RENR8919-01 FLUID POWER SYMBOLS

July 2008 BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

10 EE VALVE ENVELOPES
VALVES
VALVE PORTS

TRAVEL FF
DD
ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY
SW CONTROL VALVES CHECK VALVES
PARK CC AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

SUPPLY FAN 2 MEASUREMENT ROTATING SHAFTS

FAN 1
BB
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

FLUID STORAGE RESERVOIRS

511, 521, 522 & 532 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

Track Feller Buncher COMBINATION CONTROLS

Hydraulic System
SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT
or MANUAL and PILOT PILOT or MANUAL
511: 521: 522: 532:
MANUAL CONTROL SYMBOLS
5111-283 5211-311 5221-242 5321-176
AA PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

SOS PILOT CONTROL SYMBOLS

RELEASED PRESSURE REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE
18 ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

6 5 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT THREE TWO

INFINITE
17 DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION

Volume 1 of 4: Machine with Hot Saw Attachment

© 2008 Caterpillar Printed in U.S.A.
Pilot Manifold Pilot Filter Pump Group All Rights Reserved

Electrical Symbols Table

Component Locations
Tap Locations Hydraulic Symbols (Electrical)
Pressure, Sampling, and Sensor

RENR8919-01 VOL 1 of 4
Tap Schematic
Description
Number Location G M

30 Page (Dimensions: 39 inches x 28 inches)

SOS Sampling Valve, (Hydraulic Oil) H-12
AA Pilot Oil Pressure H-12 Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)
BB Saw Pump Pressure F-11 2 20
CC Load Sense Pressure (Implement Pump) F-10
DD Delivery Pressure (Implement Pump) E-10
EE Load Sense Pressure (Travel Pump) E-10
FF Delivery Pressure (Travel Pump) E-10 Pressure Switch Temperature Switch Electrical Wire
Pressure Switch
(Adjustable)

Component Locations (Volume 1) Electrical Symbols (Electrical)

Part Machine Schematic
Description
Number Location Location
Filter & Valve Gp - Pilot 188-2084 5 H-12 T
Filter Gp - Case Drain 126-2075 4 B-9 , C-9 Pressure Temperature Level Flow
Filter Gp - Return Oil 222-7092 2 A-8 Symbol Symbol Symbol Symbol
(511) 279-9872
Motor Gp - LH travel 14 B-5
(521/522/532) 236-1237
(511) 279-9872 Wire Number Identification Codes
Motor Gp - RH travel 15 A-4
(521/522/532) 236-1237
17 18 Electrical Schematic Example Hydraulic Schematic Example
Motor Gp - Swing 179-9775 11 I-5
Pump & Motor Gp - Hood Tilt 212-8039 16 D-2
3 10
Current Standard Current Standard
Pump & Motor Gp - Hydraulic Tank Fill 205-5266 1 B-7 Harness identification code
Pump Gp - Main & Felling Head 268-6729 17 D-11 to F-11 This example indicates
wire 135 in harness "AG". Wire
Pump Gp - Saw 218-2977 10 F-11 Circuit Number Wire Color
Identification
Sensor Gp - Implement Press Load Sense 228-3649 8 F-8
325-AG135 PK-14
Sensor Gp - Saw Pressure Load Sense 228-3649 18 F-11 11 19 325-PK
Sensor Gp - Travel Pressure Load Sense 228-3649 7 D-7 Circuit Identification Wire Color Wire Gauge
Number
Switch Gp - Hyd Oil Filter Bypass 3E-7891 9 B-9
Swivel Gp - Non Tilt Function 159-5871 19 A-7 Previous Standard
Tank Gp - Hydraulic Oil 272-0055 20 A-8 to A-10 2 20 Wire Color
Wire
Valve Gp - Main Control (Bank-7) 256-0500 21 G-2 to G-8
Valve Gp - Selector & Press Control (Boom) 167-1555 13 H-8
325-PK-14
Valve Gp - Sol & Manifold (Disc Saw) 222-5781 3 G-11
Valve Gp - Sol & Manifold (Rev Fan) 274-8742 6 I-10 B A
4
Valve Gp - Travel Control (Bank-2) 218-8376 12 D-4 to D-7 11 19 Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
5 8 13
21 16

