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Sunline Magnum ZF

The YORK® ZF Series Sunline™ units are high-efficiency, convertible single package rooftops designed for various mounting options and are fully assembled for easy installation. They feature independent refrigeration circuits for efficient operation and are available in cooling-only or cooling with gas heat configurations. The document provides detailed specifications, features, and installation options for these units.

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0% found this document useful (0 votes)

25 views39 pages

Sunline Magnum ZF

Uploaded by

camaraleful

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Download as PDF, TXT or read online on Scribd

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1056292-XTG-E-0216

TECHNICAL GUIDE Description

YORK® ZF Series Sunline™ units are convertible single
R-410A package high efficiency rooftops. All models have independent
refrigeration circuits for efficient part load operation.
ZF SERIES Although the units are primarily designed for curb mounting on
15 & 20 TON/53 & 70 KW a roof, they can also be slab-mounted at ground level or set on
steel beams above a finished roof.
50 Hertz All ZF units are self-contained and assembled on rigid full
perimeter base rails allowing for overhead rigging. Every unit is
completely charged, wired, piped, and tested at the factory to
provide a quick and easy field installation.

All models (including those with an economizer) are convertible

between bottom and horizontal duct connections.

ZF units are available in the following configurations: cooling

only and cooling with gas heat.

FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE

1056292-XTG-E-0216

Table of Contents
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Component Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Prior Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Features and Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Guide Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Physical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Capacity Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Airflow Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Sound Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Weights and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

2 Johnson Controls Unitary Products

1056292-XTG-E-0216

Component Location
(ZF shown)
HIGH
EFFICIENCY COPPER TUBE/ALUMINUM FIN
20 GAUGE
COMPRESSORS CONDENSER COILS
ALUMINIZED STEEL
TUBULAR HEAT EXCHANGERS

LONG LASTING
POWDER PAINT FINISH

ELECTRICAL
DISCONNECT
MOUNTING
LOCATION
(Field installed)

KNOCKOUT FOR
SIDE CONTROL
WIRING ENTRY

KNOCKOUT
FOR SIDE
2" DISPOSABLE
POWER WIRING
FILTERS
ENTRY SIDE

POWER VENTOR MOTOR

WITH POST PURGE CYCLE
KNOCKOUTS FOR SIDE
GAS SUPPLY ENTRY

HOLE FOR BOTTOM

GAS SUPPLY ENTRY

GAS/ELECTRIC
BELT-DRIVE
1" NPTI BLOWER MOTOR UNIT SHOWN
CONDENSATE DRAIN

FULL PERIMETER
14 GAUGE BASE RAILS
WITH LIFTING HOLES

Johnson Controls Unitary Products 3

1056292-XTG-E-0216

Nomenclature

15 & 20 Ton York® 50 Hz. Model Number Nomenclature

Z F 180 C 00 A 7 A 1 A A A 1 A 1
Product Generation
Product Category
1 = First Generation
Z = A/C, Single Pkg., R-410A
Cabinet Options

Product Identifier A = Std Cabinet

B = HFD (Hinged FLTR/Toolless DR)
F = Pkg AC Std Eff C = HCD (Hinged & Toolless ACS DR)
E = SSD (SST Drain Pan)
F = SSD,HFD
Nominal Cooling Capacity G = SSD,HCD
H = SSD,DBW/HCD
180 = 15 Ton
240 = 20 Ton
Additional Options
Heat Type 1 = STD Throwaway Filter
2 = 2" Pleated Filters (Merv 8)
C = Cooling Only 3 = 4" Pleated Filters (Merv 13)
Two Stage Natural Gas Heat Options 4 = Coil Guard (CG), STD Filter
5 = 2" Pleated Filter,CG
N = 2 Stage Gas Aluminized Steel 6 = 4" Pleated Filter,CG
S = 2 Stage Gas Stainless Steel

Refrigeration
Heat Capacity
A = Standard Refrigeration
00 = Cooling Only B = ECC (E-Coat Cond Coil)
C = EEC (E-Coat Evap Coil)
Gas MBH Input
F = ECC,EEC
30 = 300 MBH Input
40 = 400 MBH Input
Controls Option

A = Stand Alone Simplicity SE

Blower Option
C = BACnet MSTP,Mdbs,N2 COM Card
D = CPC Control, DFS, APS
B = Standard Static F = Fault Detection Diagnostics
E = VFD/VAV Std Static G = Novar UCM Ctrl, DFS, APS
H = VFD/VAV w/Bypass Std Static H = Hnywll Excel 10 CTRL,DFS,APS
L = VFD/VAV Customer Std Static J = CCS Single Zone
P = VFD IntelliSpeed Std Static K = CCS Change Over Bypass
S = VFD w/Byp IntelliSp Std Static L = CCS VAV, APS
V = VFD Cust IntelliSp Std Static

Sensors
Voltage
A = No Sensors
7 = 380/415-3-50 B = PHM (Phase Monitor)
C = DFS (Dirty Filter Switch)
Outdoor Air Option D = SAD (Supply Air Smoke DET)
E = RSD (Return Air Smoke DET)
A = No Economizer F = PHM,DFS
B = Economizer w/Barometric RLF1 G = PHM,SAD
C = Economizer w/o Barometric RLF H = PHM,RSD
D = Economizer w/Power EXH1 J = DFS,SAD
H = Motorized Damper K = DFS,RSD
J = Motorized Damper w/Baro RLF1 L = SAD,RSD
M = PHM,DFS,SAD
Note: 1. Available Downflow Only N = PHM,DFS,RSD
P = PHM,SAD,RSD
Q = DFS,SAD,RSD
Service Options
R = PHM,DFS,SAD,RSD
1 = No Service Options
2 = DSC (Disconnect Switch)

4 Johnson Controls Unitary Products

1056292-XTG-E-0216

Prior Nomenclature

15 & 20 Ton Sunline Model Number Nomenclature

For Units Produced Before 2-01-2016
Z F 180 N24 A 7 A AA 3 0 1 2 4 A
Product Category Product Style

Z = A/C, Single Pkg. A = Style A

Product Identifier Configuration Options (not required for all units)

These four digits will not be assigned until a quote is requested, or an order placed.
F = R-410A
SS Drain Pan
CPC Controller, DFS, APS
Nominal Cooling Capacity Simplicity® Smart Equipment w/ BAS Option (BACnet, MS/TP)

180 = 15 Ton Honeywell Controller, DFS, APS

240 = 20 Ton Novar Controller, DFS, APS
2" Pleated filters
Heat Type and Nominal Heat Capacity 4" Pleated filters
BAS Ready Economizer (2-10 V.D.C. Actuator without a controller)
C00 = Cooling Only. No field installed Any Combination of Additional Options that Don’t Have an Option Code Pre-assigned
electric heat

Gas Heat Options Product Generation

N24 = 240 MBH Output Aluminized Steel 3 = Third Generation

N32 = 320 MBH Output Aluminized Steel
S24 = 240 MBH Output Stainless Steel
S32 = 320 MBH Output Stainless Steel Additional Options

Standard Cabinet Hinged Filter Door & Tool Free Access Cabinet
Airflow
AA = None BA = Hinged Filter Door & Tool Free Access Panels
A = Hi Static AB = Phase Monitor BB = Phase Monitor, Hinged Filter Door & Tool Free
B = Hi Static/Economizer AC = Coil Guard Access Panels
C = Hi Static/Economizer/Power Exhaust AD = Dirty Filter Switch BC = Coil Guard, Hinged Filter Door & Tool Free
(Downflow Only) AE = Phase Monitor & Coil Guard Access Panels
D = Hi Static/Motorized Damper AF = Phase Monitor & Dirty Filter Switch BD = Dirty Filter Switch, Hinged Filter Door &
E = Hi Static/Motorized Damper/Barometric Relief AG = Coil Guard & Dirty Filter Switch Tool Free Access Panels
J = Hi Static/Economizer/Barometric Relief AH = Phase Monitor, Coil Guard & Dirty Filter Switch BE = Phase Monitor & Coil Guard, Hinged Filter
RC = Coil Guard & American Flag Door & Tool Free Access Panels
TA = Technicoat Condenser Coil BF = Phase Monitor & Dirty Filter Switch, Hinged
Voltage TJ = Technicoat Evaporator Coil Filter Door & Tool Free Access Panels
TS = Technicoat Evaporator & Condenser Coils BG = Coil Guard & Dirty Filter Switch, Hinged Filter
7 = 380/415-3-50 Door & Tool Free Access Panels
BH = Phase Monitor, Coil Guard & Dirty Filter Switch,
Hinged Filter Door & Tool Free Access Panels

ZZ = If desired option combination is not listed above, ZZ will be assigned and configuration options will be
located in digits 15-18.

Installation Options

A = No Options Installed
B = Option 1
E = Option 3
F = Option 4
G = Options 1 & 3
H = Options 1 & 4
L = Options 1,3 & 4
R = Options 3 & 4

Options

1 = Disconnect
3 = Smoke Detector S.A.
4 = Smoke Detector R.A.

Johnson Controls Unitary Products 5

1056292-XTG-E-0216

Features and Benefits • Advanced Controls - ZF Models have Simplicity® SE

control boards that standardized a number of features
Standard Features previously available only as options or by utilizing
additional controls.
• High Efficiency - High efficiency units reach as high as
10.9 EER. Gas/electric units have electronic spark ignition
and power vented combustion with steady state efficiencies
of 80%.
• Balanced Heating - The Simplicity® SE control board used in this
• Gas Heat - All gas heat units are built with two heating product will effectively operate the cooling system
sections for two equal stages of capacity control. Each down to 0°F when this product is applied in a comfort
section includes a durable heat exchanger with cooling application for people. An economizer is
aluminized steel or optional stainless steel tubes, a typically included in this type of application. When
redundant gas valve, spark ignition, power venting, an applying this product for process cooling applications
ignition module for 100% shut-off and all of the safety (computer rooms, switchgear, etc.), please
controls required to meet the latest ANSI standards. reference applications bulletin AE-011-07 or call the
The gas supply piping can be routed into the heating applications department for Unitary Products @ 1-
compartment through a hole in the base pan of the unit 877-UPG-SERV for guidance. Additional
or through a knockout in the piping panel on the front of accessories may be needed for stable operation at
the unit. temperatures below 30°F.
• BAS Controls - York’s Sunline™ series units offer factory
mounted BAS controls such as Simplicity ® SE, Novar,
Honeywell, and CPC.
• Convertible Airflow Design - All models (including those
with an economizer) are suitable for either bottom or
horizontal duct connections. Models with factory
installed power exhaust are suitable for bottom duct
connections only. For bottom duct, you remove the sheet
metal panels from the supply and return air openings
through the base of the unit. For horizontal duct, you
replace the supply and return air panels on the rear of the
unit with a side duct flange accessory.
• Factory Mounted Outdoor Air Dampers - All models are
available with these "factory mounted" outdoor air damper
options:
• Dry bulb, single enthalpy, and dual enthalpy (with field
installed kit)
• BAS-ready economizer with or without power exhaust
• Motorized outdoor air damper
• Barometric Relief Damper • Units will come with the new state of the art Simplicity
A fixed outdoor air intake assembly will be shipped in the SE (Smart Equipment) control system. The new unit
return air compartment of all units ordered without an control incorporates the best of the already proven
economizer or motorized outdoor air damper option. The Simplicity™ unitary controls and creates a more robust,
assembly includes a rain hood with a damper that can be set intelligent control. The goal of this control is to utilize
for 10, 15 or 25% outdoor air. With bottom duct connections, cutting edge technology making the equipment easier to
the fixed outdoor air intake assembly should be mounted install, operate, and service. All units are Factory
over the opening in the return air panel. With horizontal commissioned, configured, and run tested.
ductwork, it should be mounted on the return air duct. • Versatile - The Simplicity SE control can be configured to
• System Protection - Suction line freezestats are supplied use with a standard thermostat (easy to connect screw
on all units to protect against loss of charge and coil frosting terminals), A zone sensor, or can be setup to
when the economizer operates at low outdoor air communicate with multiple BAS communication protocols
temperatures while the compressors are running. Every unit to integrate with building automation systems.
has solid-core liquid line filter-driers and high and low-
• Reduce field installed complexity - Each unit will comes
pressure switches. Internal compressor protection is
equipped with factory installed supply air, return air, and
standard on all compressors. Phase Monitors are optional
outdoor air temperature sensors providing key
on all units. This accessory monitors the incoming power to
temperature readings thus reduce field installed
the unit and protects the unit from phase loss and reversed
complexity.
phase rotation.

