Machine Tools

TC Maintenance
(PUMA 240M)
 TC Maintenance P24MMTE87

Table

1. Main Spindle Bearing replacing work........................................................... 4

1.1 Main Spindle disassembly............................................................................................. 4
1.2 Front & Rear NN Bearing Pressure setting ................................................................. 9
1.3 Flange On-site fitting machining ................................................................................ 11
1.4 Bearing Cleaing and Bearing Grease Filling................................................................ 12
1.5 Front Bearing Assembly............................................................................................. 14
1.6 Rear Bearing Assembly............................................................................................... 16
1.7 Spindle Cartridge Assembly........................................................................................ 17
1.8 BZ Sensor Assembly.................................................................................................... 20
1.9 Spindle Rear Assembly ............................................................................................... 21
1.10 Spindle Bearing rolling operation ............................................................................. 24
2. Tool Post’s disassembly and assembly ........................................................ 25
2.1 Live Tool Drive Kit disassembly................................................................................. 28
2.2 Live Tool Drive Kit on site measurement.................................................................. 33
2.3 Live Tool Drive Kit Assembly ..................................................................................... 35
2.4 Turret Cylinder disassembly ....................................................................................... 39
2.5 Turret Cylinder Assembly........................................................................................... 45
2.6 Turret Accuracy work ................................................................................................ 49
3. Ball Screw disassembly and assembly ....................................................... 51
3.1 X-axis Ball Screw disassembly ................................................................................... 51
3.2 X-axis Ball Screw Assembly....................................................................................... 59
3.3 X-axis Ball Screw Bearing replacing.......................................................................... 67
3.4 Z-axis Ball Screw disassembly .................................................................................. 75
3.5 Z-axis Ball Screw Assembly....................................................................................... 79
4. Machine accuracy work ............................................................................... 83
4.1 TC Inspection Report Sample ........................................................................................ 84
4.2 Parallelism between Spindle Center-line and Z axis Directional Motion .......................... 84
4.3 Concentricity of Spindle center-line and Tail Stock......................................................... 89
4.4 Tool Post Accuracy Adjustment ..................................................................................... 91

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 TC Maintenance P24MMTE87

▪ Puma-240M Head Stock & Hyd. Cylinder

300 510, 520, 530 220, 230, 240, 205 150 400 50
310 160 410 60 30
320 420 70 40
330
340
350
360

25
20
80
280 175 81
370 176 75
290 177 200
76
178 201 170 140 130 120 110 100 90

400 430

420

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TC Maintenance P24MDMTE87

No. Parts No. Description Q'ty Specification Material/Remarks

20 L31125021G Spindle. Main 1 A2X5 SCM440-F
25 S8000530 O-Ring 1 P53(ID52.6XW5.7)
30 101234B Button Starting 1 SM45C
40 S2204661 Bolt. Hex. Socket Head 1 BB6X16
50 L31121053C Flange. Front 1 A2X5 / D140 SM45C
60 S8011500 O-Ring 1 G150
70 S2212661 Bolt. Hex. Socket Head 6 BB10X50
75 L31126213A Block. Drain 1 L42.5 SS400
76 S2205561 Bolt. Hex. Socket Head 2 BB6X45
80 L31121063D Collar Labyrinth 1 ID93XOD128XL31 SM45C
81 P80300095 O-Ring 1 S95
90 R11292 Brg. Cyl. Roller(D/Row) 1ST NN3018HSK CONAP4 NTN
100 R12023B Brg. Angular Ball 1ST HTA018AEX2DB/G08UP-2 NTN
110 L31121074B Collar. Bearing 1 ID90XOD128XL20 SM45C
120 R03322 Nut. Lock 1 DZM90X1.0 K-FUKLDA/YHB
130 L31121084B Collar. Adjusting 1 ID82.83XOD114XL18 SM45C
140 R11293 Brg. Cyl. Roller(D/Row) 1ST NN3016HSK CONAP4 NTN
150 L31125034A Flange. Rear 1 SM45C
160 S2204861 Bolt. Hex. Socket Head 6 BB6X20
170 L31125133A Guide. Sensor 1 SM45C
175 L31155143 Guide. Sensor 1 SM45C
176 L31155153 Ring. Sensor 1 SM45C
177 S2205161 Bolt. Hex. Socket Head 6 BB6X28
178 S5100301 Washer. Spring 6 ZS6
200 L31125163A Flange. Sensor 1 SM45C
201 S2203161 Bolt. Hex. Socket Head 4 BB5X16
205 L31125173 Plate. Sensor 1 SS41
220 L31125053A Cover. Sensor 1 AC2A-F
230 L31125064A Packing. Sensor Cover 2 NBR-70(t2)
240 L33145114 Packing. Cable 1 NBR-70(t2)
250 S2205861 Bolt. Hex. Socket Head 5 BB6X60
280 L31191093A Pulley. Spindle 1 10PK/PCD149.3XID80 SM45C
290 L31121204-80 Key. Parallel(Tap) 1 KSP12X8X80
300 L31126113C Disc. Brake 1 OD280XID106XT10 SCM435
310 BB6X25 Bolt. Hex. Socket Head 6 BB8X25 K-FUKLDA/YHB
320 P57206028 Pin. Taper 2 TBP8X28
330 R03046 Nut. Lock 1 DZM80X2
340 L31182023F Adapter. Cylinder 1 SYH246/ID70 SM45C
350 S3520486 Screw. Set 12 BO8X12
360 L31121204-40 Key. Parallel(Tap) 1 KSP12X8X40
370 R03303 Nut. Lock 1 DZMV70X1.5 K-FUKLDA/YHB
400 L31121034A Cover. Body 1 SS400(t5)
410 L31121044B Packing. Cover 1 NBR-B 607
420 R01024 Screw. Machine 4 BC6X12.PICR3 WHITE/GRAY
510 L31126123C Bracket. Clamper 1 AP22(MA) SS400
520 SS2212761 S Bolt. Hex. Socket Head 8 BB10X55
530 S5100601 Washer. Spring 8 ZS10
600 ESWPX0266F Switch. Proximity/PNP 2 BES M12MI-PSC20B-S04G BALLUFF
610 R75521C Cylinder. Hyd.(Open) 1 SYH1868DCC / M75X2 SAMWOO
620 L31184063F Support. Cylinder 1 SS41

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 TC Maintenance P24MMTE87

1. Main Spindle Bearing replacing work

▪ Preparation (for PUMA-240M)
L31121063D Collar, Labyrinth ID93×OD128×L31 SM45C
R11292 Bearing, Cyl. Roller(D/Row) NN3018HSKCONAP4 NTN
R12023B Bearing, Angular Ball HTA018AEX2DB/G08UP-2 NTN
L31121084B Collar Adjusting ID82.8×OD114×L18 SM45C
R11293 Bearing, Cyl. Roller(D/Row) NN3016HSKCONAP4 NTN
Out Side Micro Meter : 0-25 mm, 25-50 mm, 125-150 mm
Depth Micro Meter : 25-50 mm, 75-100 mm
Cylinder Gauge : 120-150 mm

1.1 Main Spindle disassembly

1) Before turn off the power, clean machine inside.
To disassemble Cover easily, move X, Z-axis to reference point and turn off power.

2) Disassemble Chuck, Draw Tube, Hyd. Cylinder, Brake Ass'y, Fan Ass’y.

Hyd. Cylinder Fan Ass’y

Brake Ass’y

Cylinder
Support
Draw Bar

Hyd. Chuck

Chuck Adaptor

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TC Maintenance P24MDMTE87

3) In order to disassemble Spindle,

separate various Hyd. Hose, Coolant
Plug
Hose, Switch etc behind Spindle.
▪ Keep Plug on the pressure hose in order
to prevent oil from flowing out.

4) Loosen 4 Spindle Motor Bracket fix volt,

Adjusting
lift Motor as high as possible using Spindle Bolts
Micro V-
Motor Bracket adjusting bolt, disassemble Belt
Belt. Motor
Bracket

5) Disassemble Q-Setter, Parts Catcher etc.

Q-Seter assembly

6) Loosen R03303 Lock-Nut fix Set-Screw, dismantle Lock-Nut with chisel and hammer,
disassemble L31182023F Cylinder Adapter, Key.

Hyd. Cylinder

Lock-Nut

Lock-Nut Set-Screw

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 TC Maintenance P24MMTE87

7) Loosen R03046 Lock-Nut fix Set-Screw, Brake Disk Spindle Pulley

disassemble Lock-Nut with chisel and
hammer, detach L31126113C Brake Disk
and L31191093A Spindle Pulley with
Key
assembled each other, pull out the Key.

Lock-Nut

8) Disassemble L31125053A Sensor Cover

Sensor
▪ 2-L31125064A Sensor Cover Packing Cover
▪ 1-L33154114 Cable Packing
▪ 5-BB 6×60

9) Disassemble BZ Sensor fix Bracket, pull

out Sensor. Sensor
Bracket

Sensor

10) Disassemble L31125133A Sensor Guide.

Sensor
Guide

11) Disassemble L31125034A Rear Flange.

▪ 6-BB 6×20 Rear
Flange

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TC Maintenance P24MDMTE87

12) Disassemble L31126213A Drain Block in

front of Spindle.
▪ 2-BB 6×45

Drain
Block

13) Disassemble L31121053C Front Flange

Front
fix bolt. Flange
▪ 6-BB 10×50 e

14) Set 2-M12 Stud Bolt with the use of M12

penetrating Tap, pull out Spindle slowly.

2-M12
Stud Bolt

15) If Bearing come out, pull out with crane

Bearing
or move it out by more than two people

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 TC Maintenance P24MMTE87

16) Disassemble Spindle front, rear Bearing.

① Hit L31121084B Adjusting Collar carefully with plastic hammer or aluminum
stick to disassemble Rear Bearing.
② Loosen R03322 Lock-Nut fix Set-Screw, disassemble Lock-Nut with chisel and
hammer.
③ Set stick into the whole in front of Spindle, hit L31121063D Labyrinth Collar
with hammer to dismantle Front Bearing, disassemble rest parts in order.

Rear Front Labyrinth

Bearing Bearing Collar

Adjusting
Collar Lock Nut
① ② ③ Hit here

17) Finally, hit Rear Bearing outside with

hammer to pull it out.

Bearin
g bar
race

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TC Maintenance P24MDMTE87

1.2 Front & Rear NN Bearing Pressure setting

※ Main Spindle Bearing pressure measurement must be done with GB Gage. But
we cannot prepare GB Gage on the spot. So follow the method below to minimize
the error. Select clean area and Do the work carefully, never allow any dust on the
machine.

▪ Preparation
Various parts and Gauge in first page
General tool for machine assembly
Bearing absorbent (Thinner etc)
Grease for high speed spindle bearing

1) Clean L31125021G Main Spindle. Set it

on the clean table.
NN3016
2) Clean inside Taper of NN3018 bearing
and put it into the Spindle.
NN3018

3) Use Spacer to bring the section of rim to

reach Roller lightly. At that time, you should Spacer measur
be able to easily move the rim up and down ement

with rotating slightly.

In this time, The preload pressure is
considered “0” . NN
ⓐ
Bearing
After waiting about 5 minutes, rotate rim to
check whether the movement is same.

4) If you feel loose-fitting,strike Spacer lightly,

reduce the looseness as much as about 10
kg.f could rotate the rim.
5) Measure the gap using Block Gauge with
"Collar dimension”(ⓐ).
▪ Measurement should be performed by
90° and the deviation should be within
0.005 mm.. Collar measurement : ⓐ

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 TC Maintenance P24MMTE87

6) Do the same measurement on Rear part.

(NN3016 Bearing)

7) Use Micrometer to measure NN Bearing’s

outer diameter. And record the data. (ⓒ)

NN Bearing OD measurement: ⓒ

8) Use Cylinder Gauge to measure the inner

diameter of Head Stock Main Bearing
section. Record the data. (ⓓ)
▪ Front Bearing area : Ø 140 mm
▪ Rear Bearing area : Ø 125 mm

BodyBearing ID measure : ⓓ
measuement : ⓓ

9) Calculate Collar data for machining through the record above.

▪ calculation formula :
Collar on-site dimension (X) = Block Gauge data(ⓐ) + {(Body ID(ⓓ)–Bearing
OD(ⓒ)) × 12}
X = ⓐ + {(ⓓ - ⓒ) × 12}

10) Grind Collar according to on-site fitting dimension.

▪ Dimension tolerance 0/-0.005 parallelism within 0.002 (If parallelism does not
fit, grind with raping or sandpaper over #800.)
▪ L31121063D (Labyrinth Collar)
▪ L31121084B (Adjusting Collar)

Grinding Measurement : Parallelism

within 0.002

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TC Maintenance P24MDMTE87

1.3 Flange On-site fitting machining

1) Measure the length of Head Stock Body Depth
Micro Meter
Bearing section difference with Depth Micro.
▪ Front & Rear (ⓒ)
▪ Measure 4 places to check. And if the
error is over 0.01 mm, you must correct
it.

Body Bearing section depth

measurement : ⓒ

2) Measure Bearing’s rim thickness with Micro

Meter.
▪ Front Bearing & Rear Bearing (ⓓ) ⓓ
Rear Bearing

Front Bearing

Bearing rim thickness : ⓓ

3) Calculate length of Front Flange and Rear Flange for on-site machining.
▪ Calculation formula : Flange data(G) = Body depth(ⓒ) – Bearing rim thickness (ⓓ)
+ 0.03
G = ⓒ - ⓓ + 0.03mm
4) Perform machining Flange according to on-
site fitting dimension.
▪ L31121053C Front Flange
▪ L31125034A Rear Flange

Machine 2 places
Turning simultaneously
and be careful to
O-Ring groove.

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 TC Maintenance P24MMTE87

1.4 Bearing Cleaing and Bearing Grease Filling

1) Disassemble Bearing, taking care of
damaging Bearing and Main Spindle. chisel

2) Get Bearing completely non-fat before

filling Grease.
▪ Remove fat of the whole Bearing with
Thinner etc. Dry it about an hour.
※You must remove fat of the bearing for
using Grease.
If with grease or oil, it may cause grease
malfunction.
Degreasing Drying

3) Fill the Grease into Bearing.

① The amount of filling must be 10-15% of
the space. See the table in the next
page.
② Filling method is to fill thoroughly around
Bearing until reaching the bottom of Ball
or Roller.
③ Rotate Ball or Roller after filling, to apply
Grease Filling
grease in whole section.

