Intelligent servo

tightening system
software manual

Quick-acting Intelligent Tightening Technology

(Guangdong) Co., LTD
 Contents
Software startup page - Select Single device mode..3 New user Settings dialog…………………………………...28 Equipment management.........................................................45
Single equipment mode ……………………………………………4 Update user information interface...........…………….29 The new equipment setup dialog.........................................46
The software main interface – dashboard…………………..5 The software main interface – sweep code Device information update interface...................................47
The dashboard…………………………………………………………..6 management.......................................................................30 Open the configuration.............................................................41

The dashboard - data analysis………………………………….11 Sweep code management function interface..........31 More equipment operation interface..................................50
Switching equipment display mode…………………………...51
Data analysis function interface………………………………..12 The new bar code setup dialog.....................................32
Data query interface…………………………………………………..52
The software main interface - a single set of tight……14 Barcode information to update the interface..........33
Data interface................................................................................53
A single set of tight set…………………………………………….17 The software main interface - system Settings.......34
User management function interface...................................54
Intelligent tighten the process………………………………….20 System Settings - Controller Settings function
The software main interface - batch tight………………...21 interface.................................................................................35
Batch tighten the set………………………………………………..22 System Settings - Working Mode Settings function
More equipment monitoring mode configuration
Software main interface, data query…………………………23 interface................................................................…36 page...................................................................................................56
Data query interface…………………………………………………24 The system menu................................................................38 Firewall warning…………………….................................................57
Data interface…………………………………………………….........25 Theme colors switch interface……………………………..39 Equipment connection monitoring machine……………….58
Software main interface - user management.................26 The language switch interface.......................................40 More equipment monitoring operation page……………..59
User management function interface……………………….27 About the function interface……………………………….41 Data query interface…………………………………………………...60
Reconnection without Internet..............................42 User management function interface………………………….61
System configuration function interface……………………..62

More equipment model main page.....................44

Software startup page - Single device mode
Single Device mode

Switch the communication mode,

network port or serial port is optional

Click Connect to go to the main

page of the software
 Click the small keyboard button behind any text box on the
software to call the software's built-in keyboard, which can be
divided into two formats:
1.Input any character will pop up the letter keyboard
2.Those that can only type numbers will pop up the numeric keypad

Numeric keypad Alphabetic keyboard

Dashboard
Click Start
Code scanning mode, custom code scanning mode, the input box will
get focus in manual mode, use the code scanning gun or manually hit
the enter key to start the electric batch to start tightening.
(Automatic mode will not get the focus, click start can directly start
the electric batch to start tightening)
 5) Operation chart and
1) Electric batch electric batch operation
status display area.
run real-time data
display area.
The real-time chart only
shows the current 1
second data, and the
complete tightening
chart is displayed after
the single screw is
tightened.
2) Display area of
electrical batch
operation mode.
6) Tighten the
data display
3) Operator, product
area.
model, product serial
number, setting area. Click on any
data to display
4) Function button area: the tightening
Stop button: lock the chart of the data
power batch. and the result.
Data analysis button:
Enter the data analysis
page.
Clear Data button: Clear
the tightening data list.
 7) Auxiliary positioning map area.

5) Operation chart and

electric batch
operation status
1) Electric batch display area.
running real-time
data display area. The real-time chart
only shows the current
1 second data, and the
complete tightening
chart is displayed after
the single screw is
tightened.

2) Electric batch
operation mode
display area.
6) Tighten the data
3) Operator, product display area.
model, product serial
number, setting area. Click on any data to
display the
tightening chart of
4) Function button area: the data and the
Stop button: lock the power result.
batch.
Data analysis button: Enter
the data analysis page.
Clear Data button: Clear
the tightening data list.
Analysis of
tightening data
 Clicking Search will query the data through the
filter on the left

Click Reset and the search

parameters will be reset,
Click the blank area such as the serial number
here to select all data. will be cleared and the start
and end times will be
refreshed

Click the checkbox to

select multiple data, or
you can use the mouse
drop down to select
multiple rows.
 5) Calculate CPK, the upper and lower is the range percentage, the middle is the target torque.
4) Click the graph legend to display or hide the corresponding data curve.