6 Johnson Controls Unitary Products

1056292-XTG-E-0216

• On-board USB Port - The new control comes with a long • Full Perimeter Base Rails - The permanently attached
list of features including data logging, current and base rails provide a solid foundation for the entire unit and
previous system faults and software update capabilities protect the unit during shipment. The rails offer rigging
using the on board USB port and common flash drive. holes so that an overhead crane can be used to place the
Energy use monitoring capabilities allow custom tailoring units on a roof.
to allow a system to work more efficiently at all times and • Easy Installation - Gas and electric utility knockouts are
occupancy levels. Self test and start-up reports also supplied in the unit underside as well as the side of the
available from the board VIA the USB port. unit. Utility connections can be made quickly and with a
• Embedded LCD Display - The board has a easy to read, minimum amount of field labor. All units are shipped with
built-in LCD display and easy to use navigation joystick 2" throw-away filters installed.
and buttons allowing the user to quickly navigate the • Wide Range of Indoor Airflows - All supply air blowers
menus displaying unit status, options, current function, are equipped with a belt drive that can be adjusted to
supply, return and outdoor temperatures, fault codes and meet the exact requirements of the job.
other information. • Warranty - All models include a 1-year limited warranty
• Safety Monitoring - The control monitors the outdoor, on the complete unit. Compressors each carry a 5-year
supply, and return air temperatures and the high and low warranty. Aluminized steel and stainless steel tubular heat
pressure switch status on the independent refrigerant exchangers carry a 10- year warranty.
circuits. On units with heating the gas valve and high
temperature limit switches are monitored on gas and Factory Installed Options
electric heating units. The control also monitors the YORK® offers several equipment options factory installed, for
voltage supplied to the unit and will protect the unit if low the ZF Series.
voltage due to a brown out, or other electrical issue • Dry Bulb Economizers - All units offer a variety of
occurs. optional factory installed down flow economizers that are
• Low Ambient - An integrated low-ambient control allows shipped, installed and wired with low leak dampers
units to operate in the cooling mode down to 0°F outdoor designed to meet ASHRAE 90.1-2010, AMCA 511 Class
ambient without additional components or intervention. 1A damper, and the International Energy Conservation
Optionally, the control board can be programmed to Code (IECC) certification requirements by achieving
lockout the compressors when the outdoor air leakage rates of 3 cfm/sq. ft. at 1" of static pressure. Each
temperature is low or when free cooling is available. economizer goes through a rigorous 60,000 cycle test.
• Anti-Short Cycle Protection - To aid compressor life, an Dry bulb, single enthalpy, and dual enthalpy (with field
anti- short cycle delay is incorporated into the standard installed kit) can be selected. All economizer options are
control. Compressor reliability is further ensured by fully integrated into the Simplicity® SE controls. The
programmable minimum run times. For testing, the anti- economizer has spring return, fully modulating damper
short cycle delay can be temporarily overridden with the actuators and is capable of introducing up to 100%
push of a button. outdoor air. As the outdoor air intake dampers open, the
return air dampers close. The changeover from
• Fan Delays - Fan on and fan off delays are fully
mechanical refrigeration to economizer operation is
programmable. Furthermore, the heating and cooling fan
regulated by the outdoor air dry bulb temperature or the
delay times are independent of one another. All units are
outdoor air enthalpy input. The dual enthalpy kit provides
programmed with default values based upon their
a second input used to monitor the return air (field
configuration of cooling and/or heating capacity.
installed). The installer needs only to assemble the
• Nuisance Trip Protection and Three Strikes - To outdoor air hood, attach the enthalpy control the hood and
prevent nuisance calls, the control board uses a three mount the hood to the unit (Hood and control are
times, you're out philosophy. The high, low-pressure provided).
switch, anti-freeze protection, low voltage or heating high
• Power Exhaust - Our economizer options are available
limit must trip three times within two hours before the unit
with power exhaust. Whenever the outdoor air intake
control board will lock out the associated compressor.An
dampers are opened for free cooling, the exhaust fan will
alarm message will be displayed on the LCD screen.
be energized to prevent the conditioned space from being
• Lead-Lag - An integrated Lead-Lag option allows equal over-pressurized during economizer operation.
run time hours on all compressors, thereby extending The exhaust fan, motor and controls are installed and
the life of all compressors. This option is selectable on wired at the factory. The rain hood must be assembled
the unit control board. and installed in the field.
• Reliable - From the beginning - All units undergo The power exhaust option can only be used on bottom
computer automated testing before they leave the factory. duct configurations.
Units are tested for refrigerant charge and pressure, unit
• Motorized Outdoor Air Intake Damper - Includes a
amperage, and 100% functionality. For the long term - All
slide-in / plug-in damper assembly with a 2- position,
units are painted with a long lasting, powder paint that
spring return motor actuator which opens to a pre-set
stands up over the life of the unit. The paint used has
position whenever the supply air blower is operating and
been proven by a 1000 hour salt spray test.
will drive fully closed when the blower unit shuts down.

Johnson Controls Unitary Products 7

1056292-XTG-E-0216

The rain hood is painted to match the basic unit and must NOTE: Knobs are shipped separately within the unit to prevent
be field assembled before installing. shipping damage. These must be field installed for tool
• Barometric Relief Damper - This damper option can be free operation.
used to relieve internal building air pressure on units with • Hinged/"Tool Free" Blower, Blower Motor, Filter And
an economizer without power exhaust. This accessory Electric Access Panels - This option allows for complete
includes a rain hood, a bird screen and a fully assembled hinged and tool free access to the unit’s blower, blower
damper. With bottom duct connections, the damper motor, filters and electrical panel sections.
should be mounted over the opening in the return air
panel. With horizontal ductwork, the accessory should be Control Options
mounted on the return air duct.
Simplicity® SE with Communication Option Control -
• E-Coat Condenser Coils - The condenser coils are The York® Simplicity® SE with Communication Option
coated with an epoxy polymer coating to protect against Control is factory installed. It includes all the features of
corrosion. the Simplicity® SE control with an additional gateway to
• E-Coat Evaporator Coils - The evaporator coils are BACnet MS/TP (programmable to Modbus or N2
coated with an epoxy polymer coating to protect against protocols).
corrosion.
Novar® BAS Control - The Novar® building automation
• Filter Options - Standard units are shipped with 2" throw- system controller is factory installed. Incudes supply air
away filters installed. 2" pleated and 4" pleated filters are sensor, return air sensor, dirty filter indicator switch, and
offered as a factory installed option. air proving switch.
• Disconnect Switch - For gas heat units a HACR breaker
CPC BAS Control - The Computer Process Controls
sized to the unit is provided.
Model 810-3060 ARTC Advanced Rooftop building
• Smoke Detectors - (supply air & return air) The smoke automation system controller is factory installed. Includes
detectors stop operation of the unit by interrupting power supply air sensor, return air sensor, dirty filter indicator
to the control board if smoke is detected within the air switch and air proving switch.
compartment.
Honeywell BAS Control - The Honeywell W7750C
building automation system controller is factory installed.
Includes air supply sensor, return air sensor, dirty filter
indicator switch, and air proving switch.
Factory installed smoke detectors in the return air, may
Field Installed Accessories
be subjected to freezing temperatures during “off” times
due to out side air infiltration. these smoke detectors have YORK® offers several equipment accessories for field
an operational limit of 32°F to 131°F. smoke detectors installation, for the ZF Series.
installed in areas that could be out side those limitations Dry Bulb Economizers - All units offer a variety of
will have to be moved to prevent having false alarms. optional factory installed down flow economizers that are
shipped, installed and wired with low leak dampers
• Coil Guard - Customers can purchase a coil guard kit to designed to meet ASHRAE 90.1-2010, AMCA 511 Class
protect the condenser coil from damage. This is not a hail 1A damper, and the International Energy Conservation
guard kit. Code (IECC) certification requirements by achieving
• Stainless Steel Heat Exchanger - For applications in leakage rates of 3 cfm/sq. ft. at 1" of static pressure. Each
corrosive environments, this option provides a full economizer goes through a rigorous 60,000 cycle test.
stainless steel heat exchanger assembly. Dry bulb, single enthalpy, and dual enthalpy (with field
• Stainless Steel Drain Pan - An optional rustproof installed kit) can be selected. All economizer options are
stainless steel drain pan is available to provide years of fully integrated into the Simplicity SE controls. The
trouble-free operation in corrosive environments. economizer has spring return, fully modulating damper
• Phase Monitors - Designed to prevent unit damage. The actuators and is capable of introducing up to 100%
phase monitor will shut the unit down in an out-of phase outdoor air. As the outdoor air intake dampers open, the
condition. return air dampers close. The changeover from
• Dirty Filter Switch - This kit includes a differential mechanical refrigeration to economizer operation is
pressure switch that energizes the fault light on the unit regulated by the outdoor air dry bulb temperature or the
thermostat, indicating that there is an abnormally high outdoor air enthalpy input. The dual enthalpy kit provides
pressure drop across the filters. Factory installed option or a second input used to monitor the return air (field
field installed accessory. installed). The installer needs only to assemble the
• Hinged Filter Door/"Tool Free" Blower And Access outdoor air hood, attach the enthalpy control the hood and
Panels (Not Hinged) - This option allows for easy access mount the hood to the unit (Hood and control are
and maintenance. provided).
• Motorized Outdoor Air Intake Damper - Includes a
slide-in / plug-in damper assembly with a 2-position,

8 Johnson Controls Unitary Products

1056292-XTG-E-0216

spring return motor actuator which opens to some pre-set Guide Specifications
position whenever the supply air blower is operating and
will drive fully closed when the blower unit shuts down. General
The rain hood is painted to match the basic unit and must
be field assembled before installing. Units shall be manufactured by Johnson Controls Unitary
• Roof Curbs - Fourteen-inch high roof curbs provide a Products in an ISO 9001 certified facility.
water-tight seal between the unit and the finished roof. ZF models have 2 condenser fan motors and compressors. All
These full perimeter curbs meet the requirements of the compressors include crankcase heat and internal discharge
National Roofing Contractors Association (NRCA) and are temperature protection. Every refrigerant circuit includes an
shipped knocked-down for field assembly. expansion valve, a liquid line filter-drier, a discharge line high
They're designed to fit inside the base rails of the unit and pressure switch and a suction line with a freezestat and low
include both a wood nailing strip and duct hanger supports. pressure/loss of charge switch. The unit control circuit includes
• High Altitude Natural Gas - Burner orifices and pilot 75 VA and 150 VA transformers, a 24-volt circuit breaker and a
orifices are provided for proper furnace operation at relay board with two compressor lockout circuits, a terminal
altitudes up to 6,000 feet. strip for thermostat wiring, plus an additional set of pin
• Propane - Burner orifices, pilot orifices and gas valve parts connectors to simplify the interface of additional field controls.
are provided to convert a natural gas furnace to propane. All units have long lasting powder paint cabinets with 1000 hour
• High Altitude Propane - Burner orifices and pilot orifices salt spray test approval under ASTM-B117 procedures. All
are provided for proper furnace operation at altitudes up models include a 1-year limited warranty on the complete unit.
to 6,000 feet. This accessory supplements the basic Compressors and electric heater elements carry an additional
propane conversion kit. 4-year warranty. Aluminized steel tubular heat exchangers
carry an additional 9-year warranty.
• Side Duct Flanges - One-inch flanges replace the supply
and return air panels on the rear of the unit to accommodate
Description
horizontal duct connections. These flanges can also be used
individually for bottom supply / horizontal return or horizontal ZF units shall be factory-assembled, single packaged, ZF***N
supply/bottom return. They cannot be used on units with Electric Cooling/Gas Heat, ZF***C Cooling designed for outdoor
power exhaust. mounted installation.
• Barometric Relief Damper - This damper accessory can
be used to relieve internal building air pressure on units They shall have built-in field convertible duct connections for
with an economizer without power exhaust. This down discharge supply/return or horizontal discharge supply/
accessory includes a rain hood, a bird screen and a fully return, and be available with factory installed options or field
assembled damper. With bottom duct connections, the installed accessories. The units shall be factory wired, piped,
damper should be mounted over the opening in the return charged with R-410A refrigerant and factory tested prior to
air panel. With horizontal ductwork, the accessory should shipment. All unit wiring shall be both numbered and color
be mounted on the return air duct. coded. All units shall be manufactured in a facility certified to
• Enthalpy Accessory Control Kit - This kit contains the ISO 9001 standards and the cooling performance shall be rated
required components to convert a single enthalpy in accordance with DOE and AHRI test procedures. Units shall
economizer to dual enthalpy. be classified to ANSIZ21.47 standards, UL 1995/CAN/CSA No.
236-M90 conditions.
• Burglar Bars - Mount in the supply and return openings
to prevent entry into the duct work. Unit Cabinet
• Flue Exhaust Extension Kit - In locations with wind or
weather conditions which may interfere with proper Unit cabinet shall be constructed of galvanized steel, with
exhausting of furnace combustion products, this kit can be exterior surfaces coated with a non-chalking, powdered paint
installed to prevent the flue exhaust from entering nearby finish, certified at 1000 hours salt spray test per ASTM-B117
fresh air intakes. standards. Indoor blower section shall be insulated with a
• Wood Skid - Allows unit to be handled with 90" forks. minimum 1/2" thick insulation, coated on the airside. Aluminum
• CO2 Sensor - Senses CO2 levels and automatically foil faced insulation shall be used in the furnace compartment
overrides the economizer when levels rise above the and be fastened with rigid fasteners to prevent insulation from
present limits. entering the air stream. Cabinet panels shall be easily
• Coil Guard - Customers can purchase a coil guard kit to removable for servicing and maintenance. Full perimeter base
protect the condenser coil from damage. This is not a hail rails shall be provided to assure reliable transit of equipment,
guard kit. overhead rigging and proper sealing on roof curb applications.
Disposable 2" filters shall be furnished and be accessible
• Phase Monitors - Designed to prevent unit damage. The
through a removable access door, sealed airtight. Units filter
phase monitor will shut the unit down in an out-of phase
track shall be designed to accommodate either 2" or 4" filters.
condition.
Fan performance measuring ports shall be provided on the
outside of the cabinet to allow accurate air measurements of
evaporator fan performance without removing panels or

Johnson Controls Unitary Products 9

1056292-XTG-E-0216

creating air by-pass of the coils. Condensate pan shall be d. The refrigeration system shall provide at least 10° F of
internally sloped and conform to ASHRAE 62-89 self-draining sub-cooling at design conditions.
standards. Condensate connection shall be a minimum of 1"
e. All models shall have two independent circuits.
I.D. female and be a ridged mount connection. Unit shall
incorporate a fixed outdoor air damper with an outdoor air Unit Controls
intake opening covered with a bird screen and a rain hood
painted to match the exterior of the unit. a. Unit shall be complete with self-contained low-voltage
control circuit protected by a resettable circuit breaker on
Indoor (Evaporator) Fan Assembly the 24-volt transformer side.