※ Over filling
▪ Amounts only needed to rotate would be
left
▪ Unnecessary Grease flown away
▪ Prevent Air inflow
▪ Bearing overheat => noise / sticky

Proper filling Over filling

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TC Maintenance P24MDMTE87

Main-axis Bearing standard Grease

Production tech. : 2008.09.04
Reference : NTN unit : ㎤/EA
HS Thrust Angular Ball
Single Angular Contact Bearing
ID Dual roller Bearing
Title Roller
(mm) Brg. NN30 BA,BT
Brg. N10 TAC Series 70 series 72 series
series
6 30 0.6 0.4 - - 0.8 0.6
7 35 0.8 0.6 - - 11 0.8
8 40 1 0.7 - - 1.2 1.1
9 45 1.3 1 - - 1.5 1.3
10 50 1.4 1.1 1.2 1.4 1.7 1.5
11 55 2 1.5 2 2 2.3 2
12 60 2.1 1.6 2 2.1 2.4 2
13 65 2.2 1.6 2.1 2.2 2.7 2.3
14 70 3.2 2.4 3 3.2 3.6 3.3
15 75 3.5 2.5 3.2 3.5 3.8 3.6
16 80 4.7 3.5 4.2 4.7 5.1 4.4
17 85 4.9 3.7 4.4 4.7 5.3 4.7
18 90 6.5 4.5 6 6.5 6.9 6.2
19 95 6.6 4.7 6.3 6.6 7.2 6.5
20 100 6.8 4.9 6.5 6.8 7.4 6.8
21 105 9.3 5.9 8.4 9.3 9.3 8.1
22 110 11 7.5 10.1 11 11.9 10.1
24 120 12.5 8.4 10.8 12.5 12.3 10.8
26 130 18 12.9 16.5 18 19.5 16.1
28 140 20 14 17.1 20 20.7 17
30 150 23 - 21.8 23 25.8 21.2
32 160 29 - 26.9 29 31.8 25.5
34 170 38 - 32.4 38 41.6 33.2
36 180 48 - 45.6 - - -
40 200 65 - 60.9 - - -
44 220 88 - - - - -
48 240 97 - 90 - - -
72 360 360 - - - - -
80 400 423 - 395 - - -

※ Grease amount must be 12 %~15 % of the space(Angular Contact Bearing) ,

and 10% (Cylindrical Roller Bearing).

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 TC Maintenance P24MMTE87

1.5 Front Bearing Assembly

Stand the Spindle on the steel plain table
and clean it.

2) Apply Grease slightly on Labyrinth Collar,

Adjusting Collar, Front Flange, Rear Flange
etc.

3) Assemble L31121064D Labyrinth Collar

equipped with P80300095 O-Ring(S95) Labyrinth
Collar O-Ring
▪ Apply Grease around O-Ring not to
(S95)
damage O-Ring.

4) Insert S8011700 O-Ring (G170) into

L61126053B Flange(2) and assemble them.
Front Flange

5) Install NN3018 Bearing, hit with Bearing Bearing NN3018

Collar to reach Labyrinth Collar. Collar Bearing
▪ Hit Labyrinth Collar with Bearing Collar
until it does not move.

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TC Maintenance P24MDMTE87

6) Heat Angular Bearing up to 50°C using a heater to bring the vertex of "V"
to the direction of Rear . Align "V“ sign and “O” sign also on the surface..

Angular
Bearing

7) After assembling Bearing Collar, fix Lock-Nut, reduce Bearing’s temperature to

normal one, tighten it fully with chisel and hammer.
▪As Lock-Nut fix Set-Screw will be fixed after Main-Spindle’s Run-Out setting, at this
moment you can tighten only Lock-Nut.

Lock- Bearing
Collar

Bearing
preventive
Cover

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 TC Maintenance P24MMTE87

1.6 Rear Bearing Assembly

1) Remove dust or substance from Head
Stock Body. Clean it and apply Grease onto
it.

Apply Grease
slightly.

2) Clean NN3016 Bearing Rim and put it into

the Head Stock Body.
NN3016
Bearing rim

3) Assemble NN3016 Bearing inside rim

already filled with Grease above.

NN3016
Bearing
Inner Race

4) Assemble L31125034A Rear Flange already on-site machined.

▪ 6-BB 6×20

Rear Rear Flange

Flange

NN3016
Bearing

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TC Maintenance P24MDMTE87

1.7 Spindle Cartridge Assembly

1) Put O-Ring(G150) into Spindle Ass’y Front O-Ring
Flange, put Grease lightly around it. (Put (G150)
Grease into the whole of before fixing O-
Ring to prevent O-Ring from moving away)
▪ O-Ring : G150
▪ Put Grease into L31121084B Adjusting
Collar, assemble it into Spindle.

Insert G150 O-Ring and apply Grease

2) Lift Spindle Cartridge and put it into the Body, assemble M10-Stud Bolt and slowly
pull it. When it reach the end, put the fix bolt and tighten them with same force.
▪ Rotate Spindle to check Front or Rear Bearing has come to right position.
▪ 6-BB 10×50

2-M12
Stud Bolt

Assemble with checking

Assemble making Drain Rear Bearing assembled
Hole to face bottom status

Cartridge assembled
shape

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 TC Maintenance P24MMTE87

3) Heat Sensor Guide about 30°C higher than

the normal temperature, put it into Spindle. Sensor
Guide

4) Put parallel Key (KSP 12×8×80) into Lock- Brake

L31191093A Spindle Pulley with Nut disk
L31126113C Brake Disk, assemble Spindle
Pulley and then tighten R03046 Lock-Nut.

Spindle Pulley

5) Set Indicator into Rear rim of Spindle.

Rotate it to tighten Lock-Nut until Run-Out
Lock-Nut
of outside rim become within 0.01mm.
▪ Hit Higher part of Indicator shows to the
direction of locking Lock-Nut fastening
to fix Run-Out.

Adjust runout by fastening higher side

6) Put parallel Key (KSP 12×8×80) into

L31183023F Cylinder Adapter, assemble
Cylinder Adapter and then tighten R03046
Lock-Nut.

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TC Maintenance P24MDMTE87

7) Set Indicator onto Cylinder Adapter, rotate

Spindle to fix Lock-nut until Run-Out
become within 0.01mm.
▪ Tighten where Indicator’s movement is
low.

8) After the setting, tighten Set-screw of Lock-

Nut and check it again. Lock-Nut

Set-
Screw

9) Spindle Front Accuracy work :

Put Indicator on Head. Rotate Spindle Rear with hand to measure Run-Out. Hit
R03322 lock-Nut with hammer or chisel to the direction of locking to fix the Run-
Out.(within ID 0.002mm/section 0.004mm or less)
▪ Tighten where Indicator’s movement is low.

Lock-Nut
hit

10) After the setting, tighten the Lock-Nut fix Set-Screw, assemble Cover after final
check.

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 TC Maintenance P24MMTE87

1.8 BZ Sensor Assembly

1) Put BZ-Sensor into Sensor Bracket’s Hole, insert 0.08 mm Shim into Sensor gear,
put BZ-Sensor to join Sensor Bracket, and then remove Shim.
▪ If Shim has not been prepared, cut the paper to use it.(Paper thickness : 0.1 mm)
▪ 2-BB 4×25, 3-ZP4, 1-BB 4×20, 1-ZS4,
2) Rotate Spindle to check whether BZ-Sensor has interference.
3) Assemble L31125053A Sensor Cover.
▪ 2-L31125064A Sensor Cover Packing, 1-L33145114 Cable Packing, 5-BB 6×60
4) Fix BZ-Sensor line on Body around Cover.

BZ Sensor Sensor
Plate
Sensor
Bracket A

Sensor Sensor
Ring Gear

BZ
BZ Sensor line
Sensor
fix Pipe Band

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TC Maintenance P24MDMTE87

1.9 Spindle Rear Assembly

1) Rotary Cylinder & Chuck assemnly
① Assemble Rotary Cylinder into Cylinder Adapter. Install Indicator onto the outer
rim, hit it with plastic hammer until Cylinder’s Run-Out become within 0.01mm,
and then tighten the fix bolt.
▪ When the shake is over 0.02 mm, machinery vibration will happen.
② Assemble Chuck and Draw Pipe.
Use Indicator to set the Chuck’s outer rim Run-Out become within 0.01 mm,
tighten the fix bolt.
▪ When Run-Out become over 0.01 mm, machinery vibration will happen.
2) Assemble Rotary Cylinder Bracket, Coolant Pan Assy, Brake Assy, various Hyd. Hose,
Sensor Cable etc.
3) When the parts are finally assembled, put Micro V-Belt, use Adjusting Bolt to set V-
Belt’s Tension, and then tighten Motor Bracket fix bolt.
4) Reset the proximity Switch.
5) Check the whole parts of the machine and then do the finish work.

Rotary Brake
proximit Cylinder Ass’y
y Chuck
Switch

Pan
Ass’y Adjusting
Bolts

Micro
V-Belt

Spindle
Motor

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 TC Maintenance P24MMTE87

Reference : Belt Tension Amount by machine type

Recom. Deflection Deflec Axis

Max. Max. Driving Belt
Machine Force(kgf) tion Force
Spindle Spindle (specification)
Fδ(min.) Fδ(max.) Fδ(re.) (mm) (kgf)
PUMA150G 7.79kgf.m 5000 15-PK1730/555 1.91 2.84 2.47 10.79 268.9
9.74kgf.m 6000 15-PK1730/555 2.31 3.44 2.99 10.12 327.0
Lynx200A 7.79kgf.m 5000 15-PK1900/555 1.90 2.83 2.46 12.08 268.2
9.74kgf.m 6000 15-PK1900/555 2.31 3.44 2.99 12.08 327.0
Lynx200B 9.74kgf.m 4000 15-PK1900/555 2.28 3.40 2.95 11.99 322.3
14.6kgf.m 4000 15-PK1900/555 3.36 5.02 4.35 12.00 477.8
14.03kgf. 5000 20-PK2000/5555 2.34
m 3.50 3.04 12.01 443.0
Lynx200LC 19.05kgf. 4500 20-PK2000/5555 2.65 3.95 3.43 12.12 500.5
m
P350A/LA 3000 5V-710-5PCS 3.40 3.90 7.57
5V-850-10PCS 5.40 6.20 10.47
3000 5V-710-5PCS 3.95 4.60 7.57
5V-850-10PCS 6.30 7.30 10.47
P350B/LB 2000 5V-710-5PCS 3.95 4.60 7.57
5V-900-12PCS 6.20 7.10 10.45
2000 5V-750-5PCS 5.90 6.80 8.12
5V-900-12PCS 8.50 9.80 10.16
P350MA/LMA 3000 5V-800-6PCS 6.80 7.80 10.23
3000 5V-800-6PCS 9.70 11.10 10.23
P350MB/LMB 2000 5V-850-9PCS 5.10 6.00 9.52
2000 5V-850-9PCS 7.30 8.30 9.52
P400M 2000 5V-850-12PCS 7.70 9.00 9.83
Lynx210A 7.14 6000 15-PK1900/555 1.71 2.55 2.22 12.08 241.6
kgf.m
Lynx210B 8.57 5000 15-PK1900/555 1.93 2.88 2.50 12.01
kgf.m 272.4
Lynx210LC 19.05kgf. 4500 20-PK2000/5555 2.65 3.95 3.43 12.12 500.5
m
PUMA200A 14.3 6000 15-PK1900/555 3.70 5.40 4.70 10.91 479.4
/PUMA230A kgf.m
PUMA200B 23.4 5000 20-PK2000/5555 3.23
kgf.m 4.83 4.19 11.98 612.2
PUMA200C 26 kgf.m 4500 20-PK2000/5555 3.70 5.40 4.70 10.58 618.4
/PUMA230B
PUMA CT25 31.33kgf. 4500 3V-800-9PCS 1.93 2.83 2.47 11.72
m 485.2
PUMA300A 25.9 4500 3V-800-9PCS 2.30 3.40 3.00 12.02 615.7
kgf.m
31.33kgf. 4500 3V-850-9PCS 2.60 3.90 3.40 12.45 733.8
m
28.83kgf. 4500 3V-800-9PCS 2.60 3.90 3.40 11.42
m 676.8
PUMA300B 40.31kgf. 3500 3V-800-11PCS 2.60 3.90 3.40 11.22 751.1
m
47.94kgf. 3500 3V-850-11PCS 2.60 3.90 3.40 11.23
m 966.7
50.1 3500 3V-800-11PCS 2.60 3.90 3.40 11.20
kgf.m 967.3
PUMA300C 30.56kgf. 2800 5V-900-8PCS 5.90 8.70 7.60 11.80 523.7
m
27.13kgf. 2800 5V-900-8PCS 5.90 8.70 7.60 11.46 496.1
m
51.02kgf. 2800 5V-900-7PCS 5.90 8.70 7.60 11.88
m 813.2
PUMA350A/L 28.6 3000 5V-710-5PCS 5.90 8.70 7.60 7.57 646.4

22
TC Maintenance P24MDMTE87

Recom. Deflection Deflec Axis

Max. Max. Driving Belt
Machine Force(kgf) tion Force
Spindle Spindle (specification)
Fδ(min.) Fδ(max.) Fδ(re.) (mm) (kgf)
A kgf.m 2333.
5V-850-10PCS 7.10 10.60 9.20 10.47
1
33.8 3000 5V-710-5PCS 5.90 10.60 7.60 7.57 745.8
kgf.m 2387.
5V-850-10PCS 7.10 8.70 9.20 10.47
5
PUMA350B/L 50.60 2000 5V-850-5PCS 5.90 7.60 8.70 7.57 724.7
B 1132.
5V-950-12PCS 5.90 7.60 8.70 10.50
6
70.30 2000 5V-750-5PCS 5.90 8.70 7.60 8.12 807.1
1357.
5V-900-12PCS 7.10 10.60 9.20 10.16
3
PUMA350MA
76.30 3000 5V-800-6PCS 5.90 8.70 7.60 10.23 999.8
/MB
PUMA350MB
164.10 2000 5V-850-9PCS 5.90 8.70 7.60 9.52 893.7
/LMB
PUMA400M 1186.
63.00 2000 5V-850-12PCS 5.90 8.70 7.60 9.83
2
PUMA200-
26 kgf.m 4000 5-PK1550 3.06 4.46 3.90 8.15 543.5
2SP
PUMA250- 31.33kgf.
3500 5V-750-5PCS 5.71 8.44 7.34 9.74 385.0
2SP m
PUMA TX200 30PK1730/5555
26 kgf.m 4500 0.51 0.74 0.65 10.25 673.1
55
31.3 30PK1730/5555
4500 0.59 0.86 0.75 10.26 793.4
kgf.m 55
PUMA V550 282 kgf.m 2000 5V-1250-12PCS 1.77 2.54 2.23 10.11 865.3
/2SP/M 114.6kgf. 1362.
2000 5V-1250-7PCS 4.37 6.43 5.60 10.10
m 2
1949.
164.30 2000 5V-1250-9PCS 4.83 7.12 6.21 10.10
0
PUMA V550M 1547.
131.50 2500 5V-1250-9PCS 3.87 5.68 4.95 10.16
9
PUMA V300 43.80 3200 5V-1000-6PCS 3.03 4.43 3.87 10.24 800.3
35.30 4000 5V-1000-6PCS 2.47 3.58 3.14 10.25 639.9
52.10 3200 5V-1000-6PCS 3.55 5.21 4.54 10.24 949.9
41.90 4000 5V-1000-6PCS 2.88 4.20 3.67 10.25 758.1
PUMA 1251.
553 kgf.m 1800 5V-900-7PCS 4.05 5.94 5.18 10.45
600/700/800 0
2082.
921 kgf.m 1800 5V-900-11PCS 4.27 6.28 5.47 10.45
0

