DL5.0eUserManualEN0422
DL5.0eUserManualEN0422
0e
USER MANUAL Battery Module
51.2V/100Ah
File version-20240419-V1-EN Information might be subject to change without notice during product improving.
DL5.0e User Manual
Contents
Statement of Law ..........................................................................................................................1
Preface ............................................................................................................................................. 3
1 Introduction ................................................................................................................................ 4
Statement of Law
Copyright of this document belongs to Dyness Digital Energy Technology Co., LTD.
No part of this documentation maybe excerpted, reproduced, translated,
annotated or duplicated in any form or by any means without the prior
written permission of Dyness Digital Energy Technology Co., LTD.. All Rights Reserved.
This product complies with the design requirements of environmental protection and
personal safety. The storage, use and disposal of the products shall be carried out in
accordance with the product manual, relevant contract or relevant laws and regulations.
Customer can check the related information on the website of Dyness Digital Energy
Technology Co., LTD. when the product or technology is updated.
Web URL: http://www.dyness.com/
Please note that the product can be modified without prior notice.
Revision History
Revision NO. Revision Date Revision Reason
Safety Precautions
WARNING
Please do not put the battery into water or fire, in case of explosion or any other situation
that might endanger your life.
Please connect wires properly while installation, do not reverse connect.
To avoid short circuit, please do not connect positive and negative poles with conductor
on the same device.
Please avoid any form of damage to battery, especially stab, hit, trample or strike.
Please shut off the power completely when removing the device or reconnecting wires
during the daily use or it could cause the danger of electric shock.
Please use dry powder extinguisher to put out the flame when encountering a fire hazard,
liquid extinguisher could result in the risk of explosion.
For your safety, please do not arbitrarily dismantle any component in any circumstances.
The maintenance must be implemented by authorized technical personnel or our
company’s technical support. Device breakdown due to unauthorized operation will not
be covered under warranty.
CAUTION
Our products have been strictly inspected before shipment. Please contact us if you find
any abnormal phenomena such as device outer case bulging.
The product shall be grounded properly before use in order to ensure your safety.
To assure the proper use please make sure parameters among the relevant device are
compatible and matched.
Please do not mixed-use batteries from different manufacturers, different types and
models, as well as old and new together.
Ambient and storage method could impact the product life span, please comply with the
operation environment instruction to ensure device works in proper condition.
For long-term storage, the battery should be recharged once every 6 months, and the
amount of electric charge shall exceed 80% of the rated capacity.
Please charge the battery in 18 hours after it fully discharged or over-discharging
protection mode is activated.
Formula of theoretical standby time: T=C/I (T is standby time, C is battery capacity, I is
total current of all loads).
Preface
Manual declaration
DL5.0e lithium iron phosphate battery energy storage system can provide energy
storage for photovoltaic power generation users through parallel combination. Our
product can store extra electricity into battery from photovoltaic power generation
system in daytime and supply stable power to user’s equipment as power backup at
nighttime or any time when needed. It can improve the efficiency of photovoltaic power
generation and increase the electric power efficiency by peak load shifting.
This user manual details the basic structure, parameters, basic procedures and methods
of installation and operation and maintenance of the equipment.
1 Introduction
Brief Introduction
DL5.0e lithium iron phosphate battery system is a standard battery system unit,
customers can choose a certain number of DL5.0e according to their needs, by
connecting parallel to form a larger capacity battery pack, to meet the user's long-term
power supply needs. The product is especially suitable for energy storage applications
with high operating temperatures, limited installation space, long power backup time and
long service life.
Product Properties
DL5.0e energy storage product’s positive electrode materials are lithium iron phosphate,
battery cells are managed effectively by BMS with better performance, the system’s
features as below:
Comply with European ROHS, Certified SGS, employ non-toxic, non-pollution
environment-friendly battery.
Anode materials are lithium iron phosphate (LiFePO4), safer with longer life span.
Carries battery management system with better performance, possesses protection
function like over-discharge, over-charge, over-current, abnormal temperature.
Self-management on charging and discharging, Single core balancing function.
