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UNDERSTANDING
DISTILLATION USING
COLUMN PROFILE MAPS
UNDERSTANDING
DISTILLATION USING
COLUMN PROFILE MAPS
DANIEL BENEKE
MARK PETERS
DAVID GLASSER
DIANE HILDEBRANDT
PREFACE xiii
NOMENCLATURE AND ABBREVIATIONS xix
ABOUT THE AUTHORS xxiii
1 INTRODUCTION 1
1.1 Context and Significance / 1
1.2 Important Distillation Concepts / 4
1.2.1 A Typical Column / 5
1.2.2 Complex Columns / 6
1.2.3 Vapor Liquid Equilibrium / 7
1.3 Summary / 12
References / 12
v
vi CONTENTS
INDEX 349
PREFACE
BACKGROUND
The Centre of Materials and Process Synthesis (COMPS) was founded in 1998 by
Professors Hildebrandt, Glasser, and Moys as a research group within the University
of the Witwatersrand that would provide a platform for interaction between
university expertise and industry. With the initiative being to reduce financial
dependence of research on grant-awarding foundations, COMPS was set up as a
channel to enhance scientific expertise through consulting, corporate training, and
process development with industry. This endeavor has proven to be extremely
beneficial to the research output of the group, at one time supporting as many as
40 graduate students, mostly supervised by Professors Hildebrandt and Glasser.
The group has been at the forefront of several key areas of the field of process
engineering, including reaction engineering and the attainable region, comminution,
biosystems, Fischer Tropsch synthesis, process synthesis, and of course separation
synthesis.
This book is a culmination of approximately 15 years of research in the field of
separation synthesis from the COMPS team. Many graduate students have passed
through COMPS’ doors during these times that have made valuable contributions to
the work presented in this book. In particular, Simon Holland and Michaela Vrey
developed much of the early work and fundamentals of what is now known as
column profile maps (CPMs), which forms the heart of this book. These maps are
thought to be a new take on distillation, allowing a designer the freedom to design
virtually any distillation structure. The refined form of the work that is presented in
this book is the result of countless research meetings, arguments, debates, and
scribbling. Through all of this, however, all that have been involved with the work
xiii
xiv PREFACE
have found it to be stimulating, exciting, and thought provoking, and the authors
hope that this has been transferred to the reader.
The origin of our research into column profile maps began (inadvertently) due to a
project initiated by John Marriot from Sasol. The project was to look at the design
and optimization of divided wall columns. We originally started trying to simulate
these columns on Aspen Plus1 and found that we could not get converged designs
easily (or even at all!). We went back to the drawing board and developed code to
model a section of the column. Simon Holland worked on this as a graduate student
for his M.Sc. Every week his supervisors, Professors David Glasser and Diane
Hildebrandt, would meet with the separations research group and Simon would show
his plots where his liquid composition profiles predicted negative mole fractions!
David and Diane disbelieved his results and sent him back week after week to check
his code it was obviously wrong! After some months, seeing Simon’s predicting
negative mole fractions in the liquid composition (again) and after him claiming
(again) that there was no fault in his code, Diane sat down one evening to prove to
Simon why his code had to be wrong, and indeed found that there was no
mathematical reason why mole fractions had to stay positive. After drawing
many triangles and mixing and separation vectors, it eventually dawned on us
that there was a beautiful geometry sitting behind the column profiles, and further
more that Simon’s code was, in fact, correct.
We eventually were able to answer the question that was posed to us initially,
namely, the design and optimization of divided wall columns, and indeed were able
to answer many other interesting and important questions in the field of separations.
We are very grateful to John Marriot and Sasol for inadvertently setting us on this
exciting and important area of research.
TARGET AUDIENCE
This book has been written from the point of view that the student/reader is familiar
with basic distillation and vapor liquid equilibrium concepts. The material is
suitable for use in chemical engineering curriculums as an advanced undergraduate,
or a graduate level course. COMPS has used and adapted some of this material for
these purposes as well as for industrial short courses, and the feedback has been
largely positive. We have found that engineers with a more industrial background
also find the concepts and ideas expressed in the book enlightening. There are many
instructive examples and tutorials on problem solving, and many of them include use
of the DODS software package. This too is a useful learning tool.
EXPECTED OUTCOMES
The authors hope that with this book the reader is comfortable with the design of a
variety of distillation columns. We have attempted to include and present solutions
for many of the most prevalent problems encountered in academic and industrial
xvi PREFACE
software package. This package has been developed specifically for this book and
should assist the reader in understanding sometimes complex behavior quicker. In
all, there are five subcomponents of the package:
(1) DODS-ProPlot (A Profile Plotting tool that allows one to construct CPMs
and find pinch points)
(2) DODS-SiCo (A tool for designing Simple Columns)
(3) DODS-DiFe (A tool for designing Distributed Feed columns)
(4) DODS-SiSt (A tool for designing Side Strippers)
(5) DODS-SiRe (A tool for designing Side Rectifiers).
