Path-Chek-Guide-to-Environmental-Monitoring
Path-Chek-Guide-to-Environmental-Monitoring
Environmental
Microbiological Testing
for the Food Industry
CONTENTS PAGE
1) Introduction 3
4) Kit Description 10
5) Procedure 11
6) Performance Characteristics: 15
i. Pre-moistened Swabs 15
SSOP’s
HACCP
Environmental
Monitoring
Good Manufacturing
Practices
Microorganisms are always present in food handling environments. These microorganisms can be
characterised as belonging to 2 distinct groups: transient and resident. Transient microorganisms
are usually introduced into the food environment through raw materials, water and employees.
Normally the routine application of good sanitation practises are able to kill these organisms.
However, if contamination levels are high or sanitation procedures are inadequate, transient
microorganisms may be able to establish themselves, multiply and become resident. Organisms
such as Coliforms and Salmonella spp. and Listeria spp. have a well established history of
becoming residents in food handling environments.
Environmental Monitoring
Food processors should employ environmental sampling programs to monitor for general levels of
hygiene (the efficacy of general cleaning and sanitation for the removal of transient
microorganisms) or indicator testing may be achieved through a variety of methods including visual
inspection, ATP monitoring or the detection of surface protein residues. In addition, pathogen
specific environmental sampling should be undertaken to monitor for the presence of specific
pathogens that may be present as transient or resident microorganisms. The detection of specific
pathogens serves two important roles. Firstly it highlights the presence of important food pathogens
which may have been introduced into a food handling environment but may not have been
eliminated by routine sanitation practises and therefore may be passed onto other food materials
being processed. Secondly, it assists in determining sources of these important pathogens that
may be resident.
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Environmental Sampling Programs
Introduction
All food handling companies and establishments should employ an environmental
sampling program to monitor for food spoilage microorganisms and food poisoning
pathogens. Such a program, if well designed will enable the detection of unacceptable
microbial contamination in a timely manner. Over the last decade environmental monitoring
has changed from essentially random sampling, employing imaginary grids over a
production area and testing points within each grid, to current methods that are focussed
on risk assessment to determine the most appropriate methods for monitoring. Sampling
programs should include the collection of samples during production on a regular basis
from work surfaces in a randomised manner which will reflect the differing working
conditions. In addition, samples should be taken from these sites after sanitising and from
sites which may serve as harbours of resident organisms.
Sampling should not only be conducted on food contact surfaces, but the evaluation of
non-food contact surfaces such as conveyor belts, rollers, walls, drains and air is equally as
important as there are many ways (aerosols and human intervention) in which
microorganisms can migrate from non-food contact surfaces to food.
The results of these samples should be tabulated as soon as available and in such a way
that they can be compared with previous results in order to highlight trends.
Criticality Indexes
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In the development of such a scheme, all manufacturing areas should be
evaluated against a series of guiding questions which may include:
x Dirtier activities.
x Areas where dirty activities are performed in close relative
proximity to clean areas.
x Areas which are often wet.
x Areas with open drains.
x Areas with high levels of staff activity.
Once the critical factors have been established a final Monitoring Schedule can be
developed (Table 2.).
Most food manufacturing processes involve one or more steps that effectively kill
pathogenic bacteria, although manufacturing involving the production of fresh
(salads etc), frozen products (vegetables, meats, poultry and fish) or some dairy
products may not. In manufacturing in which processes designed to kill bacteria
are employed, the challenge is to prevent the processed food from becoming
recontaminated. In these situations, food handling surfaces and possibly
equipment become contaminated by bacteria travelling through the food
processing environment through a series of steps before finally coming into contact
with the food that has been processed. Listeria species for example can multiply
rapidly to high numbers on wet areas such as floors and drains and then be
transferred to conveyor belts and benches through human intervention or the use
of high pressure water hose that both can result in the production aerosols . Any
processed food that subsequently touches these surfaces may the become
recontaminated.
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contamination of these areas should increase. However, the presence of
microorganisms normally present in the pre-processed foods should not be
expected.
