Detection_and_characterisation_of_conductive_objec
Detection_and_characterisation_of_conductive_objec
1 School of Physics and Astronomy, University of Nottingham, University Park, Nottingham, NG7 2RD, UK
2 Tokamak Energy, 173 Brook Dr, Milton, Abingdon, OX14 4SD, UK
* Correspondence: [email protected] (LE); [email protected] (AM);
arXiv:2206.12187v1 [physics.app-ph] 24 Jun 2022
[email protected] (KJ)
‡ These authors contributed equally to this work.
Abstract: Eddy currents induced in electrically conductive objects can be used to locate metallic objects
as well as to assess the properties of materials non-destructively without physical contact. This technique
is useful for material identification, such as measuring conductivity and for discriminating whether a
sample is magnetic or non-magnetic. In this study, we carried out experiments and numerical simulations
for the evaluation of conductive objects. We investigated the frequency dependence of the secondary
magnetic field generated by induced eddy currents when a conductive object is placed in a primary
oscillating magnetic field. According to the electromagnetic theory, conductive objects have different
responses at different frequencies. Using a table-top setup consisting of a fluxgate magnetometer and a
primary coil generating a magnetic field with frequency up to 1 kHz, we are able to detect aluminium and
steel cylinders using the principle of electromagnetic induction. The experimental results are compared
with numerical simulations and we find overall a good agreement. This technique enables identification
and characterisation of objects using their electrical conductivity and magnetic permeability.
1. Introduction
Electromagnetic induction is routinely used in eddy current testing as a non-destructive
technique for flaw detection and material characterisation [1–3]. This technique offers the
advantage of non-contact scanning without causing damage to the sample under test. Such
measurements have various applications - for example in the detection, localisation and
characterisation of metallic objects in the defence, aerospace and quality control industries
[4–8]. The method is based on detecting and characterising electrically conductive objects
using an active excitation, where an oscillating primary magnetic field B1 (t) created by a coil
induces eddy currents in the object. The eddy currents then create a secondary magnetic field
Bec (t) which can be measured by a sensitive magnetometer, such as a fluxgate magnetometer.
This technique can be used to detect a wide range of objects, as it is sensitive to both the
electrical conductivity σ and the magnetic permeability µ = µ0 µr of the object, where µ0
is the vacuum permeability and µr the relative permeability. It has also been shown that
measuring both the amplitude and phase of the magnetic field can be used to reconstruct the
eddy currents. This principle finds applications in various areas, such as in the monitoring of
fuel cells [9,10].
A main challenge when detecting a metallic object is discriminating the object, such as
an unexploded ordnance UXO, from the noisy environment it is in [11]. It takes time and
resources to identify the object, especially due to false signals from other metal objects and
cultural features such as metal buildings, pipelines and oil well casings. By measuring the
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Figure 1. Table-top active detection system consisting of an excitation coil, a fluxgate magnetometer, a
compensation coil, and an object which can be placed either on-axis or off-axis.
secondary magnetic field of an electrically conductive object which is placed in a low fre-
quency primary magnetic field, distinct spectral characteristics such as electrical conductivity,
magnetic permeability, object geometry and size can be obtained [12–14].
In this work, we have built a table-top setup with coils and a commercial fluxgate mag-
netometer. With this setup, we carried out a systematic study in which a number of metallic
objects are detected at different positions and with different excitation frequencies. From the
frequency dependence of the measured induced magnetic field, we extracted values for the
electrical conductivities and magnetic permeabilities of the objects by fitting experimental
data to analytical formulae. In order to validate our experimental results we have built a range
of different COMSOL models and have made comparisons between the experimental results
and numerical simulations. The results are in good agreement with the numerical simulations
performed in COMSOL.
This work is organised as follows: first, we describe the experimental setup and methods
with metallic objects placed in different configurations. This includes on-axis eddy current
measurements for (a) varying the frequency of the primary oscillating magnetic field and (b)
varying the position of the object along the z-axis relative to the excitation coil and magne-
tometer. We then present off-axis measurements where the primary coil and magnetometer
are fixed in position, but the object is moved off-axis (i.e. along the y-axis at a fixed z-position).