23
 TC Maintenance P24MMTE87

1.10 Spindle Bearing rolling operation

1) Rolling drive aimed to apply Grease equally onto whole part of Bearing, to fix it
into the right position.
2) Rolling drive program No. and driving method by Max. RPM is attached on the
machine.
3) See the table below about Rotating RPM and Time during rolling drive.
4) Check the Front-Flange’s Bolt when Bearing Retainer is noisy during rolling
movement.
5) Do the appropriate action when there is a noise.
6) Normal Max. temperature is room temp. (atmosphere) + (40~50°C)

Direction of
No. RPM Time
rotation
1 100 RPM CW direction 5 minutes
2 100 RPM CCW direction 5 minutes
3 30 % of the max rpm CW direction 1 minute
4 100 RPM CCW direction 2 minutes
5 30 % of the max rpm CW direction 1 minute
6 100 RPM CCW direction 2 minutes
7 60 % of the max rpm CW direction 1 minute
8 100 RPM CCW direction 2 minutes
9 60 % of the max rpm CW direction 2 minutes
10 100 RPM CCW direction 2 minutes
11 90 % of the max rpm CW direction 2 minutes
12 100 RPM CCW direction 2 minutes
13 90 % of the max rpm CW direction 2 minutes
14 100 RPM CCW direction 2 minutes
15 The max rpm CW direction 30 minutes
16 100 RPM CCW direction 2 minutes
Total 63 minutes

24
TC Maintenance P24MDMTE87

2. Tool Post’s disassembly and assembly

760 680
21 610 770 690
22 530 500 520 600 590 620 780 750 700
710
200 720
205 240 260 170 150 510 730
740
230

330 660
340
790
190 800
320 670
345 640
650
405
430 630

455 670
680
450
560
440
460 540
550
470
490 870
445 880

448 950

446 820
447
810
390
890
410
900
420 910

400 10

310 860

410, 420

180 350, 160 370 120 110 70 80 60 30 20 40 250 210 279 830
355 165 380 130 90 100 50 220 280 840
356, 140 850

25
 TC Maintenance P24MMTE87

No. Parts No. Description Q'ty Specification Material /Remarks

10 L31561011F Body. Tool Post 1 BMT55 GC300
20 L31561083B Piston 1 SCM415
21 L31501234 Key. Guide 1 SCM440
22 S2203461 Bolt. Hex Socket Head 1 BB5X22 M.DES-S1028
30 R53095 O-ring 1 P150(CO 0081A) NOK
40 R53078 O-ring 1 P815(CO 0088A) NOK
50 S8071500 Ring. Back-up 1 OUC-P150 M.DES-S7010
60 L31561103 Cap. Cylinder 1 SM45C
70 S8011800 O-ring 1 G180 M.DES-S7100
80 R53160 O-ring 1 P140 NOK
90 S8071400 Ring. Back-up 1 OUC-P140 M.DES-S7010
100 S2204861 Bolt. Hex Socket Head 8 BB6X20 M.DES-S1028
110 S8000100 O-ring 8 P10 M.DES-S7000
120 L31561093 Guide. Coupling 1 SCM415
130 S8000100 O-ring 1 P10 M.DES-S7000
140 S2208961 Bolt. Hex Socket Head 12 BB8X22 M.DES-S1028
150 P57210032 Pin. Taper(Tap) 4 TPB10X32 M.DES-S3402-1
160 R15066A Coupling. Curvic(3-pcs) 1st 24-200-140pxv SMI
165 S5711222 Pin. Parallel 1 SP10X25 M.DES-S3400
170 S2208961 Bolt. Hex Socket Head 12 BB8X22 M.DES-S1028
180 P57210032 Pin. Taper(Tap) 4 TPB10X32 M.DES-S3402-1
190 L31561113 Flange. Clamp 1 SM45C
200 S2208961 Bolt. Hex Socket Head 20 BB8X20 M.DES-S1028
205 P51400008 Washer. Conical Spring 8 ZCS M.DES-S3104
210 L31561023D Flange 1 SM45C
220 S2209461 Bolt. Hex Socket Head 6 BB8x40 M.DES-S1028
230 L31561043D Support Turret 1 SM45C
240 R10372B Bearing Ball (Anguar) 1 7914A5TYDBLP5 NSK
250 R10368 Bearing Radial Ball 2 *6814D
260 L31561074 Collar Bearing 1 ID7ⅹ0D78xL42 SM45C
270 L31561053B Flange Bearing 1 INNER RACE D70 SM45C
280 S2203361 Bolt. Hex Socket Head 6 BB5X20 M.DES-S1028
290 L31561033C Flange Bearing 1 OUTER RACE D100 SM45C
300 S2203061 Bolt. Hex Socket Head 8 BB5X14 M.DES-S1028
310 L31561063D Spacer Ring 1 ID82X0D111 XT7/ BMT55 SM45C
320 L31563011K Head Turret 1 BMT55 /12ST SM45-F
330 S2214061 Bolt. Hex Socket Head 8 BB10X120 M.DES-S1028
345 S2209361 Bolt. Hex Socket Head 6 BB8X35 M.DES-S1028
350 S57208040 Pin Taper (Tap) 4 TPB8X40 M.DES-S3402-1
355 L32563174A Fix Ture 2 SM45C
356 S3520936 Screw Set (Hex S/Head) 2 BQ6X12 M.DES-S1520
357 P51400006 Washer. Conical Spring 2 ZCS M.DES-S3104
370 L31564032 Flange Labyrinth 1 SM45C-F
380 S2203961 Bolt. Hex Socket Head 8 BB5X40 M.DES-S1028
390 L31563022D Disc Location 1 BMT55/12ST GC300
400 S8012500 O-ring 1 G250 M.DES-S7001
410 S8000100 O-ring 18 P10 M.DES-S7000
420 P74060006 Plug Hex Scket 12 FPS-S1/8 M.DES-S6305
430 S2205461 Bolt. Hex Socket Head 6 BB6X40 M.DES-S1028
440 L32561343G Plug Coolant 1 BMT55/165 SCM415
445 L32561454 Spring 1 ID6.6XOD9 XL20XN6 SWP

26
TC Maintenance P24MDMTE87

No. Parts No. Description Q'ty Specification Material /Remarks

446 L32561444B Bush Coolant 1 ID6 6XOD9 XL20XN6 SWP
447 P80300010 O-ring 1 S10 M.DES-S7003
448 S3522306 Screw Set (Hex S/Head) 3 BQD5X10 M.DES-S1520
450 S8000140 O-ring 1 P14 M.DES-S7000
455 R55318 Quad Ring (X-Sel) 1 OBARO4331-N7004 Busak
460 S2203961 Bolt. Hex Socket Head 4 BB5X40 M.DES-S1028
470 L32561354B Cap 1 SM45C
490 S2202961 Bolt. Hex Socket Head 6 BB5X12 M.DES-S1028
500 L31561123 Shaft Idle 1 2MX20Z / 6 - 28X34 SCM415
510 S6001670 Bearing Radial Ball 2 * 6007 ZZ M.DES-S4001
520 S6003670 Bearing Radial Ball 2 * 6007 ZZ M.DES-S4002
530 L31561144 Collar Bearing 1 ID35XOD43XL68 SM45C
540 L31561153A Flange Bearing 1 OUTER RACE D72 SM45C
550 S2204561 Bolt. Hex Socket Head 6 BB6X14 M.DES-S1028
560 L31561133A Gear Idle 1 2MX50Z / 6 - 28X34 SCM440
570 R03092 Nut Lock 1 DZM25X1.5 K-FUKUDA / YHB
580 L31561294 Washer. 1 SM45C
590 L32561173A Shaft Driving 1 2MX20Z / 6 28X34 SCM440
600 S6001660 Bearing Radial Ball 3 * 6006 ZZ M.DES-S4001
610 L32561203A Housing Bearing 1 SM45C
620 S2204861 Bolt. Hex Socket Head 6 BB6X20 M.DES-S1028
630 L22521143A Pulley Timing 1 5GT-384Z / 6-23X28 SM45C
640 R03085 Nut Lock 1 DZM20X1 K-FUKUDA / YHB
650 S5001101 Washer Plane 1 ZP 20 M.DES-S3000
660 L22521153A Pulley Timing 1 5GT-30-36Z / ID16XTP1 / 10 SM45C
670 R61374 Belt Timing 1 600 - 5GT - 30 UNITTA
680 L32561213B Bracket Motor 1 GC250
690 S2215416 Bolt. Hex Socket Head 2 BB12X40 M.DES-S1028
700 S2215761 Bolt. Hex Socket Head 1 BB12X55 M.DES-S1028
710 S5100701 Washer Spring 3 ZS12 M.DES-S3100
720 S50001701 Washer Plane 3 ZS12 M.DES-S3000
730 S3522564 Screw Set (Hex S/Head) 1 BQD 8X25 M.DES-S1520
740 S4000531 Nut Hex 1 NA8 M.DES-S2000
750 EMTRS0197 Motor Servo (w / O Brake) 1 DS-RT15XA-50 DAEWOO
760 S2209261 Bolt. Hex Socket Head 4 BB8X30 M.DES-S1028
770 S5100501 Washer Spring 4 ZS8 M.DES-S3100
780 S5000501 Washer Plane 4 ZP8 M.DES-S3000
790 L32561223B Cover Belt 1 SCP1 ( T2 )
800 S2204461 Bolt. Hex Socket Head 2 BB6X12 M.DES-S1028
810 L31561164B Dog Switch 1 SM45C
820 L32561244A Spring 1 ID9XOD11XL35XN7 PW2
830 L31561174B Bracket S/W 1 SCP1 ( T3 )
840 S2204461 Bolt. Hex Socket Head 2 BB6X12 M.DES-S1028
850 S5000301 Washer Plane 2 ZP6 M.DES-S3000
860 SWPX0265F Switch Proximity / PNP 1 BES516-325-E5-C-S4 BALLUFF
870 L32561313D Terminal Coolant 1 L32561313A002 CC250
880 S8000100 O-ring 1 P10 M.DES-S7000
890 L32561323A Bracket Terminal 1 SS41
900 S2209061 Bolt. Hex Socket Head 4 BB8X25 M.DES-S1028
910 S5100501 Washer Spring 4 ZS8 M.DES-S3100
950 P78010012 Adapter Hyd. 1 FIB12 M.DES-S6700

27
 TC Maintenance P24MMTE87

2.1 Live Tool Drive Kit disassembly

100 440
90 400 580, 590 446
110 80 330 340 350 165 360 380 390 370 360 560, 570 600 441

315
316
205
310
290
300
190 461
445
130
150 450
120 410
160
690
240 700
170 670
180 680

125

210 220 85 30 40 55 20 50 55 10 70 60 640 650

230 660

No. Parts No. Description Q'ty Specification Material /Remarks

10 L31562023F Housing, Driving 1 SM45C
20 R11210 Bearing, Roller (Needle) 1 TAF263416 IKO
30 R17029 Cir - Clp, Bearing 1 AR34 IKO
40 R55283 Seal, Oil 2 OS26 X 34 X 4 IKO
50 R11252 Bearing, Roller (Needle) 1 KT505527 IKO
55 R13100 Cir - Clp, Bearing 2 WR50 IKO
60 S2203461 Bolt, Hex Sokcet Head 8 BB 6 X 25 M.DES - 1028
70 L31562154F Spacer, Ring 1 ID29XOD50XT5 SM45C
80 L31562033E Flange, Bearing 1 OUTER RACE D62 SM45C
85 R55408 Seal, Oil 1 OS45X 352 X 4 IKO
90 S2202961 Bolt, Hex Sokcet Head 8 BB 5 X 12 M.DES -S1028
100 P57206022 Pin, Taper (Tap) 2 TPB 6 X 22 M.DES - S3402 - 1
110 L31562043 Spacer, Ring 1 ID63XOD92XT5 SM45C
120 L31562052J Housing, Clutch 1 BMT55 SM45C
125 Seal, Oil