A typical three zone plan for example would divide a production facility into zones
that cover low, medium and high risk areas within the production facility, with high
risk zones being those in which their is direct contact between food products and
surfaces (International Commission on Microbiological Specifications of Foods.
2002. Microorganisms in Foods. 7. Microbiological Testing in Food Safety
Management. Blackwell Scientific. London.). These high risk areas would be those
most stringently monitored. (See Table 3.)
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What to Monitor
1. Monitoring the general levels of hygiene within the environment in question. The monitoring
of the general level of hygiene provides an overall impression of the level of cleanliness
within the test environment – it measures the efficiency of the general cleaning and
sanitation procedures in place and their ability to remove food residues and transient
microorganisms. A variety of methods are available to achieve this task, including general
physical inspections, ATP Monitoring Systems and the detection of the presence of food
residues (generally protein).
2. Environmental microbiological monitoring for the presence of specific pathogens within the
processing environment. The detection of specific pathogens serves two important roles:
a. It highlights the presence of important food pathogens which may have been
introduced into the food handling environment generally through human contact or
from raw ingredients, but which may not have been eliminated by routine cleaning
and sanitation procedures.
b. Secondly, it highlights the sources of these pathogens that may be resident in the
environments being tested.
The key elements of this standard that should be taken into consideration include:
1. Moistened swabs should be employed for all sampling of surfaces. (Item 4.1.)
2. The solution used to moisten swabs should neutralise any detergents and sanitisers
employed. (Item 6.1.)
3. Swab moisturizer solution must preserves the integrity of the sample i.e. bacterial numbers
should remain constant until the sample collected onto the swab can be evaluated. (Item
6.1. and 7.)
4. Wherever possible the size of the area sampled should be greater than 100cm2. (Item 8.2.)
5. The analysis of the samples for specific pathogens is achieved by transferring the swabs
into an appropriate enrichment broth. (Item 8.2)
6. After enrichment transfer a sample to an appropriate agar plate medium for the target
organism being sought. (Item 8.3.4.)
7. Report the target microorganism as present or absent. (Item 9.2.5.)
8. The contact plate method (including dipslides, RODAC plates and 3M Petrifilm™) shall not
be used for the specific detection of pathogenic microorganisms. (Item 8.1.)
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Detection of Target Microorganisms
As discussed above, the examination of environmental swabs for specific food pathogens is not
described in any specific standard methods, however the general principle that the analysis of the
samples for specific pathogens can be achieved by transferring swabs into an appropriate
enrichment broth can be applied to any specific pathogen being sought.
In such instances, methods such as AOAC and USDA FSIS methods can be applied to any specific
pathogen. In doing so however, it must be recognized that different methods employ different
culture media and brands (and hence recipes) of different culture media will vary in terms of their
selectivity, sensitivity and specificity. On this basis, although methods such as these may be
applied, results may vary.
Therefore, it should be standard practice that prior to the adoption of any method it should be
thoroughly evaluated to ensure that it is capable of recovering low numbers (<10 cfu) of the target
organism whilst inhibiting high numbers (>103 cfu) of potentially competing organisms. Any system
should also be evaluated to ensure that it is capable of recovering damaged organisms in low
numbers.
The recovery of Listeria monocytogenese for example may be achieved using one of the following
combinations employed in various standard methods. (Table 4.)
Table 4. Culture media suitable for the selective enrichment of Listeria spp.
It is not uncommon for food manufacturers only to react to unacceptable results when these
pathogens appear when final food products are evaluated however, it is important (particularly in
high risk products) that on-going environmental sampling practices are implemented and
performed. The evaluation of samples and sampling plans and the test data generated over
extended periods should lead to changes in test sample frequency and location, which in turn
should lead to improvements in cleaning and sanitising practises.
