4TH EC-1
4TH EC-1
FOR
ENERGY
CONVERSION – I
(CHAPTER 3, 4 & 5)
Th
4 semester
Electrical Department
B.O.S.E, CUTTACK
SINGLE PHASE TRANSFORMER
(4Th semester Electrical, E.C-1)
What is a Transformer?
As the name suggest, Transformer transfers electrical power from one
electrical circuit to another electrical circuit. It does not change the value
of power.
Transformer doesn’t change the the circuit frequency during operation.
Transformer works through on electric i.e. mutual induction.
Transformer operates when both circuits take effect of mutual induction.
Transformer can’t step-up or step-down the level of DC voltage or DC
Current.
Transformer only step-up or step-down the level of AC voltage or AC
Current.
Transformer doesn’t change the value of flux.
Transformer won’t operate on DC Voltage.
The main function of Core to support the winding and to provide a flux
flowing path in the magnetic circuit.
The soft iron core which made by the thin metal strips lamination.
Each metal strip has thickness near about the o.5mm. In the below
figure, you can see the number of metal strips connected to each
other with the lamination layer and form a single core.
It provides a low reluctance path and high permeability for the flux
in the magnetic circuit. And this lamination of the core helps to reduce
the eddy current loss and hysteresis loss.
You can see the above diagram, in shell types of the transformer, the
core surround by the winding.
3. Insulating Material
In the transformer, insulating materials rely on their voltage rating.
Different types of insulating materials are used in the transformer.
4. Tap Changer
Tap changer to regulate supply voltage or load and maintain both
conditions by changing the variable turn.
The tap changer is easily removed the first turn and connect the next
turn ratio. Tap changers can occur on the primary side or secondary
side.
Generally, tap changer use in the high voltage winding side because it
reduces load current.
The transformer tank is needed to store the oil especially mineral oil.
This oil provides insulation and cooling to the transformer winding.
Insulation
Cooling
When the oil level reduces due to losses or leakage, the conservator
will be delivering oil to the transformer. Thus, It acts as reservoir oil.
7. Breather
Breather is connected with the conservator tank. It is a cylindrical
vessel which filled blue color silica gel.
They have two purposes -remove the moisture from the air and to
have the capacity to absorb the moisture in a transformer.
It plays a role to act as the air filter and provide the free moisturizing
air to the conservator tank.
8. Buchholz Relay
Buchholz relay is a protective device that is oil and gas-operated the
relay. It is connected to the main transformer tank and conservator
tank.
When the internal fault occurs in the transformer due to leakage flux,
insulation core, core connection, breakdown core, etc. by producing
excess heat.
This excess heat decomposes oil in the transformer and gas bubbles
formed. Gas bubbles flow in the upward direction to the conservator
and collected in the relay.
9. Bushing
The bushing is an insulating device that is made up of porcelain
materials. The terminal of the bushing is provided a path of the
conductor to the transformer tank.
With the help of the terminal, the transformer gives and provides the
supply to another system.
In the transformer, two types of bushing are mostly used- high voltage
(HV) bushing and low voltage (LV) bushing. Its rely on voltage ratings
may be a high voltage or low voltage.
Both the cooling tube and the radiator provide the same function in a
different way. When losses occur in the transformer, heat is
produced. This heat absorbs by the cooling tube and radiator in the
form of cooling systems.
This explosion tank use only for emergency purposes. It mostly works
when a breather and Buchholz replay will not doing work properly.
This method of transformer cooling is generally used in small transformers (upto 3 MVA).
In this method the transformer is allowed to cool by natural air flow surrounding it.
Air Blast
For transformers rated more than 3 MVA, cooling by natural air method is inadequate. In
this method, air is forced on the core and windings with the help of fans or blowers. The
air supply must be filtered to prevent the accumulation of dust particles in ventilation
ducts. This method can be used for transformers upto 15 MVA.
Cooling Methods For Oil Immersed Transformers
Oil Natural Air Natural (ONAN)
This method is used for oil immersed transformers. In this method, the heat generated
in the core and winding is transferred to the oil. According to the principle of convection,
the heated oil flows in the upward direction and then in the radiator. The vacant place is
filled up by cooled oil from the radiator. The heat from the oil will dissipate in the
atmosphere due to the natural air flow around the transformer. In this way, the oil in
transformer keeps circulating due to natural convection and dissipating heat in
atmosphere due to natural conduction. This method can be used for transformers upto
about 30 MVA.