Fan shall be a belt drive assembly and include an adjustable- b. Unit shall incorporate a lockout circuit which provides
pitch motor pulley. Job site selected (B.H.P.) brake horsepower reset capability at the space thermostat or base unit,
shall not exceed the motors nameplate horsepower rating, plus should any of the following standard safety devices trip
the service factor. Units shall be designed not to operate above and shut off compressor.
service factor. Fan wheel shall be double-inlet type with c. Loss-of-charge/Low-pressure switch.
forward-curved blades, dynamically balanced to operate
1. High-pressure switch.
smoothly throughout the entire range of operation. Airflow
design shall be constant air volume. 2. Freeze-protection thermostat, evaporator coil. If any of
the above safety devices trip, a LED (light-emitting
Outdoor (Condenser) Fan Assembly diode) indicator shall flash a diagnostic code that
indicates which safety switch has tripped.
The outdoor fans shall be of the direct-driven propeller type,
d. Unit shall incorporate "AUTO RESET" compressor over
discharge air vertically, have aluminum blades riveted to
temperature, over current protection.
corrosion resistant steel spider brackets and shall be
dynamically balanced for smooth operation. The 2 outdoor fan e. Unit shall operate with conventional thermostat designs
motors shall be totally enclosed with permanently lubricated and have a low voltage terminal strip for easy hook-up.
bearings, internally protected against overload conditions and
f. Unit control board shall have on-board diagnostics and
staged independently.
fault code display.
Refrigerant Components g. Standard controls shall include anti-short cycle and low
voltage protection, and permit cooling operation down to
Compressors: 25°F.
a. Shall be Scroll compressors internally protected with
h. Control board shall monitor each refrigerant safety switch
internal discharge temperature protection over
independently.
temperature protection.
i. Control board shall retain last 5 fault codes in non volatile
b. Shall have internal spring isolation and sound muffling to
memory, which will not be lost in the event of a power
minimize vibration and noise, and be externally isolated
loss.
on a dedicated, independent mounting.
Coils: Gas Heating Section (ZF***N Models)
a. Evaporator and condenser coils shall have aluminum Shall be designed with induced draft combustion with post purge
plate fins mechanically bonded to seamless internally logic and energy saving direct spark ignition, redundant main gas
enhanced copper tubes with all joints brazed. Special valve. Ventor wheel shall be constructed of stainless steel for
Phenolic coating shall be available as a factory option. corrosion resistance. The heat exchanger shall be of the tubular
b. Evaporator and Condenser coils shall be of the direct type, constructed of T1-40 aluminized steel for corrosion
expansion, draw-thru, design. resistance and allowing minimum mixed air entering temperature
of 25 °F. Burners shall be of the in-shot type, constructed of
Refrigerant Circuit and Refrigerant Safety Components shall
aluminum coated steel and contain air mixture adjustments. All
include:
gas piping shall enter the unit cabinet at a single location through
a. Balance-port thermostatic expansion valve with either the side or curb, without any field modifications. An
independent circuit feed system. integrated control board shall provide timed control of evaporator
b. Filter drier/strainer to eliminate any moisture or foreign fan functioning and burner ignition. Heating section shall be
matter. provided with the following minimum protection:
a. Primary and auxiliary high-temperature limit switches.
c. Accessible service gage connections on both suction
and discharge lines to charge, evacuate, and measure b. Induced draft motor speed sensor.
refrigerant pressure during any necessary servicing or
c. Flame roll out switch (automatic reset).
troubleshooting, without losing charge.
d. Flame proving controls. Unit shall have two independent
stages of capacity.

10 Johnson Controls Unitary Products

1056292-XTG-E-0216

Unit Operating Characteristics Other Pre-engineered Accessories Available

Unit shall be capable of starting and running at 125° F outdoor • Roof Curb - 14" high, full perimeter curb with wood nailer
temperature, exceeding maximum load criteria of AHRI (shipped knocked-down).
Standard 340/360. The compressor, with standard controls, • 100% Barometric Relief Damper - Contains a rain hood,
shall be capable of operation down to 25° F outdoor air inlet screen, exhaust damper and mounting hardware.
temperature. Unit shall be provided with fan time delay to Used to relieve internal air pressure through the unit.
prevent cold air delivery before heat exchanger warms up (Gas • Propane Conversion Kit - Contains new orifices and gas
heat only). valve parts to convert from natural to L.P. gas. One per
unit required.
Electrical Requirements
• High Altitude - Natural Gas - Contains orifices required
All unit power wiring shall enter unit cabinet at a single factory for applications between 2000 and 6000 feet altitude.
provided location and be capable of side or bottom entry, to
• High Altitude - Propane Gas - Contains orifices required
minimize roof penetrations and avoid unit field modifications.
for applications between 2000 and 6000 feet altitude.
Separate side and bottom openings shall be provided for the
Must be used with propane conversion kit.
control wiring.
• Burglar Bars - Designed to work with above roof curbs,
Standard Limited Warranties depending on unit model. Fits duct openings of curb
supply and return air openings.
• Compressor 5 Years
• Side Duct Flange - Supply and return air duct flanges for
• Heat Exchanger 10 Years
side duct applications. Do not use on units with power
• Other Parts 1 Year exhaust.
Optional Outdoor Air (Shall be made available by either/or): • Wood Skid - Allows unit to be handled with 90" forks.
• Economizer/motorized Damper Rain Hood
• Dry Bulb Economizer - Outdoor and return air dampers (ZFN/E/C240 only) - Contains all hood panels and the
that are interlocked and positioned by a fully-modulating, hardware for assembling.
spring-return damper actuator. The maximum leakage
• Anti-Recycle Timer - Assures 5-minute off time between
rate for the outdoor air intake dampers shall be designed
compressor cycles.
to meet ASHRAE 90.1-2010, AMCA 511 Class 1A
damper, and the International Energy Conservation Code • Coil Guard Kit - Guard for cooling coil.
(IECC) certification requirements by achieving leakage
OTHER FACTORY INSTALLED OPTIONS
rates of 3 cfm/sq. ft. at 1" of static pressure. During
economizer operation, a mixed-air temperature control • Power Exhaust Option - To work in conjunction with
shall modulate the outdoor and return air damper economizers.
assembly to prevent the supply air temperature from • Stainless Steel Heat Exchanger
dropping below 55°F. Changeover from compressor to
• Stainless Steel Drain Pan
economizer operation shall be provided by an integral
electronic enthalpy control that feeds input into the basic • E-Coat Epoxy Polymer Coated Condenser and
module. The outdoor intake opening shall be covered with Evaporator Coil
a rain hood that matches the exterior of the unit. Water • Electronic Single Enthalpy Economizer
eliminator/filters shall be provided. • Dirty Filter Switch
Simultaneous economizer/compressor operation is also • Phase Monitor
possible. Dampers shall fully close on power loss.
• Coil Guard
• Motorized Outdoor Air Dampers - Outdoor and return
• Bas Controls - Simplicity ® SE, CPC, HONEYWELL,
air dampers that are interlocked and positioned by a 2-
NOVAR
position, spring-return damper actuator. The maximum
leakage rate for the outdoor air intake dampers shall not • BAS Ready Economizer (2-10 V.D.C. Actuator Without a
exceed 2% when dampers are fully closed and operating Controller)
against a pressure differential of 0.5 IWG. A unit-mounted • Hinged Filter Door Access And Tool Free Access
potentiometer shall be provided to adjust the outdoor and Panels
return air damper assembly to take in the design CFM of • Hinged Tool Free Blower, Blower Motor, Filter And
outdoor air to meet the ventilation requirements of the Electrical Access Panels
conditioned space during normal operation. Whenever the
indoor fan motor is energized, the dampers open up to • 2" Pleated Filters, MERV 8
one of two pre-selected positions - regardless of the • 4" Pleated Filters, MERV 13
outdoor air enthalpy. Dampers return to the fully closed • Disconnect Switch
position when the indoor fan motor is de-energized.
• Supply Air Smoke Detector
Dampers shall fully close on power loss.
• Return Air Smoke Detector

Johnson Controls Unitary Products 11

1056292-XTG-E-0216

Physical Data

ZF180-240 Physical Data

Models
Component
ZF180 ZF240
Nominal Tonnage 15 20
AHRI COOLING PERFORMANCE
Gross Capacity @ AHRI A point (K Btu) 204 259
AHRI net capacity (K Btu) 195 246
EER 10.9 10.4
SEER - -
IEER 11.26 10.88
Nominal CFM 6000 8000
System power (KW) 17.9 23.7
Refrigerant type R-410A R-410A
Refrigerant charge (lb-oz)
System 1 22-8 20-4
System 2 21-8 21-4
AHRI HEATING PERFORMANCE
Heating model N30 N40 N30 N40
Heat input (K Btu) 300 400 300 400
Heat output (K Btu) 240 320 240 320
AFUE% - - - -
Steady state efficiency (%) 80 80 80 80
No. burners 6 8 6 8
No. stages 2 2 2 2
Temperature Rise Range (ºF) 20-50 35-65 20-50 35-65
Gas Limit Setting (ºF) 195 195 195 195
Gas piping connection (in.) 1 1 1 1
DIMENSIONS (inches)
Length 125-1/4 136-1/4
Width 92 92
Height 48-5/8 52-5/8
OPERATING WT. (lbs.) 1680 2400
COMPRESSORS
Type Scroll Scroll
Quantity 2 2
Unit Capacity Steps (%) 50 / 100 50 / 100
CONDENSER COIL DATA
Face area (Sq. Ft.) 36.0 43.3
Rows 3 3
Fins per inch 13.5 15
Tube diameter (in.) 3/8 3/8
Circuitry Type Standard Standard
EVAPORATOR COIL DATA
Face area (Sq. Ft.) 15.5 20.1
Rows 4 4
Fins per inch 14 14
Tube diameter 3/8 3/8
Circuitry Type Intertwined Intertwined
Refrigerant control TXV TXV

12 Johnson Controls Unitary Products

1056292-XTG-E-0216

ZF180-240 Physical Data (Continued)

Models
Component
ZF180 ZF240
Nominal Tonnage 15 20
CONDENSER FAN DATA
Quantity 2 2
Fan diameter (Inch) 30 30
Type Prop Prop
Drive type Direct Direct
No. speeds 1 1
Number of motors 2 2
Motor HP each 1.25 1.25
RPM 950 950
Nominal total CFM 6000 8000
BELT DRIVE EVAP FAN DATA
Quantity 1 1
Fan Size (Inch) 15 X 15 18 X 15
Type Centrifugal Centrifugal
Motor Sheave 1VP62 1VP75
Blower Sheave BK75 BK100
Belt BX68 BX75
Motor HP each 4.0 6.3
RPM 1450 1450
Frame size 184T 213T
FILTERS
5 - (18 x 24 x 2)1,2 12 - (12 x 24 x 2)1,2
- -
Quantity - Size
5 - (18 x 24 x 4)3 2 - (20 x 24 x 4),
- 4 - (24 x 24 x 4)3
1. 2 In. Throwaway, Standard, MERV (Minimum Efficiency Reporting Value) 3.
2. 2 In. Pleated, Optional, MERV 8.
3. 4 In. Pleated, Optional, MERV 13.