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Path-Chek Hygiene Pathogen Detection
The Path-Chek Hygiene Pathogen Detection product range is a range of microbiological
environmental monitoring products that combine all of the requirements of the ISO Standard, ISO
18593:2004(E) Microbiology of food and animal feeding stuffs – Horizontal methods for sampling
techniques from surfaces using contact plates and swabs and the pathogen isolation, and detection
methods employed in pathogen isolation and detection methods such as those described in AOAC,
USDA FSIS, USFDA methods into a single convenient package.
Features
The following is a list of the key features of the Path-Chek Hygiene Pathogen Systems (Table 5.):
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Kit Description
Path-Chek Hygiene Pathogen Systems are a range of screening tests intended for use in food
handling and manufacturing environments and on food contact surfaces for the detection of
Coliforms, Salmonella ssp. Listeria species. Path-Chek Hygiene Pathogen Systems should be
considered as a fundamental component of Good Manufacturing Practice and an integral
component of any HAACP (Hazard Analysis Critical Control Points) plan, providing a highly
sensitive and specific indication of the presence of the foodborne pathogen being tested for.
Kit Contents
PC-010 Path-Chek Hygiene Coliform Detection Broth (3ml). 100 x 3ml
Additional Materials
Note: The Path-Chek Hygiene Detection Broths (3ml) and Pre-moistened Path-Chek Hygiene
swabs, (CODE: PCS-100 per 100 swabs) are purchased separately and combined to create the
appropriate Path-Chek system.
The Path-Chek Hygiene Detection Broths should be stored at 2 - 8°C when not in use. The
pre-moistened sample swabs should be stored at 4 - 25°C. Both components should not be used
after the expiry date printed on the carton label.
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Procedure
Step 1
Carefully remove the cap from the pre-moistened Path-Chek Hygiene swab.
Step 2
Thoroughly swab a standard sample area (10 x 10cm), rotating the swab as the sample is
being collected. If sample areas are irregular develop a standard sampling procedure
which is documented and used consistently.
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Step 3
After swabbing the test area, aseptically remove the cap from the Path-Chek Hygiene
Detection Broth and carefully place the swab into the tube. If the swab cannot be
transferred immediately into the Path-Chek Hygiene Detection Broth, return it to it’s holding
tube and store in a cool place. Label the Path-Chek Hygiene Detection Broth or the holding
tube for the swab.
NOTES:
1. Swabs should be placed into the Path-Chek Hygiene Detection Broth at an angle of
45° with the tip of the swab against the side of the tube. Press down on the shaft of the
swab. The shaft of the swab will break at breakpoint of the swab, 45mm from the swab
tip.
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2. If the swab cannot be transferred immediately into the Path-Chek Hygiene Detection
Broth, the swab should be returned it to it’s holding tube and store in a cool place.
Swabs may be held at a maximum temperature of 20°C for up to 24 hours.
Step 4
Place inoculated tubes into a suitable rack and incubate at 35-37°C, for 18-24 hours for
Coliforms and Salmonella, and at 28-30°C, for 24-48 hours, for Listeria.
Step 5
Observe for colour changes and record the results. A positive result may be interpreted as
early as 18 hours however, results must not be considered as negative until the Path-Chek
Hygiene Detection Broth has been incubated for up to 24 hours for the Coliform and
Salmonella spp. systems and 48 hours for the Listeria spp. system.
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Step 6
Interpretation:
Step 7
Presumptive positive tests may be confirmed by sub-culturing a drop of the growth medium
onto an appropriate selective agar plate medium for the organism being tested.
The use of the following media with provide compliance with standard testing methods
such as BAM and USDA/ FSIS etc.
System Media
Coliform/ E.coli mENDO
VRBA
Salmonella XLD
Bismuth Sulphite
Listeria Oxford
Palcam
ALOA
After incubation at 35 - 37°C for 24 – 48 hours, plates should be examined for colonies
resembling the targets being sought.
Any suspect colonies should be further identified using more definitive tests such as
microscopy and biochemical tests such as the Microgen® GNA ID (MID-64) and GNB ID
(MID-65) and Listeria ID (MID-67).