Left Right
Travel Travel 7 12

12

P1
B B

A A
T1

14 6 1 9
Valve Group
Back Pressure
15
7
Travel Control Valve
 12 11 10 9 8 7 6 5 4 3 2 1

POWERSHIFT VALVE GP
VALVE GP RETROFIT SELECTOR &
SUCTION BLOWER VALVE GP PRESS CONTROL MOTOR GP
ON SOME MACHINES
SOL & MANIFOLD 167-1555 PG SWING
I (REVERSING FAN) 179-9775 I
274-8742 DR

MU
VALVE GP
FAN 2 FAN 1 TRAVEL SW PARK PS (POWER SHIFT) NOTE:
RETRO- TILT
196-5862 FIT
GRAB ACCUMULATE TOOL
BOOM (WRIST) STICK
ONLY
FILTER & VALVE GP REV FAN 1
PILOT OIL VALVE GP.
277-8876 SW (SHUTTLE)
188-2084 REV FAN 2 TRAVEL PARKING SUPPLY VALVE GP
276-9072
3E-9205 152-8340 152-8340 152-8340 P MAIN CONTROL

CLOSE

CLOSE
DOWN

DOWN
OPEN

OPEN
(BANK-7)

CCW
T

OUT
CW
UP

UP
256-0500

IN
IN OUT C
H
H P B A

CCW

CW
T

SOS AA

YS B A B A B A B A B A B A B A LSP TC
FLUSHING
CHECK TP
PS

SENSOR GP
T D
LOAD SENSE
P1
IMPLEMENT G
G VALVE GP P2
PUMP
SOL & MANIFOLD Saw 238-3649
(DISC SAW)
222-5781 Saw
PL
P LS
PX
SENSOR GP
LOAD SENSE
SAW PUMP LS
R3
BB 238-3649 MAIN
RELIEF T3
PUMP GP
SAW T1
LS RELIEF
218-2977 F
F
S PL2
A3
R1
CC

X4

COOLER BY-PASS

M2
DD

FORWARD

FORWARD
REVERSE

REVERSE
A2
RENR8919-01 VOL 1 of 4

E
M
30 Page, (Dimensions: 39 inches x 28 inches)

E COUNTER DOOR
B A B A LSP TC
BALANCE
S VALVE GP
PS TP
VALVE
M1 TRAVEL CONTROL
EE (BANK-2)
A1
218-8376
(511/521)
P1 P2
X3
M3 FF

X4

PL D
R4 R2
D
FILTER GP PX
SENSOR GP
CASE DRAIN LOAD SENSE
126-2075 TRAVEL LS
M
PUMP GP PUMP
MAIN & FELLING HEAD 238-3649 COOLER
MAIN BY-PASS
268-6729 T3
RELIEF