We present results for solid and hollow cylinders made of aluminium and steel.
Two coils, an excitation coil and a compensation coil, are used for generating magnetic
fields. The excitation coil produces a primary field B1 (t) oscillating at a particular frequency
ranging between 10 - 1000 Hz. The reference phase of the lock-in amplifier was adjusted such
that the primary field was detected in the in-phase component I only. A compensation coil
was used - it has a one-turn Helmholtz configuration with a radius of 3 cm placed around
the magnetometer’s detection point. This creates an additional magnetic field B2 (t), the
‘compensation field’, that is at at the same frequency as the primary field. It cancels the
primary magnetic field at the position of the magnetometer, such that the total magnetic field
B1 (t) + B2 (t) ≈ 0 in the absence of an object.
The excitation coil has an 8 cm radius, 60 windings and is positioned such that the
centre of the coil is 48.4 cm away from the detection point of the magnetometer. In order to
produce a magnetic field, a sinusoidal voltage of ≈ 7.2 V is sent to the excitation coil and
the phase is adjusted such that the signal is in the in-phase component of the lock-in output.
The applied voltage generates a current of Ie = 0.53 A in the excitation coil corresponding
to a magnetic dipole moment of µe = 0.64 Am2 (pointing in the z-direction). The magnetic
field produced is B1 = 1.09 µT at the position of the magnetometer. To compensate for this
field a 0.24 V oscillating voltage is applied to the compensation coil. This generates a current
of Ic = 0.036 A in the compensation coil corresponding to a magnetic dipole moment of
µc = 1.02 × 10−4 Am2 .
When a conductive object is placed between the compensation coil and the excitation
coil, eddy currents are induced in the object, producing a secondary magnetic field (or an
’induced field’) Bec (t) oscillating at the same frequency as the primary field. Note that the eddy
currents are mainly generated by the primary field as the compensation field will be small
(compared to the primary field) at the position of the object. The amplitude of the secondary
field is therefore proportional to the amplitude of the primary field | Bec | ∝ | B1 |. Due to
the applied compensation field, the magnetometer directly measures the secondary field
as the total oscillating field Btot (t) = B1 (t) + B2 (t) + Bec (t) ≈ Bec (t) at the magnetometer
position. Applying a compensation field in order to measure the secondary field directly can
be convenient and if using an optically pumped magnetometer for detecting the magnetic
field, the signal-to-noise ratio of the measurement can improve by several orders of magnitude
[15–17]. However, we note that the stability and noise in our measurements with the fluxgate
magnetometer was independent of whether the compensation field was applied or not (see
Appendix A).
We detect and characterise four different samples (see Fig. 2). The samples used were
solid/hollow cylinders with radii of 2 cm and a width of 2 cm. The hollow cylinders have a
thickness of 4 mm. The cylinders are made of either 6061 T6 aluminium or 440c steel. 6061
T6 aluminium has an electrical conductivity of σ = 24.6 MS/m, is non-magnetic and has a
relative magnetic permeability µr = 1 [18]. 440c steel has an unknown relative permeability,
according to its data sheet [19]. The electrical conductivity is unknown but can be determined
experimentally [20].
Using our table-top setup, we measure how the secondary field depends on the frequency
of the primary field and on the distance from the excitation coil to the sample (and hence from
the sample to the fluxgate). For on-axis measurements the object is placed directly between the
excitation coil and the magnetometer. In order to study how varying the frequency affects the
induced eddy currents, the sample is placed 22.4 cm away from the front of the excitation coil
and the frequency is varied between 10 Hz and 1 kHz. When varying the distance of the object
a constant frequency of 500 Hz is used. The conductive objects are placed in approximately
5 cm intervals, beginning at 5 cm from the front of the excitation coil to 39.5 cm away. The
off-axis measurements are done with the samples being approximately half-way between the
two coils, 22.4 cm away from the front of the excitation coil. The conductive objects are placed
from 0 cm to 34 cm off-axis and the induced magnetic field is measured.