The heat dissipation can be improved further by applying forced air on the dissipating
surface. Forced air provides faster heat dissipation than natural air flow. In this method,
fans are mounted near the radiator and may be provided with an automatic starting
arrangement, which turns on when temperature increases beyond certain value. This
transformer cooling method is generally used for large transformers upto about 60 MVA.
Oil Forced Air Forced (OFAF)
In this method, oil is circulated with the help of a pump. The oil circulation is forced
through the heat exchangers. Then compressed air is forced to flow on the heat
exchanger with the help of fans. The heat exchangers may be mounted separately from
the transformer tank and connected through pipes at top and bottom as shown in the
figure. This type of cooling is provided for higher rating transformers at substations or
power stations.
Oil Forced Water Forced (OFWF)
This method is similar to OFAF method, but here forced water flow is used to dissipate
hear from the heat exchangers. The oil is forced to flow through the heat exchanger with
the help of a pump, where the heat is dissipated in the water which is also forced to flow.
The heated water is taken away to cool in separate coolers. This type of cooling is used
in very large transformers having rating of several hundreds MVA.
Maintenance of Transformer
6. All the relays, alarms and control switches along with their circuit, in
R&C panel (Relay and Control Panel) and RTCC (Remote Tap Changer
Control Panel) to be cleaned by appropriate cleaning agent.
7. The pockets for OTI, WTI (Oil Temperature Indicator & Winding
Temperature Indicator) on the transformer top cover to be checked and if
required oil to be replenished.
Types of Transformers
There are different types of transformer based on their usage, design,
construction as follow.
Types of Transformers based on its Phases
1. Single Phase Transformer
2. Three Phase Transformer
Types of Transformers based on its Core Design
Core Type Transformer
Shell Type Transformer
Berry Type Transformer
Types of Transformers based on its Core
Air core Transformer
Ferromagnetic/Iron Core Transformer
Types of Transformer based on its usege
Large Power Transformer
Distribution Transformer
Small Power Transformer
Sign Lighting Transformer
Control & Signalling Transformer
Gaseous Discharge Lamp Transformer
Bell Ringing Transformer
Instrument Transformer
Constant Current Transformer
Series Transformer for Street Lighting
As, shown in the fig., the flux rises sinusoidally to its maximum value
Φm from 0. It reaches to the maximum value in one quarter of the cycle i.e
in T/4 sec (where, T is time period of the sin wave of the supply = 1/f).
Therefore,
/
average rate of change of flux = Φm (T/4) = Φm (1/4f) /
Therefore,
average rate of change of flux = 4f Φ m ....... (Wb/s).
Now,
Induced emf per turn = rate of change of flux per turn
As, the flux Φ varies sinusoidally, form factor of a sine wave is 1.11
RMS value of induced emf in whole primary winding (E1) = RMS value of
emf per turn X Number of turns in primary winding
E1 = 4.44f N1 Φm ............................. eq 1
Similarly, RMS induced emf in secondary winding (E 2) can be given as
E2 = 4.44f N2 Φm. ............................ eq 2
Therefore, the transformation ratio will be given by the equation shown below
Where, K = constant
This constant K is known as voltage transformation ratio.
If N2 > N1, i.e. K > 1, then the transformer is called step-up transformer.
If N2 < N1, i.e. K < 1, then the transformer is called step-down
transformer.
Transformer on No Load Condition
When the transformer is operating at no load, the secondary winding is
open-circuited, which means there is no load on the secondary side of
the transformer and, therefore, current in the secondary will be zero.
While primary winding carries a small current I0 called no-load current
which is 2 to 10% of the rated current.
This current is responsible for supplying the iron losses (hysteresis and
eddy current losses) in the core and a very small amount of copper
losses in the primary winding. The angle of lag depends upon the losses
in the transformer. The power factor is very low and varies from 0.1 to
0.15.
The no-load current consists of two components:
The following steps are given below to draw the phasor diagram:
The phasor sum of magnetizing current Im and the working current Iw gives the no-
load current I0.