28
TC Maintenance P24MDMTE87

No. Parts No. Description Q'ty Specification Material /Remarks

130 S210061 Bolt Hex Sokcet Head 4 BB 8 X 70 SM45C
150 P51400008 Washer, Conical Spring 4 ZC 8 M.DES - S3104
160 P74060006 Plug, Hex Socket (S) 6 M.DES - S6305
165 31562303B Tube, Coolant 1 PCS 1/ 8X355 M.DES - S5049
170 31562083G Shaft, Clutch 1 BM55 SCM415
180 P64007025 Key, Parallel (W / Tap) 1 KSP7X7X25 M.DES - S3402 - 1
190 R10316 Bearing, Angualr Ball 1 703A5TYDBC7P5 NSK
200 R03088 Nut, Lock 1 DZM17X1 K-FUKDA/YHB
205 L32562013H Gear, Spiral Bevel 1 2..0MX31Z / 6-21X25 SNCM420
210 L32562013E Gear, Spiral Bevel 1 2..0MX31Z / ID17 SNCM420
220 L32562023E Bearing, Radial Ball 1 *6908LLU NTN
230 S6500401 Raing, Retaining 1 RS40 M.DES - S4500
240 L31562094 Collar, Bearing 1 ID17XOD23XL37 SM45C
290 L31562073C Cap, Bearing 1 OUTER RACE D35 SM45C
300 P80300035 O - Ring 1 S35 M.DES - S7003
310 S2204561 Bolt, Hex Sokcet Head 4 BB 6 X14 M.DES - S1028
315 L31562163G Guider, Clutch 1 SCM440
316 S2201761 Bolt, Hex Sokcet Head 8 BB 4 X 14 M.DES - S1028
330 R10362 Bearing, Angualr Ball 1 7908A5TYDBC7P5 NSK
340 R03043 Nut, Lock 1 DZM35X1.5 K-FUKDA/YHB
350 L31562013C Shaft, Driving 1 6 - 21X25 SCM440
360 S6001670 Bearing, Radial BALL 2 *6007ZZ M.DES - S4001
370 R03043 Nut, Lock 1 DZM35X1.5 K-FUKDA/YHB
380 L32562094 Collar, Bearing 1 ID35XOD45XL13 SM45C
390 L32562083C Flange, Bearing 1 OUTER RACE D62 SM45C
400 L2205061 Bolt, Hex Sokcet Head 6 BB 6 X25 M.DES - S1028
410 L31562123D Pulley, Timing 1 5GT - 25 - 76Z / ID28 SM45C
430 R61334 Belt, Timing 1 570 - 5GT - 25 UNITTA
440 L31562143D Cam 1 SM45C
441 S2205061 Bolt, Hex Sokcet Head 8 BB 6 X 25 M.DES - S1028
445 L31551064B Flange, Span Ring 2 FOR TLK300 - 28 X 32 SCM440
446 P57208036 Pin, Taper (Tap) 2 TPB 8 X 36 M.DES - S3402 - 1
450 R08060 Element, Locking 4 TLK300 - 28 X 32 K-FUKDA
460 S2204861 Bolt, Hex Sokcet Head 10 BB 6 X 20 M.DES - S1028
461 S2204861 Bolt, Hex Sokcet Head 10 BB 6 X 20 M.DES - S1028
560 L31562103B Bracket, Motor 1 GC250
570 S2212561 Bolt, Hex Sokcet Head 4 BB 10 X 45 M.DES - S1028
580 S5100601 Washer, Spring 4 ZS10 M.DES - S3100
590 S5000601 Washer, Plane 4 ZP10 M.DES - S3000
600 A06B-1403-B103 Motor, Spindle 1 A1.5 / 10000 I / MZIFL / Rear FANUC
650 S2210561 Bolt, Hex Sokcet Head 2 BB 8 X 95 M.DES - S1028
660 P51400008 Washer, Conical Spring 2 ZC 8 M.DES - S3104
670 R42226B Cylinder, Stopper 1 RSDQB40 - 20DR SMC
680 R49296 Switch, Auto 2 D - F9BV SMC
690 S2205261 Bolt, Hex Sokcet Head 4 BB 6 X 30 M.DES - S1028
700 P51400006 Washer, Conical Spring 4 ZC6 M.DES - S3104

29
 TC Maintenance P24MMTE87

1) Preperations for Live Tool Drive Kit

disassembly.
① Disassemble Tool Holder on the turret.
▪ Mark on the Holder will be helpful
② Disassemble Tool Post’s various Cover.
③ Put X, Z-axis on the position easy to
disassemble Tool Post, power off.

2) L31563022D Location Disk Disassembly

① Disassemble L32561354B Cap. ▪ 6-BB 4×12
② Mark the line on the proper position between Turret Head and Location Disk,
disassemble Location Disk. ▪ 6-BB 6×40
▪ When you disassemble Location Disk, loosen Coolant Plug fix bolt (4-BB 5×40),
disassemble Location Disk and Coolant Plug at the same time.

Location Turret
Disk Head
Coolant
Plug

Cap Coolant
Bush

Location
Disk

Coolant
Plug Cap

3) Disassemble Turret-Clamp detecting

Proximity Switch with Bracket status,
separate Coolant Hose put it to rear side.

Coolant
Hose

Proximity
Switch

30
TC Maintenance P24MDMTE87

4) Disassemble L32561313D Coolant

Terminal with L32561323A Terminal Coolant
Terminal
Bracket .
▪ 4-BB 8×25, 4-ZS 8

Terminal
Bracket

5) Loosen L31551064B Span Ring Flange’s M6 Bolt three times, pull out one of them,
rotate it to pull out Cam and L31562123D Timing Pulley.

Timing Span Ring Timing

Pulley Pulley
Flange
Cam

Span Ring
Flange

Cam

6) Loosen L32562083C Bearing Flange’s fix bolt (6-BB6X25). Disassemble

L31562013C Driving Shaft with S6001670 #6007ZZ Radial Ball Bearing.
▪ 6-BB 6×25

Bearing #6007ZZ
Flange Bearing
Bearing
Flange

Driving
Driving Shaft
Shaft

31
 TC Maintenance P24MMTE87

7) Loosen L31562023F Driving Housing fix bolt, pull Tool Drive Ass’y to the front side.
▪ 8-BB 6×25

Tool Drive
Ass’y
Fix
Bolts

Driving
Housing

32
TC Maintenance P24MDMTE87

2.2 Live Tool Drive Kit on site measurement

※ When you replace the parts due to the problem in Live Tool Drive Kit etc, you must
align Driving Clutch and Revolving Tool’s Center. To get the correct result, we
advise you to use Depth Gauge to measure the Center.

Driver Ass’y

Ring Spacer

Coolant Pipe

Driving Shaft

Bearing
Lock-Nut Flange

Bearing Collar

※ Comparison measurement : Bring the original part and new one on the table,
compare Clutch Shaft’s height by using Indicator, assemble on-site by removing
the difference through machining L32562064C Ring Spacer

33
 TC Maintenance P24MMTE87

1) Measure from Turret surface to Tool Holder

Center by installing Revolving Tool at the
Turret.

2) Assemble Driver Ass’y with 4 joint bolts, measure between Clutch-Shaft to Center.

3) Compare the data on 1) with 2), remove

the difference by grinding L31562154B
Ring Spacer and perform on-set assembly.
※ Considering Driver Ass’y thermal
expansion rotating, you are advised to
grind it 0.03mm less than the normal.

34
TC Maintenance P24MDMTE87

2.3 Live Tool Drive Kit Assembly

1) Install L31562154B Ring Spacer to tool post body, assemble R11252 Needle
Bearing and R13100 Bearing Cir-Clip, apply sufficient Grease.

2) Apply Grease on the outside of Tool Drive

Ass’y, install it paying attention to Needle
Bearing section, tighten the fix bolt from
behind. (Direction must be parallel with X-
axis)
▪ 8-BB 6×25

Needle
Bearing Cir-Clip

3) Power on, install Indicator in Chuck, move

X-axis to set the parallel degree at the
Clutch Housing, tighten the fix bolt firmly..
▪ Parallelism : within 0.01 mm / All area

4) Install L31562113C Driving Shaft assembled with #6007ZZ Radial Ball Bearing,
L32562094 Bearing Collar, L32562083C Bearing Flange, Lock-Nut into the Spline
from behind, assemble Bearing Flange fix bolt.
▪ 6-BB 6×25

Bearing #6007ZZ
Bearing Flange Bearing
Flange

Driving Driving Spline

Shaft Shaft

35
 TC Maintenance P24MMTE87

5) Assemble L31562123D Timing- Pulley and L31562143D Cam temporarily.

▪ Tighten L31551064B Span Ring Flange Clamping Bolt slightly with same power.
▪ 12-BB 6×20

Timing Timing
Span Pulley
Pulley
Ring Cam
Flange

Span
Ring
Flange

Cam

6) Adjusting Cam position

① Set the front L31562083G Clutch Shaft’s groove in accord with Turret rotation
direction.
▪ When you have Clutch-fixing tool, use it to fix. When you don’t have, use long
block or parallel Key to set the Clutch groove in accord with clutch Guider.

When you got Clutch-fixing tool When you don’t get one

② Move Air Cylinder to fix Cam.

▪ Keep Relay K0.6 “0” => “1” change
, Single Block S/W On ⇔ Off (Air Cylinder
In/Out)
③ When the Air Cylinder Roller aligned
with Cam groove, set Span Ring Flange
fix bolt in diagonal direction, finally
tighten it firmly.
▪ If the fastening bolt is not done with
same force, Run-out could be
incorrect which leads to noise.

36
TC Maintenance P24MDMTE87

7) Wind up tape at the end of L31562303B Coolant Pipe, put it into the Clutch
Housing’s groove.
▪ Wrap the end of pipe with sandpaper not for scratch and tighten with pipe
wrench etc.

Coolant
Pipe

8) Assemble Coolant Block.

▪ When you set Coolant Pipe, you must
keep attention not to damage O-Ring by
using Grease, set Coolant Pipe align with
the ID and center of Driving Shaft.

9) Assemble Coolant Hose, Proximity Switch

etc.

10) Assemble Spindle Motor putting timing

belt, reset Belt’s tension, and then
Coolant
power On. Hose

Proximity
Switch

37
 TC Maintenance P24MMTE87

11) Tool Drive Orientation (M19) Setting

① Change Parameter Write from “0” to “1” (MDI Mode)
② Transfer to 3-axis at the main operation panel, adjust Keep Relay K00 No.6 Bit
from “0” to “1”
▪ Keep Relay K0.6 : Use Motor’s Orientation to resolve Revolving Tool’s early
stage Home Position. (1) use / (0) not use
▪ If you turn Single Block Switch On/Off, Stopper Cylinder will become In/Out.
③ When it is Single Block Switch Off, push Stop Button, and then Tool Driver will
rotate, stop later.
See whether Cam moves while Stopper Cylinder moves in.
④ When Cam moves, set Parameter NO #4077 S2 point with adding or subtract..
⑤ Do the process repeatedly, set to minimize Cam’s movement, adjust Keep
Relay K0.6 from “1” to “0”, adjust Parameter Write from “1” to “0”.
⑥ Install Revolving Tool into Turret, check the noise or interference during Tool
rotation.
▪ Guidance : Servo Turret forced Unclamp : Set Keep Relay K5.4 to “1”.

※ When there is a noise while Revolving Tool rotates, loosen Clutch Housing fix
bolt during 500 ~ 1000 RPM rotation, listen the noise to set the most favorable
position, and then set the fix bolt firmly.
▪ You must take care of safety as it is done during rotation.

12) When the process is done, assemble the plate assembled coolant plug, fitting tool
no. and assemble Cap.

Turret
Location
Head
Disk Coolant
Plug

Cap Coolant
Bush

Location
Disk

Coolant
Plug Cap

13) Assemble various parts, Cover etc.

38
TC Maintenance P24MDMTE87

2.4 Turret Cylinder disassembly

※ To disassemble Turret Cylinder, see the “Live Tool Drive Kit disassembly” to
disassemble Live Tool Drive Kit ahead, and then begin the work.

150
190

160
165
210
200
220
205
270
21
280
22
230 250

240 80
90
290
20
300
180 60
100
110
40
120 50
130
140 30

70

Material /
No. Parts No. Description Q'ty Specification
Remarks

20 31561083B Piston 1 SCM415

21 L31501234 Key, Guide 1 SCM440
22 S2203461 Bolt, Hex Socket Head 1 BB 5 X 22 M.DES - S1028
22 S2203461 Bolt, Hex Socket Head 1 BB 5 X22 M.DES - S1028
30 R53078 O - Ring 1 P185 ( CO 0081A ) NOK
40 R53095 O - Ring 1 P150 ( CO 088A) NOK
50 S8071500 Ring, Back Up 1 OUC - P150 M.DES - S7010
60 L31561103 Cap, Cylinder 1 SM45C
70 S8011800 O - Ring 1 G180 M.DES - S7001

39
 TC Maintenance P24MMTE87

80 R53160 O - Ring 1 P140 NOK

90 S8071400 Ring, Back Up 1 OUC - P140 NOK
100 S2204861 Bolt, Hex Socket Head 8 BB 6 X 20 M.DES - S1028
110 S8000100 O - Ring 8 P10 M.DES - S7000

120 L31561093 Guide, Coupling 1 SM415

130 S8000100 O - Ring 1 P10 M.DES - S7000
140 S2208961 Bolt, Hex Socket Head 12 BB 8 X 22 M.DES - S1028
150 P57210032 Pin, Taper (Tap) 4 TPB 10 X 32 M.DES - S3402 - 1
160 R15066A Coupling, Curvic ( 3- PCS ) 1 24 - 200 - 140PXV SM1

165 S5711222 Pin, Parallel 1 SP 10 X 25 M.DES - S3400

180 P57210032 Pin, Taper (Tap) 4 TPB 10 X 32 M.DES - S3402 - 1
190 L31561113 Flange, Clamp 1 SM45C
200 S2208861 Bolt, Hex Socket Head 6 BB 8 X 20 M.DES - S1028
205 P51400008 Washer, Conical Spring 8 ZC8 M.DES - S3104
210 L31561023D Flange 1 SM45C
230 L31561043D Support, Turret 1 SM45C
240 R1372B Bearing, Ball (Angular ) 1 7914A5TYDBLP5 NSK
270 L31561053B Flange, Bearing 1 INNER RACE D70 SM45C
280 S2203361 Bolt, Hex Socket Head 6 BB 5 X20 M.DES - S1028
290 L31561033C Flange, Bearing 1 Outer Race D100 SM45C
300 S2203061 Bolt, Hex Socket Head 8 BB 5 X 14 M.DES - S1028

40
TC Maintenance P24MDMTE87

1) Disassemble Turret Head from Tool Post.

▪ When you disassemble Turret Head, marking the Turret Head and Body will be
helpful to assemble later.
① Assemble eye bolt at the Tool Holder’s Positioning Curvic Coupling
disassembled area, wind up Rope to Pins fix Bolts
2-TP-B8×40 8-BB10×120
hang on Hoist.
② Pull out Positioning pin from Turret
using the tool.
▪ 2-TP-B 8×40
③ Loosen Curvic Coupling fix bolt from
Turret.
Driver fix
▪ 8-BB 10×120, 8-ZC10 Bolts
④ Loosen Drive fix bolt from Turret. 6-BB8×35

▪ 6-BB 8×35
⑤ Pull out Turret carefully.
2) Disassemble L31561113 Clamp Flange.
▪ 12-BB 8×25, 8-BB 8×25, 8-ZC 8

Piston fix Bolts Curvic Coupling

12-BB 8×25 fix Bolts
8-BB 8×25

Clamp
Flange

3) Disassemble L31564032 Labyrinth Flange. Labyrinth

▪ 8-BB 5×40 Flange

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 TC Maintenance P24MMTE87

4) Pull out L31561063D Ring Spacer.