T1
LS RELIEF PUMP & MOTOR GP
HOOD TILT
PL2 212-8039
TRAVEL LEFT TRAVEL RIGHT
BACK PRESSURE VALVE C
C

FILTER GP
CASE DRAIN
126-2075
PUMP & MOTOR GP
SWITCH GP M HYD TANK FILL SWIVEL GP LINE PATTERNS

HYD OIL 205-5266 (NON-TILT) Pressure Line

FILTER BYPASS 159-5871 Pilot / Load Sensing Pressure

SWIVEL Drain / Return Lines
3E-7891 MOTOR GP MOTOR GP Component Group
LH TRAVEL RH TRAVEL Attachment
279-9872 (511) 279-9872 (511) Air Line B
B FILTER GP 236-1237 (521/522/532) 236-1237 (521/522/532) CALLOUTS
RETURN OIL MA G T T G MA YY Taps (Pressure, Sampling,Sensor) by letter
FORWARD
222-7092 PORT A
REVERSE
PORT A HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
Bri (TOP) (BOTTOM) Bri MAIN PUMP OUTPUT
PILOT PUMP OUTPUT
GRAB CONTROL CIRCUIT
TILT CONTROL CIRCUIT
DOOR PUMP OUTPUT & CONTROL CIRCUIT
SUPPLY LINE
DRAIN / RETURN LINE
SWING MOTOR CIRCUIT
TOOL CONTROL CIRCUIT
STICK CONTROL CIRCUIT
TANK GP BOOM CONTROL CIRCUIT
HYDRAULIC ACCUMULATE CONTROL CIRCUIT
LOAD SENSING CIRCUIT
272-0055 RH TRACK CONTROL MOTOR CIRCUIT
LH TRACK CONTROL MOTOR
A FORWARD A
REVERSE FAN & TRAVEL CONTROL CIRCUIT
PORT B PORT B SAW PUMP OUTPUT & CONTROL CIRCUIT
MB X M S (TOP) S M X
LH TRACK MOTOR (BOTTOM) RH TRACK MOTOR MB THIS SCHEMATIC IS FOR THE 511, 521, 522 & 532 TRACK FELLER BUNCHER
VOLUME 1 OF 4: MACHINE WITH HOT SAW ATTACHMENT
PART #: 272-0072 CHG 00
Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations

12 11 10 9 8 7 6 5 4 3 2 1
 RENR8919-01 FLUID POWER SYMBOLS
July 2008 BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

10 EE VARIABILITY SPRING
(ADJUSTABLE)
LINE RESTRICTION
(VARIABLE)
PRESSURE
COMPENSATION
HYDRAULIC PNEUMATIC
ENERGY TRIANGLES
LINE RESTRICTION
VARIABLE and PRESSURE
COMPENSATED
ATTACHMENT

TRAVEL FF VALVE ENVELOPES

VALVES
VALVE PORTS

SW DD
PARK CC ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

SUPPLY FAN 2 P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

MEASUREMENT ROTATING SHAFTS

FAN 1
BB
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

FLUID STORAGE RESERVOIRS

511, 521, 522 & 532 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

Track Feller Buncher COMBINATION CONTROLS

Hydraulic System
SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT
or MANUAL and PILOT PILOT or MANUAL
511: 521: 522: 532:
AA 5111-283 5211-311 5221-242 5321-176
MANUAL CONTROL SYMBOLS

SOS
PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

PILOT CONTROL SYMBOLS

RELEASED PRESSURE REMOTE SUPPLY PRESSURE

18
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE

6 5 ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

17 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT THREE TWO

INFINITE
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION

Pilot Manifold Pilot Filter Pump Group Volume 2 of 4: Processing Head Attachment with Fixed Linkage
© 2008 Caterpillar Printed in U.S.A.
All Rights Reserved

Component Locations Electrical Symbols Table

Tap Locations
Hydraulic Symbols (Electrical)
Pressure, Sampling, and Sensor
Tap Schematic

RENR8919-01 VOL 2 of 4
Description
Number Location
G M

30 Page (Dimensions: 39 inches x 28 inches)

SOS Sampling Valve, (Hydraulic Oil) H-12
AA Pilot Oil Pressure H-12 Transducer Transducer Generator Electric Motor
BB Saw Pump Pressure F-11 (Fluid) (Gas / Air)
CC Load Sense Pressure (Implement Pump) F-10
DD Delivery Pressure (Implement Pump) E-10
EE Load Sense Pressure (Travel Pump) E-10
FF Delivery Pressure (Travel Pump) E-10
2 20 Pressure Switch Pressure Switch Temperature Switch Electrical Wire
(Adjustable)

Component Locations (Volume 3)

Part Machine Schematic
Description Electrical Symbols (Electrical)
Number Location Location
Filter & Valve Gp - Pilot 188-2084 5 H-12
Filter Gp - Case Drain 126-2075 4 B-9 , C-9
T
Filter Gp - Return Oil 222-7092 2 A-8
(511) 279-9872 Pressure Temperature Level Flow
Motor Gp - LH travel 14 B-5 Symbol Symbol Symbol Symbol
(521/522/532) 236-1237
(511) 279-9872
Motor Gp - RH travel 15 A-4
(521/522/532) 236-1237
Motor Gp - Swing 179-9775 11 I-5 Wire Number Identification Codes
Pump & Motor Gp - Hood Tilt 212-8039 16 D-2 17 18
Electrical Schematic Example Hydraulic Schematic Example
Pump & Motor Gp - Hydraulic Tank Fill 205-5266 1 B-7 3 10
Pump Gp - Main & Felling Head 268-6729 17 D-11 to F-11 Current Standard Current Standard
Pump Gp - Saw 218-2977 10 F-11 Harness identification code
This example indicates
Sensor Gp - Implement Press Load Sense 228-3649 8 F-8 wire 135 in harness "AG". Wire
Circuit Number Wire Color
Sensor Gp - Saw Pressure Load Sense 228-3649 18 F-11 Identification