3. Numerical Simulations
In this study eddy current simulations are performed in COMSOL Multiphysics 5.6 using
the AC/DC module. The experimental setup is built as a 3D model (Fig. 3). The model
consists of a circular coil placed above a metallic object. To reduce complexity, an imaginary
single-turn coil is chosen for the primary magnetic field. The coil and the object are placed
in the finite sphere air domain whose size is 10 times bigger than the size of the object. As
seen in Fig. 3 the model also includes the infinite element domain, which is one-tenth of
the overall dimension of the model. The functionality of the infinite domain means that
the governing equations behave similarly to nature and achieve a non-reflecting boundary
condition. The finite element mesh is used to subdivide the CAD model into smaller domains,
where a set of equations are solved. As these elements are made as small as possible (the
mesh is refined), the solution will approach the true solution. Figure 3b shows that the finite
element mesh consists of three-dimensional tetrahedral solid elements, and 5 layers of infinite
element meshes which have been added to the spherical domain. All of the simulations were
performed on a workstation using a 3.60 GHz Intel(R) Xeon processor with a 128 GB RAM.
(a) (b)
Figure 3. Diagrams of the 3D finite element model (COMSOL) showing (a) an object at the origin, the
primary coil and the boundary layer and (b) the free tetrahedral elements for the object and the finite
domain that was employed in this study.
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Each simulation was run twice, first with the object present (matching the properties of
those used experimentally) and then secondly without the object present. Instead of removing
the object from the simulation, its properties (most notably its electrical conductivity and
magnetic permeability) were changed to match that of the host medium (air). By using this
technique the mesh is preserved in both cases and hence the influence of the mesh on the
results is eliminated. The difference between these two simulation outputs is the magnetic
field induced in the object.
Figure 4 shows the directions of the primary and secondary magnetic fields when an
object is placed on-axis and off-axis, respectively. When the object is placed on-axis, the
primary and secondary magnetic fields only have a z-component at the magnetometer position.
When the object is placed off-axis in the y-z-plane, the secondary field will in general have
both y- and z-components. In the following section we will present experimentally measured
values for the z-component of the secondary field and compare those to values found from
numerical simulations.
(a) (b)
Figure 4. Simulation model results when a solid metallic cylinder is placed (a) on-axis and (b) off-axis.
The magnetic moment of the primary coil (black line) is aligned along the z-axis and stream plots of the
magnetic filed lines (black lines with arrows) produced by the primary coil are shown. The induced
secondary magnetic field Bec (t) generated by eddy currents in the object are depicted with the red lines
and arrows.
0.6 0.4
-0.2
0.2
-0.4
-0.6
0
-0.8 I
I
Q Q
-0.2 -1
0 10 20 30 40 50 60 0 10 20 30 40 50 60
Time (s) Time (s)
(a) (b)
Figure 5. Time traces of the lock-in outputs when detecting conductive objects with the fluxgate
magnetometer and the active detection setup for (a) the solid aluminium cylinder and (b) the solid steel
cylinder. The conductive object is placed 22.4 cm away from the excitation coil. For these measurements
the primary magnetic field is 1.09 µT at the magnetometer position and oscillating at a frequency of 500
Hz.
10 -3 10 -3
5 5
4 4
|Bec|/|B 1|
3
|Bec|/|B 1|
3
2 2
1 1
0 0
0 200 400 600 800 1000 0 200 400 600 800 1000
Frequency (Hz) Frequency (Hz)
(a) (b)
-3 -3
10 10
5 5
4 4
|Bec|/|B 1|
|Bec|/|B 1|
3 3
2 2
1 1
Experimental Experimental
Simulation Simulation
0 0
0 200 400 600 800 1000 0 200 400 600 800 1000
Frequency (Hz) Frequency (Hz)
(c) (d)
0
Experimental Experimental
-100 Simulation Simulation
-5
Phase (degrees)
Phase (degrees)
-120
-10
-140
-15
-160 -20
-180 -25
0 200 400 600 800 1000 0 200 400 600 800 1000
Frequency (Hz) Frequency (Hz)
(e) (f)
Figure 6. Experimental and simulation results for the secondary magnetic field for solid aluminium
((a),(c) and (e)) and steel cylinders ((b),(d) and (f)) when varying the frequency between 10 Hz to 1 kHz.