Ring
Spacer

5) Disassemble the one for Clamp and Ring

Gear among R15066A Curvic Coupling(3-
Pcs).
For
Clamp
Curvic
Coupling

For Ring
Gear
Curvic
Coupling

6) Disassemble L31561093 Coupling Guide’s

fix bolt, Taper Pin. Disassemble the one for
For clamp Cylinder
Body fixing among R15066A Curvic- Curvic Cap
Coupling (3-Pcs) and L31561103 Cylinder Couplin
Cap. g
▪ 12-BB 8×22, 4-TP-B 10×32

1 2
Coupling
Guide
Apply air into hydraulic Line slowly to remove

① Turret Unclamp (Curvic Coupling, Coupling Guide, Cylinder Cap, Piston

Disassembling at the same time)
② Turret Clamp (Curvic Coupling, Coupling-Guide, Cylinder Cap Disassembling at
the same time)

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TC Maintenance P24MDMTE87

7) Disassemble L31561083B Piston. Guide

▪ It will not rotate due to the L31501234 Piston Pins
Guide Key at the end.

8) Loosen L31561023D Flange fix bolt, disassemble Turret Support Ass’y.

▪ 6-BB 8×40

Turret Flange
Support

9) Rotate L31561043D Turret Support to loosen L31561033C Bearing Flange fix bolt,
disassemble Turret Support with Bearing.
▪ 8-BB 5×14

Turret
Support

Bearing
Flange

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 TC Maintenance P24MMTE87

10) If you disassemble L31561053B Bearing

Flange, you can also disassemble #7914,
#6811D Bearing.
▪ 6-BB 5×20 Bearing
Flange

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TC Maintenance P24MDMTE87

2.5 Turret Cylinder Assembly

▪ Before assembling Turret Cylinder, Clean Tool Post Body’s various O-Ring, Oil pipe,
Tap section etc. And then begin the work.

▪ Puma-240M Tool Post Cylinder section O-Ring List

No. Parts No. Description Q'ty Specification
1 R53078 O-Ring 1 P185 (CO 0088A)
2 R53095 O-Ring 1 P150 (CO 0081A)
3 S8071500 Back-Up Ring 1 OUC-P150
4 S8011800 O-Ring 1 G180
5 R53160 O-Ring 1 P140
6 S8071400 Back-Up Ring 1 OCU-P140
7 S8000100 O-Ring 1 P10

1) Bearing Flange on-site machining

① Bearing Flange(1) : Measure between the depth of Flange’s #7914 Bearing and
the outer rim of Bearing, hold 0.03mm lockup and do the on-
site machining.
▪ A = (D –C) – 0.03mm
② Bearing Flange(2) : Measure Angular Ball Bearing (#7914), two Radial Ball
Bearing (#6316D) , L31561074 Bearing Collar combining
with inter rim height ,remove the error by on-site
machining.
▪ B = (F – E) – 0.03mm
D
Bearing B
Flange(1
) A C
E
F

Bearing
▪ A = ( D - C ) - 0.03mm ▪ B = ( F - E ) - 0.03mm Flange(2
)

2) L31561043D Turret Support Sub Assembly Bearing

Bearing
① Apply Grease to each Bearing Flange(1) Flange(2)
▪ Grab inner rim of Bearing, rotate the
rim continuously, apply Grease inside to
spread to all parts. #6316D
② Install L31561033C Bearing Flange(1) Bearing
ahead, set it into Turret Support taking
heed of the Angular Ball Bearing’s
direction. Assemble Bearing Collar, Radial
#7914 Bearing
Bearing Collar

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 TC Maintenance P24MMTE87

Ball Bearing in order.

③ Assemble L31561053B Bearing
Flange(2).
▪ 6-BB 5×20
3) L31561093 Coupling Guide Sub assembly
① Assemble Curvic Coupling and Coupling Guide.
▪ 12-BB 8×22, 4-TPB 10×32
② Apply Grease at the bolt hole of Cylinder Cap, fix 8-P10 O-Ring and then
assemble.
▪ 8-BB 6×20, 1-P140, 1-G180,8-P10
▪ Back-Up Ring : 1-OUC-P140

4) Assemble Turret Support Ass’y at the L31561023D Flange, rotate Turret Support to
tighten L31561033C Bearing Flange and fix bolt.
▪ 8-BB 5×14

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TC Maintenance P24MDMTE87

5) Insert L31561023D Flange, L31561043D Turret Support Ass’y into Body with key
groove upward , fasten fix bolt from behind Tool Post.
▪ 6-BB 8×40

Turret Flange
Support

6) Insert O-Ring into L31561083B Piston, Piston Guide

apply Grease around, push into with key Pins

area fitting key groove.

▪ Align L32561033C Bearing Flange Key
groove with Flange Key groove, and then
assemble it.
▪ O-Ring : 1-P185(CO 0088A), 1-P150
▪ Back-Up Ring : 1-OUC-P150

7) Assemble the one for fixing Body among R15066A Curvic Coupling(3-Pcs),
L31561093 Coupling Guide, L31561103 Cylinder Cap Ass’y.
※ Apply Grease to all the section of O-Ring to prevent damaging Grease.
▪ 12-BB 8×22, 4-TP-B 10×32
▪ O-Ring : 1-P140, 1-G180, 1-P10
▪ Back-Up Ring : 1-OUC-P140

For clamp Taper Taper

Curvic Pins Pins(4pcs)
Coupling
Lub.
Cylinder Hole
Cap

Coupling
Guide
Fix Bolts

47
 TC Maintenance P24MMTE87

8) Clamp Flange Sub Assembly

Clamp
Assemble the one for Clamp among Flange
R15066A Curvic Coupling(3-Pcs) and
L31561113 Clamp Flange.
▪ 8-BB 8×20, 8-ZP8

For Clamp
Curvic Coupling

9) Assemble Clamp Flange Ass’y.

※ Apply clean Grease around Curvic Coupling teeth place.
▪ 12-BB 8×20

For Clamp
Curvic
Coupling

Clamp
Flange

10) Lift Turret Head using Hoist to assemble it into Tool Post fitting mark area,
assemble the fix bolt and Positioning pin.
▪ 8-BB 10×120, 8-ZC10, 2-TP-B 8×40
▪ 6-BB 8×35

Curvic fixing
Bolts 8-BB
10×120

Positioning
Pins 2-TPB Driver fixing
8×40 Bolts
6-BB 8×35

11) After finishing assembling Turret Head, see the “2.3 Live Tool Drive Kit
construction” above and do the rest process.
※ When you finish assembling Turret Head, you must do the accuracy work of
Turret.

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TC Maintenance P24MDMTE87

2.6 Turret Accuracy work

▪ When you finish assembling Tool Post, you must do the accuracy work of Turret.
1) Check Spacer grinding amount
① Set Indicator on Turret, do the “0”
Setting with Turret Clamp condition.
② Adjust PMC Keep Relay “K5.4” from “0”
to “1”, make the Turret Unclamp.
▪ Turret Clamp:PMC Keep Relay K5.4 “0”
▪ Turret Unclamp:PMC Keep Relay K5.4
“1”
③ Check whether the measurement between Turret Clamp and Unclamp would be
within 0.02 mm.
▪ If the gap is over 0.02 mm, disassemble the Turret again and then regrinding
L31561063D Ring Spacer.
2) Turret symmetry setting
① Measure parallelism between turret head Tool Holder attaching area and X-axis.
▪ When it is over 0.01 mm/all area, do the accuracy adjustment work.
② Rotate Turret 180’ and measure the symmetry with opposite side.
▪ Measurement of symmetry is done by installing Indicator at the head or floor of
Turret.
▪ When it is over 0.02 mm, do the accuracy adjustment work.
③ Loosen Turret Head’s Cuvic Coupling fix bolt, Turret Support fix bolt lightly.
④ Insert bolts in Tool Holder area and adjust up and down symmetry using a
hammer.
▪ In order to check, you must tighten 4 fix bolt when Turret’s rotation.
⑤ Rotate by 90’ in same method to set the symmetry within 0.02mm(A,B,C,D)
⑥ After finishing the setting, tighten all joint bolt and hammer two Taper Pin.

Curvic
Coupling
fixing Bolts Turret A B
C
Support
fixing Bolts

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 TC Maintenance P24MMTE87

3) Turret Head Symmetry adjustment

① Set Indicator at Chuck, put gage at Turret Head’s Tool Holder section paralleled
with X-axis, measure parallelism.
▪ When it is over 0.01 mm/all area, do the accuracy adjustment work.
② Pull out Turret Head (Curvic Coupling) Positioning Pin, loosen the fix bolt.
③ Set bolt into Tool Holder section, hit with hammer to set the fine parallelism.
④ Tighten Turret fix bolt as hard as possible, do the Reamer process by M8 Taper
Reamer, assemble Taper Pin.

X-axis
direction

4) Turret In Side Tool Holder and Main Spindle center line and symmetry
①Install ID Tool Hold into Turret and call
the Tool number.
②Send X-axis to reference point and send
it back to X0.
③Install tool for Turret Center (Minimize the
weight and length.) at Chuck, put Gauge For Center
at the position at which Indicator can measure
치구
measure the whole rim.
※ If you lengthen Indicator or put magnetic stand directly attached to Chuck,
there is a possibility of error over 0.2 mm by the gauge weight itself.
④ By rotating Chuck with hand, or rotate C-axis in Handle Mode. Turn the Chuck
180 degree to set the Center precisely.
⑤ Rotate Chuck to meet right angle with X-axis, measure the difference of
Indicator up and down, set the half of it to be a Turret-Center height.
▪ When it is over 0.03 mm, do the accuracy adjustment work.
※ When the gap is over 0.03 mm, set
Turret parallelism ahead, and then
set ID Tool Holder Center height
distance by grinding L31511293A
Adjusting Liner between Cross Slide
and Tool Post Body . Adjusting
Liner

5) Assemble all the parts after finishing the process.

50
TC Maintenance P24MDMTE87

3. Ball Screw disassembly and assembly

3.1 X-axis Ball Screw disassembly

170 80
200 180 190 160 90 220 240 250 260 265

110 100 140 70 210 230

120 150
130

Material /
No. Parts No. Description Q'ty Specification
Remarks
80 L34431114 Flange, Labyrinth 1 SM45C
90 S8000220 O - Ring 1 P22
100 L31412213A Housing(x), Bearing 1 GC25
110 L15431093A Plate, Adjusting 2 SM45C
120 S2209961 Bolt, Hex Socket Head 4 BB 8 X 25
130 P57120056 Pin, Taper 2 TPB 10 X 56
140 S0009951 Bolt, Hex Socket Head 1 BAS 6 X 25
150 S4000531 Nut, Hex 1 NA8
160 R12040 Bearing, Thrust Ang Ball 1 20TAC47BDBDC10PN7A NSK
170 L31412224A Cap, Bearing 1 SM45C
180 S2209061 Bolt, Hex Socket Head 4 BB 8 X 25
190 L34431054A Spacer 1 SM45C
200 R03050 Nut, Lock 1 KSN4(M20 X 1) K-FUKDA
210 L31412244 Collar 1 SM45C
220 R12014 Bearing, Thrust Ang Ball 1 25TAC62BSUC10PN7B NSK
230 L34431124 Spacer 1 SM45C
240 R10312 Bearing, Radial Ball 1 6305ZZC2P5 KBC
250 L34431134 Spacer 1 SM45C
260 R03051 Nut, Lock 1 KSNA5(M25 X 1.5)
265 R15235 Coupling, Flexible 1 EAL-10TS(15/20) Deasung

51
 TC Maintenance P24MMTE87

※ Descriptions below will be done when you replace with new parts due to the
problem in Ball screw or Bearing. It will not same as new assembly in factory.
(When you assemble new machine in factory, follow the standard of company)

▪ To disassemble X-axis Ball Screw, you must disassemble Tool Post and Cross Slide.
You must be careful of safety as it is done at the limited space.
▪ Preperation
① Clean the inside of the machine.
▪ Particularly, prevent losing the small-sized parts, bolt during disassembly.
② Prepare crane or lifter which can lift Tool Post and Cross Slide out

1) Disassemble Tool Post upper X-axis Slide Sliding Cover

(L31602312
Cover and Fixed-Cover and pull it out. G)
▪ 19-BC6×12

Fixed Cover
(L31661012
D)

2) Disassemble Tool Post rear Tool Post Motor Side Cover

(L31561221B
Cover and Side Cover and pull it out. )
▪ 8-BC6×12, 5-BB6×30

Motor Cover
(L31561252A)

3) Disassemble Cross Slide’s Wiper by sending X-axis downward, and move it up to

disassemble Blind Cover.
▪ 6-BC6×16, 4-BN5×10

Blind Cover
Cross Wiper (L3141121
(L31412123 4)
C)

52
TC Maintenance P24MDMTE87

4) Move X, Z-axis to the position of facilitating disassembly of Tool Post or Cross Slide. Turn
off the power and detach various Hose, connector Bracket, oil pipe etc.

5) To disassemble Tool Post, wind up Rope to

lift it onto crane.

6) Disassemble Tool Post side Cover, loosen two Adjusting bolt.

▪ 3-BC6×12, 2-BB8×30

Adjusting Bolts
Cover For Pull (2pcs)

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 TC Maintenance P24MMTE87

7) Pull out Tool Post fix bolt, pull Tool Post out
carefully.
▪ 6-BB12×65, 6-ZP12, 6-ZS12

Tool Post
fixing
Bolts Tool Post front 3, rear 2, right 1EA
fixing Bolts

8) Disassemble lubricant Oil pipe, Bracket, and Wiper etc.

Wiper

9) Disassemble R77025 Bolt Cap(12 pieces), loosen Back Plate fix bolt, pull Back Plate
out.
▪ Method to disassemble Bolt Cap is to use Air Gun to eject Air into the hole and
then Bolt Cap will come out.
▪ 12-R77025 Bolt Cap, 12-BB10×50, 12-ZC10

12-Bolt
Caps
(R77025)

10) Set balk at Cross Slide to prevent Ball Screw from flowing out, loosen Ball Screw
Nut, rotate Nut or Ball Screw, pull it out from Cross Slide.
▪ 5-BB8×25, 5-ZC8

54
TC Maintenance P24MDMTE87

11) Loosen 136429 Lock Nut which secure Cross Gib, and loosen 136428A Adjusting
Bolt to disassemble Cross Gib.