Chart display interface,

you can use the mouse
wheel to zoom the chart,
wat ch t he value of a
certain stage in detail, the
mouse will display the
d at a o f t he mo ved
position 1) Select data button: select
2) Delete button:
a single or multiple screws
Delete the selected
to tighten real-time data.
screw tightening real-
time data file.
3) Empty button: empty
screw tightening real-
time data file.
Single Group tightening
When entering the interface of single
group tightening, batch tightening, user
management, bar code management and
system setting, it will determine whether
there is login to the system. If there is no
login, the login page will pop up.
The default login password is admin
If you are logged in to the
system, click the gear icon
to call out the system menu.

Click the Log Out button to

log out the current user
 3) Read: Read the 2) Import all parameters: Import the software
corresponding group from the parameter file and import the
Bind the product model of the
current group and display it in parameters in the controller. parameter data of all groups
the dashboard interface
4) Write: Write the
corresponding group
parameters in the controller 3) Export all parameters: Read
Add positioning picture all group parameters from the
2)N.m: Unit switch, can be 4) Save all parameters: Save
controller and write them to
switched to kgf.cm /N.m Copy the current group the parameters file. the set parameters.
/lbs.ft. parameters to another
group
1) Wizard: Click this button, the
"Lock parameters" dialog box will
pop up, detailing the Angle and
1) Group: The group number that is read or set, with a
torque and some key points.
value range of 1-50.

5) Tightening Mode: Set tightening mode, Quick Step Angle: Set the Angle of quick step tightening.
mode/four step mode.
Speed: Set the speed of the quick-step tightening.
6) Screw type: hard connection/soft
connection.
Torque: Set the torque for the quick-step
tightening.
7) Tightening torque: Set the upper and lower
limits of torque. Torque crank x point:
Set the torque inflection point for quick step
8) Tightening Angle: set the upper and lower limits of tightening.
tightening Angle. Load speed: Set the loading speed of the
quick-step tightening.
9) Locking Angle: set the upper and lower limits of
locking Angle. Angle of entry: Set the Angle of entry of the
teeth.
10) Reserve Angle: Set the reserve Angle value. Open the tooth: Set
Speed of entry: Set the speed of entry of the
whether the teeth.
11) Release Angle: Set the reserve Angle value. function of the tooth
is on or off, and can Insert torque: Set the torque of the insert.

12) Loosening mode: Set loosening mode, do not tighten

be switched on/off.
after closing/loosening/tightening after loosening. Screw in Angle: Set the Angle of screw in.

13) Counting value: Set the number of screws that need to Speed of screwing: Set the speed of screwing.
be tightened in the current group.
Screwing torque: Set the screwing torque.
14) Single finish time: Set a single finish time. Fitting surface tightening Angle: Set the Angle
at which the fitting surface is tightened.
15) Process completion time: Set the process completion time. The tightening speed of the fit surface:
Set the speed at which the fit surface
16) Fixture action time: Set the fixture action time.
Fit surface is tightened.
tightening on: Set
whether the fit Fitting surface tightening torque:
17) Standby time: Set the standby time. Set the torque to tighten the fit surface.
surface tightening
function is on or Final tightening loading speed: Set the final
18) Torque hold time: Set torque hold time. off, and can be tightening loading speed.
switched on/off.
Final tightening speed: Set the final
19) Torque repair value: Set the torque repair value. tightening speed.

Final tightening torque: Set the final tightening torque.

1) Need to turn on the
auxiliary positioning
option in System Settings
- General Settings
1) Copy the current
group parameters to
other groups, which can
support multiple
selection.
Batch Tightening
 The "Read" button can read
Batch tightening Settings the Settings parameter values
of the torque batch controller.

Set group 1, quantity set

to 2, and assign the Click the "Save" button
corresponding procedure to save the parameters.
for each step. (Refer to the hardware
manual for specific
parameter definition and
precautions)

"Write" button pair will

be set parameters
written to the torque
batch controller, the
above will pop write
success

The input box on the interface supports the mouse wheel to scroll up and down the setting data or touch up and down the setting data.
22
Data Query
 Average: An average of statistics.
Upper limit: Set the upper limit of Standard deviation: The standard
the statistical parameter. deviation of a statistic. Query: Perform data query. The
Start: Set the start Data statistics
Lower limit: Sets the lower limit of results are displayed in the list
time of the query section CPK: CPK of the statistic.
a statistical parameter. area of the graph.

Serial number: Enter the End: Set the end time of

serial number of the product the query Reset the search
you want to query. parameter to the left of
the input.
Statistics: Select th e Export button:
parameters to be counted. Export and save the data.
Torque/ LockAn gle/ Exportable (xls,xlsx) format.
TightenAngle can be selected.
Statistics button:
Statistics the data, and
the result is displayed
as shown in the figure

Data query results

display section

Paging
Chart: Display statistics in bar chart, pie chart and curve.
User Management
Click the query button, enter the
user name (support fuzzy query)
Click the query button software
will automatically list the filtered
users.
Click the query button, do not
enter the user name, the
software will query all the users.