(a), (b): In-phase I and out-of-phase Q components. (c), (d): ratio of the amplitude of the secondary
magnetic field to the primary magnetic field at the magnetometer position. (e), (f): Phase (in degrees) of
the secondary magnetic field with respect to the primary magnetic field.
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For our steel sample, the biggest signal is seen at low frequencies, as shown in Fig. 6b.
This is because steel has a magnetic permeability [19]. The secondary field is produced in the
same direction as the primary field due to steel being ferromagnetic. The in-phase component
dominates at all frequencies, so as expected the phase of the signal is small |φ| < 20◦ (Fig.
6f) and the magnetic field ratio (Fig. 6d) is very similar to that of the in-phase component.
The overall magnetic field that is detected decreases with frequency slightly but still remains
a large signal. It can also be seen that at higher frequencies the out of-phase component
increases as the in-phase component decreases.
The exact value of the magnetic permeability of the 440c steel samples we used was not
known to us in advance. In [20] their 440c steel samples were found to have µr = 16 − 17.
However, no other literature could be found where the magnetic permeability of 440c steel is
calculated, so it is unknown how much this changes between samples. For low permeabilities,
a small change in the permeability can cause a large change in the signal detected [20,22]. As
µr 1 the change in the signal is a lot smaller. Hence for a simulation comparison to be
done the conductivity and permeability needed to be determined experimentally. In order
to determine these values, we fitted our experimental results to analytical formulae from
Ref. [20]. As those formulae are valid for a sphere in a uniform field, and experimentally
our object is a cylinder and is not in a uniform RF field, we included a scale factor in the fit
function (see Appendix B.2). For our 440c steel sample a permeability of µr = 50 (±15) and a
conductivity of σ = 1.67 (±0.2) MS/m were obtained from the fit (see Fig. A3) and then used
in the simulations. The simulation results for the magnetic field ratio agree within ∼ 5% with
the experimental data for these parameters, with both following the same trends. Hence these
values are used for the simulations throughout.
The obtained results for the solid aluminium and steel cylinders are shown side-by-side
in Fig. 6. We observe that the samples can easily be differentiated by varying the excitation
frequency. In particular at low-frequencies the phase of the secondary magnetic field is close
to 0◦ for steel (which is magnetic), while the phase is close to 90◦ for aluminium (which is
non-magnetic). We also performed measurements with hollow aluminium and steel cylinders.
Figure 7 shows a comparison of the magnetic field ratio | Bec |/| B1 | as a function of frequency
for the solid and hollow cylinders (see Fig. 2). We find that the secondary field from the
hollow cylinders is close to that of the solid cylinders. This is due to the objects having similar
dimensions.
10 -3 10 -3
5 5
4 4
|Bec|/|B 1|
|Bec|/|B 1|
3 3
2 2
(a) (b)
Figure 7. Experimental results of the secondary magnetic field from a solid and hollow cylinder for
frequencies between 10 Hz and 1 kHz for (a) 6061 T6 aluminium and (b) 440c steel.
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0.03 0.03
Experimental Experimental
Simulation Simulation
0.025 0.025
0.02 0.02
|Bec|/|B 1|
|Bec|/|B 1|
0.015 0.015
0.01 0.01
0.005 0.005
0 0
0 10 20 30 40 0 10 20 30 40
Distance (cm) Distance (cm)
(a) (b)
Figure 8. Magnetic field ratio detected as the distance from the excitation coil to the object is varied at
500 Hz for (a) the solid aluminium cylinder and (b) the solid steel cylinder.
-3
10 -3 10
3 1
2.5
0
2
-1
B ec/B 1
B ec/B 1
1.5
1 -2
0.5
-3
0
-0.5 -4
0 5 10 15 20 25 30 35 0 5 10 15 20 25 30 35
Distance (cm) Distance (cm)
(a) (b)
Figure 9. In-phase and out-of-phase components of the signal detected as the conductive objects are
varied off-axis at 500 Hz for the (a) solid aluminium cylinder and (b) solid steel cylinder.