Intelligent design configures integrated inspection module.
Flexible configurations allow parallel of multi battery for longer standby time.
Self-ventilation with lower system noise.
Less battery self-discharge, then recharging period can be up to 10 months during the
storage.
No memory effect so that battery can be charged and discharged shallowly.
With wide range of temperature for working environment, -20oC~ +55oC, circulation
span and discharging performance are well under high temperature.
Less volume, lighter weight.
inflammable.
2 Product Specification
Size and Weight
Table 2-1 DL5.0e Device size
Nominal Nominal
Product Dimension Weight
Voltage Capacity
DL5.0e DC51.2V 100Ah 558×545×165mm 54kg
Performance Parameter
Table 2-2 DL5.0e performance parameter
Item Parameter value
Interface Definition
This section elaborates the interface functions of the front interface of the device.
1
2 3 4 5 6 78 9 10 11 12
#1 #2 #3 #4
Master Setting 1
Master Setting 2
Master Setting 3
5. If the battery communicates with the Schneider Conext Series, turn the master DIP
switch "#1" and "#3" to "ON".
Master Setting 4
6. When you setup the master DIP as setting 1~4, all the slaves keep the DIP 0000,no
need to change.
7. If the energy storage system has only one DL5.0e, it is the master itself, and still
follow the above steps.
Note: For more information of matching inverter brands, please subject to the latest
document
<The list of compatibility between Dyness ESS and Inverters >.
Front
PIN1 5V
PIN2 GND
PIN3 TXD
PIN4 RXD
PIN5 GND
PIN6 Reserve
Tips: Please pay attention of the communication com definition of inverter, in order to
avoid voltage in the port to affect communication.
CAUTION
The buzzer sound alarm setting can be manually turned off on the background software,
and the factory default is on.
Temperature Protection
Low/Over temperature protection in charging:
When battery’s temperature is beyond range of 0oC~+55oCduring charging, temperature
protection is activated, device stops charging.
The protection is over when temperature back to rated working range.
Low/Over temperature protection in discharging:
When battery’s temperature is beyond range of -20oC~+55 oC during discharging,
temperature protection is activated, device stops supplying power to the outside.
The protection is over when temperature back to rated working range.
Other Protection
Short Circuit Protection:
When the battery is activated from the shutdown state, if a short circuit occurs, the
system starts short-circuit protection for 60 seconds.
Self-Shutdown:
When device connects no external loads and power supply and no external
communication for over 72 hours, device will dormant standby automatically.
CAUTION
Battery’s maximum discharging current should be more than load’s maximum working
current.
Battery-DL5.0e 51.2V/100Ah 1
Black
Communication
/L500mm/Double 1
parallel cable
RJ45 plug
Black
Communication
/L2000mm /Double 1
cable-to inverter
RJ45 plug
Screw Screws M6 8
Positioning
cardboard 1
cardboard
Engineering coordination
• Attention should be paid to the following items before construction:
• Power line specification.
The power line specification shall meet the requirements of maximum discharge current
for each product.
• Mounting space and bearing capacity.
Make sure that the battery has enough room to install, and that the brackets have
enough load capacity.
• Wiring.
Make sure the power line and ground wire are reasonable. Not easy to short-circuit,
water and corrosion.
Equipment Installation
Table 3-2 Installation steps
Step 1 Installation preparation
Confirm that the ON/OFF switch on the front panel of DL5.0e unit is in the “OFF” state to
ensure no live operation.
OFF
Grounding
2. Battery module parallel cable installation
3. Parallel communication cable connection
1. Connect total positive & total negative cable of the battery system to the inverter.
CAN/485
Installation Preparation
1. Prepare equipment and tools for installation.
2. Check the DL5.0e unit and confirm that the ON/OFF switch is in the "OFF" state to
ensure the device is shut off.
Figure 3-3
2. Place the DL5.0e and brackets as shown in the figure3-3, and insert the DL5.0e into
the brackets. Each bracket is connected to the module by four screws, two screws on
one side. As shown in Figure3-4.