Click the "Delete User"

button to delete the user
information you want to
delete.
Click the "Update User"
button, the user information
update dialog box will pop
up.

Click "Add User" button, pop

up the user name, password,
permission setting dialog box.
Enter the user name and
password, confirm the
password, select the
permission (User/super
administrator) and click the Figure 1

"Confirm" button to save the

newly added user information.

[Super administrator] has

absolute operation
permission.
[User] can only view
parameters and cannot
modify or save them

Note: Enter the user name

and password to meet the Figure 2

system requirements,
If the addition is successful, a message indicating success of the
otherwise it will pop up a
addition as shown in Figure 2 will pop up. It will be added to the
message, need to re-enter, user list.
as shown in Figure 1 on
the left
The information update page can re-update
the user password and permission currently
selected in the table.
Scanning code
management
 Operation mode: Single/Batch,
Start Index: Select the starting select single group mode or
position that contains the field for batch mode.
easier positioning of the pattern. Group: Group number or Modify button, click to
batch number. pop up the modify box.
Refresh data button: Enable: If checked, the current bar
Click to refresh the code scanning rule is enabled, if
page data. not checked, it is not used.

Add barcode button:

Click to pop up the Delete button, click to
Add bar code pop- delete this bar code
up window.

1. Include field: If this field is included in the

bar code, execute according to the
parameters set in this field in custom mode.

The software can add, delete, save, cancel and other functions of scanning
bar codes through this interface
Enter the include field, the
starting index, select the
operation mode (single
group/batch), enter the group,
select whether to enable, and
then click "confirm" button to
save the newly added bar code
information.
Figure 1

If the addition is successful, a message indicating success of

the addition as shown in Figure 1 will pop up. And add to the
bar code list.
Bar code information update page, you can re-
update the bar code currently selected in the table.
System Settings
1. Sound Alerts: Four different
ways to set sound alerts :A/B/C/D.

2. Release speed: Set the upper

and lower limits of release speed.

3. Tightening direction:
tightening direction of the screw,
forward/reverse.

4. Single group sensor:

Off/on 1 mode/on 2 mode.

5. Batch sensor: Off/on

mode 1 / on mode 2.
6. Mode: Set tightening mode,
single group mode/batch mode.
7. Group: Set the group number,
available only when the mode is
single group mode.

8. Batch: Set the batch number, 10. Function button:

only when the mode is batch Read button, write button, save button
mode will replace the group to correspond to the following functions
batch. respectively -- read controller data, write
controller data, save data.
9. Restore factory Settings:
Restore the controller to factory
status.
1. Custom scanning mode: According
to the custom scanning rules to call
the corresponding group or batch
parameters to tighten the screws.

2. Manual mode: After each batch

or group, manually enter the
product serial number.
3. Scanning mode: work by
scanning the bar code of the
product through the scanning gun.
4. Automatic mode: continuously
tighten the screws without any
operation.
Click the gear icon to call out the System menu.
Tapping Dark will
switch to a dark color
mode, and tapping
Light will switch to a
light color mode.

Tapping any color will

switch the system's
primary color
Select the
corresponding language
icon, and the software
will switch to the
corresponding language
as shown in the figure.

Select in the same way

The Chinese flag icon
will switch back to the
Chinese version.
Display some version number, name and copyright
information of the software.

Click the "X" in the upper right corner of the dialog

box to close this dialog.
When the communication of
the device is disconnected, it Figure 1
will show that the device is
disconnected and reconnected.
Check whether the device
cable is normal, and then click
Reconnect. Wait for the device
to connect successfully, and
the connection success will
pop up, as shown in Figure 1.
Open Configuration,
which opens the
configuration window
for the currently
selected device.

Click the Device

Management button to bring
up the Device Management
window
 Refresh the data, refresh the page
data, unsaved data will be lost.

Add device, Save the device list and

Go to the Add Device click Save Saved device
window list data when you are
done adding devices.

1) The Modify button pops

up the modify screen.
2) Delete button Deletes the
current data.
Enter IP, port number, alias, select
Enable or not, click OK and add into the
device list.