10 -3 10 -3
5 5
|Bx | |Bx |
|By | |By |
4 4
|Bz| |Bz|
|Bec|/|B 1|
3
|Bec|/|B 1|
3
2 2
1 1
0 0
0 5 10 15 20 25 30 35 0 5 10 15 20 25 30 35
Distance (cm) Distance (cm)
(a) (b)
Figure 10. Simulation of the induced fields in the x −, y− and z−direction as the (a) solid aluminium
cylinder and (b) solid steel cylinder are moved off axis.
5. Conclusions
In conclusion, we have detected and characterised non-magnetic (aluminium) and mag-
netic (steel) samples by inducing eddy currents in them and detecting the secondary magnetic
field with a fluxgate magnetometer. We have shown that the samples can be differentiated
by varying the frequency of the primary magnetic field. Their electrical conductivities and
magnetic permeabilities were determined by fitting the experimentally measured secondary
field to analytical formulae. Overall, our experimental results are in good agreement with
numerical simulations carried out in COMSOL. By varying the position of the sample with
respect to the excitation coil and magnetometer, we demonstrate the possibility of locating
metallic objects based on the x-, y-, z-components of the secondary magnetic field. Localisation
of a magnetic dipole can be done using a small array of vector fluxgate magnetometers [23].
Using a primary field and detecting the induced secondary magnetic field has the advantages
that both magnetic and non-magnetic objects can be detected and that the method is not
sensitive to the background Earth field and the method finds applications in detection of
unexploded ordnance. The localisation and characterisation of samples could also be further
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explored with the help of machine learning [24]. It is worth noting that although we use a
fluxgate magnetometer to detect eddy currents, other types of sensors can also be used, such
as optically pumped magnetometers [25–28] or magnetoresistive sensors [29,30]. Using a
highly sensitive optically pumped magnetometer instead of a fluxgate magnetometer could
potentially extend the detection range [17].
Author Contributions: Conceptualization, L.E., A.M., L.M.R., T.P. and K.J.; methodology, L.E., A.M.,
L.M.R., T.P. and K.J.; software, T.P., A.M. and L.E.; validation, L.E., A.M., L.M.R. and K.J.; formal analysis,
L.E., A.M., L.M.R. and K.J.; investigation, L.E., A.M., L.M.R., T.P. and K.J.; resources, L.E., A.M. and
K.J.; data curation, L.E. and A.M.; writing—original draft preparation, L.E. and A.M.; writing—review
and editing, L.E., A.M., L.M.R., T.P. and K.J..; visualization, L.E. and A.M.; supervision, K.J.; project
administration, K.J; funding acquisition, T.P. and K.J. All authors have read and agreed to the published
version of the manuscript.
Funding: This research was supported by the UK Quantum Technology Hub in Sensing and Timing,
funded by the Engineering and Physical Sciences Research Council (EPSRC) (Grant No. EP/T001046/1),
the QuantERA grant C’MON-QSENS! by EPSRC (Grant No. EP/T027126/1), the Novo Nordisk Founda-
tion (Grant No. NNF20OC0064182), and Dstl via the Defence and Security Accelerator (www.gov.uk/dasa).
Data Availability Statement: Further data can be available from the authors upon request.
Conflicts of Interest: The authors declare no conflict of interest.
