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Weekly Quality Report of Zyex,MP(10414)30

The Site Quality Audit Report for Zyex Chemical LLP details the inspection findings from January 8, 2025, to the present, focusing on various stages of construction and equipment installation at the Gwalior site. Key observations include satisfactory fit-up and welding of pipes, but concerns about the quality of some welds and the need for better alignment checks. Recommendations for improvement include proper joint preparation, timely inspections, and daily work planning.

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0% found this document useful (0 votes)
11 views

Weekly Quality Report of Zyex,MP(10414)30

The Site Quality Audit Report for Zyex Chemical LLP details the inspection findings from January 8, 2025, to the present, focusing on various stages of construction and equipment installation at the Gwalior site. Key observations include satisfactory fit-up and welding of pipes, but concerns about the quality of some welds and the need for better alignment checks. Recommendations for improvement include proper joint preparation, timely inspections, and daily work planning.

Uploaded by

tanwiransari569
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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SITE QUALITY AUDIT REPORT

Inspection report: 2
Report No. :ZCL/REEPL/WQR-30 Report Date:14/02/2025
Visit Date: 08.01.2025 to Till now
Client 10414,Zyex chemical LLP Project No. 10414

location :- Gwalior,MP
Liquefactions&Fermentation,Distillation,MSDS,Evapo
Site In-
Mr.Vimlesh yadav Scope At- ration,Dryer & Decantation,Milling,Wtp,CPU,Power
Charge:-
10414 Plant,Grain unloding Turbine,Storage, Esp &Boiler
(Equipment,pipeline,Erection&Commissioning)
Audit By:- :- Tanwir Ansari

QC Engg

Clint
NO
Persion

Observations/Finding During inspection of structure, piping & equipment, fit up welding &
alignment found limit
Sir No. Observations/Finding Remark/Responsible Persion

IBR line loop for feed water pump fabrication and welding under
progress

fitup of the pipe found ok also welding of the pipe found ok like root
penetration final welding

ESP foundation checking completed after the casting of column,bolt to


2 bolt daviation found (+-4mm) and diagonal of the bottom found (+-
5mm)
Daily reciever tank and bulk storage tank side ladder erection and
welding under progress

all member of the side ladder of dialy reciever tannk found ok as per
drawing also welding of the ladder found ok

Distillation section all pump loop fitting and eretion completed

all thelopp and pipe size,reducer found ok as per drawing and welding
of the joint is poor quality
AIR blower loop fabrication under proggress in fermation section

air line for the liquid seperator for air blower loop fitting found ok as
per drawing also gap,bevel,and step end fitting foound ok

line prefabrication completed for the cip loop and sealing line

all the line fitting foound ok also line joint found ok but welding quality
found poor

1 Opening Meeting Not Conducted Date:-


2 Training Indiuasivaly conducted with fitter and welder Date:- Continue
3 Closing Meeting Not Conducted Date:-

Points implement at set


1 Before fitting joints edge and area should be prepared
2 Before welding call for inspection
3 All Equipment and pipeline alignment check and insure as per drawing/required place

4 checking all joint properly &rectification attend at time


5 All material check properly
6 planning all the work every day

Prepared by: Tanwir Ansari


Thanks for Visit

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