Sensor Gp - Travel Pressure Load Sense 228-3649 7 D-7 325-AG135 PK-14

Switch Gp - Hyd Oil Filter Bypass 3E-7891 9 B-9 325-PK
Circuit Identification Wire Color Wire Gauge
Swivel Gp - Non Tilt Function 159-5871 19 A-7 Number

Tank Gp - Hydraulic Oil 272-0055 20 A-8 to A-10

Valve Gp - Main Control (Bank-7) 256-0500 21 G-2 to G-8 2 20 Previous Standard
Valve Gp - Selector & Press Control (Boom) 167-1555 13 H-8 Wire
Wire Color

Valve Gp - Sol & Manifold (Disc Saw) 222-5781 3 G-11 11 19 11 19

Valve Gp - Sol & Manifold (Rev Fan) 274-8742 6 I-10 4 325-PK-14
Valve Gp - Travel Control (Bank-2) 218-8376 12 D-4 to D-7
B A
5 8 13 16 Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)

21

Left Right
7 12
Travel Travel

12

P1
B B

A A
T1
14 6 1 9

Valve Group
Back Pressure 15

7
Travel Control Valve
 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

VALVE GP
POWERSHIFT SELECTOR &
VALVE GP VALVE GP RETROFIT SWING MOTOR
SUCTION BLOWER PRESS CONTROL
L SOL & MANIFOLD ON SOME MACHINES PG MOTOR GP L
167-1555
(REVERSING FAN) SWING
274-8742 DR 179-9775

HIGH FLOW

HIGH FLOW

LOW FLOW
MU
VALVE GP
FAN 2 FAN 1 TRAVEL SW PARK PS (POWER SHIFT)
NOTE:
RETRO-
196-5862 FIT BOOM STICK Saw
ONLY ROTATE
REV FAN 1 VALVE GP.
K 277-8876 SW (SHUTTLE) K
FILTER & VALVE GP TRAVEL PARKING SUPPLY 276-9072
FAN 2 152-8340 152-8340 152-8340
PILOT OIL 3E-9205

DOWN
188-2084 T

CCW

OUT
CW
UP
IN OUT

IN
P B A

CCW
T

CW
VALVE GP
MAIN CONTROL
(BANK-7)
256-0500
J SOS AA J

FLUSHING YS B A B A B A B A B A B A B A LSP TC
CHECK
TP
PS

T D
VALVE GP P1
SOL & MANIFOLD SENSOR GP P2
(DISC SAW) LOAD SENSE
I I
222-5781 IMPLEMENT
Saw PUMP
SENSOR GP 238-3649
P LS
LOAD SENSE PL
SAW PUMP PX
238-3649 X
R3 LS
BB MAIN
PUMP GP RELIEF
T3
H
SAW T1 LOW/HIGH FLOW LOW/HIGH FLOW H
218-2977 LS RELIEF

S PL2
A3

R1
CC

X4

G G
COOLER BY-PASS
M2
DD COUNTER
BALANCE DOOR
RENR8919-01 VOL 2 of 4

VALVE

FORWARD

FORWARD
A2

REVERSE

REVERSE
30 Page, (Dimensions: (39 inches x 28 inches)

M
S
M1 B A B A LSP TC
EE
F PS TP VALVE GP F

A1 TRAVEL CONTROL
(BANK-2)
X3 218-8376
M3 FF P1 P2 (511/521)