ZF180-240 Unit Limitations

Unit Limitations
Size (Tons) Unit Voltage Applied Voltage Outdoor DB Temp
Min Max Max (°F) / (°C)
180 (15) 380/415-3-50 342 457 125.6 / 52
240 (20) 380/415-3-50 342 457 125.6 / 52

Johnson Controls Unitary Products 13

1056292-XTG-E-0216

Capacity Performance
ZF180-240 Cooling Capacities

ZF180 (15 Ton) Imperial

Air on Temperature of Air on Condenser Coil
Evaporator Coil Total Total Sensible Capacity (MBh) Total Total Sensible Capacity (MBh)
WB Capacity1,2 Input Return Dry Bulb (°F) Capacity1,2 Input Return Dry Bulb (°F)
CFM (MBh) (kW)3 (MBh) (kW)3
(°F) 90 85 80 75 70 65 90 85 80 75 70 65
85°F 95°F
77 236.4 15.8 101.2 86.6 72.0 - - - 204.0 17.5 91.0 76.7 62.5 - - -
72 205.4 15.7 121.0 106.4 91.8 77.1 - - 182.0 17.2 112.3 98.1 83.9 69.6 - -
3750
67 174.3 15.5 140.8 126.2 111.6 96.9 82.3 - 159.9 16.9 133.7 119.5 105.2 91.0 76.8 -
62 162.6 15.3 162.6 156.0 137.2 122.6 107.9 93.3 146.5 16.8 146.5 146.5 130.7 116.5 102.3 88.0
77 253.8 16.2 114.6 97.4 80.3 - - - 222.1 17.8 103.4 86.8 70.1 - - -
72 220.5 16.1 136.6 119.5 102.4 85.3 - - 198.1 17.5 127.4 110.7 94.1 77.4 - -
4500 67 187.2 15.9 158.7 141.6 124.5 107.4 90.2 - 174.1 17.3 151.4 134.7 118.0 101.4 84.7 -
62 174.6 15.7 174.6 170.2 153.1 136.0 118.8 101.7 159.5 17.1 159.5 159.5 145.7 129.0 112.3 95.7
57 172.9 15.7 172.9 172.9 156.4 139.3 122.1 105.0 156.9 16.7 156.9 156.9 145.3 128.7 112.0 95.3
77 271.3 16.6 127.9 108.3 88.7 - - - 240.2 18.1 115.9 96.8 77.7 - - -
72 235.7 16.5 152.3 132.6 113.0 93.4 - - 214.2 17.9 142.5 123.4 104.3 85.2 - -
5250 67 200.1 16.3 176.6 157.0 137.4 117.8 98.2 - 188.3 17.6 169.1 150.0 130.9 111.8 92.6 -
62 186.6 16.1 186.6 184.4 169.0 149.4 129.7 110.1 172.5 17.4 172.5 172.5 160.6 141.5 122.4 103.3
57 184.8 16.1 184.8 184.8 172.6 153.0 133.4 113.8 169.7 17.0 169.7 169.7 160.3 141.1 122.0 102.9
77 288.7 17.0 141.2 119.1 97.0 - - - 258.3 18.5 128.4 106.9 85.3 - - -
72 250.8 16.9 167.9 145.8 123.7 101.5 - - 230.4 18.2 157.6 136.1 114.5 93.0 - -
6000 67 212.9 16.7 194.5 172.4 150.3 128.2 106.1 - 202.5 17.9 186.8 165.2 143.7 122.1 100.6 -
62 198.6 16.5 198.6 198.6 184.9 162.8 140.6 118.5 185.5 17.7 185.5 185.5 175.6 154.1 132.5 111.0
57 196.7 16.5 196.7 196.7 188.8 166.7 144.6 122.5 182.5 17.3 182.5 182.5 175.2 153.6 132.1 110.5
72 254.9 17.9 175.3 151.0 126.8 102.5 - - 234.1 19.5 167.1 143.4 119.7 96.0 - -
67 216.3 17.8 202.6 178.4 154.1 129.9 105.6 - 205.8 19.2 197.9 173.9 156.8 126.5 102.9 -
6750
62 201.8 17.5 201.8 201.8 189.5 165.3 141.0 116.8 188.6 19.0 188.6 188.6 183.6 159.9 136.2 112.5
57 199.9 17.5 199.9 199.9 193.6 169.4 145.1 120.8 185.5 18.6 185.5 185.5 181.8 158.1 134.5 110.8
105°F 115°F
77 182.9 19.0 84.6 69.9 55.3 - - - 161.8 20.6 78.2 63.1 48.1 - - -
72 167.5 18.7 107.7 93.1 78.4 63.8 - - 153.1 20.3 103.1 88.0 73.0 57.9 - -
3750
67 152.2 18.4 130.8 116.2 101.6 86.9 72.3 - 144.5 19.9 128.0 112.9 97.9 82.8 67.8 -
62 140.0 18.3 140.0 140.0 124.9 110.2 95.6 81.0 133.5 19.9 133.5 133.5 119.0 104.0 88.9 73.9
77 197.5 19.4 95.1 78.3 61.5 - - - 173.0 20.9 86.8 69.9 53.0 - - -
72 180.9 19.1 121.2 104.4 87.6 70.8 - - 163.7 20.6 114.9 98.0 81.0 64.1 - -
4500 67 164.3 18.8 147.2 130.4 113.6 96.8 80.0 - 154.5 20.3 142.9 126.0 109.1 92.2 75.2 -
62 151.1 18.6 151.1 151.1 138.9 122.1 105.3 88.5 142.7 20.2 142.7 142.7 132.1 115.2 98.3 81.3
57 149.4 18.4 149.4 149.4 137.0 120.2 103.4 86.6 141.9 20.1 141.9 141.9 128.6 111.7 94.8 77.9
77 212.2 19.7 105.7 86.8 67.8 - - - 184.2 21.2 95.5 76.7 57.9 - - -
72 194.3 19.4 134.6 115.7 96.7 77.7 - - 174.3 20.9 126.7 107.9 89.1 70.3 - -
5250 67 176.4 19.1 163.5 144.5 125.6 106.6 87.6 - 164.5 20.6 157.9 139.1 120.3 101.5 82.6 -
62 162.2 18.9 162.2 162.2 153.0 134.0 115.0 96.1 151.9 20.5 151.9 151.9 145.3 126.4 107.6 88.8
57 160.4 18.7 160.4 160.4 150.8 131.9 112.9 93.9 151.1 20.4 151.1 151.1 141.4 122.6 103.8 85.0
77 226.8 20.0 116.3 95.2 74.1 - - - 195.4 21.5 104.2 83.5 62.8 - - -
72 207.7 19.7 148.1 127.0 105.8 84.7 - - 184.9 21.2 138.6 117.9 97.1 76.4 - -
6000 67 188.5 19.4 179.9 158.7 137.6 116.5 95.3 - 174.5 20.9 172.9 152.2 131.5 110.8 90.1 -
62 173.4 19.2 173.4 173.4 167.0 145.9 124.7 103.6 161.2 20.8 161.2 161.2 158.4 137.7 117.0 96.2
57 171.4 19.0 171.4 171.4 164.7 143.6 122.4 101.3 160.3 20.7 160.3 160.3 154.2 133.5 112.8 92.1
72 210.4 20.7 155.1 131.4 107.7 84.1 - - 186.7 21.9 143.0 119.4 95.8 72.1 - -
67 190.9 20.4 187.0 165.0 144.6 117.7 94.1 - 176.0 21.7 176.0 156.1 132.5 108.9 85.2 -
6750
62 175.9 20.0 175.9 175.9 169.9 146.2 122.6 98.9 163.3 21.1 163.3 163.3 156.2 132.5 108.9 85.3
57 173.9 19.8 173.9 173.9 166.9 143.3 119.6 96.0 162.4 20.9 162.4 162.4 152.0 128.4 104.8 81.1

14 Johnson Controls Unitary Products

1056292-XTG-E-0216

ZF180 (15 Ton) Imperial (Continued)

1. These capacities are gross ratings. For net capacity, deduct air blower motor heat, MBh = 3.415 x kW.
2. Capacity ratings are based on 80°F (26.7°C) Entering Air Dry Bulb Temperature.
3. These ratings are total input kW, thus include the two condenser fan motors, compressor motors, and the supply air blower motor at 0.40"
WC.

Johnson Controls Unitary Products 15

1056292-XTG-E-0216

ZF180 (15 Ton) Metric

Air on Temperature of Air on Condenser Coil
Evaporator Coil Total Total Sensible Capacity (MBh) Total Total Sensible Capacity (MBh)
WB Capacity1,2 Input Return Dry Bulb (°C) Capacity1,2 Input Return Dry Bulb (°C)
M3/sec (kW) (kW)3 (MBh) (kW)3
(°C) 32 29 27 24 21 18 32 29 27 24 21 18
29.4°C 35°C
25 69.3 15.8 29.7 25.4 21.1 - - - 59.8 17.5 26.6 22.5 18.3 - - -
22 60.2 15.7 35.5 31.2 26.9 22.6 - - 53.3 17.2 32.9 28.7 24.6 20.4 - -
1.77
19 51.1 15.5 41.3 37.0 32.7 28.4 24.1 - 46.9 16.9 39.2 35.0 30.8 26.7 22.5 -
17 47.6 15.3 47.6 45.7 40.2 35.9 31.6 27.3 42.9 16.8 42.9 42.9 38.3 34.1 30.0 25.8
25 74.4 16.2 33.6 28.5 23.5 - - - 65.1 17.8 30.3 25.4 20.5 - - -
22 64.6 16.1 40.0 35.0 30.0 25.0 - - 58.0 17.5 37.3 32.4 27.6 22.7 - -
2.12 19 54.8 15.9 46.5 41.5 36.5 31.5 26.4 - 51.0 17.3 44.4 39.5 34.6 29.7 24.8 -
17 51.1 15.7 51.1 49.9 44.9 39.8 34.8 29.8 46.7 17.1 46.7 46.7 42.7 37.8 32.9 28.0
14 50.7 15.7 50.7 50.7 45.8 40.8 35.8 30.8 46.0 16.7 46.0 46.0 42.6 37.7 32.8 27.9
25 79.5 16.6 37.5 31.7 26.0 - - - 70.4 18.1 34.0 28.4 22.8 - - -
22 69.1 16.5 44.6 38.9 33.1 27.4 - - 62.8 17.9 41.8 36.2 30.6 25.0 - -
2.48 19 58.6 16.3 51.8 46.0 40.3 34.5 28.8 - 55.2 17.6 49.5 43.9 38.3 32.7 27.1 -
17 54.7 16.1 54.7 54.0 49.5 43.8 38.0 32.3 50.6 17.4 50.6 50.6 47.1 41.5 35.9 30.3
14 54.2 16.1 54.2 54.2 50.6 44.8 39.1 33.3 49.7 17.0 49.7 49.7 47.0 41.4 35.8 30.2
25 84.6 17.0 41.4 34.9 28.4 - - - 75.7 18.5 37.6 31.3 25.0 - - -
22 73.5 16.9 49.2 42.7 36.2 29.8 - - 67.5 18.2 46.2 39.9 33.5 27.2 - -
2.83 19 62.4 16.7 57.0 50.5 44.0 37.6 31.1 - 59.3 17.9 54.7 48.4 42.1 35.8 29.5 -
17 58.2 16.5 58.2 58.2 54.2 47.7 41.2 34.7 54.4 17.7 54.4 54.4 51.5 45.1 38.8 32.5
14 57.6 16.5 57.6 57.6 55.3 48.8 42.4 35.9 53.5 17.3 53.5 53.5 51.3 45.0 38.7 32.4
25 74.7 17.9 51.4 44.3 37.1 30.0 - - 68.6 19.5 49.0 42.0 35.1 28.1 - -
22 63.4 17.8 59.4 52.3 45.2 38.1 30.9 - 60.3 19.2 58.0 51.0 45.9 37.1 30.1 -
3.19
19 59.1 17.5 59.1 59.1 55.5 48.4 41.3 34.2 55.2 19.0 55.2 55.2 53.8 46.9 39.9 33.0
17 58.6 17.5 58.6 58.6 56.7 49.6 42.5 35.4 54.3 18.6 54.3 54.3 53.3 46.3 39.4 32.5
40.6°C 46.1°C
25 53.6 19.0 24.8 20.5 16.2 - - - 47.4 20.6 22.9 18.5 14.1 - - -
22 49.1 18.7 31.6 27.3 23.0 18.7 - - 44.9 20.3 30.2 25.8 21.4 17.0 - -
1.77
19 44.6 18.4 38.3 34.0 29.8 25.5 21.2 - 42.3 19.9 37.5 33.1 28.7 24.3 19.9 -
17 41.0 18.3 41.0 41.0 36.6 32.3 28.0 23.7 39.1 19.9 39.1 39.1 34.9 30.5 26.1 21.7
25 57.9 19.4 27.9 23.0 18.0 - - - 50.7 20.9 25.4 20.5 15.5 - - -
22 53.0 19.1 35.5 30.6 25.7 20.7 - - 48.0 20.6 33.7 28.7 23.7 18.8 - -
2.12 19 48.1 18.8 43.1 38.2 33.3 28.4 23.4 - 45.3 20.3 41.9 36.9 32.0 27.0 22.0 -
17 44.3 18.6 44.3 44.3 40.7 35.8 30.9 25.9 41.8 20.2 41.8 41.8 38.7 33.8 28.8 23.8
14 43.8 18.4 43.8 43.8 40.1 35.2 30.3 25.4 41.6 20.1 41.6 41.6 37.7 32.7 27.8 22.8
25 62.2 19.7 31.0 25.4 19.9 - - - 54.0 21.2 28.0 22.5 17.0 - - -
22 56.9 19.4 39.4 33.9 28.3 22.8 - - 51.1 20.9 37.1 31.6 26.1 20.6 - -
2.48 19 51.7 19.1 47.9 42.4 36.8 31.2 25.7 - 48.2 20.6 46.3 40.8 35.2 29.7 24.2 -
17 47.5 18.9 47.5 47.5 44.8 39.3 33.7 28.1 44.5 20.5 44.5 44.5 42.6 37.0 31.5 26.0
14 47.0 18.7 47.0 47.0 44.2 38.6 33.1 27.5 44.3 20.4 44.3 44.3 41.4 35.9 30.4 24.9
25 66.5 20.0 34.1 27.9 21.7 - - - 57.2 21.5 30.5 24.5 18.4 - - -
22 60.8 19.7 43.4 37.2 31.0 24.8 - - 54.2 21.2 40.6 34.5 28.5 22.4 - -
2.83 19 55.2 19.4 52.7 46.5 40.3 34.1 27.9 - 51.1 20.9 50.7 44.6 38.5 32.5 26.4 -
17 50.8 19.2 50.8 50.8 48.9 42.7 36.5 30.4 47.2 20.8 47.2 47.2 46.4 40.3 34.3 28.2
14 50.2 19.0 50.2 50.2 48.3 42.1 35.9 29.7 47.0 20.7 47.0 47.0 45.2 39.1 33.0 27.0
25 61.7 20.7 45.4 38.5 31.6 24.6 - - 54.7 21.9 41.9 35.0 28.1 21.1 - -
22 55.9 20.4 54.8 48.3 42.4 34.5 27.6 - 51.6 21.7 51.6 45.7 38.8 31.9 25.0 -
3.19
19 51.5 20.0 51.5 51.5 49.8 42.8 35.9 29.0 47.8 21.1 47.8 47.8 45.8 38.8 31.9 25.0
17 51.0 19.8 51.0 51.0 48.9 42.0 35.0 28.1 47.6 20.9 47.6 47.6 44.5 37.6 30.7 23.8

