit which lights Pressing the UP key increase the SET key, All of the set value
SV setting mode. brightly up to the hundreds numerals, and pressing the digits stop flash and as a result Contron mode Pid Pid: PID control
The digit which flashing dights DOWN key decrease the instrument return to
is settable. numerals. PV/SV display mode. oF1: On/Off control
oF2:On/Off control with compressor protect timer
5.3 Setting parameters other than set value (SV) Alarm1 mode 00 to 16 11 Select the type of alarm1
See(**ALARM TYPE TABLE)
The setting procedures are the same as those of example (2) to (4) in the Alarm1 Alarm1 differential gap setting
0.1 to 999 0.4
above "Setting set value (SV)". Press the SET key after the differential gap
setting end shifts to the next parameter. When no parameter setting is
Alarm2 mode 00 to 16 10 Select the type of alarm2
required, return the instrument to the PV/SV display mode.
See(**ALARM TYPE TABLE)
Alarm2 0.1 to 999 Alarm2 differential gap setting
0.4
6.Initialization Mode differential gap
Device address
0-127 1 Communication device address setting.
setting
6.1 User level (Level 1) Band-rate setting 9.6 BAUd=2.4K 4.8K 9.6K 19.2K
SET
Press the SET key for 3 seconds to User level
**ALARM TYPE TABLE (Ad_=00~16)
10: No alarm output 00: No alarm output
6.1.1After the value be registered ,you can press SET key for 3 seconds to 11: Deviation high alarm 01: Deviation high alarm with hold action
return the instrument to the PV/SV display mode. 12: Deviation low alarm 02: Deviation low alarm with hold action
The following parameter symbols are displayed one by one every time the 13: Deviation high/low alarm 03: Deviation high/low alarm with hold action
SET key is pressed. 14: Deviation band alarm 04: Deviation band alarm with hold action
15: Process high alarm 05: Process high alarm with hold action
Symbol Range Description 16: Process low alarm 06: Process low alarm with hold action
Name

-199 to 999 Set the alarm value for alarm 1 .

Alarm 1 Alarm differential gap=AH1 7.AUTOTUNING
-199 to 999 Set the alarm value for alarm 2
Alarm 2 Alarm differential gap=AH2
SET Press SET
Set data lock 0 to 999 Lck=0,Allow to modify any parameter and SV PV PV

Lck=1,Only allow to modify SV, To confirm

SV SV
Lck=2,Only allow to modify SV,AL1,AL2, Autotuning start
Lck=3, , Not allow to modify any parameter and SV
Lck=808,Set to 808 and press SET key to level 2 Press for 3s Press key to set “At”from “no” to “YES”
Lck=809,Set to 809 and press SET key to level 3
Change“ At” from “on” to “ OFF”，then press SET key to confirm , then the
6.2 PID level (Level 2) Autotuning process will be cancelled.

Set to LcK to 808 and press SET key to PID level

The following parameter symbols are displayed one by one every time the 8. INPUT RANGE TABLE
SET key is pressed. 1# Factory set value
Input type Code Input type Code
Symbol Name Range 1# Description 0 to 400 Ў K A4 0 to 400 Ў J A4
K 0 to 600 Ў K A6 J 0 to 600 Ў J A6
Proportional 0 to 999 Ў K A0 0 to 999 Ў J A0
band 1.0 to 200 20.0 Proportional band in PID with unit
Input type Code Input type Code
Integral time Set the time of integral action to eliminate 0 to 400 Ў E A4 0 to 400 Ў T A4
0 to 999 210
the offset occurring in proportional control. E 0 to 600 Ў E A6 T 0 to 600 Ў T A6
0 to 999 Ў E A0 0 to 999 Ў T A0
Derivative time 0 to 999 Set the time of derivative action to improve
30 control stability by preparing for output changes. Input type Code Input type Code
Proportioning Proportioning cycle time for PID control 0 to 400 Ў N A4 0 to 400 Ў D A4
cycle 0 to 999 20 N 0 to 600 Ў N A6 Pt100 0 to 600 Ў D A6
(or compressor protect timer for cooling ON/OFF control)
0 to 999 Ў N A0 0 to 800 Ў D A8
Control Control out differential gap=HYS (ON/OFF action)
Hysteresis 0 to 999 1.0
R
TESHOW(S.H.)ELECTRONIC.
XIAMEN TESHOW CO.,LTD. EM04-219-E1