X4

R4 R2 M
PILOT PUMP
E FILTER GP E
PL
CASE DRAIN
PUMP GP 126-2075 PX
SENSOR GP
MAIN & FELLING HEAD LOAD SENSE
268-6729 TRAVEL LS
X PUMP & MOTOR GP
PUMP HOOD TILT
COOLER
238-3649 BY-PASS 212-8039
MAIN T3
RELIEF
D T1 D
LS RELIEF

PL2
TRAVEL LEFT TRAVEL RIGHT
BACK PRESSURE
LINE PATTERNS
VALVE
Pressure Line
FILTER GP
Pilot / Load Sensing Pressure
CASE DRAIN
126-2075 Drain / Return Lines

Component Group
C
SWITCH GP M PUMP & MOTOR GP SWIVEL GP
C
Attachment
HYD OIL HYD TANK FILL (NON-TILT)
FILTER BYPASS 205-5266 MOTOR GP Air Line
159-5871 SWIVEL
3E-7891 LH TRAVEL CALLOUTS
MOTOR GP
279-9872 (511)
RH TRAVEL YY Taps (Pressure, Sampling,Sensor) by letter
236-1237 (521/522/532)
FILTER GP 279-9872 (511)
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
RETURN OIL 236-1237 (521/522/532)
MAIN PUMP OUTPUT
222-7092 MA G T T G MA
PILOT PUMP OUTPUT
FORWARD REVERSE GRAB CONTROL CIRCUIT
PORT A PORT A RH TRACK CONTROL MOTOR CIRCUIT
B Bri (TOP) (BOTTOM) Bri DOOR PUMP OUTPUT & CONTROL CIRCUIT B
SUPPLY LINE
DRAIN / RETURN LINE
LH TRACK CONTROL MOTOR
FAN & TRAVEL CONTROL CIRCUIT
TILT CONTROL CIRCUIT
LOW FLOW
SWING MOTOR CIRCUIT
SAW PUMP OUTPUT & CONTROL CIRCUIT
TOOL CONTROL CIRCUIT
STICK CONTROL CIRCUIT
TANK GP BOOM CONTROL CIRCUIT
ACCUMULATE CONTROL CIRCUIT
HYDRAULIC LOAD SENSING CIRCUIT
272-0055 HIGH FLOW

A REVERSE FORWARD THIS SCHEMATIC IS FOR THE 511, 521, 522 & 532 TRACK FELLER BUNCHER A
PORT B PORT B S X VOLUME 2 OF 4: PROCESSING HEAD ATTACHMENT WITH FIXED LINKAGE
MB X M S (BOTTOM) (TOP) M MB
LH TRACK MOTOR RH TRACK MOTOR PART #: 272-0072 CHG 00
Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
 RENR8919-01 FLUID POWER SYMBOLS
July 2008 BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

EE
VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT

10 (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE

COMPENSATED

VALVES

FF
VALVE ENVELOPES VALVE PORTS
TRAVEL
SW DD
ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

PARK CC CONTROL VALVES CHECK VALVES

AB AB

SUPPLY FAN 2
P T
NORMAL POSITION
P T
SHIFTED POSITION INFINITE POSITION
BASIC
SYMBOL
SPRING
LOADED
SHUTTLE PILOT
CONTROLLED

MEASUREMENT ROTATING SHAFTS

FAN 1
BB PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

FLUID STORAGE RESERVOIRS

511, 521, 522 & 532 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

Track Feller Buncher COMBINATION CONTROLS

Hydraulic System
SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT
or MANUAL and PILOT PILOT or MANUAL
511: 521: 522: 532:
MANUAL CONTROL SYMBOLS
AA 5111-283 5211-311 5221-242 5321-176

SOS PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

PILOT CONTROL SYMBOLS

RELEASED PRESSURE REMOTE SUPPLY PRESSURE

18 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

6 5
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

17 FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION

Pilot Manifold Pilot Filter Pump Group Volume 3 of 4: Machine with Intermittent Saw Attachment
© 2008 Caterpillar Printed in U.S.A.
All Rights Reserved

Electrical Symbols Table

Component Locations
Tap Locations Hydraulic Symbols (Electrical)
Pressure, Sampling, and Sensor