16 Johnson Controls Unitary Products

1056292-XTG-E-0216

ZF180 (15 Ton) Metric

Johnson Controls Unitary Products 17

1056292-XTG-E-0216

ZF240 (20 Ton) Imperial

Air on Temperature of Air on Condenser Coil
Evaporator Coil Total Total Sensible Capacity (MBh) Total Total Sensible Capacity (MBh)
WB Capacity1,2 Input Return Dry Bulb (°F) Capacity1,2 Input Return Dry Bulb (°F)
CFM (kW) (kW)3 (MBh) (kW)3
(°F) 90 85 80 75 70 65 90 85 80 75 70 65
85°F 95°F
77 241.7 20.5 114.0 93.5 73.0 - - - 221.4 22.7 105.3 84.8 64.4 - - -
72 236.0 20.2 153.9 133.3 112.8 92.3 - - 217.3 22.2 144.4 124.0 103.6 83.2 - -
5000
67 230.2 20.0 193.7 173.2 152.6 132.1 111.6 - 213.1 21.8 183.6 163.2 142.8 122.3 101.9 -
62 216.8 19.6 216.8 214.4 186.2 165.7 145.2 124.7 193.7 21.5 193.7 193.7 172.1 151.7 131.3 110.8
77 254.5 21.2 126.1 102.9 79.7 - - - 237.5 23.4 118.2 95.0 71.8 - - -
72 248.4 20.9 169.6 146.4 123.2 100.0 - - 233.0 22.9 161.8 138.6 115.4 92.2 - -
6000 67 242.3 20.6 213.2 189.9 166.7 143.5 120.3 - 228.5 22.4 205.5 182.3 159.1 135.9 112.7 -
62 228.2 20.3 228.2 226.6 203.4 180.2 157.0 133.8 207.7 22.1 207.7 207.7 192.2 169.0 145.9 122.7
57 219.9 20.2 219.9 219.9 206.9 183.7 160.5 137.3 203.4 22.0 203.4 203.4 190.9 167.7 144.5 121.3
77 267.2 21.8 138.2 112.3 86.4 - - - 253.5 24.1 131.1 105.1 79.1 - - -
72 260.9 21.6 185.4 159.5 133.6 107.7 - - 248.7 23.6 179.2 153.2 127.3 101.3 - -
7000 67 254.5 21.3 232.6 206.7 180.8 154.9 129.0 - 244.0 23.1 227.3 201.3 175.4 149.4 123.5 -
62 239.7 20.9 239.7 238.9 220.6 194.7 168.8 142.9 221.8 22.8 221.8 221.8 212.4 186.4 160.4 134.5
57 230.9 20.8 230.9 230.9 224.4 198.5 172.6 146.7 217.1 22.8 217.1 217.1 210.9 184.9 159.0 133.0
77 280.0 22.5 150.4 121.8 93.2 - - - 269.5 24.7 144.0 115.2 86.5 - - -
72 273.3 22.2 201.2 172.6 144.0 115.4 - - 264.5 24.2 196.6 167.8 139.1 110.4 - -
8000 67 266.6 22.0 252.1 223.5 194.9 166.3 137.7 - 259.4 23.7 249.2 220.4 191.7 163.0 134.3 -
62 251.1 21.6 251.1 251.1 237.8 209.2 180.6 152.0 235.8 23.4 235.8 235.8 232.5 203.8 175.0 146.3
57 241.9 21.4 241.9 241.9 241.9 213.3 184.7 156.1 230.9 23.6 230.9 230.9 230.9 202.1 173.4 144.7
72 289.0 23.7 223.2 191.0 158.8 126.5 - - 269.4 25.7 216.9 184.3 151.7 119.0 - -
67 281.5 23.0 274.7 247.0 214.8 182.6 150.4 - 264.2 25.0 259.2 241.6 209.0 176.4 143.8 -
8800
62 265.5 22.4 265.5 265.5 258.9 226.7 194.5 162.2 240.2 24.3 240.2 240.2 238.6 205.9 173.3 140.7
57 255.8 22.0 255.8 255.8 255.8 223.6 191.4 159.1 235.2 24.2 235.2 235.2 235.2 202.6 170.0 137.4
105°F 115°F
77 209.3 24.3 95.9 79.0 58.8 - - - 197.1 25.9 86.5 73.1 53.3 - - -
72 204.3 24.0 137.8 117.6 97.5 77.3 - - 191.3 25.8 131.1 111.3 91.4 71.5 - -
5000
67 199.3 23.7 179.7 156.3 136.1 116.0 95.8 - 185.4 25.6 175.7 149.4 129.5 109.6 89.7 -
62 184.0 23.3 184.0 184.0 161.3 141.2 121.0 100.9 174.3 25.2 174.3 174.3 150.6 130.7 110.8 90.9
77 223.3 25.0 111.8 88.8 65.8 - - - 209.2 26.6 105.4 82.6 59.8 - - -
72 218.0 24.7 154.8 131.8 108.8 85.8 - - 203.0 26.4 147.9 125.0 102.2 79.4 - -
6000 67 212.7 24.3 197.9 174.9 151.9 128.8 105.8 - 196.8 26.3 190.3 167.5 144.6 121.8 99.0 -
62 196.4 24.0 196.4 196.4 180.3 157.3 134.3 111.3 185.0 25.9 185.0 185.0 168.4 145.5 122.7 99.8
57 193.7 24.0 193.7 193.7 180.2 157.1 134.1 111.1 184.1 25.9 184.1 184.1 169.4 146.6 123.7 100.9
77 237.4 25.7 127.7 98.6 72.7 - - - 221.2 27.3 124.3 92.0 66.2 - - -
72 231.7 25.4 171.9 146.0 120.1 94.3 - - 214.7 27.1 164.6 138.8 113.0 87.2 - -
7000 67 226.0 25.0 216.1 193.5 167.6 141.7 115.8 - 208.1 26.9 204.9 185.6 159.8 134.0 108.2 -
62 208.7 24.7 208.7 208.7 199.3 173.4 147.5 121.6 195.6 26.7 195.6 195.6 186.2 160.4 134.6 108.8
57 205.9 24.8 205.9 205.9 199.1 173.2 147.4 121.5 194.7 26.7 194.7 194.7 187.3 161.5 135.7 109.9
77 251.4 26.4 143.6 108.4 79.6 - - - 233.3 28.0 143.2 101.5 72.7 - - -
72 245.4 26.0 189.0 160.2 131.5 102.7 - - 226.4 27.8 181.3 152.6 123.8 95.1 - -
8000 67 239.4 25.7 234.3 212.0 183.3 154.6 125.8 - 219.5 27.6 219.5 203.7 174.9 146.1 117.4 -
62 221.0 25.5 221.0 221.0 218.2 189.5 160.8 132.0 206.3 27.5 206.3 206.3 204.0 175.3 146.5 117.7
57 218.1 25.5 218.1 218.1 218.1 189.3 160.6 131.8 205.3 27.5 205.3 205.3 205.3 176.5 147.7 119.0
72 252.4 27.2 204.4 171.9 139.4 106.8 - - 235.4 28.7 191.8 159.4 127.0 94.7 - -
67 243.7 26.8 240.7 228.0 196.3 163.8 131.3 - 223.2 28.6 222.3 214.4 183.6 151.2 118.8 -
8800
62 224.6 26.1 224.6 224.6 223.2 190.7 158.2 125.7 209.0 27.9 209.0 209.0 207.8 175.5 143.1 110.7
57 221.6 26.0 221.6 221.6 221.6 189.1 156.6 124.1 207.9 27.9 207.9 207.9 207.9 175.6 143.2 110.8

18 Johnson Controls Unitary Products

1056292-XTG-E-0216

ZF240 (20 Ton) Imperial (Continued)

Johnson Controls Unitary Products 19

1056292-XTG-E-0216

ZF240 (20 Ton) Metric

Air on Temperature of Air on Condenser Coil
Evaporator Coil Total Total Sensible Capacity (MBh) Total Total Sensible Capacity (MBh)
3 WB Capacity1,2 Input Return Dry Bulb (°C) Capacity1,2 Input Return Dry Bulb (°C)
M /sec (kW) (kW)3 (MBh) (kW)3
(°C) 32 29 27 24 21 18 32 29 27 24 21 18
29.4°C 35°C
25 70.8 20.5 33.4 27.4 21.4 - - - 64.9 22.7 30.8 24.9 18.9 - - -
22 69.1 20.2 45.1 39.1 33.1 27.0 - - 63.7 22.2 42.3 36.3 30.4 24.4 - -
2.36
19 67.4 20.0 56.8 50.7 44.7 38.7 32.7 - 62.4 21.8 53.8 47.8 41.8 35.8 29.9 -
17 63.5 19.6 63.5 62.8 54.6 48.6 42.5 36.5 56.8 21.5 56.8 56.8 50.4 44.4 38.5 32.5
25 74.6 21.2 37.0 30.2 23.3 - - - 69.6 23.4 34.6 27.8 21.0 - - -
22 72.8 20.9 49.7 42.9 36.1 29.3 - - 68.3 22.9 47.4 40.6 33.8 27.0 - -
2.83 19 71.0 20.6 62.5 55.7 48.9 42.0 35.2 - 67.0 22.4 60.2 53.4 46.6 39.8 33.0 -
17 66.9 20.3 66.9 66.4 59.6 52.8 46.0 39.2 60.9 22.1 60.9 60.9 56.3 49.5 42.7 35.9
14 64.4 20.2 64.4 64.4 60.6 53.8 47.0 40.2 59.6 22.0 59.6 59.6 55.9 49.1 42.3 35.6
25 78.3 21.8 40.5 32.9 25.3 - - - 74.3 24.1 38.4 30.8 23.2 - - -
22 76.4 21.6 54.3 46.7 39.1 31.6 - - 72.9 23.6 52.5 44.9 37.3 29.7 - -
3.30 19 74.6 21.3 68.2 60.6 53.0 45.4 37.8 - 71.5 23.1 66.6 59.0 51.4 43.8 36.2 -
17 70.2 20.9 70.2 70.0 64.6 57.0 49.5 41.9 65.0 22.8 65.0 65.0 62.2 54.6 47.0 39.4
14 67.6 20.8 67.6 67.6 65.7 58.2 50.6 43.0 63.6 22.8 63.6 63.6 61.8 54.2 46.6 39.0
25 82.0 22.5 44.1 35.7 27.3 - - - 79.0 24.7 42.2 33.8 25.3 - - -
22 80.1 22.2 59.0 50.6 42.2 33.8 - - 77.5 24.2 57.6 49.2 40.8 32.3 - -
3.78 19 78.1 22.0 73.9 65.5 57.1 48.7 40.3 - 76.0 23.7 73.0 64.6 56.2 47.8 39.3 -
17 73.6 21.6 73.6 73.6 69.7 61.3 52.9 44.5 69.1 23.4 69.1 69.1 68.1 59.7 51.3 42.9
14 70.9 21.4 70.9 70.9 70.9 62.5 54.1 45.7 67.6 23.6 67.6 67.6 67.6 59.2 50.8 42.4
25 84.7 23.7 65.4 56.0 46.5 37.1 - - 78.9 25.7 63.5 54.0 44.4 34.9 - -
22 82.5 23.0 80.5 72.4 62.9 53.5 44.1 - 77.4 25.0 75.9 70.8 61.2 51.7 42.1 -
4.15
19 77.8 22.4 77.8 77.8 75.9 66.4 57.0 47.5 70.4 24.3 70.4 70.4 69.9 60.3 50.8 41.2
17 74.9 22.0 74.9 74.9 74.9 65.5 56.1 46.6 68.9 24.2 68.9 68.9 68.9 59.4 49.8 40.2
40.6°C 46.1°C
25 61.3 24.3 28.1 23.1 17.2 - - - 57.8 25.9 25.4 21.4 15.6 - - -
22 59.9 24.0 40.4 34.5 28.6 22.7 - - 56.0 25.8 38.4 32.6 26.8 20.9 - -
2.36
19 58.4 23.7 52.6 45.8 39.9 34.0 28.1 - 54.3 25.6 51.5 43.8 37.9 32.1 26.3 -
17 53.9 23.3 53.9 53.9 47.3 41.4 35.5 29.6 51.1 25.2 51.1 51.1 44.1 38.3 32.5 26.6
25 65.4 25.0 32.8 26.0 19.3 - - - 61.3 26.6 30.9 24.2 17.5 - - -
22 63.9 24.7 45.4 38.6 31.9 25.1 - - 59.5 26.4 43.3 36.6 29.9 23.2 - -
2.83 19 62.3 24.3 58.0 51.2 44.5 37.7 31.0 - 57.7 26.3 55.8 49.1 42.4 35.7 29.0 -
17 57.5 24.0 57.5 57.5 52.8 46.1 39.3 32.6 54.2 25.9 54.2 54.2 49.3 42.6 35.9 29.3
14 56.8 24.0 56.8 56.8 52.8 46.0 39.3 32.6 53.9 25.9 53.9 53.9 49.6 42.9 36.2 29.6
25 69.5 25.7 37.4 28.9 21.3 - - - 64.8 27.3 36.4 27.0 19.4 - - -
22 67.9 25.4 50.4 42.8 35.2 27.6 - - 62.9 27.1 48.2 40.7 33.1 25.6 - -
3.30 19 66.2 25.0 63.3 56.7 49.1 41.5 33.9 - 61.0 26.9 60.0 54.4 46.8 39.3 31.7 -
17 61.1 24.7 61.1 61.1 58.4 50.8 43.2 35.6 57.3 26.7 57.3 57.3 54.6 47.0 39.4 31.9
14 60.3 24.8 60.3 60.3 58.3 50.8 43.2 35.6 57.0 26.7 57.0 57.0 54.9 47.3 39.8 32.2
25 73.7 26.4 42.1 31.8 23.3 - - - 68.4 28.0 42.0 29.7 21.3 - - -
22 71.9 26.0 55.4 46.9 38.5 30.1 - - 66.3 27.8 53.1 44.7 36.3 27.9 - -
3.78 19 70.2 25.7 68.7 62.1 53.7 45.3 36.9 - 64.3 27.6 64.3 59.7 51.2 42.8 34.4 -
17 64.8 25.5 64.8 64.8 63.9 55.5 47.1 38.7 60.4 27.5 60.4 60.4 59.8 51.3 42.9 34.5
14 63.9 25.5 63.9 63.9 63.9 55.5 47.0 38.6 60.1 27.5 60.1 60.1 60.1 51.7 43.3 34.9
25 74.0 27.2 59.9 50.4 40.8 31.3 - - 69.0 28.7 56.2 46.7 37.2 27.7 - -
22 71.4 26.8 70.5 66.8 57.5 48.0 38.5 - 65.4 28.6 65.1 62.8 53.8 44.3 34.8 -
4.15
19 65.8 26.1 65.8 65.8 65.4 55.9 46.4 36.8 61.2 27.9 61.2 61.2 60.9 51.4 41.9 32.4
17 64.9 26.0 64.9 64.9 64.9 55.4 45.9 36.4 60.9 27.9 60.9 60.9 60.9 51.4 41.9 32.5