10 3 10 3
2 2
10 10
1 1
10 10
Excitation On Excitation On
Compensation On Compensation On
Both On Both On
10 0 Both off 10 0 Both off
10 -1 10 0 10 1 10 2 10 3 10 -1 10 0 10 1 10 2 10 3
gate time [s] gate time [s]
(a) (b)
10 3 10 3
2
10 10 2
10 1 10 1
Excitation On Excitation On
Compensation On Compensation On
Both On Both On
0 Both off
10 Both off 10 0
10 -1 10 0 10 1 10 2 10 3 10 -1 10 0 10 1 10 2 10 3
gate time [s] gate time [s]
(c) (d)
Figure A1. Allan deviation of 10 minute (unshielded) noise measurements with (i) excitation coil on, (ii)
compensation coil on, (iii) both coils on and (iv) no coils on at (a) 10 Hz, (b) 120 Hz, (c) 500 Hz and (d)
1000 Hz.
In order to find the sensitivity of the fluxgate magnetometer, one second of data was
collected from the magnetometer and then the power spectral density was calculated from the
time trace. This was done inside a magnetic shield with all end caps on (shielded conditions)
as shown in Fig. A2a, and in unshielded conditions as shown in Fig. A2b. By taking these
measurements in shielded conditions the intrinsic sensitivity of the fluxgate could be found.
From Fig. A2 it can be seen that the environmental noise at all frequencies in unshielded
conditions is about an order of magnitude larger than the intrinsic noise of the sensor. The
setup is hence limited by the environmental noise in the lab in unshielded conditions. √ In
Figure A2b√ the sensitivity at
√ 10 Hz, 120 Hz, 500
√ Hz and 1000 Hz are found to be ∼ 25 pT/ Hz,
∼ 30 pT/ Hz, ∼ 40 pT/ Hz and ∼ 50 pT/ Hz respectively.
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10 4 10 4
Shielded Unshielded
10 0 10 0
200 400 600 800 1000 200 400 600 800 1000
Frequency (Hz) Frequency (Hz)
(a) (b)
Figure A2. Fourier transforms of 1 second time traces taken using the Bartington MAG690 magnetometer
in (a) shielded and (b) unshielded conditions.
mt ρ
dI = 2
dρ, (A1)
2πδ ( a + ρ2 )3/2
2
where m is the magnetic dipole moment of the coil and δ is the skin depth [21]. This current
induces a magnetic field that at the detection point measures
µ0 dI ρ2
dBec = . (A2)
2 (ρ2 + a02 )3/2
Integrating from the centre of the cylinder ρ = 0 to the radius of the cylinder ρ = r gives the
total field induced by the eddy currents at the detection point of the magnetometer. For a 6= a0
!
mtµ0 a2 (2a02 + r2 ) + a02 r2 2aa0
Bec = √ √ − 2 . (A3)
4πδ2 ( a2 − a02 )2 a2 + r2 a02 + r2 ( a − a 02 )2
Note if a = a0 then equation A3 is not defined. This is due to the integral simplifying and
giving a simpler equation which is shown in [21]. Both equations tend to the same limit
as a → a0 . By substituting in the skin depth δ2 = 1/( f πµσ ) and dividing through by
f B1 = f µ0 m/2( a + a0 )3 π at the detection point of the magnetometer it can be found that
where the only unknown is σ. Here the left hand side is given by the gradient of the magnetic
field ratio in the low frequency limit. By using a fit function in MATLAB and the experimental
data for the aluminium cylinder in Fig. 7 we find a conductivity of 25.5 (±1.8) MS/m, which
is in agreement with the data sheet for 6061 T6 aluminium [18].
where j0 and j2 are spherical Bessel functions and µr is theprelative permeability (to be
determined) [20]. The propagation constant is given by k = µεω 2 + iµσω where ε is the
permitivity of the sample, µ = µ0 µr and ω = 2πν.
By combining Equations (A5) and (A6) at the detection point of the magnetometer an
equation for the magnetic field ratio can be obtained
-3
10
9
7
Experimental
|Bec|/|B 1|
Simulation
6 Theory
Theory (no scale factor)
5
3
10 1 10 2 10 3
Frequency (Hz)
Figure A3. Fitting the conductivity and permeability of 440c steel using theory equations similar to
those found in [20].
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