Figure 3-4
3. Install another module as the same method,don’t tighten the screw first, put it on
top of the first battery,as shown in Figure3-5.
Figure 3-5
Figure 3-6
5. Stack the required number of battery and bracket combinations as described above,
and fix the screws,twisting force keeps 9.8N·m. Shown as Figure3-7.
Figure 3-7
Figure 3-8
Figure 3-9
6. Carry or hoist the battery box to the installed Battery bottom bracket. Fixing the
Support bracket and the upper part of the battery box with M6 bolts, twisting force
keeps 9.8N·m.Then fixing the Battery bottom bracket and the bottom part of the
battery box with M6 bolts. Twisting force keeps 9.8N·m.
Figure 3-10
When the battery system is placed directly on the ground, a fixed support must be
used to fix the top of the battery box on the wall
1. Use the positioning cardboard (provided in accessory package) and mark the screw
hole positions on the wall, as shown four holes in the picture on the left.
Figure 3-11
2. The bottom of the board must be in horizontal touch with the ground while marking
the holes.
Figure 3-12
3. According to the marked position, use an electric drill to drill 4 holes with a diameter
of 10mm on the wall for installing M6 expansion bolts. The depth of the holes should
be greater than 70mm.
4. Fixing the expansion bolt M6 into the bottom of the hole on the wall.
5. Use the M6 bolt to fixing the Support bracket to the wall and control the torque at
6NM.
Figure 3-13
6. Carry the battery box to the installation site, and place it about 15mm away from the
wall surface, fixing the Support bracket and the cabinet.
Figure 3-14
Electrical installation
Before connecting the power cables, use multimeter to measure cable continuity, short
circuit, confirm positive and negative, and accurately mark the cable labels.
Measuring methods:
Power cable check: select the buzzer mode of multimeter and detect the both ends of
the same color cable. If the buzzer calls, it means the cable is in good condition.
Short circuit judgment: choose multimeter resistor file, probe the same end of positive
and negative pole, if the resistor shows infinity, means that the cable is available.
After visual testing of power line connection, the positive and negative poles of the
battery shall be connected respectively to the positive and negative poles of the opposite
terminal.
It is better to add a circuit breaker between the inverter and the battery system. The
selection of the circuit breaker requires:
Voltage: U>60V
Current: I =Inverter power/45V
The circuit breaker is installed between the battery module and the inverter, as shown in
Figure 3-15:
Inverter
Communication
Circuit
Cable to inverter
Breaker
Parallel cable -
Parallel cable- Negative
Positive Communication
Parallel cable
Master Setting 1
Master Setting 2
Master Setting 3
Master Setting 4
Slave Setting
Figure 3-15
Figure 4-1
CAUTION
After pressing the power button, if the battery status indicator on the front panel
continues to be red, please refer to the "P24 Alarm description and processing ". If the
failure cannot be eliminated, please contact the dealer timely.
Use a voltmeter to measure whether the voltage of the circuit breaker battery access
terminal is higher than 44.8V, and check whether the voltage polarity is consistent with
the inverter input polarity. If the circuit breaker battery input terminal has a voltage
output and is greater than 44.8V, then the battery begun to work normally.
After confirming that the battery output voltage and polarity are correct, turn on the
inverter, close the circuit breaker.
Check if the indicator of the inverter and battery connection (communication indicator
and battery access status indicator) is normal. If it is normal, successfully complete the
connection between the battery and the inverter. If the indicator light is abnormal,
please refer to the inverter manual for the cause or contact the dealer.
Alarm Description and Processing
When protection mode is activated or system failure occurred, the alarm signal will be
given through the working status indicator on the front panel of the DL5.0e. The network
management can query the specific alarm categories.
If the fault such as single cell over voltage, charging over-current, under-voltage
protection, high-temp protection and other abnormalities which affects the output,
please deal with it according to Table 4-1.
Table 4-1 Main Alarm and Protection
Statue Alarm category Alarm indication Processing
RED Stop charging and find out the
Over-current
Charge state Buzzer start cause of the trouble
High temp RED Stop charging