RENR8919-01 VOL 3 of 4
Tap Schematic
Description
Number Location G M

30 Page (Dimensions: 39 inches x 28 Inches)

SOS Sampling Valve, (Hydraulic Oil) H-12
AA Pilot Oil Pressure H-12 Transducer Transducer Generator Electric Motor
2 20 (Fluid) (Gas / Air)
BB Saw Pump Pressure F-11
CC Load Sense Pressure (Implement Pump) F-10
DD Delivery Pressure (Implement Pump) E-10
EE Load Sense Pressure (Travel Pump) E-10
FF Delivery Pressure (Travel Pump) E-10 Electrical Wire
Pressure Switch Pressure Switch Temperature Switch
(Adjustable)

Electrical Symbols (Electrical)

Component Locations (Volume 4)

Part Machine Schematic T
Description
Number Location Location Pressure Flow
Temperature Level
Filter & Valve Gp - Pilot 188-2084 5 H-12 Symbol Symbol Symbol Symbol
Filter Gp - Case Drain 126-2075 4 B-9 , C-9
Filter Gp - Return Oil 222-7092 2 A-8
Motor Gp - Swing 179-9775 11 I-5 Wire Number Identification Codes
Pump & Motor Gp - Hood Tilt 212-8039 16 D-2 17 18
Electrical Schematic Example Hydraulic Schematic Example
Pump & Motor Gp - Hydraulic Tank Fill 205-5266 1 B-7 3 10
Pump Gp - Main & Felling Head 268-6729 17 D-11 to F-11 Current Standard Current Standard
Pump Gp - Saw 218-2977 10 F-11 Harness identification code
This example indicates
Sensor Gp - Implement Press Load Sense 228-3649 8 F-8 wire 135 in harness "AG". Wire
Circuit Number Wire Color
Sensor Gp - Saw Pressure Load Sense 228-3649 18 F-11 Identification

Sensor Gp - Travel Pressure Load Sense 228-3649 7 D-7 325-AG135 PK-14

Switch Gp - Hyd Oil Filter Bypass 3E-7891 9 B-9
11 325-PK
Circuit Identification Wire Color Wire Gauge
Tank Gp - Hydraulic Oil 272-0055 20 A-8 to A-10 Number

Valve Gp - Main Control (Bank-7) 256-0500 21 G-2 to G-8

Valve Gp - Selector & Press Control (Boom) 167-1555 13 H-8 Previous Standard
Valve Gp - Sol & Manifold (Disc Saw) 222-5781 3 G-11 2 20 Wire Color
Wire
Valve Gp - Sol & Manifold (Rev Fan) 274-8742 6 I-10
Valve Gp - Intermittent Saw (Bank-2) 242-4240 22 D-4 to D-7 325-PK-14
B A
4
11 19 Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
5 8 13
21 16

7 22

22

P1
B B

A A
T1
6 1 9

Valve Group
Back Pressure

Intermittent Saw Valve

 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

VALVE GP
POWERSHIFT SELECTOR &
VALVE GP VALVE GP RETROFIT PRESS CONTROL
SUCTION BLOWER ON SOME MACHINES MOTOR GP
L SOL & MANIFOLD 167-1555 PG L
(REVERSING FAN) SWING
274-8742 DR 179-9775

MU
FAN 2 FAN 1 TRAVEL SW PARK PS VALVE GP
(POWER SHIFT) NOTE: ACCCUMULATE TOOL CYL.
196-5862 RETRO- BOOM CYL. TILT CYL. STICK CYL. GRAB CYL. CYLINDER
FIT
ONLY
REV FAN 1
K 277-8876 SW VALVE GP. K
TRAVEL PARKING SUPPLY (SHUTTLE)
FILTER & VALVE GP FAN 2
152-8340 152-8340 152-8340 276-9072
PILOT OIL 3E-9205
T

UP

OUT

UP
DOWN

CW

CCW

IN

OPEN

CLOSE

OPEN

CLOSE

DOWN
188-2084
VALVE GP
IN OUT
P
MAIN CONTROL
B A
(BANK-7)