Adjusting
Lock-Nut Bolts Cross Gib
(136429) (136428A) (L31412081C)

12) Align the center of Cross Slide, lift it through crane or lifter and put it out.

13) Loosen R15235 Flexible Coupling’s Ball Screw-side Clamp Bolt.

Flexible
Coupling Flexible
Coupling

Clamp
Clamp Bolts Bolts

55
 TC Maintenance P24MMTE87

14) Separate X-axis Servo Motor’s Power Feedback

cable and Feedback line. Loosen X-axis Cable

Servo Motor fix bolt, disassemble Motor

to pull it out. Power
▪ 4-BB 12×40, 4-ZS12 Cable

Motor Brake
체결Bolt Cable

15) Loosen Set-Screw at X-axis Servo Motor’s R03050 Lock-Nut, hit with hammer or
chisel to pull out Lock-Nut.

Lock-Nut
(R03050)

Set-
Screw Lock-Nut
(R03050)

16) Loosen L31412213A Bearing Housing(X)’s

Positioning Pin and fixing bolt. Bearing
2-Taper Housing
▪ 4-BB 8×65, 2-TPB 10×56 (L31412213A
Pins
)

4-fixing
Bolts

17) Lift Ball Screw to upper side carefully, and separate Motor-side Bearing.

56
TC Maintenance P24MDMTE87

18) Pull away Collar, Thrust Ang. Ball Thrust Ang.

Ball Radial Ball
Bearing(25TAC), Radial Ball Bearing Brg.
Brg.(R12014,
(#6305ZZ), Spacer from Ball Screw at the (#6305ZZ)
25TAC)
same time.

Collar Spacer
(L3141224 (L3443113
4) 4)

19) Detach Ball Screw from Cross Slide.

20) Unlock Lock-Nut’s Set-Screw, pull out Lock-Nut with chisel or hammer.

Set-Screw

Lock-Nut
(R03050)

21) Detach Ball Screw and Bearing Housing Ass’y carefully with plastic hammer.

Bearing Bearing Housing Labyrinth

Cap Flange Bearing
Housing

Thrust Ang.
Ball Bearing
(20TAC)

57
 TC Maintenance P24MMTE87

22) Pull out Bearing Cap’s fix bolt from Bearing Housing Ass’y. Disassemble Bearing
Cap, Spacer, Thrust Ang. Ball Bearing(20TAC), Labyrinth Flange etc.
▪ 4-BB 8×25

Bearing Cap Labyrinth

(L31412224A Flange
(L34431114)

Spacer
(L34431054A)

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TC Maintenance P24MDMTE87

3.2 X-axis Ball Screw Assembly

▪ In order to assemble X-axis Ball Screw, you should clean each parts and assembly
section.

1) Bearing Housing’s Sub assembly

① Apply Grease at Bearing Housing and Thrust Angular Ball Bearing
(20TAC47BDBDC10PN7A), and assemble it with taking care of direction.
② Use depth micrometer, measure between Bearing Housing and Bearing section.
And record the data. (“A”)

“A”
20TAC
Bearing
(R12040)

Bearing
Housing
(L31412213A)

③ Use depth micrometer, measure from Bearing Cap to under section. Calculate
the precise grinding data and do the on site grinding. (“B”)
▪ On site grinding data(“B”) ＝ “A” ＋ 0.05mm

Bearing Cap
“B (L31412224A)
”

depth
“B” ＝ “A” ＋ 0.05mm
micrometer

④ Assemble Bearing Cap at Bearing Bearing Cap

Housing. (L31412224A)

▪ Joint bolt must be tightened lightly for

bringing Bearing and Ball Screw in line.
▪ 4-BB 8×25

59
 TC Maintenance P24MMTE87

2) Insert P22 O-Ring at Labyrinth Flange. Apply Grease on it and insert it under the X-
axis Ball Screw, insert already-assembled Bearing-Housing Ass’y into it.
▪ O-Ring : 1-P22

Bearing Labyrinth Labyrinth

Housing Flange Flange
(L34431114)

P22
O-Ring Ball
Screw

3) Assemble Spacer, and fasten the Lock-Nut.

Lock- Spacer
Nut (L34431054A)
(R0305 Lock-Nut
(R03050)

Spacer
(L34431054A)

4) Apply Grease into Bearing at Servo motor side. Assemble Collar, Thrust Ang. Ball
Brg.(25TAC), Radial Ball Brg. (#6305ZZ), Spacer in order.

Collar Spacer
(L31412244) (L34431124)

Thrust Ang. Ball Brg. Radial Ball Brg.

(R12014, 25TAC) (#6305ZZ)

60
TC Maintenance P24MDMTE87

5) Insert already-assembled Ball Screw and Bearing Housing at Bearing taking care of
damaging bolt at ends. Fix Bearing Housing.
▪ Assemble it after alignng Adjusting Plate with Pin hole.
▪ 4-BB 8×65, 2-TPB 10×56

Adjusting
Plate
(L15431094A)

6) Insert the Spacer, assemble Lock-Nut.

▪ You should set Lock-Nut correctly later during Ball Screw Pretension setting. So
you can rotate one time to loosen it.

Lock-Nut
Lock-Nut (R03050)
(R03050)

Spacer Spacer
(L34431134) (L34431134)

7) Ball Screw Run-Out process

① Tighten Bearing Housing Ball Screw’s
Lock-Nut as hard as possible.
② Install Indicator at the end of Ball Screw.
③ Rotate Ball Screw with hand, measure
Ball Screw’s Run-Out, stop at the highest
point.
④ Hit to the direction of locking Lock-Nut.
⑤ Repeat it until Run Out become within
0.005mm .
⑥ When Run-Out process finished, tighten 3 Set-Screw firmly. After finishing the
work, tighten fix bolt firmly.

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 TC Maintenance P24MMTE87

8) X-axis Ball Screw Pretension process

① With Lock-Nut fully loosened, set Indicator at the end of Ball Screw, do the “0”
Setting.
② Tighten Lock-Nut with Hook Spanner, chisel or hammer until Indicator niddle
points to +0.025 mm.
▪ If you put much shock while tightening Lock Nut, Indicator data could be
incorrect. So you must minimize the power.
③ Loosen Lock-Nut and then tighten it to lengthen 0.025 mm. And then tighten
Set-screw fully.

Fasten Lock Nut to give 0.025mm

Set Indicator on Ball Screw end. Pretension.

9) Set Indicator at the end of Ball Screw and

Rotate with hand Ball Screw to measure
Ball Screw Run-Out, hit Lock-Nut at the
highest point to get it within 0.005 mm.

Run-Out Target : within 0.005 mm

10) After finishing assembling Ball Screw,

clean the section of Saddle and Cross
Slide, apply lubricant, lift Cross Slide with
crane or lifter, set balk with it not to move
away.
▪ Cross Slide’s position must be under the
Saddle(near X0.)

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TC Maintenance P24MDMTE87

11) X-axis Gib assembly

① Clean X-axis Gib and apply the lubricant.
② Set Adjusting Bolt and Lock-Nut at Gib. Assemble it at the Cross Slide gap.
③ Tighten Adjusting Bolt with driver. Push Gib continuously until Gib reach the
reference section. Loosen Adjusting Bolt slightly and then fasten the Lock-Nut.

Adjusting
Lock Nut Bolts
(136429) (136428A)

12) Down Ball Screw Nut to assemble it at the

Cross Slide Nut.
▪ When you fasten Ball Screw Nut fix bolt,
you must tighten at diagonal angle with
small power, and gradually use bigger
Ball
power. Screw
Nut
▪ 5-BB8×25, 5-ZC8

13) Clean Back Plate and assemble it.

BackPlate
▪ 12-BB10×50, 12-ZC10 (left)

BackPlate
(right)

14) Assemble Wiper above Cross Slide. Wiper

63
 TC Maintenance P24MMTE87

15) Assemble X-axis Servo Motor. Fasten Power cable, Feed Back cable, Brake
cable etc.
▪ 4-BB 12×40, 4-ZS12
“A”
Feedback
Cable

Power
Cable
Motor fix Brake
reference : “A” = 30mm Bolts Cable

16) Tighten R15235 Flexible Coupling’s Ball Flexible

Screw Clamp Bolt strongly. Coupling

Clamp Bolts

17) Wind up rope on Turret and Tool Post. Lift

them on crane or lifter.

18) Put Tool Post on Cross Slide carefully. Fasten Tool Post fix bolt, Adjusting bolt.
▪ Before putting Tool Post on Cross Slide, check whether Adjust Plate has a scar.
Set it on the Cross Slide.
▪ 6-BB12×65, 6-ZP12, 6-ZS12, 2-BB8×30

Adjusting Plate Adjusting Bolts

(L31511293D) Tool Post
For Pull (2pcs)
fix Bolts

64
TC Maintenance P24MDMTE87

19) Reassemble Lub. Distributor, various

connector, Hose, Bracket etc from X-axis
Cross-Slide. And power on.

20) Power on and up X-axis in Handle Mode to remove balk slowly. Assemble all the
parts left.

21) Finally, check the noise, heat, oil status by moving axis.

※ You must do the Tool Post accuracy adjustment work after finishing assembling Tool
Post.

※ Tool Post Accuracy adjustment.

1) Tool Post Body accuracy measurement.
Set Indicator at some point of Chuck or
Bed. Set gage at Tool holder section of
Turret to move Z-axis to measure
parallelism.
▪ When the parallelism in all area is over
0.01mm, do the accuracy adjustment
process.

2) Tool Post Body Accuracy adjustment process

① Disassemble X-axis Sliding Cover and Tool Post Cover. Loosen Tool Post Body fix
bolt (6-BB 12×65) slightly.
② Disassemble Cover assembled between Tool Post Body and Cross Slide.
③ Move Body by using Tool Post Body Adjusting Bolt. Set the Z-axis parallelism at
Tool holder section of Turret within 0.01mm.
④ If the result is satisfactory, tighten Tool Post Body fix bolt (6-BB 12×65) firmly.

Tool Post
fix Bolts

Cover
Adjusting Bolts Adjusting
For Push (2pcs) Bolts
곳

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 TC Maintenance P24MMTE87

3) X-axis reference point reset

① Call the tool equipped with ID Tool Hold.
② Move X-axis to reference point and move
it to X0. again.
③ Set Turret Center measurement tool at
Chuck. Put Indicator at the position of Fixture for Center
measuring whole circle of ID tool holder. Measure

※ If you lengthen Indicator or use Magntic stand on Chuck, there is a possibility of

error over 0.2mm by the weight. so you must not use this method.
④ Rotate Chuck with hand, or rotate Chuck 180’. Set X-axis’s center correctly.
⑤ Rotate Chuck to the direction of right angle with X-axis. Measure the distance of
Indicator upper/lower difference. Set the half of it to be Turret Center height gap.
▪ When it is over 0.03mm, do the accuracy adjustment process.
⑥ Pull out Z-axis with Handle, separate it from Indicator, adjust X-axis value at the
main operation panel shown Machine Position to Parameter #1850 X value with
+ compensation.
▪ In terms of coordinates, “+” to be +, “-” to be – ,correct by adding to the
original value.
▪ Example) When Machine Position is “-1.230” and 2350 is in the Parameter
#1850
ⓐ Push “1120” on Parameter #1850 X- and push [INPUT] Key.
Or,
ⓑ Push “-1230” on Parameter #1850 X- and push [+INPUT] Key.
→ 1120 will be input on X-section through automatic calculation.
⑦ After power off and on again, set the reference point and repeat the process
until you get the satisfactory data.

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TC Maintenance P24MDMTE87

3.3 X-axis Ball Screw Bearing replacing

▪ In order to disassemble X-axis Ball Screw, you must disassemble Tool Post and
Cross Slide. So it would be a difficult one.
To replace Bearing only, you can do it without disassembling Ball Screw. Since this
process is done in a very limited space, you must take care of safety.
▪ Preperation
Clean the inside of Machine, Chip Pan etc. Be careful not to lose the small-sized
parts or bolt.

1) Disassemble X-axis Slide Cover and Fixed- Sliding Cover

Cover. Pull them out. (L31602312G)

▪ 19-BC6×12

Fixed Cover
(L31661012D)

2) Lift X-axis as far as possible. And

disassemble Blind Cover. Blind Cover
(L31412273A)
▪ Set the reference point of X-axis. Lift
with handle until +OT Alarm shows.

3) Loosen Ball Screw Lock-Nut Set-Screw in lower X-axis, pull out Lock-Nut with
hammer or chisel.

Lock -Nut
Set-Screw

Lock-Nut
(R03050)

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 TC Maintenance P24MMTE87

4) Pull out L31412213A Bearing Housing(X)’s Positioning Pins and fix bolt. Hit
Bearing Housing(X) with plastic hammer to pull it out.
▪ 2-L15431094A Adjusting Plate, 4-BB 8×65, 2-TPB 10×56

Bearing
Housing
(L15431094A)
2-Taper
Pins
4-fixing
Bolts

5) Loosen Bearing Cap’s fix bolt at Bearing Housing Ass’y. Disassemble Bearing Cap,
Spacer, L34431114 Labyrinth Plate etc.
▪ 4-BB 8×25

Labyrinth
Bearing Cap
Plate
(L31412224A)
(L34431114)

Spacer
(L34431054A)

6) Bearing Housing Sub assembly

① After applying Grease at Bearing Housing and Thrust Angular Ball Bearing
(20TAC47BDBDC10PN7A). Assemble it taking care of direction.
② Measure the distance between Bearing Housing to Bearing section through
depth Micro meter. And record the data. (“A”)

“A” 20TAC Bearing

(R12040)

Bearing
Housing
(L31412213A)

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TC Maintenance P24MDMTE87

③ Measure the distance between Bearing Cap and the below section through
depth micrometer. Calculate the exact machining amounts and do on-site
machining. (“B”)
▪ On-site machining data(“B”) ＝ “A” ＋ 0.05mm

Bearing Cap
“B”
(L314112224A)

Depth
“B” ＝ “A” ＋ 0.05mm Micrometer

④ Assemble Bearing Cap into Bearing Bearing Cap

Housing. (L314112224
▪ 4-BB 8×25 A)

7) Insert P22 O-Ring at Labyrinth Flange, Bearing Labyrinth

apply Grease and insert it below X-axis Housing Flange
(L34431114
Ball Screw. Insert Bearing Housing Ass’y )
with Adjusting plate put on at the Saddle
Bearing Housing assembly position. P22
▪ O-Ring : 1-P22 O-Ring
Adjusting Plate
(L15431095A)

8) Fasten Bearing Housing fix bolt and

Positioning Pins.
▪ 4-BB 8×65, 2-TPB 10×56
▪ Put two Taper Pins into the original 2-Taper
Pins
position. Use hammer to drive Taper
Pins and tighten fix bolt firmly. 4-fixing
Bolts

9) Move X-axis in Handle Mode until X-axis Cross Slide does not slide by balk. And
power off
▪ If you do not have anything to prop up X-axis, move Tail Stock to below X-axis,
put wood stick between Tail Stock and Cross-Slide.