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Performance Characteristics
Pre-Moistened Swabs
A semi-quantitative total viable counting method was used to test the number of bacteria
surviving in the neutraliser. Bacterial levels were tested at 0, 24, 48, 72 and 168 hours.
RESULTS
DISCUSSION
All of the organisms in this test maintained constant numbers up to 24 hours when stored
at 22ºC. Beyond 24 hours a gradual decrease in the numbers of organisms recovered
occurred with all species tested, however S. aureus was the only organism to suffer
significant reductions in numbers.
The results show that the swab neutralising buffer is able to preserve the viability of the
bacteria used in the test whilst also preventing over growth.
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Path-Chek Hygiene Coliform Detection Broth
Sensitivity
RESULTS
Based on these studies, the Path-Chek Hygiene Coliform Detection Broth is capable of
detecting levels as low as 1 coliform organism per swab.
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Specificity
A total of 31 isolates of E.coli were inoculated onto pre-moistened swabs at a level of 10 <
cfu. Inoculated swabs were then transferred into Path-Chek Hygiene Coliform Detection
Broth and the broths incubated at 35 - 37ºC for 24 hours and then observed for any colour
changes.
The Path-Chek Hygiene Coliform Detection Broth detected 30/31 (97%) of the E.coli
examined after 24 hours incubation at initial levels of < 10 cfu per swab. The one isolate
that was not detected was or clinical origins and may have developed unique resistance
patterns. In addition, a range of other “Coliform” organisms were examined, some of which
were non lactose fermenting and failed to be detected by the indicator system employed in
the Path-Chek Hygiene Coliform Detection Broth
In a second study, 49 non Coliform species comprising both Gram negative and Gram
positive organisms were inoculated onto pre-moistened swabs at a level of 102 cfu.
Inoculated swabs were then transferred into Path-Chek Hygiene Coliform Detection Broth
and the broths incubated at 35 - 37ºC for 24 hours and then observed for any colour
changes.
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Competitor Analysis
The Path-Chek Coliform and the Medical Wire® Coliform Environmental swab system were
compared to determine both their efficiency in the recovery of Coliform organisms and their
specificity.
Individual swabs of each system were challenged with <10 cfu of a total 28 different
species of Coliform, or 100 cfu of a range of non-Coliform species. Both tests were read
after 24 hours incubation.
Sensitivity Comparison
Both the the Path-Chek Hygiene Coliform and the Medical Wire® Coliform were able to
detect 28/28 (100%) of the isolates tested after 24 hours incubaction.
Specificity Comparison
Path-Chek Medical
Organism Comments
Coliform Wire®
L. monocytogenes Negative Positive
L. innocua Negative Negative
L. grayi Negative Weak Positive
Micrococcus sp. Negative Negative
B. cereus Negative Negative
B. licheniformis Negative Negative
E. avium Negative Negative
E. faecalis Negative Positive
E. faecium Negative Positive
E. gallenarum Negative Negative
Bacillus sp. Negative Negative
Staphylococcus sp. Negative Positive
M. morganii Negative Positive
S. maltophilia Negative Negative
A. baumannii Negative Negative
S. seftenberg Negative Positive
P. mirabilis Negative Positive
P. stuartii Negative Positive
P. aeruginosa Negative Negative
S. typhimurium Negative Positive
S. marcesens Negative Positive
Total 21 10
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A total of 21 species of both Gram negative and Gram positive organisms were examined.
The Path-Chek Coliform inhibited the growth of all species tested i.e. 100% specificity.
The Medical Wire® Coliform failed to inhibit the growth of 11 species which were also able
to produce positive reactions similar to Coliforms. “False positive” results were caused by a
range of both Gram negative and Gram positive organisms. On the basis of this trial, the
specificity of the Pat-Chek Coliform was 94% and the Medical Wire® Coliform was 48%.
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Path-Chek Hygiene Salmonella Detection Broth
Sensitivity
RESULTS
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Organisms Dilution cfu/swab Results
This study demonstrated that the Path-Chek Hygiene Salmonella Detection Broth is
capable of detecting levels as low as 1 Salmonella spp. organism per swab.