CCW
T

CW
256-0500

J SOS AA J
TO TRAVEL MOTOR
X PORT
FLUSHING YS B A B A B A B A B A B A B A LSP TC
CHECK
TP
PS
SENSOR GP
T D LOAD SENSE
VALVE GP IMPLEMENT P1
SOL & MANIFOLD PUMP P2
(DISC SAW) 238-3649
I 222-5781 I

Saw

P LS PL
SENSOR GP PX
LOAD SENSE
SAW PUMP X
R3 LS
238-3649
BB MAIN
RELIEF T3
PUMP GP
H T1 H
SAW LS RELIEF
218-2977

S PL2
A3

R1
CC

X4

COOLER BY-PASS SETSCREW INSTALLED

G G
TO BLOCK PASSAGE TO TANK
M2
DD
RENR8919-01 VOL 3 of 4

A2
TO TRAVEL
30 Page, (Dimensions: 39 inches x 28 inches)

M VALVE COUNTER
PS PORT B A B A LSP TC DOOR
BALANCE
S VALVE
PS TP
M1
EE
F VALVE GP F
A1 INTERMITTENT SAW
P1 P2 (BANK-2)
X3 242-4240
M3 FF

X4

FROM TRAVEL PL
R4 PUMP GP R2 VALVE
E
MAIN & FELLING HEAD PL PORT SENSOR GP PX E

268-6729 LOAD SENSE

TRAVEL LS
PUMP X M
238-3649 COOLER
MAIN BY-PASS
TRAVEL VALVE T3
RELIEF
T1 PORT
LS RELIEF
T1 BOTTOMED OUT FROM TRAVEL VALVE
T3 PORT PUMP & MOTOR GP
D HOOD TILT D

PL2 212-8039

Saw

FILTER GP
CASE DRAIN TRAVEL
MOTORS
126-2075 CASE LINE PATTERNS
DRAIN
Pressure Line
C M PUMP & MOTOR GP
C
SWITCH GP Pilot / Load Sensing Pressure

HYD OIL HYD TANK FILL Drain / Return Lines

FILTER BYPASS 205-5266 Component Group

3E-7891 Attachment

Air Line

CALLOUTS
FILTER GP YY Taps (Pressure, Sampling,Sensor) by letter

RETURN OIL HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

222-7092 MAIN PUMP OUTPUT
PILOT PUMP OUTPUT
B GRAB CONTROL CIRCUIT B
TILT CONTROL CIRCUIT
DOOR PUMP OUTPUT & CONTROL CIRCUIT
PRESSURE SUPPLY LINE
RELIEF DRAIN / RETURN LINE
SWING MOTOR CIRCUIT
TOOL CONTROL CIRCUIT
STICK CONTROL CIRCUIT
BOOM CONTROL CIRCUIT
ACCUMULATE CONTROL CIRCUIT
LOAD SENSING CIRCUIT
RH TRACK CONTROL MOTOR CIRCUIT
TANK GP LH TRACK CONTROL MOTOR
FAN & TRAVEL CONTROL CIRCUIT
HYDRAULIC SAW PUMP OUTPUT & CONTROL CIRCUIT

A
272-0055 THIS SCHEMATIC IS FOR THE 511, 521, 522 & 532 TRACK FELLER BUNCHER A
VOLUME 3 OF 4: MACHINE WITH INTERMITTENT SAW ATTACHMENT
PART #: 272-0072 CHG 00
Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
 RENR8919-01 FLUID POWER SYMBOLS
Component Locations (Volume 4) July 2008 BASIC COMPONENT SYMBOLS
Part Machine Schematic
Description
Number Location Location PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
MAIN AUX.