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 TC Maintenance P24MMTE87

10) Loosen Clamp Bolt at R15235 Flexible Coupling’s Ball Screw.

▪ At this stage, if the balk below is weak, the Cross Slide would fall to the floor. So
check again to prevent any accident.

Flexible Coupling Flexible

Coupling

Clamp Bolts
Clamp Bolts

11) Detach X-axis Servo Motor’s Power Feedback

cable, Feedback cable etc, loosen X-axis Cable
Servo Motor fix bolt and pull away Motor.
▪ 4-BB 12×40, 4-ZS12
Power
Cable
Motor Brake
locking bolt Cable
Bolts

12) Loosen Lock-Nut locking Set-Screw, pull out Lock-Nut with chisel and hammer.

Lock-Nut
(R03051)

Lock-Nut
(R03051)

13) Rotate Ball Screw with hand,

25TAC 6305ZZ
disassemble 25TAC Bearing, Spacer, Ball Bearing Bearing
Bearing, Collar, Spacer etc in order.
14) Input Grease into the Bearing for Ball
Screw. Assemble Collar, Thrust Ang. Ball
Bearing (25TAC), Spacer, Radial Ball
Bearing (#6305ZZ), Spacer in order. Spacer
Collar Spacer
Tighten Lock-Nut slightly with hand. (L31412244) (L34431124) (L34431134)

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TC Maintenance P24MDMTE87

15) Rotate Ball Screw again to drop Ball

Screw to set Bearing assembly section
fit into the Bearing section.
▪ Lock-Nut should be put correctly during
Ball Screw Pretension setting. At this
time, loosen it by rotating 2-3 times
with hand.

16) Assemble X-axis Servo Motor, fasten Power cable, Feed Back cable, Brake cable
etc.
▪ 4-BB 12×40, 4-ZS12
“A” Feedback
Cable

Power
Cable
Motor locking Brake
Reference : “A” = 30mm Bolts Cable

17) Tighten R15235 Flexible Coupling’s Ball Flexible Coupling

Screw Clamp Bolt firmly

Clamp Bolts

18) Use Handle Mode to lift X-axis slowly to the highest point. Set Coupling not to fall
below by balk, loosen Lock-Nut by rotating 2-3 times.
▪ When you fix the balk, move it to side not to bother Bearing Housing assembly.

19) Loosen Flexible Coupling’s Ball Screw Clamp Bolt lightly.

Flexible Coupling Flexible Coupling

(R15235)

Clamp Bolts Clamp Bolts

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 TC Maintenance P24MMTE87

20) Separate X-axis Servo Motor Power cable

Feedback
and Feedback cable. Loosen X-axis Servo Cable
Motor fix bolt and Pull out Motor.
▪ 4-BB 12×40, 4-ZS12
Power
Cable
Motor locking Brake
Bolts Cable

21) After assembling Spacer, fasten the Lock-

Lock-Nut
Nut.
▪ Put it through hitting Lock-Nut with
chisel and hammer.

Spacer
(L34431054A)

22) Loosen Flexible Coupling’s Ball Screw Clamp Bolt.

Flexible Coupling Flexible Coupling

(R15235)

Clamp Bolts
Clamp Bolts

23) Separate X-axis Servo Motor Power cable, Feedback

Feedback cable. Loosen X-axis Servo Cable
Motor fix bolt. Pull out Motor.
▪ 4-BB 12×40, 4-ZS12
Power
Cable
Motor 체결 Brake
Bolts Cable

24) X-axis Ball Screw Pretension process

① Put Indicator at the end of Ball Screw. Do “0” Setting .
② Tighten Lock-nut to set Indicator’s niddle point to +0.025mm by Hook Spanner
or chisel.
▪ If you put too much power on Lock Nut, Indicator data could be wrong. So
you should minimize the power.
③ Loosen and tighten Lock-Nut. And if you think you lengthen 0.025 mm exactly,
tighten Lock-Nut Set-Screw firmly.

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TC Maintenance P24MDMTE87

Place Indicator on Ball Screw Fasten Lock Nut to give

end 0.025mm Pretension

25) Assemble X-axis Servo Motor, install Power cable, Feed Back cable, Brake cable
etc.
▪ 4-BB 12×40, 4-ZS12
“A”
Feedback
Cable

Power
Cable
Motor fix Brake
Ref : “A” = 30mm Bolts Cable

26) Tighten Flexible Coupling’s Ball Screw Clamp Bolt strongly.

Flexible Coupling Flexible Coupling
(R15235)

Clamp Bolts
Clamp Bolts

27) Put Indicator on Ball Screw between Ball

Screw Nut and Coupling. Use Handle to
move X-axis slowly to rotate Ball Screw.
Measure Ball Screw’s Run-Out and hit at
the highest point to set Lock-Nut within
0.005mm.
Run-Out measure position

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 TC Maintenance P24MMTE87

28) Assemble rest parts including Cover etc. Operate X-axis to check whether there
is a noise, heat. And finish the work.
※ If you replace Ball Screw Bearing, you have assembled X-axis Servo Motor. So you
must reset the X-axis reference point (See “Tool Post Accuracy” - “(3) X-axis
reference point reset”)

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TC Maintenance P24MDMTE87

3.4 Z-axis Ball Screw disassembly

300 70 10
310 180 100 90 80 60 20 150 160 170

30, 40, 50 110, 120, 130,

140

Material /
No. Parts No. Description Q'ty Specification
Remarks
10 L31413016 Screw (P20 . Z), Ball 1 32TIFC10 - 1200C5 Hiwin
20 S2208861 Bolt, Hex Sokcet Head 6 BB 8 X 20
30 L31413041B Box, Feed 1 GC30
40 S2215461 Bolt, Hex Sokcet Head 4 BB 12 X 40
50 P57208056 Pin, Taper 2 TPB 8 X 56
60 R12041 Bearing, Thrust Ang Ball 1 25TAC62BDBC10PN7A NSK
70 L36431023C Cap, Bearing 1 SM45C
80 S2204461 Bolt, Hex Sokcet Head 6 BB 6 X 16
90 L36431034 Spacer 1 SM45C
100 R03051 Nut, Lock 1 KSNA5(M25 X 1.5) K-Fukuda
110 L31413063A Housing(Z), Bearing 1 GC25
120 L31413084 Plate, Adjusting 2 SS41
140 P57208056 Pin, Taper 2 TPB 8 X 56
150 S6003650 Bearing, Radial BALL 2 6205ZZ
160 L31413094 Spacer 1 SM45C
170 R03051 Nut, Lock 1 KSNA5(M25 X 1.5) K-Fukuda
180 R15094 Coupling, Flexble 1 EAL-10SS(35/20) Deasung
300 L34441064 Cover, Feed Box 1 SCP1 (T2)
310 R01024 Screw, Multi Limit 4 BC 6 X 12

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 TC Maintenance P24MMTE87

▪ Preparation for Z-axis Ball Screw disassembly.

① Clean the inside of the machine, especially inside Chip Pan.
②Move X-axis to reference point. Detach Z-axis Sliding Cover from Saddle, widen it
to both direction.

1) Move Z-axis to “0” direction properly to secure the largest work space for Bearing
Housing. And power off.

2) Loosen L31413063A Bearing Housing(Z)’s

Bearing Lock-Nut
side Ball-Screw Lock-Nut Set-Screw. Pull Housing
out R03051 Lock-Nut with chisel or (Z)
hammer.

3) Disassemble Splash Guard Cover behind

Head Stock. Cover

4) Disassemble L34441064 Feed Box Cover and pull it out. Loosen R15094 Flexible
Coupling’s Ball Screw fix bolt.

Flexible Feed Box

Coupling Cover

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TC Maintenance P24MDMTE87

5) Detach Z-axis Servo Motor’s Power cable, Power Z axis

Feedback cable, loosen Z-axis Servo Motor Cable Servo
Motor
fix bolt, pull out the Motor.
▪ 4-BB 12×40, 4-ZS12

Feedback
Cable

6) Detach Lub pipe at Ball Screw Nut, Loosen Lub pipe

Ball Screw Nut fix bolt, grab Nut to rotate
Ball screw to bring Ball-Screw Nut to be
out of the machine.
▪ 6-BB 8×20, 6-ZC8
Ball Screw
Nut

7) Pull out two L31413041B Feed Box 4-fix Bolts

Positioning Pin, loosen 4 fix bolt.
▪ 4-BB12×40, 4-ZC12, 2-TPB8×56

2-Positioning Pins

8) Grab Feed Box(Z1), pull out Ball Screw to the direction of length.

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 TC Maintenance P24MMTE87

9) Disassemble Feed Box(Z) R03051 Lock- Nut.

▪ Loosen Set-Screw ahead to pull out Lock-Nut with chisel or hammer.

Lock-Nut

Lock-Nut

10) Disassemble L36431023C Bearing Cap, pull Bearing

out L36431034 Spacer Cap

▪ 6-BB6×16

Spacer

11) Separate Feed Box(Z) and Ball Screw carefully, pull out R12041 Angular Ball-
Bearings (25TAC62BDBC10PN7A-NSK) away from Feed Box(Z).

Angular Ball
Bearings Ball Screw

12) Pull out 2-#6205ZZ Bearings in the opposite L31413063A Bearing Housing.
▪ T o a s s e m b l e o r d i s a s s e m b l e Ball Screw or Ball Screw
Bearings, Bearing Housing itself does not needs to be disassembled.

※ If you want to change either Z-axis Ball Screw’s Motor or opposite Bearing
Housing, you don’t need to disassemble Ball Screw but Servo Motor and Feed
Box(Z) in motor, or Bearing Housing in opposite.

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TC Maintenance P24MDMTE87

3.5 Z-axis Ball Screw Assembly

▪ To assemble Z-axis Ball Screw, clean each parts and assembling sections.
1) L31413041B Feed Box Sub Assembly.
① Apply grease to R12041 Angular Ball Bearing (25TAC62BDBDC10PN7A) and
assemble to L31413041B Feed Box taking care of the direction.
▪ Grab 25TAC Bearing inside rim, and rotate outer rim continuously to input
Grease to be spread to the whole.
② Use depth Micrometer to measure from Feed Box’s Bearing Cap section to
Bearing section. Record the data (“A”)

“A”

Bearing
B Cap

“B” ＝ “A” ＋ 0.05mm

③ Calculate the exact amounts of on-site machining from L36431023C Bearing

Cap section to the below. Do the machining and check with depth micrometer.
Processing data(“B”) ＝ “A” ＋ 0.05mm

④ Assemble L36431023C Bearing Cap. Bearing

▪ 6-BB6×16 Cap
▪ Fasten with same power
while tightening each 6 fix bolt.

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 TC Maintenance P24MMTE87

⑤ Put Ball Screw into Feed Box assembled with Bearing carefully.

⑥ Assemble L34431034 Spacer and Lock-Nut

fasten R03051 Lock-Nut.
▪ Lock the Lock-Nut with chisel and
hammer. At this stage you just
tighten it firmly because you should
hit it again during Ball Screw Run-Out
setting. Spacer

2) Assemble #6205ZZ Radial Ball-Bearing at Bearing

L31413063A Bearing Housing(Z) in the right Housing(Z)
side of Bed.
#6205ZZ
Bearing

3) Put Feed Box and Ball Screw Ass’y through Saddle. Assemble them to reach until
Bearing Housing(Z) equipped with Bearing.

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TC Maintenance P24MDMTE87

4) Assemble L31413041B Feed Box at the 4-fixing Bolts

original position.
▪ 4-BB12×40, 4-ZC12, 2-TPB8×56
▪ Insert two Taper Pin at the original
position. Tighten fix bolt lightly, and then
use hammer to drive Taper Pin, tighten
fix bolt firmly. 2-Positioning
Pins

5) Put Indicator at the end of Ball Screw,

rotate Ball Screw to measure Ball Screw’s
Run-Out, hit Lock-Nut at the highest point
to be within 0.005mm.

Run-Out Target : 0.005 mm

6) Insert L31413064 Spacer at L31413063A Spacer

Bearing Housing (Z), fix Ball-Screw Lock-Nut
with hand.

Lock-Nut

7) Z-axis Ball Screw Pre-Tension process

① Set Indicator at the end of Ball Screw.
Do “0” Setting.
② Tighten Lock-Nut until the needle points
to +0.05 mm using hammer and
chisel.
▪ If you put too much power on Lock
Nut, the data could be wrong. So you
must minimize the shock.
③ If you assure that you lengthen 0.05mm, then tighten Set-Screw firmly.

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 TC Maintenance P24MMTE87

8) Assemble Z-axis Servo Motor.

① Lift Servo Motor to bring Cable Power Cable Z-axis
Connector to the below Bed Slide. Servo Motor
Assemble it at the Flex. Coupling.
② Tighten Servo Motor fix bolt.
③ Connect Servo Motor Power cable and
Feedback cable.
▪ 4-BB 12×40, 4-ZS12 Feedback
Cable

9) Tighten R15094 Flexible Coupling’s Ball Screw Clamp Bolt firmly.

A Clamp
Bolt

Reference : “A” = 55 mm

10) Tighten Z-axis Ball Screw Nut fix bolt ahead. Power on . Move Z-axis to the right
(+)direction.
11) Set Ball Screw Nut at Saddle firmly, Lub.
connect the Lub. pipe. pipe
▪ 6-BB 8×20, 6-ZC8
※ F a s t e n Ball Screw Nut’s fix bolt to
diagonal direction gradually, finally
tighten it firmly. Ball Screw
Nut

(Tighten both bolts at diagonal line one more time, and then loosen them and
tighten them again-This is also good method)
12) Assemble rest of parts including Cover etc.
13) Finally, move the axis to check whether there is a noise, heat, lubricant status.
14) Check Z-axis reference point
※ M o v e Z-axis to reference point and then to Z94. Measure the distance
between Main Spindle to Turret. Add the error amount from 94mm to
Parameter #1850 Z-axis for Setting.