20 Johnson Controls Unitary Products

1056292-XTG-E-0216

ZF240 (20 Ton) Metric (Continued)

Johnson Controls Unitary Products 21

1056292-XTG-E-0216

Airflow Performance
ZF180-240 Side Duct Application

ZF180 (15 Ton) Side Duct Imperial

Available External Static Pressure - IWG1
Air Flow
0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6
(CFM)
RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
High Static 4.0 HP & Field Supplied Drive High Static 4.0 HP & OEM Supplied Drive
4400 760 1.56 798 1.90 835 2.20 878 2.47 950 2.81 1014 3.11 1069 3.38 1115 3.61 1154 3.81 1184 3.97 1205 4.09 1218 4.18
4800 786 1.93 824 2.27 861 2.57 904 2.84 976 3.18 1040 3.48 1095 3.75 1142 3.98 1180 4.18 1210 4.34 1231 4.46 1244 4.55
5200 815 2.34 853 2.68 890 2.98 933 3.25 1005 3.59 1068 3.89 1123 4.16 1170 4.39 1208 4.59 1238 4.75 1260 4.87 1273 4.96
5600 845 2.79 883 3.13 920 3.43 963 3.70 1035 4.04 1099 4.34 1154 4.61 1200 4.84 1239 5.04 1269 5.20 1290 5.32 1303 5.41
6000 877 3.28 915 3.62 952 3.92 995 4.19 1067 4.53 1131 4.83 1186 5.10 1232 5.33 1271 5.53 - - - - - -
6400 911 3.81 949 4.15 986 4.45 1029 4.72 1101 5.06 1164 5.36 1219 5.63 - - - - - - - - - -
6800 946 4.38 984 4.72 1021 5.02 1064 5.29 - - - - - - - - - - - - - - - -
7200 982 4.98 1020 5.32 1057 5.62 - - - - - - - - - - - - - - - - - -
Field Supplied Motor & Drive
1. Blower performance includes gas heat exchangers and 2” filters. See STATIC RESISTANCE table for additional applications.
2. See RPM SELECTION table to determine desired motor sheave setting and to determine the maximum continuous BHP.
3. kW = BHP x 0.838.

ZF180 (15 Ton) Side Duct Metric

Available External Static Pressure - Pa1
Air Flow
100 149 199 249 299 349 399 448 498 548 598 648
M3/sec.
RPM kW RPM kW RPM kW RPM kW RPM kW RPM kW RPM kW RPM kW RPM kW RPM kW RPM Kw RPM kW
High Static 4.0 HP & Field Supplied Drive High Static 4.0 HP & OEM Drive
2.08 760 1.16 798 1.42 835 1.64 878 1.84 950 2.09 1014 2.32 1069 2.52 1115 2.69 1154 2.84 1184 2.96 1205 3.50 1218 3.12
2.27 786 1.44 824 1.69 861 1.92 904 2.12 976 2.37 1040 2.60 1095 2.80 1142 2.97 1180 3.12 1210 3.24 1231 3.33 1244 2.39
2.45 815 1.75 853 2.00 890 2.22 933 2.42 1005 2.68 1068 2.90 1123 3.10 1170 3.27 1208 3.42 1238 3.54 1260 3.63 1273 3.70
2.64 845 2.08 883 2.33 920 2.56 963 2.76 1035 3.01 1099 3.24 1154 3.44 1200 3.61 1239 3.76 1269 3.88 1290 3.97 1303 4.03
2.83 877 2.45 915 2.70 952 2.92 995 3.12 1067 3.38 1131 3.60 1186 3.80 1232 3.97 1271 4.12 - - - - - -
3.02 911 2.84 949 3.10 986 3.32 1029 3.52 1101 3.77 1164 4.00 1219 4.20 - - - - - - - - - -
3.21 946 3.27 984 3.52 1021 3.74 1064 3.94 - - - - - - - - - - - - - - - -
3.40 982 3.71 1020 3.97 1057 4.19 - - - - - - - - - - - - - - - - - -
Field Supplied Motor & Drive

1. Blower performance includes gas heat exchangers and 2” filters. See STATIC RESISTANCE table for additional applications.
2. See RPM SELECTION table to determine desired motor sheave setting and to determine the maximum continuous BHP.

22 Johnson Controls Unitary Products

1056292-XTG-E-0216

ZF240 (20 Ton) Side Duct Imperial

Available External Static Pressure - IWG1
Air Flow
0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6
(CFM)
RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
High Static 6.3 HP & Field Supplied Drive High Static 6.3 HP & OEM Drive
5200 678 1.35 715 1.83 751 2.28 787 2.70 823 3.09 858 3.43 892 3.74 925 3.99 957 4.19 987 4.33 1015 4.41 1042 4.42
5600 697 1.74 733 2.22 770 2.67 806 3.09 842 3.48 876 3.82 911 4.13 944 4.38 975 4.58 1005 4.72 1034 4.80 1060 4.82
6000 717 2.17 754 2.65 790 3.10 826 3.52 862 3.90 897 4.25 931 4.55 964 4.81 996 5.01 1026 5.15 1054 5.23 1081 5.24
6400 740 2.64 776 3.11 812 3.57 848 3.99 884 4.37 919 4.72 953 5.02 986 5.28 1018 5.48 1048 5.62 1076 5.70 1103 5.71
6800 763 3.15 800 3.63 836 4.08 872 4.50 908 4.88 943 5.23 977 5.53 1010 5.79 1042 5.99 1072 6.13 1100 6.21 1127 6.22
7200 789 3.71 825 4.18 861 4.63 898 5.05 933 5.44 968 5.79 1002 6.09 1035 6.34 1067 6.55 1097 6.69 1126 6.77 1152 6.78
7600 815 4.31 852 4.79 888 5.24 924 5.66 960 6.04 995 6.39 1029 6.69 1062 6.95 1094 7.15 1124 7.29 1152 7.37 1179 7.38
8000 844 4.96 880 5.44 916 5.89 952 6.31 988 6.70 1023 7.04 1057 7.34 1090 7.60 1122 7.80 1152 7.94 1180 8.02 - -
8400 873 5.66 909 6.13 946 6.59 982 7.01 1018 7.39 1053 7.74 1087 8.04 1120 8.30 1151 8.50 1182 8.64 - - - -
8800 904 6.40 940 6.88 977 7.33 1013 7.75 1048 8.14 1083 8.48 1117 8.79 - - - - - - - - - -
9200 936 7.19 972 7.67 1009 8.12 1045 8.54 1080 8.93 - - - - - - - - - - - - - -
9600 969 8.03 1005 8.50 1042 8.96 - - - - - - - - - - - - - - - - - -
10000 1003 8.91 - - - - - - - - - - - - - - - - - - - - - -
Field Supplied Motor & Drive
1. Blower performance includes gas heat exchangers and 2” filters. See STATIC RESISTANCE table for additional applications.
2. See RPM SELECTION table to determine desired motor sheave setting and to determine the maximum continuous BHP.
3. kW = BHP x 0.838.

ZF240 (20 Ton) Side Duct Metric

Air Available External Static Pressure - Pa1
Flow 100 149 199 249 299 349 399 448 498 548 598 648
M3/sec. RPM kW RPM kW RPM kW RPM kW RPM kW RPM kW RPM kW RPM kW RPM kW RPM kW RPM kW RPM kW
High Static 6.3 HP & Field Supplied Drive High Static 6.3 HP & OEM Drive
2.45 678 1.01 715 1.36 751 1.70 787 2.01 823 2.30 858 2.56 892 2.79 925 2.98 957 3.12 987 3.23 1015 3.29 1042 3.30
2.64 697 1.30 733 1.66 770 1.99 806 2.30 842 2.60 876 2.85 911 3.08 944 3.27 975 3.42 1005 3.52 1034 3.58 1060 3.59
2.83 717 1.62 754 1.98 790 2.31 826 2.62 862 2.91 897 3.17 931 3.39 964 3.59 996 3.74 1026 3.84 1054 3.90 1081 3.91
3.02 740 1.97 776 2.32 812 2.66 848 2.98 884 3.26 919 3.52 953 3.74 986 3.94 1018 4.09 1048 4.19 1076 4.25 1103 4.26
3.21 763 2.35 800 2.71 836 3.04 872 3.36 908 3.64 943 3.90 977 4.12 1010 4.32 1042 4.47 1072 4.57 1100 4.63 1127 4.64
3.40 789 2.77 825 3.12 861 3.45 898 3.77 933 4.06 968 4.32 1002 4.54 1035 4.73 1067 4.88 1097 4.99 1126 5.05 1152 5.06
3.59 815 3.21 852 3.57 888 3.91 924 4.22 960 4.50 995 4.77 1029 4.99 1062 5.18 1094 5.33 1124 5.44 1152 5.50 1179 5.50
3.78 844 3.70 880 4.06 916 4.39 952 4.71 988 5.00 1023 5.25 1057 5.47 1090 5.67 1122 8.82 1152 5.92 1180 5.98 1207 5.99
3.96 873 4.22 909 4.57 946 4.91 982 5.23 1018 5.51 1053 5.77 1087 6.00 1120 6.19 1151 6.34 1182 6.44 1210 6.50 - -
4.15 904 4.77 940 5.13 977 5.47 1013 5.78 1048 6.07 1083 6.32 1117 6.55 - - - - - - - - - -
4.34 936 5.36 972 5.70 1009 6.06 1045 6.37 1080 6.66 - - - - - - - - - - - - - -
4.53 969 5.99 1005 6.34 1042 6.68 - - - - - - - - - - - - - - - - - -
4.72 1003 6.64 - - - - - - - - - - - - - - - - - - - - - -
Field Supplied Motor & Drive

Johnson Controls Unitary Products 23

1056292-XTG-E-0216

ZF180-240 Bottom Duct Application

ZF180 (15 Ton) Bottom Duct Imperial

Available External Static Pressure - IWG1
Air Flow
0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6
(CFM)
RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
High Static 4.0 HP &
High Static 4.0 HP & OEM Drive Field Supplied Motor & Drive
Field Supplied Drive
4400 803 1.70 841 2.00 877 2.28 919 2.52 991 2.84 1055 3.13 1110 3.38 1155 3.59 1193 3.78 1221 3.93 1242 4.04 1253 4.12
4800 832 2.11 870 2.42 906 2.69 948 2.93 1020 3.25 1084 3.54 1139 3.79 1185 4.01 1222 4.19 1250 4.34 1271 4.45 1282 4.53
5200 863 2.55 900 2.86 936 3.14 979 3.38 1051 3.70 1115 3.99 1169 4.24 1215 4.46 1253 4.64 1281 4.79 1301 4.90 1313 4.98
5600 896 3.03 933 3.34 969 3.62 1011 3.86 1084 4.19 1147 4.47 1202 4.73 1248 4.94 1285 5.13 1314 5.27 1334 5.39 1345 5.47
6000 930 3.54 967 3.86 1003 4.13 1045 4.38 1118 4.70 1181 4.99 1236 5.24 1282 5.46 - - - - - - - -
6400 965 4.09 1002 4.41 1038 4.68 1081 4.93 1153 5.25 1217 5.54 - - - - - - - - - - - -
6800 1002 4.67 1039 4.99 1075 5.27 1117 5.51 - - - - - - - - - - - - - - - -
7200 1040 5.28 1077 5.60 - - - - - - - - - - - - - - - - - - - -
1. Blower performance includes gas heat exchangers and 2” filters. See STATIC RESISTANCE table for additional applications.
2. See RPM SELECTION table to determine desired motor sheave setting and to determine the maximum continuous BHP.
3. kW = BHP x 0.838.