Specificity
The Path-Chek Hygiene Salmonella Detection Broth detected 99% of the Salmonella spp.
examined after 24 hours incubation at initial levels of < 10 cfu per swab. The one isolate
that was not detected was found to be H2S negative.
In a second study, 88 non Salmonella spp., comprising both Gram negative and Gram
positive organisms were inoculated onto pre-moistened swabs at a level of 102 cfu.
Inoculated swabs were then transferred into Path-Chek Hygiene Salmonella Detection
Broth and the broths incubated at 35 - 37ºC for 24 hours and then observed for any colour
changes.
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Non-Target Bacteria Number Positive Negative Comment
E. coli 15 0 15
Klebsiella spp. 5 0 5
Enterobacter spp. 6 0 6
Citrobacter spp. 14 11 3
Listeria spp. 9 0 9
Enterococcus spp. 4 0 4
Staphylococcus spp. 5 0 5
Streptococcus spp. 3 0 3
Bacillus spp. 6 0 6
Pseudomonas spp. 3 0 3
Burkholderia spp. 6 0 6
Morganii spp. 3 0 3
Maltophilia spp. 2 0 2
Serratia spp. 2 0 2
Providencia spp. 2 0 2
Acinetobacter spp. 1 0 1
Aeromonas spp. 1 0 1
Proteus spp. 1 0 1
Micrococcus spp. 1 0 1
Total Non-Salmonella 88 11 77
The occurrence of false positive results due to detection of Citrobacter spp. should
still be considered as a significant result. The detection of significant levels of
Citrobacter spp. from surfaces is an important indication of faecal contamination
and/ or poor cleaning and sanitising and should therefore be investigated.
The combination of the pre-moistened swabs and the Path-Chek Salmonella Detection
Broth was successful in detecting < 10 cfu recovered from both wet and dry sample
surface areas of 100 cm2.
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Competitor Analysis
No competitor products are available for comparison purposes.
Sensitivity
RESULTS
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Organism Dilution cfu/ Swab 24 Hours 48 Hours
This study demonstrated that the Path-Chek Hygiene Listeria Detection Broth is capable
of detecting levels as low as 1 Listeria spp. organism per swab.
Specificity
This investigation demonstrated that 100% of the Listeria spp. examined could be
detected after 48 hours incubation at initial levels < 10cfu per swab.
In a second study, 76 non Listeria spp. comprising both Gram negative and Gram positive
organisms were inoculated onto pre-moistened swabs at a level of > 5 x 102 cfu.
Inoculated swabs were then transferred into Path-Chek Hygiene Listeria Detection Broth
and the broths incubated at 35 - 37ºC for 48 hours and then observed for any colour
changes.
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Non-Target Bacteria Number Positive Negative Comment
E. coli 4 0 4
Klebsiella spp. 10 4 6
Enterobacter spp. 5 0 5
Citrobacter spp. 3 0 3
Salmonella spp. 9 0 9
6/6 Negative when
Enterococcus spp. 6 4 2 challenged with < 5 x 102
Staphylococcus spp. 5 0 5
Streptococcus spp. 3 0 3
5/5 Negative when
Bacillus spp. 5 1 4 challenged with < 1 x 102
Pseudomonas spp. 4 0 4
Burkholderia spp. 7 0 7
Lactobacillus spp. 3 0 3
Carnobacterium spp. 2 0 2
Cornebacterium spp. 1 0 1
Kurthia spp. 1 0 1
Acinetobacter spp. 1 0 1
Achromobacter spp. 1 0 1
Proteus spp. 2 0 2
Rhodococcus equi 1 0 1
TMicrococcus spp. 1 0 1
hMorganella spp. 1 0 1
eStenotrophomonas spp. 1 0 1
Total Non-Listerias 76 9 67
Path-Chek Hygiene Listeria Detection Broth demonstrated a high degree of selectivity for
the all of the Gram positive isolates tested with the exception of 2/6 Enterococcus spp. and
1/4 Bacillus spp. which produced positive reactions at levels > 5 x 102 but failed to grow at
lower levels (< 1 x 102 ) after 48 hours incubation.
