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Siemens relay Testing Protocol

The document outlines the 7UM Testing Protocol for various protection relays, detailing the procedures for testing and measuring the operational parameters of each relay type. It includes specific test setups for voltage restraint, overcurrent, earth fault, underfrequency, and other protection mechanisms, along with required settings and expected outcomes. The document is issued by the Quality department and emphasizes the importance of proper testing to ensure relay functionality and compliance.

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0% found this document useful (0 votes)
30 views

Siemens relay Testing Protocol

The document outlines the 7UM Testing Protocol for various protection relays, detailing the procedures for testing and measuring the operational parameters of each relay type. It includes specific test setups for voltage restraint, overcurrent, earth fault, underfrequency, and other protection mechanisms, along with required settings and expected outcomes. The document is issued by the Quality department and emphasizes the importance of proper testing to ensure relay functionality and compliance.

Uploaded by

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© © All Rights Reserved
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Document Type (Protocol) Protocol -P-325

7UM Testing Protocol No


Rev./Date 1/04-01-2021
Issued by Quality
Prepared Sachin Jadhav Checked Satyen Dave Approved Syamlal S
By By By Rakesh Patel
Departme Quality Departme Engineering Departme Site Management
nt nt nt Quality
Customer
Project Date

Make :
Sr. No. :
Aux Volts :
Nominal Current :
Nominal Voltage :
Measured Value Test :

Inject current in the relay as per the table below. Observe the reading on the relay
display, in primary values.

Side1: CT Ratio:

Primary Current Displayed on Relay (kA)


Current
Phase
Injected
IL1 IL2 IL3 3I0
L1-E
L2-E
L3-E
L1-L2-L3

Side2: CT Ratio:

Primary Current Displayed on Relay (kA)


Current
Phase
Injected
IL1 IL2 IL3 3I0
L1-E
L2-E
L3-E
L1-L2-L3

1. 51V- VOLTAGE RESTRAINT INVERSE OVER CURRENT TIME PROTECTION: NI CHARA

Injected
Current
Plug Set Operating time in Sec.
Amp
Ip> AMP
2 x Ip>
Tp=1.0 Tp=0.5 Tp=0.05

Transmittal, reproduction, dissemination and/or editing of this document as well as utilization


© Siemens Energy 2020 of its contents and communication thereof to others without express authorization are
prohibited. Offenders will be held liable for payment of damages. All rights created by patent
grant or registration of a utility model or design patent are reserved.
The online available document is the currently applicable version.
TG Deck Inspection Page:2 Document No. Rev.No.

P-028 0
2. 50/51-OVER CURRENT PROTECTION WITH UNDER VOLTAGE SEAL-IN: Definite Time
Under voltage seal-in – ON - 77V

Time Delay Actual


Set I> I Pick Up T Drop-
V Injd Setting Operating
AMP (Amp) Out
(sec) (sec)

3. 50/51/67- OVER CURRENT PROTECTION: Instantaneous

Pick Up Current Time Delay Setting Actual Operating


Plug Set I>> AMP
Amp (sec) (sec)

4. 50GN/64R-SENSITIVE EARTH FAULT PROTECTION :

TRIPPING STAGE :
T Operated
Iee1> Set (A) Iee1> PU (A) I Injd. (A) T Set (Sec)
(Sec)

TRIPPING STAGE :
T Operated
Iee1>> Set (A) Iee1>> PU (A) I Injd. (A) T Set (Sec)
(Sec)

5. 59N/64G/67G- 95% STATOR EARTH FAULT PROTECTION :

T Operated
Vo> Set (V) Vo> PU (V) V Injd. (V) T Set (Sec)
(Sec)

6. 27/59TN 3rd Harm. - 100% STATOR EARTH FAULT PROTECTION: 3rd Harmonic.

F injd. V Injd. T Operated


V> Set (V) V> PU (V) T Set (Sec)
(Hz) (V) (Sec)

7. 49- THERMAL OVER LOAD PROTECTION:


ALARM STAGE TESTING
K I Set(Amp)  (sec.) I injected T calculated T meas (Sec.)
(Amp.)

8. 46- NEGATIVE PHASE SEQUENCE PROTECTION:

TRIPPING STAGE TESTING


I Injd. T Set T Operated
I2 Set(Amp) I2 PU (Amp)
(Amp) (Sec) (Sec)

TRIPPING STAGE TESTING


I2 Set(Amp) I2 PU (Amp) I Injd. T Set T Operated

Transmittal, reproduction, dissemination and/or editing of this document as well as utilization


© Siemens Energy 2020 of its contents and communication thereof to others without express authorization are
prohibited. Offenders will be held liable for payment of damages. All rights created by patent
grant or registration of a utility model or design patent are reserved.
The online available document is the currently applicable version.
TG Deck Inspection Page:3 Document No. Rev.No.

P-028 0
(Amp) (Sec) (Sec)

9. 87- PERCENTAGE DIFFERENTIAL PROTECTION: Id>

Case-1: Normal Current on Both Sides with Normal Angles.


DIFF.CURREN ACTUAL APPLIED CURRENT Amps. Relay
PHASE T SETTING
PHASE SIDE NEUTRAL SIDE Operation.
Amps.
R
Y
B

Case-2: Normal Current on Both Sides with Fault Rotated Angles.


DIFF.CURREN ACTUAL APPLIED CURRENT Amps. Relay
PHASE T SETTING
PHASE SIDE NEUTRAL SIDE Operation.
Amps.
Y
R
B

INSTANTANEOUS DIFFERENTIAL PROTECTION: Id>>

Case-1: Normal Current on Both Sides with Normal Angles.