2-SECTION PUMP
PUMP: VARIABLE and
PRESSURE COMPENSATED
(FIXED)
Cylinder Gp - Tilt (Forward) 222-9150 1 C-5
Cylinder Gp - Tilt (LH Side) 222-9149 2 C-4
Cylinder Gp - Tilt (RH Side) 222-9149 3 C-2 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

Motor Gp - LH Travel (522/532) 236-1237 4 A-6 VALVES

VALVE ENVELOPES VALVE PORTS
Motor Gp - RH Travel (522/532) 236-1237 5 B-2
Sensor Gp - Travel Pressure Load Sense 228-3649 6 E-5
Swivel Gp - With Tilt Function 224-9040 7 C-4 ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

Valve Gp - Travel Control (Bank-4) 218-8377 8 E-2 to E-5 CONTROL VALVES CHECK VALVES
AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

FLUID STORAGE RESERVOIRS

Tilt Left Side Up Tilt Back Tilt Forward 522 & 532 Track Feller Buncher VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

Tilt Right Side Up

Hydraulic System COMBINATION CONTROLS

522: 532: SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

8 5221-242 5321-176 or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

PILOT CONTROL SYMBOLS

RELEASED PRESSURE REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT THREE TWO

INFINITE
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

PARALLEL CROSS FLOW ALLOWED IN

Left Right BIDIRECTIONAL BIDIRECTIONAL
FLOW IN ONE
FLOW

6
DIRECTION FLOW EITHER DIRECTION

Travel Travel
Valve Group Volume 4 of 4: Upper Frame Leveling
Back Pressure © 2008 Caterpillar Printed in U.S.A.
All Rights Reserved

Travel Valve

Electrical Symbols Table

Hydraulic Symbols (Electrical)

RENR8919-01 VOL 4 of 4
G M

12 Page (Dimensions: 25 inches x 24 inches)

Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

7
T
Pressure Temperature Level Flow
Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

6 8
Current Standard Current Standard
Harness identification code
7 This example indicates
1 2 wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
4 1 5 3 B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)

Component Locations
 6 5 4 3 2 1

F F

RIGHT SIDE UP
LEFT SIDE UP
FORWARD

FORWARD

FORWARD
REVERSE

REVERSE
BACK
B A B A B A B A LSP TC
VALVE GP
PS
TP TRAVEL CONTROL
(BANK-4)
218-8377
(522/532)
P1

P2

E E

PL
PX

LS
SENSOR GP MAIN
LOAD SENSE RELIEF
TRAVEL T3
LS RELIEF
PUMP
238-3649
PL2 TRAVEL LEFT SIDE FORWARD TRAVEL RIGHT
LEVELING LEVELING
BACK PRESSURE
VALVE

D D

SWIVEL GP
(WITH TILT
FUNCTION)
224-9040
CYLINDER GP CYLINDER GP
LH SIDE LEVEL RH SIDE LEVEL
222-9149 222-9149
FORWARD LEVEL SIDE LEVEL SIDE LEVEL

CYLINDER GP
C FORWARD LEVEL
VENT TO C
ATMOSPHERE VENT TO
222-9150
RENR8919-01 VOL 4 of 4

BACK ATMOSPHERE
12 Page, (Dimensions: 25 inches x 24 inches)

FORWARD
VENT TO
ATMOSPHERE
VENT TO
ATMOSPHERE LEFT CYLINDER RIGHT CYLINDER

MOTOR GP MOTOR GP
LH TRAVEL RH TRAVEL
236-1237 236-1237
(522/532) (522/532)
B B
LINE PATTERNS
MA G T T G MA
FORWARD REVERSE Pressure Line
PORT A PORT A Pilot / Load Sensing Pressure
Bri (TOP) (BOTTOM) Bri
Drain / Return Lines

Component Group

Attachment

Air Line

CALLOUTS
YY Taps (Pressure, Sampling,Sensor) by letter

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

MAIN PUMP OUTPUT
RH TRACK MOTOR CONTROL CIRCUIT
PILOTED VALVE SUPPLY CIRCUIT
REVERSE FORWARD DRAIN / RETURN LINE
A PORT B PORT B FORWARD LEVELING CONTROL CIRCUIT A
MB X M S (BOTTOM) (TOP) S M X MB
SIDE LEVELING CONTROL CIRCUIT
FAN AND TRAVEL CONTROL CIRCUIT
LH TRACK MOTOR CONTROL CIRCUIT

THIS SCHEMATIC IS FOR THE 522 & 532 TRACK FELLER BUNCHER
LH TRACK MOTOR RH TRACK MOTOR VOLUME 4 OF 4: UPPER FRAME LEVELING
PART #: 272-0072 CHG 00
Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations

6 5 4 3 2 1