ZF180 (15 Ton) Bottom Duct Metric

Available External Static Pressure - Pa1
Air Flow
100 149 199 249 299 349 399 448 498 548 598 648
M3/sec.
RPM kW RPM kW RPM kW RPM kW RPM kW RPM kW RPM kW RPM kW RPM kW RPM kW RPM kW RPM kW
High Static 4.0 HP & Field Supplied Drive High Static 4.0 HP & OEM Drive Field Supplied Motor & Drive
2.08 803 1.27 841 1.49 877 1.70 919 1.88 991 2.12 1055 2.33 1110 2.52 1155 2.68 1193 2.82 1221 2.93 1242 3.01 1253 3.07
2.27 832 1.57 870 1.80 906 2.01 948 2.18 1020 2.42 1084 2.64 1139 2.83 1185 2.99 1222 3.12 1250 3.24 1271 3.32 1282 3.38
2.45 863 1.90 900 2.13 936 2.34 979 2.52 1051 2.76 1115 2.98 1169 3.16 1215 3.33 1253 3.46 1281 3.57 1301 3.65 1313 3.71
2.64 896 2.26 933 2.49 969 2.70 1011 2.88 1084 3.12 1147 3.33 1202 3.53 1248 3.68 1285 3.83 1314 3.93 1334 4.02 1345 4.08
2.83 930 2.64 967 2.88 1003 3.08 1045 3.27 1118 3.50 1181 3.72 1236 3.91 1282 4.07 - - - - - - - -
3.02 965 3.05 1002 3.29 1038 3.49 1081 3.68 1153 3.91 1217 4.13 - - - - - - - - - - - -
3.21 1002 3.48 1039 3.72 1075 3.93 1117 4.11 - - - - - - - - - - - - - - - -
3.40 1040 3.94 1077 4.18 - - - - - - - - - - - - - - - - - - - -

24 Johnson Controls Unitary Products

1056292-XTG-E-0216

ZF240 (20 Ton) Bottom Duct Imperial

Available External Static Pressure - IWG1
Air Flow
0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6
(CFM)
RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
High Static 6.3 HP & Field Supplied Drive High Static 6.3 HP & OEM Drive
5200 711 1.47 747 1.92 782 2.34 818 2.73 853 3.09 887 3.42 921 3.70 953 3.94 985 4.13 1014 4.26 1042 4.34 1068 4.35
5600 732 1.89 768 2.33 803 2.76 839 3.15 874 3.51 908 3.84 942 4.12 974 4.36 1005 4.54 1035 4.68 1063 4.75 1089 4.76
6000 754 2.35 790 2.79 826 3.21 862 3.61 897 3.97 931 4.29 965 4.58 997 4.81 1028 5.00 1058 5.14 1086 5.21 1112 5.22
6400 779 2.85 814 3.29 850 3.71 886 4.11 921 4.47 955 4.79 989 5.08 1021 5.31 1052 5.50 1082 5.64 1110 5.71 1136 5.72
6800 804 3.39 840 3.84 876 4.26 912 4.65 947 5.01 981 5.34 1015 5.62 1047 5.86 1078 6.05 1108 6.18 1136 6.26 1162 6.27
7200 832 3.98 868 4.43 903 4.85 939 5.24 974 5.60 1008 5.93 1042 6.21 1074 6.45 1105 6.64 1135 6.77 1163 6.85 1189 6.86
7600 860 4.62 896 5.06 932 5.49 967 5.88 1002 6.24 1037 6.56 1070 6.85 1103 7.09 1134 7.27 1164 7.41 1192 7.48 - -
8000 890 5.30 926 5.74 962 6.17 997 6.56 1032 6.92 1067 7.24 1100 7.53 1133 7.77 1164 7.95 1194 8.09 - - - -
8400 921 6.02 957 6.47 993 6.89 1028 7.28 1064 7.64 1098 7.97 1131 8.25 1164 8.49 1195 8.68 - - - - - -
8800 954 6.79 989 7.24 1025 7.66 1061 8.05 1096 8.41 1130 8.74 - - - - - - - - - - - -
9200 987 7.60 1023 8.05 1059 8.47 1094 8.86 - - - - - - - - - - - - - - - -
9600 1021 8.45 1057 8.90 - - - - - - - - - - - - - - - - - - - -
10000 546 4.89 564 5.11 - - - - - - - - - - - - - - - - - - - -
Field Supplied Motor & Drive
1. Blower performance includes gas heat exchangers and 2” filters. See STATIC RESISTANCE table for additional applications.
2. See RPM SELECTION table to determine desired motor sheave setting and to determine the maximum continuous BHP.
3. kW = BHP x 0.838.

ZF240 (20 Ton) Bottom Duct Metric

Air Available External Static Pressure - Pa1
FlowM3/ 100 149 199 249 299 349 399 448 498 548 598 648
sec. RPM kW RPM kW RPM kW RPM kW RPM kW RPM kW RPM kW RPM kW RPM kW RPM kW RPM kW RPM kW
High Static 6.3 HP & Field Supplied Drive High Static 6.3 HP & OEM Drive
2.45 711 1.10 747 1.43 782 1.75 818 2.04 853 2.30 887 2.55 921 2.76 953 2.94 985 3.08 1014 3.18 1042 3.24 1068 3.24
2.64 732 1.41 768 1.74 803 2.06 839 2.35 874 2.62 908 2.86 942 3.07 974 3.25 1005 3.39 1035 3.49 1063 3.54 1089 3.55
2.83 754 1.75 790 2.08 826 2.39 862 2.69 897 2.82 931 3.20 965 3.42 997 3.59 1028 3.72 1058 3.83 1086 3.89 1112 3.89
3.02 779 2.13 814 2.45 850 2.77 886 3.07 921 3.33 955 3.57 989 3.79 1021 3.96 1052 4.10 1082 4.21 1110 4.26 1136 4.27
3.21 804 2.53 840 2.86 876 3.18 912 3.47 947 3.74 981 3.98 1015 4.19 1047 4.37 1078 4.51 1108 4.61 1136 4.67 1162 4.68
3.40 832 2.97 868 3.30 903 3.62 939 3.91 974 4.18 1008 4.42 1042 4.63 1074 4.81 1105 4.95 1135 5.05 1163 5.11 1189 5.12
3.59 860 3.45 896 3.77 932 4.09 967 4.39 1002 4.65 1037 4.89 1070 5.11 1103 5.29 1134 5.42 1164 5.53 1192 5.58 - -
3.78 890 3.95 926 4.28 962 4.6 997 4.89 1032 5.16 1067 5.40 1100 5.62 1133 5.79 1164 5.93 1194 6.03 - - - -
3.96 921 4.49 957 4.82 993 5.14 1028 5.43 1064 5.70 1098 5.94 1131 6.15 1164 6.33 1195 6.47 - - - - - -
4.15 954 5.06 989 5.40 1025 5.71 1061 6.00 1096 6.27 1130 6.52 - - - - - - - - - - - -
4.34 987 5.67 1023 6.00 1059 6.32 1094 6.61 - - - - - - - - - - - - - - - -
4.53 1021 6.30 1057 6.64 - - - - - - - - - - - - - - - - - - - -
Field Supplied Motor & Drive

Johnson Controls Unitary Products 25

1056292-XTG-E-0216

RPM Selection
Size Motor Blower 6 Turns 5 Turns 4 Turns 3 Turns 2 Turns 1 Turn Fully
Model HP Max BHP
(Tons) Sheave Sheave Open Open Open Open Open Open Closed
180
ZF 4.0 4.72 1VP62 BK75 925 967 1009 1051 1093 1135 N/A
(15)
240
ZF 6.3 7.13 1VP75 BK100 895 926 956 987 1018 1049 N/A
(20)
* Maximum blower speed is 1400 RPM for ZF180 and 1200 RPM for ZF240

Additional Static Resistance

Size
Model CFM Cooling Only1 Economizer2 3
(Tons)
4500 0.10 0.10
180
ZF 6000 0.10 0.10
(15)
7500 0.10 0.10
6000 0.10 0.10
7500 0.10 0.10
240 (20) ZF 9000 0.15 0.15
10500 0.15 0.15
12000 0.20 0.20
1. Add these values to the available static resistance in the respective
Blower Performance Tables.
2. Deduct these values from the available external static pressure
shown in the respective Blower Performance Tables.
3. The pressure drop through the economizer is greater for 100%
outdoor air than for 100% return air. If the resistance of the return air
duct is less than 0.25 IWG, the unit will deliver less CFM during full
economizer operation.

26 Johnson Controls Unitary Products

1056292-XTG-E-0216

Drive Selection

1. Determine side or bottom supply duct application.

2. Determine desired airflow
3. Calculate or measure the amount of external static pressure.
4. Using the operating point determined from steps 1, 2 & 3, locate this point on the appropriate supply air blower performance
table. (Linear interpolation may be necessary.)
5. Noting the RPM and BHP from step 4, locate the appropriate motor and/or drive on the RPM selection table.
6. Review the BHP compared to the motor options available. Select the appropriate motor and/or drive.
7. Review the RPM range for the motor options available. Select the appropriate drive if multiple drives are available for the
chosen motor.
8. Determine turns open to obtain the desired operation point.
Example

1. 6800 CFM
2. 2.0 iwg
3. Using the supply air blower performance table below, the following data point was located: 1020 RPM & 5.92 BHP.
4. Using the RPM selection table below, Size X and Model Y is found.
5. 5.92 BHP exceeds the maximum continuous BHP rating of the 5.0 HP motor. The 7.5 HP motor is required.
6. 1020 RPM is within the range of the 7.5 HP drives.
7. Using the 7.5 HP motor and drive, 3.5 turns open will achieve 1020 RPM.

Example Supply Air Blower Performance

Available External Static Pressure - IWG
Air Flow
0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6
(CFM)
RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
Standard
5 HP & Field
Standard 5 HP & Drive High Static 7.5 HP & Drive
Supplied
Drive
6400 719 2.55 756 3.03 792 3.49 828 3.92 864 4.32 899 4.67 933 4.98 966 5.24 998 5.45 1028 5.59 1056 5.67 1083 5.68
6800 742 3.02 778 3.51 814 3.97 850 4.40 886 4.79 921 5.15 955 5.46 988 5.72 1020 5.92 1050 6.07 1078 6.15 1105 6.16
7200 765 3.54 802 4.03 838 4.49 874 4.92 910 5.32 945 5.67 979 5.98 1012 6.24 1044 6.44 1074 6.59 1102 6.67 1129 6.68
7600 790 4.11 827 4.60 863 5.06 899 5.49 935 5.88 970 6.24 1004 6.55 1037 6.81 1069 7.01 1099 7.16 1127 7.24 1154 7.25
7.5 HP & Field
Supplied Drive

Table X: RPM Selection

Size Max Motor Blower 6 Turns 5 Turns 4 Turns 3 Turns 2 Turns 1 Turn Fully
Model HP
(Tons) BHP Sheave Sheave Open Open Open Open Open Open Closed
5 5.75 1VP60 BK110 730 765 800 835 870 905 N/A
X Y
7.5 8.63 1VP60 BK090 905 950 990 1035 1075 1120 N/A

Johnson Controls Unitary Products 27

1056292-XTG-E-0216

Altitude/Temperature Correction Factors Imperial

Air Altitude (Ft.)
Temp.  F 0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000
40 1.060 1.022 0.986 0.950 0.916 0.882 0.849 0.818 0.788 0.758 0.729
50 1.039 1.002 0.966 0.931 0.898 0.864 0.832 0.802 0.772 0.743 0.715
60 1.019 0.982 0.948 0.913 0.880 0.848 0.816 0.787 0.757 0.729 0.701
70 1.000 0.964 0.930 0.896 0.864 0.832 0.801 0.772 0.743 0.715 0.688
80 0.982 0.947 0.913 0.880 0.848 0.817 0.787 0.758 0.730 0.702 0.676
90 0.964 0.929 0.897 0.864 0.833 0.802 0.772 0.744 0.716 0.689 0.663
100 0.946 0.912 0.880 0.848 0.817 0.787 0.758 0.730 0.703 0.676 0.651
Altitude/Temperature Correction Factors Metric
Air Altitude (Meter)
Temp.  C 0 305 610 914 1219 1524 1829 2134 2438 2743 3048
4.4 1.060 1.022 0.986 0.950 0.916 0.882 0.849 0.818 0.788 0.758 0.729
10.0 1.039 1.002 0.966 0.931 0.898 0.864 0.832 0.802 0.772 0.743 0.715
15.5 1.019 0.982 0.948 0.913 0.880 0.848 0.816 0.787 0.757 0.729 0.701
21.0 1.000 0.964 0.930 0.896 0.864 0.832 0.801 0.772 0.743 0.715 0.688
26.6 0.982 0.947 0.913 0.880 0.848 0.817 0.787 0.758 0.730 0.702 0.676
32.0 0.964 0.929 0.897 0.864 0.833 0.802 0.772 0.744 0.716 0.689 0.663
38.0 0.946 0.912 0.880 0.848 0.817 0.787 0.758 0.730 0.703 0.676 0.651

1.100

1.050

1.000
Sea Level
0.950
Correction Factor

1000 ft
0.900 2000 ft
3000 ft
0.850
4000 ft
0.800 5000 ft
6000 ft
0.750 7000 ft
8000 ft
0.700
9000 ft
10000 ft
0.650

0.600
40 50 60 70 80 90 100
Air Temperature (ºF)

Altitude/Temperature Correction Factors Imperial

28 Johnson Controls Unitary Products

1056292-XTG-E-0216

1.100

1.050

1.000
Sea Level
0.950
Correction Factor

305 Meter
0.900 610 Meter
914 Meter
0.850
1219 Meter
0.800 1524 Meter
1829 Meter
0.750 2134 Meter
2430 Meter
0.700
2743 Meter
3048 Meter
0.650

0.600
4.4 10 15.5 21 26.6 32 38
Air Temperature (ºC)

Altitude/Temperature Correction Factors Metric

Gas Heat Minimum Supply Air Imperial

Supply Air (CFM)
Size
Heat Size Cooling Heating
(Tons)
Min Max Min Max
180 N30 4500 7000 4500 7000
(15) N40 4500 7000 4500 7000
240 N30 6000 9400 6000 9400
(20) N40 6000 9400 6000 9400

Gas Heat Minimum Supply Air Metric

Supply Air (M3/S)
Size
Heat Size Cooling Heating
(Tons)
Min Max Min Max
180 N30 2.13 3.3 2.13 3.3
(15) N40 2.13 3.3 2.13 3.3
240 N30 2.83 4.44 2.83 4.44
(20) N40 2.83 4.44 2.83 4.44

Johnson Controls Unitary Products 29

1056292-XTG-E-0216

Indoor Blower Specifications

Motor Motor Sheave Blower Sheave
Size
Model Datum Dia. Datum Dia. Belt
(Tons) HP RPM Eff. SF Frame Bore (in.) Model Bore (in.) Model
(in.) (in.)
180 (15) ZF 4.0 1450 0.89 1.15 184T 4.4 - 5.4 1 1/8 1VP62 6.9 1 BK75 BX68
240 (20) ZF 6.3 1450 0.91 1.15 213T 5.8 - 6.8 1 3/8 1VP75 9.4 1 3/16 BK100 BX81

Power Exhaust Specifications

Motor Motor CFM @
Voltage
HP RPM1 QTY LRA FLA MCA 0.2 ESP
460-1-60 3/4 1075 1 4.1 2.2 2.75 5250
1. Motors are multi-tapped and factory wired for high speed.