DIFF.CURREN ACTUAL APPLIED CURRENT Amps. Relay
PHASE T SETTING
PHASE SIDE NEUTRAL SIDE Operation.
Amps.
R
Y
B

Case-2: Current on Change one Sides with Normal Angles.


DIFF.CURREN ACTUAL APPLIED CURRENT Amps. Relay
PHASE T SETTING
PHASE SIDE NEUTRAL SIDE Operation.
Amps.
Y
R
B

10. 81U- UNDERFREQUENCY PROTECTION:-

TRIPPING STAGE TESTING


Applied T Operated Relay
F< Set(Hz) F< PU (Hz) T Set (Sec)
Voltage (Sec) Operation.

TRIPPING STAGE TESTING


Applied T Operated Relay
F<< Set(Hz) F<<PU (Hz) T Set (Sec)
Voltage (Sec) Operation.

Transmittal, reproduction, dissemination and/or editing of this document as well as utilization


© Siemens Energy 2020 of its contents and communication thereof to others without express authorization are
prohibited. Offenders will be held liable for payment of damages. All rights created by patent
grant or registration of a utility model or design patent are reserved.
The online available document is the currently applicable version.
TG Deck Inspection Page:4 Document No. Rev.No.

P-028 0

11. 81O- OVERFREQUENCY PROTECTION:-

TRIPPING STAGE TESTING


Applied T Operated Relay
F> Set(Hz) F> PU (Hz) T Set (Sec)
Voltage (Sec) Operation.

ALARM STAGE TESTING


Applied T Operated Relay
F>> Set(Hz) F>>PU (Hz) T Set (Sec)
Voltage (Sec) Operation.

12. 27- UNDER-VOLTAGE PROTECTION:

ALARM STAGE TESTING:


T Operated
U< Set(Volts) U<Op.(Volts) U Injd.(Volts) T Set (Sec)
(Sec)

TRIPPING STAGE TESTING:


T Operated
U<< Set(Volts) U<<Op.(Volts) U Injd.(Volts) T Set (Sec)
(Sec)

13. 59- OVER-VOLTAGE PROTECTION:

ALARM STAGE TESTING:


U> Set(Volts) U>Op.(Volts) U Injd.(Volts) T Set (Sec) T Operated (Sec)

TRIPPING STAGE TESTING:


U>> Set(Volts) U>>Op.(Volts) U Injd.(Volts) T Set (Sec) T Operated (Sec)

14. 40- UNDEREXCITATION (Loos-of-Fiied) PROTECTION:

Angle of I TOperate
Char. 1/Xd Inclinatio Calculated I Actual T Set(Sec) d
n. . (Sec).

15. 24- OVEREXCITATION (V/F) PROTECTION:

TRIPPING STAGE: Fixed Voltage & varies frequency


V/F Set Volts Freq. Actual V/F T Set T Operated.

Transmittal, reproduction, dissemination and/or editing of this document as well as utilization


© Siemens Energy 2020 of its contents and communication thereof to others without express authorization are
prohibited. Offenders will be held liable for payment of damages. All rights created by patent
grant or registration of a utility model or design patent are reserved.
The online available document is the currently applicable version.
TG Deck Inspection Page:5 Document No. Rev.No.

P-028 0

TRIPPING STAGE: Fixed Frequency & varies Voltage


V/F Set Freq. Volts Actual V/F T Set T Operated.

16. 21- UNDER-IMPEDANCE PROTECTION:

Zone TOperate
V Actual Z
Zone Setting I Set. T Set(Sec) d
Operated. Ohms.
Ohms. (Sec).

17. 32R- REVERSE POWER PROTECTION :

WITHOUT SV FEED-BACK:
Actual Pr TOperated(S
Pr< Setting. Volts I Operated T Set. (Sec)
(W) ec).

WITH SV FEED-BACK :
Actual Pr TOperated(S
Pr< Setting. Volts I Operated T Set. (Sec)
(W) ec).

18. 81R-RATE OF CHANGE OF FREQUENCY: df/dt

Df/dt setting Df/dt operated rate Relay


Positive Negative Positive Negative operation

19. 50BF-BREAKER FAILURE PROTECTION:


Breaker Failure
Fault Type GCB Trip Feedback Current interrupted
operated

20. INADVERTENT ENERGISATION:


Relay operation
U Injd.(Volts) I injected (Amp.) Relay operation
check

 LED’S:

Channel Description Master Trip Operated Ann. Window


LED1

Transmittal, reproduction, dissemination and/or editing of this document as well as utilization


© Siemens Energy 2020 of its contents and communication thereof to others without express authorization are
prohibited. Offenders will be held liable for payment of damages. All rights created by patent
grant or registration of a utility model or design patent are reserved.
The online available document is the currently applicable version.
TG Deck Inspection Page:6 Document No. Rev.No.

P-028 0
LED2
LED3
LED4
LED5
LED6
LED7
LED8
LED9
LED10
LED11
LED12
LED13
LED14

All LEDs and Output relays checked and found OK

Relay Found Healthy

Remarks/Note (if any) –

Testing Engineer Siemens Engineer Customer


Date: Date: Date:
Name: Name:
Name:

Transmittal, reproduction, dissemination and/or editing of this document as well as utilization


© Siemens Energy 2020 of its contents and communication thereof to others without express authorization are
prohibited. Offenders will be held liable for payment of damages. All rights created by patent
grant or registration of a utility model or design patent are reserved.
The online available document is the currently applicable version.

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