The DODS package is fairly intuitive and easy to use once the fundamental
concepts of each package are grasped. In Appendix A, a manual is provided that
gives the user instructions on how the DODS package should be installed and
operated.
ACKNOWLEDGMENTS
This book comprises of the work and ideas of many talented researchers who
have worked at COMPS, without whom this manuscript would not have been
possible. Specifically we, the authors, would like to mention, chapter by chapter,
the following persons who were involved with the original development of
the work:
Furthermore, the authors would like to thank the following graduate and post-
doctoral students for their patience, suggestions, and discussions, all of which have
contributed to writing a clear manuscript: Emmanuel Kasese, Naadhira Seedat,
Edmund Bono, Celestin Sempuga, Chan Yee Ma, and Neil Stacey. A very special
thanks to Dr. Brendon Hausberger for his valuable contributions in making certain
that the message we are trying to convey is unambiguous and concise. We would also
like to thank Darryn Peters for his contributions in the preparation of the cover
artwork, as well as the editing of every figure within the book.
Several organizations have supported this work financially, both directly and
indirectly, and we are grateful to them. These include the University of the
Witwatersrand, Johannesburg, South Africa, The National Research Foundation
(NRF) of South Africa, Sasol Technology, the South African Research Chair
PREFACE xvii
Initiative (SARChI) for Sustainable Process Engineering, and the Technology and
Human Resources for Industry Programme (THRIP).
DANIEL BENEKE
MARK PETERS
DAVID GLASSER
DIANE HILDEBRANDT
It was in the very presence of the dead Scarron that Ninon was
informed of the danger threatening St Evrémond. A lettre de cachet
had been issued for conveying him to the Bastille, for the offence he
had given in writing some satirical verses on the Peace of the
Pyrenees. St Evrémond was very far from standing alone in his
opinions on this treaty carried through by Mazarin; but he was
unapproachable in the expression of them. Biting invective and
caustic wit at the cardinal’s expense were graven in every line of his
couplets, addressed to the Marquis de Créqui. Nor did the mockery
cease at that point; it ridiculed the royal marriage itself, and the king
was furious. This was the second time that St Evrémond had
incurred the displeasure of Mazarin; on the first occasion, a
reconciliation had been patched up, after a three months’ sojourn for
St Evrémond in the Bastille, but this time he was past forgiveness—
possibly, as it has been surmised, that in addition to the verses, he
had given secret offence to the Court—and it was now but a matter
of tracking St Evrémond to his hiding-place; for he had been warned
of the letter of arrest for shutting him up in the Bastille, probably this
time for the rest of his life. He had found refuge in the convent of the
Capucins du Roule; but already his goods and money were
confiscated, and it was Ninon who carried him, from her own
resources, the necessary notes and gold for his getting away under
cover of the night to Havre, where he arrived safely, and took ship for
Dover, never to return to France.
The Majesty of Louis XIV. was as a thing divine; and the faintest
shadow could not be permitted to cross the glory of that sun he
chose for his double-mottoed device. Cardinal Mazarin, now at the
point of death, renewed his counsel to the young king never to let will
thwart his, but ever to bear the sceptre in his hand—in his own hand
alone. So Mazarin, dealing his parting thrust of revenge on the
queen-regent, died in the castle of Vincennes, unregretted by any,
tolerated of later years, but despised by all. Someone made his
epitaph, whose concluding lines were to the effect that having
cheated and deceived through life, he ended with cheating the devil
himself, since, when he came to fetch away his soul, he found he
had not one.
Madame Scarron, after her husband’s death, decided to live in the
same apartments, in preference to the home which Ninon offered her
in her own house. The widow’s friends obtained for her a pension of
two thousand livres, and she continued the old réunions, and soon
recovered from the loss she had sustained; for Françoise d’Aubigné
was ever distinguished by her calm, equable temperament.
After the fête at Vaux, Monsieur Fouquet, continuing his attentions
to Mademoiselle de la Baume, finally asked her hand in marriage of
her parents. They were well pleased, especially her father. Madame
de la Baume would have seemed more to favour another destiny for
her daughter. The king was enraged on learning the superintendent’s
proposal, but Fouquet braved the royal displeasure, and intended to
take his bride to Holland. So the man proposed; but the Fates had
otherwise disposed. Within a few hours, a letter was brought him; he
broke the seal hurriedly, recognising the beloved handwriting, and
when he had read the letter—but two lines long—he sank back in his
chair as if a thunder-stroke had smitten him.
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