Sound Performance
ZF Indoor Sound Power Levels
Sound Power, dB (10-12) Watts
Size ESP Blower 1
CFM Sound Rating Octave Band Centerline Frequency (Hz)
(Tons) (IWG)
RPM BHP dB (A) 63 125 250 500 1000 2000 4000 8000
180 (15) 6000 1.0 1,080 4.6 91 88 90 90 87 85 81 81 76
240 (20) 8000 1.0 1,020 6.6 86 85 85 83 82 82 78 75 70

1. These values have been accessed using a model of sound propagation from a point source into the hemispheric/free field. The dBA values
provided are to be used for reference only. Calculation of dBA values cover matters of system design and the fan manufacturer has no way
of knowing the details of each system. This constitutes an exception to any specification or guarantee requiring a dBA value of sound data
in any other form than sound power level ratings.

ZF Outdoor Sound Power Levels

Sound Power, dB (10-12) Watts
Size Sound Rating1
Octave Band Centerline Frequency (Hz)
(Tons) dB (A)
63 125 250 500 1000 2000 4000 8000
180 (15) 92 90 93 91 89 86 83 80 75
240 (20) 92 91 94 92 89 87 83 81 76

1. Rated in accordance with AHRI 270 standard.

30 Johnson Controls Unitary Products

1056292-XTG-E-0216

Electrical Data
ZF180 - 240

ZF180-240 - Standard Drive

Compressors
OD Fan Supply Pwr
(each) Max Fuse2/
Motors Blower Conv Electric Heat Option
Size MCA1 Breaker3
Volt (each) Motor Outlet
(Tons) (Amps) Size
RLA LRA MCC (Amps)

C1 C2 C1 C2 C1 C2 FLA FLA FLA Model kW Stages Amps

180 380-3-50 16.7 13 111 101 26 20.3 2.1 6.3 0 NONE - - - 44.4 60
(15) 415-3-50 16.7 13 111 101 26 20.3 2.1 6.7 0 NONE - - - 44.8 60

240 380-3-50 18.6 17.9 118 118 29 28 2.1 8.2 0 NONE - - - 53.6 70
(20) 415-3-50 18.6 17.9 118 118 29 28 2.1 9.1 0 NONE - - - 54.5 70

1. Minimum Circuit Ampacity.

2. Dual Element, Time Delay Type.
3. HACR type per NEC.

Johnson Controls Unitary Products 31

1056292-XTG-E-0216

ZF180-240 Wiring Diagrams

ZF180-240 Typical Control Diagram

CONTROL
THERMOSTAT TERMINAL
TERMINALS BLOCK

W1
W1
W2
W2
1 Y1
Y1 G
Y2 Y2
OCC
G
X
R R
3

C SD-24
C
Smoke
RC Detector
4

OCC C
5

X 24V 24 VAC
Class 2

SD-24 Jumper Located on Harness 2

(If Smoke Detector Is Used)
TERMINALS ON A (If No Smoke Detector)
LIMITED NUMBER
OF THERMOSTATS
SD-R
24V Output

R
1 Second stageŚĞĂƟŶŐŶot required on single stage heĂƟŶg units.
2 Jumper is required if there is no Smoke Detector circuit.
3 Jumper is required for any coŵďŝŶĂƟŽŶ of R, RC, or RH.
4 OCC is an output from the thermostat to indicate the Occupied ĐŽŶĚŝƟon.
5 X is an input to the thermostat to display Error Status condiƟons.

32 Johnson Controls Unitary Products

1056292-XTG-E-0216

Weights and Dimensions

Y
X

FRONT
LEFT

ZF Unit 4 Point Load Weight ZF Unit 6 Point Load Weight

B C
B

C D
A A E
FRONT 0)
FRONT ( 18 0)
)
4” 24
4 (6 9”) (
2 6
D F 16 58 (
17
ZF180-240 Unit Weights Imperial
Size Weight (lbs.) Center of Gravity 4 Point Load Location (lbs.) 6 Point Load Location (lbs.)
Model
(Tons) Shipping Operating X Y A B C D A B C D E F
180 (15) ZF 1685 1680 66.5 45.7 391 443 449 397 256 277 302 306 281 259
240 (20) ZF 2405 2400 70 44 558 590 643 609 369 382 397 433 417 402

ZF180-240 Unit Weights Metric

Size Weight (kg.) Center of Gravity (mm) 4 point Load Location (kg.) 6 point Load Location (kg.)
Model
(Tons) Shipping Operating X Y A B C D A B C D E F
180 (15) ZF 766 764 1689 1161 178 202 204 180 116 126 137 139 128 118
240 (20) ZF 1093 1091 1778 1118 254 268 292 277 168 174 180 197 189 183

ZF180-240 Unit Accessory Weights Imperial ZF180-240 Unit Accessory Weights Metric
Weight (lbs.) Weight (kg.)
Unit Accessory Unit Accessory
Shipping Operating Shipping Operating
Economizer 165 160 Economizer 74.8 72.6
Power Exhaust 90 85 Power Exhaust 40.8 40.8
Gas Heat1 240 240 Gas Heat1 108.9 108.9
Motorized Damper 150 150 Motorized Damper 68 68
Barometric Damper 50 45 Barometric Damper 22.7 22.7
Econ./Motorized Damper Rain Hood 60 55 Econ./Motorized Damper Rain Hood 27.2 27.2
Econ./Power Exhaust Rain Hood 95 90 Econ./Power Exhaust Rain Hood 43.1 43.1
Wood Skid 220 220 Wood Skid 99.8 99.8
Roof Curb 190 185 Roof Curb 86.2 86.2

1. Weight given is for the maximum number of tube heat 1. Weight given is for the maximum number of tube heat
exchangers available (8 tube). exchangers available (8 tube).

Johnson Controls Unitary Products 33

1056292-XTG-E-0216

Unit Dimensions

1235 (48-5/8") (180)

1337 (52-5/8") (240)

3181 (125-1/4") (180)

3461 (136-1/4") (240)

616 (24-1/4") (180)

895 (35-1/4") (240)

RETURN AIR

SUPPLY AIR

OUTDOOR AIR
(Discharge)

OUTDOOR AIR
(Economizer)

Unit Dimensions - ZF Cool

34 Johnson Controls Unitary Products

1056292-XTG-E-0216

1235 (48-5/8") (180)

1337 (52-5/8") (240)

3181 (125-1/4") (180)

3461 (136-1/4") (240)

616 (24-1/4") (180)

895 (35-1/4") (240)

RETURN AIR

SUPPLY AIR

OUTDOOR AIR
(Discharge)

OUTDOOR AIR
(Economizer)

Unit Dimensions - ZF Gas Heat

Johnson Controls Unitary Products 35

1056292-XTG-E-0216

Utilities Entry Data

OPENING SIZE
HOLE USED FOR
(DIA.) (MM/IN.)
29/1-1/8” KO Side
A Control Wiring
19/3/4” NPS (Fem.) Bottom
92/3-5/8” KO Side
B Power Wiring
76/3” NPS (Fem.) Bottom
C 60/2-3/8” KO Gas Piping (Front)1
D 43/1-11/16” Hole Gas Piping (Bottom)1, 2

1. One-inch gas piping NPT required.

2. Opening in the bottom of the unit can be located by the slice in
the insulation.
NOTE: All entry holes should be field sealed to prevent rain
water entry into the building.

EVAPORATOR
SECTION

DOT PLUG
1026 (For pressure
(40-3/8") drop reading)

FILTER
ACCESS
SUPPLY
AIR
RETURN
AIR
COMPRESSOR
OUTDOOR
ACCESS
AIR

1029
SUPPLY AIR
(40-1/2")
ACCESS 474
(18-5/8")
1" NPT FEMALE
Dimensions listed are for side 130 COND. DRAIN
RETURN AIR (5-1/8") CONNECTION
duct flange openings; see ACCESS
705
(27-3/4")
OUTDOOR AIR
Field Accessories for Side ZF180 727 (28-5/8”) COMPARTMENT
Duct Flange Kit. REAR ZF240 1006 (39-5/8") ACCESS

VIEW

Rear View Dimensions

NOTE: Units are shipped with the bottom duct openings covered. An accessory flange kit is available for connecting side ducts.

For bottom duct applications: Minimum Clearances (MM/IN.)

1. Remove the side panels from the supply and return air LOCATION CLEARANCE
compartments to gain access to the bottom supply and Front 914/36”
return air duct covers. 610/24” (Less Economizer)
Rear
1245/49” (With Economizer)
2. Remove and discard the bottom duct covers. Duct
610/24” (Less Economizer)
openings are closed with sheet metal covers except when Left Side (Filter Access)
914/36” (With Economizer)3
the unit includes a power exhaust option. The covering
Right Side (Cond. Coil) 914/36”
consists of a heavy black paper composition.
Below Unit1 0/0”
3. Replace the side supply and return air compartment
1829/72” With 914/36” Maximum
panels. Above Unit2 Horizontal Overhang (For
Condenser Air Discharge)
For side duct applications:
1. Units may be installed on combustible floors made from wood
1. Replace the side panels on the supply and return air or class A, B, or C roof covering material.
compartments with the side duct flange accessory kit 2. Units must be installed outdoors. Overhanging structures or
panels. shrubs should not obstruct condenser air discharge outlet.
3. If economizer is factory installed, the unassembled rain hood
2. Connect ductwork to the flanges on those panels. must be removed from its ride along position in front of evapo-
rator coil, or in the outdoor air compartment, prior to final instal-
lation.

36 Johnson Controls Unitary Products

1056292-XTG-E-0216

NOTE: ELEC / ELEC Models: Units and ductwork are approved 

for zero clearance to combustible material when Locate unit so that the vent air outlet hood is at least:
equipped with electric heaters.
• .9 meters/3 feet above any force air inlet located within

3.0 meters/10 horizontal feet (excluding those integral
GAS / ELEC Models: A 25mm/1” clearance must be
to the unit).
provided between any combustible material and the
supply air ductwork for a distance of .9 meter/3 feet from • 1.2 meters/4 feet below, four horizontal feet from, or
the unit. one foot above any door or gravity air inlet into the
 building.
The products of combustion must not be allowed to • 1.2 meters/4 feet from electric and gas meters,
accumulate within a confined space and recirculate. regulators and relief equipment.

ECONOMIZER
MOTORIZED
SUPPLY AIR POWER EXHAUST DAMPER
COMPARTMENT RAIN HOOD RAIN HOOD
(on Return Air Compartment) (on Outdoor Air Compartment) ECONOMIZER / MOTORIZED DAMPER
AND POWER EXHAUST RAIN HOODS

FIXED
OUTDOOR AIR
INTAKE HOOD
(located on
Return Air
930 Compartment)
(36-5/8”)
25 (1“) CONDENSATE
410 DRAIN
(16-1/8”) (Must be trapped)

127 (5”)

716 2337
(28-3/16”) (92”)

REAR VIEW LH VIEW

DETAIL “Y”
UNIT WITH RAIN HOODS
Unit Clearances And Rain hood Dimensions (15 & 20 Ton)

Johnson Controls Unitary Products 37

1056292-XTG-E-0216

* Supply and Return air (including duct

support rails) as shown, are typical for
Downflow duct applications

For location of Sideflow duct applica-

tions (on back of unit), refer to Unit
Dimension details.

Roof Curb Dimensions (All Models)

Roof Curb Benefits Unit Curb And Applications

38 Johnson Controls Unitary Products

Typical Application

Typical Roof-top Installation (Gas/electric Unit Shown)

Subject to change without notice. Printed in U.S.A. 1056292-XTG-E-0216

York International Corporation

5005 York Drive
Norman, OK 73069

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