With the exception of Klebsiella spp, all other Gram negative isolates either failed to grow
or produced negative results after 48 hours incubation. The Path-Chek Listeria Detection
Broth, resulting in false positive results.
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Wet Surface Dry Surface
Organism
Results cfu Results cfu
Positive 300 Positive 100
L. monocytogenes Positive 30 Positive 10
MBCC 305 Positive 6 Negative 1
Positive (weak) 2 Negative 0
The combination of the pre-moistened swabs and the Path-Chek Listeria Detection Broth
was successful in detecting < 10 cfu recovered from both wet surfaces and 10 cfu from dry
sample surface areas of 100 cm2.
Competitor Analysis
The Path-Chek Listeria and the Medical Wire® Listeria Environmental swab system were
compared to determine both their efficiency in the recovery of Listeria spp. and their specificity.
Individual swabs of each system were challenged with <10 cfu of a total 62 different
species of Listeria species, or 100 cfu of a range of non-Listeria species. Both tests were
read after 24 hours and 48 hours incubation.
Sensitivity Comparison
The Path-Chek Hygiene Listeria detected 60 (97%) of the Listeria isolates tested after 24
hours incubation and 62/62 (100%) of the isolates after 48 hours incubation. The Medical
Wire® Listeria was able to detect 36/62 (58%) of the isolates tested after 24 hours
incubaction and 62/62 (100%) after 48 hours incubation. The Medical Wire® was only able
to detect L. monocytogenes and L. innocua species after 24 hours incubaction.
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Specificity Comparison
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Organism Path-Chek Listeria Medical Wire
24 Hour 48 Hour 24 Hour 48 Hour
Streptococcus spp. Negative Negative Negative Negative
Streptococcus spp. Negative Negative Negative Negative
Streptococcus spp. Negative Negative Negative Negative
Bacillus spp Negative Negative Negative Negative
Bacillus spp Negative Negative Negative Negative
Bacillus spp Negative Negative Negative Negative
Staphylococcus spp. Negative Negative Negative Negative
S. saprophyticus. Negative Negative Negative Negative
S. aureus Negative Negative Negative Negative
S. aureus Negative Negative Negative Negative
S. hyicus ss hyicus Negative Negative Negative Negative
B. stabilis Negative Negative Negative Negative
B. cenocepacia Negative Negative Negative Negative
B. multivorans Negative Negative Negative Negative
B. cenocepacia Negative Negative Negative Negative
A. xylosoxidans Negative Negative Negative Negative
B. cepacia Negative Negative Negative Negative
R. mannitolilytica Negative Negative Negative Negative
B. cenocepacia Negative Negative Negative Negative
P. aeruginosa Negative Negative Negative Negative
P. putida Negative Negative Negative Negative
B. vietnamiensis Negative Negative Negative Negative
Total 58 58 54 54
A total of 62 species of both Gram negative and Gram positive organisms were examined.
The Path-Chek Listeria failed to inhibit the growth of 4 species which were also able to
produce positive reactions similar to Listeria spp.. These “false positive” results were
caused By K. pneuomoniae (3) and Enterococcus spp.(1).
The Medical Wire® Listeria failed to inhibit the growth of 8 species which were also able to
produce positive reactions similar to Listeria spp.. “Falso positive” results were caused by
K. pneuomoniae (1), Enterococcus spp.(6) and C. divergens (1).
On the basis of this trial, the specificity of the Pat-Chek Listeria was 94% and the Medical
Wire® Listeria was 87%.
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POSITIVE RESULTS – WHAT DO THEY MEAN?
With any of the Path-Chek Hygiene Pathogen systems, a positive result for a specific pathogen can
mean one of two things:
In each of these cases, the potential causes of “False Positive” tests are organisms of
faecal origin.
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