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TC Maintenance P24MDMTE87

4. Machine accuracy work

※ If the installation is finished, measure the basic accuracy of the machine for preventing
possible error when machining.

▪ There are many requirements in accuracy test, but in the factory, all inspections
were performed. So in customer’s site, some basic, necessary accuracy work is
allowed.
In this part, you can follow the below proper, necessary process.

Rotary Cylinder Head Stock

Tool Post

X-axis
Sub Spindle

Tail Stock

Z-axis

Saddle (Z-axis) Cross Slide (X-axis)

Bed

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 TC Maintenance P24MMTE87

4.1 TC Inspection Report Sample

Turning
터닝 센터Center
정도 accuracy
검사성적서 Test Sheet

payment wife standard

1. static precision inspection

Permissible Error
Swing
No. Item Illustration Over500 Reading
Under500 Under
1000
0.03/m 0.03/m
Length
direction(in Bed shouldn’t have low
vertical plane) center.

Width 0.03/m 0.03/m

direction(in
vertical plane)
Bed slide
1 plane’s If distance between
straightness center is under1000
0.01 / 0.01
If it is over1000and
Length
under2000
direction(in
0.02 / 0.02
vertical plane)
If it is over2000
0.04 / 0.04
At temporary2000
0.02 / 0.03

0.01 0.015
Parallelism of Bed glide
2
plane

0.005 0.005

3 Tremor of main spindle

At the entrance of test

bar
Tremor of main spindle’s 0.005 0.005
4
hole
At the location of 300
0.01 0.015
M.DEF-11080-2(1990.11.20) A4(210×297mm) Doosaninfracore

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TC Maintenance P24MDMTE87

Permissible Error
Swing
No. Item Illustration Over500 Reading
Under500 Under
1000
Parallelism
between
Main About 300
spindle
In vertical 0.01 0.02
5 center line
plane Test bar shouldn’t
and Z-axis
direction have droop end.
movement
of carriage

Tremor of main
6 0.01 0.01
spindle’s Flange end.

7 Tremor of center 0.007 0.01

About 150
Parallelism In vertical 0.01 0.02
between plane
carriage’s Z Tail stock shouldn’t
axis have droop end.
8 movement
and About 150
centerline In 0.007 0.01
of tail horizontal
stock. plane Tail stock shouldn’t
have slope in the
(-)direction of X axis

Height difference
between main spindle 0.01 0.01
9
and both centers of ~0.03 ~0.03
tailstock.
Tail stock side
shouldn’t be low.

M.DEF-11080-2(1990.11.20) A4(210×297mm) Doosaninfracore

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 TC Maintenance P24MMTE87

Permissible Error
Swing
No. Item Illustration Over500 Reading
Under500 Under
1000
About 300
0.015 0.02
Squareness between
movement of cross When cross feeding
10 post moves to (-)
feeding post and main
spindle’s center line. direction, main
spindle post shouldn’t
be long way off.

(a-b)

In vertical 0.03 0.05

Screwness plane
between
main
11 spindle’s
center line a
and hole of (c-d)
tool fit-up c 0.03 0.05
In horizontal
plane d

No.1 These items only apply to structure with horizontal bed slide.
1-3 Test bar for measuring both end, should have identical scale mark as test indicator.
No.5 You test in this measurement, and you attached to a right main shaft, and you turn, and
an indication division price of TeSeuTeo InDiGeITeo of measurement directions rescues a
revolution position marking JungAngChi approximate of the unrest over his OnGilI, and it
is enforce measurement as you make with bases.
No.5,8,9 ”In vertical plane” means the side parallel to Y, Z planes and “horizontal plane” means
the side parallel to X, Z planes
No.10 When you measure you should grab tailstock and tail spindle strongly.
When you measure, test bar supports from the direction of displaying median of center’s
tremor..
No.12 When you measure, adjust location of cross feeding post as identical to test indicator’s
scale of both ends of horizontal plane to first single arbitrary tool’s attaching hole.
For inspection, keep the location of cross feeding post and carry out inspection to each
separate position of Turret or Drum.
Note: Maximum difference means the difference between Maximum and minimum evaluated by
designated method.
M.DEF-11080-2(1990.11.20) A4(210×297mm) Doosaninfracore

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TC Maintenance P24MDMTE87

4.2 Parallelism between Spindle Center-line and Z axis Directional Motion

※ Generally the test-bar must be measured, but it is hard to prepare the test-bar
in the field, so machining the workpiece directly and measuring can be easier.

▪ If Test Bar is not prepared and machining is difficult, use the chuck OD grinding
surface to temporally measure.
① Install the indicator at the appropriate place of Turret Tool Holder and place the
gauge the highest place of the chuck in X-direction.
② Turn the chuck by hands and check Run-Out of the indicator. Stop the chuck at the
location indicating the middle value of the movement.
③ Move Z axis(about 100 mm) and make the measured value to be parallelism of the
spindle center line and Z axis directional motion.
▪ Target Value : 0.005 mm/100 mm Within

1) Mount the workpiece(Φ50×L150 materials

with good machinability, ex : aluminum etc.)
on the chuck and perform the finishing on Workpiece (Φ50×L150)

the total length.

Chuck

2) Use Micro Meter and measure the total length

“A” “B”
(“A”, “B”).
▪ If the difference between “A” and “B” is Workpiece (Φ50×L150)

0.01 mm/100 mm or more, turn the head Chuck

stock to align with.

3) Head Stock Adjustment

① Install the indicator on Tool Holder of
Turret, move Z axis, check the X-
Workpiece (Φ50×L150)
direction deviation of the machined
workpiece(generally there should be no Chuck

deviation), and perform the “0” setting

at the end of the workpiece.
② Use a 17mm L-wrench to slightly loosen the head stock fixed bolts
(5-BB 20X80).
③ In the above item 2), by locking the BB bolts when “A” dimension is bigger than
“B” and locking the BA bolts when it is smaller, adjust about 2.5 times the error
amount looking at the indicator installed in item 3), ①.
※ In the above 2), when the “B” dimension is bigger than the “A” , set
the indicator to “+”, and to “-” when it is smaller.

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 TC Maintenance P24MMTE87

④ When it is adjusted, tighten the head

stock fixed bolts again, machine and
measure again, and repeat until
satisfactory result comes out.
☞ Target Value : 0.01 mm/100 mm or
less
⑤ When the satisfactory result comes
out, firmly tighten the fixed nut of
the head stock adjusting bolts.

Reference
Pin

Head Stock Head

Fixed Bolts Stock
Fixed Block

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TC Maintenance P24MDMTE87

4.3 Concentricity of Spindle center-line and Tail Stock

※ Generally the test-bar must be measured, but it is hard to prepare the teat-bar
in the field, so machining the workpiece directly and measuring can be easier.

1) Mount the 400 mm length workpiece

on the chuck, supported with tail stock
and then perform rough machining and 공작물 (Φ50×L400)

Chuck
then finish machining.

2) Use Micro Meter and measure both ends

“A” “B”
(“A”, “B”).
☞ If the difference between “A” and “B” is 공작물 (Φ50×L400)

0.02 mm or more, turn the head stock to

Chuck

align with.

3) Position Adjustment of Tail Stock

① Install the indicator on Tool Holder of
Turret, move Z axis, check the X-
direction deviation of the machined 공작물 (Φ50×L400)

workpiece(generally there should be no Chuck

deviation), and perform the “0” setting

at the end of the workpiece.
② Turn Tail Stock Hyd. Pressure Control
Valve to reduce the hydraulic pressure
to “0”(When loosening Tail Stock Fixed
Bolts, it prevents Tail Stock from pushing
back)
③ Use a 14 mm L-wrench, slightly loosen
Tail Stock Body fixed Bolts (4-BB
Tail Stock
16X65). Hyd.
④ In the above item 2), when “A” Pressure
Control
dimension is bigger than “B”, make Valve
indicator dimension to be “+” , and “-”
when it is smaller, adjust with Tail Stock
Body fixed Bolts.
▪ Adjustment Amount
: Half of Measurement Value

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 TC Maintenance P24MMTE87

※ Usage Method of Tail Stock Body Fixed

Bolts
ⓐ Loosen the Tail Stock Gib Fixed Bolts by
2 turns and fasten the rear Gib Fixed
Bolts.
▪ Since Tail Stock Gib is Taper shape
and strongly adheres to Tail-Stock
Body and Base, this work is to make
slight gap by the fixed bolts.
ⓑ Turn Tail Stock Body Fixed Bolts (BQD
10X20) using L-wrench and adjust Tail
Stock Body forward and backward.
Tail Stock Body Tail Stock
▪ When fastening Set Screw, Tail Stock
Fixed Bolts Gib Fixed Bolts
down forward. When loosening it, the
tail stock up backwards.

⑤ After adjustment, fasten Tail Stock Gib firmly and secure the body fixed bolts.
⑥ Turn Tail Stock Hyd. Pressure Control Valve to raise the normal pressure.
⑦ Re-machine and measure until satisfied dimension is acquired.
▪ Target Value : 0.02 mm or less

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TC Maintenance P24MDMTE87

4.4 Tool Post Accuracy Adjustment

▪ If the Tool Post accuracy has any problem due to machine collision, check the
parallelism of Tool Post Body. If any problem, adjust the accuracy of the body
and perform the turret accuracy adjustment.
▪ The accuracy adjustment of Tool Post and Turret shall be performed after the
head stock accuracy adjustment.
1) Accuracy Adjustment Method of Tool Post Body
Install the indicator at the Chuck or Bed,
attach the gauge to the tool holder area of
the turret and move Z axis to measure the
parallelism.
▪ In case 0.01 mm/total length or more,
perform the accuracy adjustment.

2) Accuracy Adjustment Method of Tool Post Body

① Remove X axis Sliding Cover and Tool Post Cover and slightly loosen Tool Post
Body Fixed Bolts (6-BB 12X65).
② Disassemble the cover between Tool Post Body and Cross Slide.
③ Use Tool Post Body Fixed Bolts to move the body slightly and adjust the Z axis
parallelism of the tool holder attached place of the turret to be under 0.01 mm.
④ If satisfied value is acquired, firmly fasten Tool Post Body Fixed Bolts (6-BB 12X65).

Tool Post
Fixed Bolts

Cover Adjusting Bolts Adjusting Bolts

For Push For Pull
(2 Places) (2 Places)

3) Accuracy Measurement Method of Turret(1)

▪ If the accuracy of Tool Post has any problem
due to machine collision, adjust the
accuracy of the body first and perform
the turret accuracy adjustment.
① Operate the machine to call the tool
attached with OD tool hold.
② Install the indicator at the chuck, attach
the gauge to the reference surface of
the OD tool holder and move X axis
to measure the parallelism.
▪ In case 0.01 mm/total length or more, perform the accuracy adjustment.

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 TC Maintenance P24MMTE87

4) Accuracy Measurement Method of Turret(2)

① Operate the machine to call the tool
attached with ID tool hold.
② Move X axis to the reference point
and then X0 position.
③ Install fixture for Turret Center measurement
(minimize the weight and length)in the
chuck and place the indicator gauge to Fixture for Center
Measurement
measure the circle of ID Tool Holder.
▪ If the indicator is too long or if the magnetic stander is used on Chuck,
the weight of the gauge itself could result in an error of maximum 0.2 mm or
more.
④ Rotate the chuck by hand or after the 3 axis change ,by turning the C axis by
the handle mode, and make X, Y “0” up-down by moving the X axis and Y axis
using the handle and accurately set the center.
⑤ Rotate again the chuck to be right-angle direction to X axis and measure the up
and down difference of the indicator. The half of the measured value shall be the
difference of Turret-Center height.
▪ If it is above 0.03 mm, perform the accuracy adjustment.

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TC Maintenance P24MDMTE87

2-M5 through Tap

2-Φ8 through Tap

60
Φ50

Φ20
Φ80

15
30
Materials: Recommend
60 Aluminum(Weight
Problem for Hand-carry)

(Example of Special Purpose Jig for Centering Measurement)

▪ If the height difference of 4) “Accuracy

Measurement Method of Turret(2)” is
0.03mm or more, the measured value of
the method(1) is not satisfied, adjust the
turret parallelism first. For the difference of
Tool Holder Center, grind L31511293A
Adjusting Liner between Cross Slide and Adjusting
Liner
Tool Post Body and adjust.

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 TC Maintenance P24MMTE87

5) Turret Center Height Correcting Method

① Mark numbers on all tool holders attached to the turret and remove.
② Remove L32561354B Cap.
▪ 6-BB 4×12
③ Mark at the proper place of Turret Head and L31563022D Location Disk for easy
assembly and remove Location Disk.
▪ 6-BB 6×40
▪ When disassembling the location disk, as Quad-Ring can be damaged by Coolant
Bush of L32561343G Coolant Plug, loosen the fixed bolts(4-BB 5×40) of
Coolant Plug and disassemble the location disk and coolant plug simultaneously.

Location Turret
Disk Head
Coolant
Plug

Cap Coolant
Bush

Location
Disk

Coolant
Plug Cap

④ Remove Positioning Pins from the turret using a pin extractor.

▪ 2-TP-BB8×40, 2-L32563174A Fixture
⑤ Loosen the curvic coupling fixed bolts from the turret.
▪ 8-BB10×120, 8-ZC10
⑥ Hit the turret using a plastic hammer or square bar in rotational direction and
measure. Adjust the total rotation direction to be within 0.01 mm, Y axis
direction by hitting and X axis direction by moving X axis.
⑦ If satisfied value is acquired, firmly fasten Fixed Bolts.
Reams the pin hole with M8 Taper Reamer and then assemble Taper Pins.

Turret Turret
Fixed Fixed
Bolts Bolts

Positioning
Pins

Positioning
2-Fixture Pins

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TC Maintenance P24MDMTE87

⑧ In case of X axis direction adjustment, add the machined coordinate of the

above ⑥ to the half of the value indicated in Parameter “#1850” Grid Shift
Section X-Column and input it.
▪ “P/S Alarm 000 Please Turn Off Power” is shown.
⑨ Power off and again power on.
⑩ Perform the manual reference point return of X axis.
⑪ Repeat it until satisfactory dimension is acquired.
⑫ If the target accuracy is acquired, assemble the location disk with the
coolant plug per the number and finish the work.

Location Turret
Disk Head Coolant
Plug

Cap Coolant
Bush

Location
Disk

Coolant
Plug Cap

95