1. From the phasor diagram drawn above, the following conclusions are made
Transformer on Load Condition
The Operation of the Transformer on Load Condition is explained below:
When the secondary of the transformer is kept open, it draws the no-
load current from the main supply. The no-load current induces the
magnetomotive force N0I0 and this force set up the flux Φ in the core of
the transformer.
As the flux φ2 opposes the flux φ, the resultant flux of the transformer
decreases and this flux reduces the induced EMF E1. Thus, the strength
of the V1 is more than E1 and an additional primary current I’1 drawn from
the main supply.
The additional current is used for restoring the original value of the flux
in the core of the transformer so that V1 = E1. The primary current I’1 is in
phase opposition with the secondary current I2. Thus, it is called
the primary counter-balancing current.
The additional current I’1 induces the magnetomotive force N1I’1. And this
force set up the flux φ’1. The direction of the flux is the same as that of
the φ and it cancels the flux φ2 which induces because of the MMF N2I2
Therefore,
The phase difference between V1 and I1 gives the power factor angle
ϕ1 of the primary side of the transformer.
The power factor of the secondary side depends upon the type of load
connected to the transformer.
If the load is inductive as shown in the above phasor diagram, the power
factor will be lagging, and if the load is capacitive, the power factor will
be leading. The total primary current I1 is the vector sum of the currents
I0 and I1’. i.e
V2 = E2 – voltage drops
I2 R2 is in phase with I2 and I2X2 is in quadrature with I2.
The total current flowing in the primary winding is the phasor sum of I1’
and I0.
Primary applied voltage V1 is the phasor sum of V1’ and the voltage drop
in the primary winding.
Current I1’ is drawn equal and opposite to the current I2
The phasor difference between V1 and I1 gives the power factor angle
ϕ1 of the primary side of the transformer.
The power factor of the secondary side depends upon the type of load
connected to the transformer.
If the load is inductive as shown in the above phasor diagram, the power
factor will be lagging, and if the load is capacitive, the power factor will
be leading. Where I1R1 is the resistive drop in the primary windings
I2X2 is the reactive drop in the secondary winding
Similarly
Phasor Diagram of Transformer on Capacitive Load
The Transformer on the Capacitive load (leading power factor load) is
shown below in the phasor diagram.
V2 = E2 – voltage drops
I2 R2 is in phase with I2 and I2X2 is in quadrature with I2.
Equivalent Circuit When all the Quantities are Referred to Primary side
Equivalent Circuit When all the Quantities are Referred to Secondary
side
These two components of no-load current are due to the current drawn
by a non-inductive resistance R0 and pure reactance X0 having voltage
E1 or (V1 – primary voltage drop).
The terminal voltage V2 across the load is equal to the induced emf E2 in
the secondary winding less voltage drop in the secondary winding.
Circuit Diagram of Transformer when all the Secondary Quantities are Referred to Primary Side
The following are the values of resistance and reactance given below
Secondary resistance referred to the primary side is given as:
The following are the values of resistance and reactance given below
Fig. 1
From the Fig. 1 we can write,
Fig. 2
Fig. 3
Voltage Regulation
Voltage regulation is a measure of change in the voltage magnitude
between the sending and receiving end of a component. It is
commonly used in power engineering to describe the percentage
voltage difference between no load and full load voltages
distribution lines, transmission lines, and transformers.
Explanation of Voltage Regulation of Transformer
Say an electrical power transformer is open circuited, meaning that
the load is not connected to the secondary terminals. In this
situation, the secondary terminal voltage of the transformer will be
its secondary induced emf E2.
Whenever a full load is connected to the secondary terminals of the
transformer, rated current I2 flows through the secondary circuit and
voltage drop comes into picture. At this situation, primary winding
will also draw equivalent full load current from source. The voltage
drop in the secondary is I2Z2 where Z2 is the secondary impedance
of transformer.
Now if at this loading condition, any one measures the voltage
between secondary terminals, he or she will get voltage V2 across
load terminals which is obviously less than no load secondary
voltage E2 and this is because of I2Z2 voltage drop in the
transformer.
Expression of Voltage Regulation of Transformer
Iron Losses
Iron losses are caused by the alternating flux in the core of the
transformer as this loss occurs in the core it is also known as Core loss.