Error message:
The port number cannot be repeated under
the same IP address.
Unique aliases must be unique.
Prompt Figure 1

Figure 1
Device information update page, you can re-update
the device currently selected in the table.
Select a device on the right and click
to open configuration. You can
configure the tightening parameters
of the current controller.

Open the configuration interface

Configure in the same way
as a single device
 Device list, click Read
device to display the
device configured in
Device status display, the Device management.
default display as data
mode can be switched to
Right click on a device to
detailed chart mode.
pop up the function menu
as shown in Figure 1.

Clear the data in the tightening data list.

(This cleaning will only empty the data displayed in the interface, the actual
stored data will not be cleared)

Figure 1

Information configuration
area, you can customize
the input operator, product
Tighten the data display list model, product serial
number information.
Function area, Start/Stop
device, data analysis,
Delete currently selected
device
Click the button to switch to detailed chart display.

Switch to data only display after clicking the button.

The chart is displayed as torque by default, and

you can choose to switch to (Speed/torque) data
by right-clicking on any part of the chart.
 Average: The average value of a statistic.
1) Upper Limit: Set the upper limit of
statistical parameters. Lower limit: Set the Data Statistics section Standard deviation: The standard deviation of a statistic.
lower limit of statistical parameters. CPK: CPK of the statistic. 2) Query: Perform data query.
1) Serial number: Enter the
serial number of the product The results are displayed in
you want to query. 4) Start: Set the start 5) End: Set the end time of the query. the list area of the graph.
2) Station number: Enter the time of the query.
station number you want to
query. Reset the search parameters
3) Alias: Enter the alias of the on the left side of the input.
product you want to query.
Support multi-parameter
query at the same time. Export button:
Export and save the data.
Exportable (xls,xlsx) format.

Statistics: Select the parameters

that you want to collect
statistics on. Torque/
Statistics button: make statistics
LockAngle/ TightenAngle can
on the data, and the results are
be selected.
displayed as shown in the figure

Data query results display

section

Paging
Chart: Display statistics in bar chart, pie chart and curve.
Click the query button, enter the
user name (support fuzzy query)
Click the query button software
will automatically list the filtered
users.
Click the query button, do not
enter the user name, the software
will query all the users.

Click the "Delete User" button to

delete the user information you
want to delete.

Click the "Update User" button,

the user information update
dialog box will pop up.

Click "Add User" button, pop up

the user name, password,
permission setting dialog box.
 Display all IP addresses
of this machine.

Enter the port number,

which defaults to 9659.

When entering the monitoring terminal for the first time, you need to configure the
monitoring terminal IP address and port number. After entering, click Save to go to the
main page.
If the firewall alarm pops up, click Allow access.
 Click Run Log to view the
current monitoring
software health.

Check Private Networks and public networks and click Allow Access
 Open the Single Device Connection page, enter the IP and
port number selected by the monitor and click Connect.

After entering the system, the upper right area of the

system displays the connection status with the monitoring
machine, as shown in Figure 1.

Figure 1

At this time, the running log of the monitor and the list of devices are shown in Figure 2.

Figure 2
Client interface Monitor terminal interface
 Average: An average of statistics.
Upper limit: Set the upper limit of Standard deviation: The Query: Perform data query. The
the statistical parameter. standard deviation of a statistic. results are displayed in the list
Data statistics section
Lower limit: Sets the lower limit of area of the graph.
a statistical parameter. CPK: CPK of the statistic.
1) Serial number: Enter
the serial number of the Start: Set the start time of the query. End: Set the end time of the query.
product to be queried.
2) Station number: Enter Reset the search
the station number you parameters on the left side
want to query. of the input.
3) Alias: Enter the alias of
the product you want to Export button:
query. Export and save the data.
Support multi-parameter
query at the same time. Exportable (xls,xlsx)
format.
Statistics: Select the Perform statistics on the
parameters to be counted. result and display the
Torque/ LockAngle/ result in the data
TightenAngle can be selected. statistics section

Data query results

display section

Paging
Click the query button, enter
the user name (support fuzzy
query) Click the query button
software will automatically
list the filtered users.
Click the query button, do
not enter the user name, the
software will query all the
users.
Click the "Delete User"
button to delete the user
information you want to
delete.
Click the "Update User" button,
the user information update
dialog box will pop up.

Click "Add User" button,

pop up the user name,
password, permission
setting dialog box.
Configure the IP address and port of
the monitoring terminal.
Click Save and restart the software
to take effect.
Quick Intelligent Tightening Technology (Guangdong) Co., LTD