Iron loss is further divided into hysteresis and eddy current loss.
Hysteresis Loss
The iron or core losses can be minimized by using silicon steel material
for the construction of the core of the transformer.
When the flux links with a closed circuit, an emf is induced in the circuit
and the current flows, the value of the current depends upon the amount
of emf around the circuit and the resistance of the circuit.
Where,
These losses varied according to the load and known hence it is also
known as variable losses. Copper losses vary as the square of the load
current.
Stray Loss
Dielectric Loss
Iμ = I0sinΦ0
Iw = I0cosΦ0.
Hence, it is seen that open circuit test gives core losses of transformer and
shunt parameters of the equivalent circuit.
The ammeter reading gives primary equivalent of full load current (I sc).
The voltage applied for full load current is very small as compared to rated
voltage. Hence, core loss due to small applied voltage can be neglected.
Thus, the wattmeter reading can be taken as copper loss in the
transformer.
Zeq = Vsc/Isc.
Efficiency of Transformer
Just like any other electrical machine, efficiency of a transformer can
be defined as the output power divided by the input power. That
is efficiency = output / input .
Transformers are the most highly efficient electrical devices. Most of the
transformers have full load efficiency between 95% to 98.5% . As a
transformer being highly efficient, output and input are having nearly
same value, and hence it is impractical to measure the efficiency of
transformer by using output / input. A better method to find efficiency of
a transformer is using, efficiency = (input - losses) / input = 1 - (losses /
input).
V2 – Secondary terminal voltage
I2 – Full load secondary current
Cosϕ2 – power factor of the load
Pi – Iron losses = hysteresis losses + eddy current losses
Pc – Full load copper losses = I22Res
The value of the terminal voltage V2 is approximately constant. Thus, for a given
power factor the Transformer efficiency depends upon the load current I2. In
equation (1), the numerator is constant and the transformer efficiency will be
maximum if the denominator with respect to the variable I2 is equated to zero.
From equation (2) the value of output current I2 at which the transformer
efficiency will be maximum is given as
Iron losses = Pi
x2 P c = P i
The above equation (5) is the maximum efficiency condition of the transformer.
It means that core loss occurs for 24 hours regularly but copper
loss occurs only when transformer is on load.
V1 : V2 = T1 : T2
I1T1 = I2T2
W a × L )
The cross section of the conductor depends on current ( I ) and length of
conductors is proportional to the number of turns ( N ).
Therefore the weight of copper is directly proportional to ampere - turns ( NI ).
Weight of the copper in the ordinary transformer ( W O ) = N1I1 + N2I2
=(1)–(K) ( As K = N2 / N1 = I1 / I2 )
=1–K
Therefore Wa = ( 1 – K ) WO
Saving in Copper = WO – Wa
= WO – ( 1 – K ) WO
= KWO
The primary and the secondary windings are insulated from the cores
and each other. The primary winding is a single turn winding (also called
a bar primary) and carries the full load current. The secondary winding of
the transformers has a large number of turns.
The ratio of the primary current and the secondary current is known as
a current transformer ratio of the circuit. The current ratio of the
transformer is usually high. The secondary current ratings are of the
order of 5A, 1A and 0.1A. The current primary ratings vary from 10A to
3000A or more. The symbolic representation of the current transformer
is shown in the figure below.
The working principle of the current transformer is slightly different from
the power transformer. In a current transformer, the load’s impedance or
burden on the secondary has slightly differed from the power
transformers. Thus, the current transformer operates on secondary
circuit conditions.
Burden on a Load
The burden of a current transformer is the value of the load connected
across the secondary transformer. It is expressed as the output in volt-
amperes (VA). The rated burden is the value of the burden on the
nameplate of the CT. The rated burden is the product of the voltage and
current on the secondary when the CT supplies the instrument or relay
with its maximum rated value of current.
Where Kn is the nominal ratio, i.e., the ratio of the rated primary voltage
and the rated secondary voltage.
Phase Angle Error – The phase angle error is the error between the
secondary terminal voltage which is exactly in phase opposition with the
primary terminal voltage.
UPS systems
Transfer switches
Motor-generator sets
Commercial sub-metering,