Lecture 5 Flow of a Falling Film
Lecture 5 Flow of a Falling Film
TRANSPORT PHENOMENA
z δ
2
We choose Cartesian coordinate system for this problem
Flow of a Falling Film (Bird, P-42)
• Applications:
• Dams
• Gas Absorption
• Evaporation
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Flow of a Falling Film (Bird, P-42)
• Assumptions:
• Flow is steady-state and laminar.
• Viscosity and density of the fluid are constant.
• Entrance and exit fluid disturbances are neglected.
• Velocity of the fluid in z-direction is constant (viscosity will prevent the
acceleration).
4
Flow of a Falling Film (Bird, P-42)
Rules to select shell:
• Shell in the direction of changing
velocity must be thin (∆x).
• Imagine your shell in the system
as a piece of solid.
• Except the thin side, all the other
sides can expand to their
original length.
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Flow of a Falling Film (Bird, P-42)
Study of shell
z y
x
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Flow of a Falling Film (Bird, P-42)
Identification of the direction of
momentum transfer
In general, 𝑣𝑧 = 𝑣𝑧 𝑥, 𝑦, 𝑧
𝑣𝑧 = 𝑣𝑧 𝑥
As, 𝑣𝑥 = 0
x-momentum = 0
𝑣𝑦 = 0
y-momentum = 0
𝑣𝑧 ≠ 0
z-momentum ≠ 0 7
Flow of a Falling Film (Bird, P-42)
Application of the shell momentum
balance for z-momentum
Rate of Rate of Force of
momentum momentum gravity
in - out + acting on =0
the system
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Flow of a Falling Film (Bird, P-42)
Application of the shell momentum
balance for z-momentum
Rate of Rate of Force of
momentum momentum gravity
in - out + acting on =0
the system
⇒ 𝐿𝑊(𝜙𝑥𝑧 ቚ − 𝜙𝑥𝑧 ቚ )
𝑥 𝑥+∆𝑥
+∆𝑥𝐿(𝜙𝑦𝑧 ቚ − 𝜙𝑦𝑧 ቚ )
𝑦=0 𝑦=𝑊
+ ∆𝑥𝑊(𝜙𝑧𝑧 ቚ − 𝜙𝑧𝑧 ቚ )
𝑧=0 𝑧=𝐿
+ ∆𝑥𝐿𝑊𝜌𝑔𝑧 = 0 (1) 9
Flow of a Falling Film (Bird, P-42)
Simplifying the equation (Flux)
zero
𝜙𝑥𝑧 = 𝜏𝑥𝑧 + 𝜌𝑣𝑥 𝑣𝑧 𝐿𝑊(𝜙𝑥𝑧 ቚ − 𝜙𝑥𝑧 ቚ )
𝑥 𝑥+∆𝑥
zero
𝜙𝑦𝑧 = 𝜏𝑦𝑧 + 𝜌𝑣𝑦 𝑣𝑧 +∆𝑥𝐿(𝜙𝑦𝑧 ቚ − 𝜙𝑦𝑧 ቚ )
𝑦=0 𝑦=𝑊
𝜙𝑧𝑧 = 𝑝 + 𝜏𝑧𝑧 + 𝜌𝑣𝑧 𝑣𝑧
+ ∆𝑥𝑊(𝜙𝑧𝑧 ቚ − 𝜙𝑧𝑧 ቚ )
𝑧=0 𝑧=𝐿
⇒ 𝜙𝑥𝑧 = 𝜏𝑥𝑧
+ ∆𝑥𝐿𝑊𝜌𝑔𝑧 = 0 (1)
⇒ 𝜙𝑦𝑧 = 𝜏𝑦𝑧
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Flow of a Falling Film (Bird, P-42)
Simplifying the equation (Flux)
⇒ 𝜙𝑦𝑧 = 0
⇒ 𝜙𝑧𝑧 = 𝑝 + 𝜌𝑣𝑧 𝑣𝑧 12
Flow of a Falling Film (Bird, P-42)
Simplifying the equation (Flux) 𝐿𝑊(𝜙𝑥𝑧 ቚ − 𝜙𝑥𝑧 ቚ )
𝑥 𝑥+∆𝑥
+ ∆𝑥𝑊(𝜙𝑧𝑧 ቚ − 𝜙𝑧𝑧 ቚ )
𝑧=0 𝑧=𝐿
+ ∆𝑥𝐿𝑊𝜌𝑔𝑧 = 0 (1)
𝑑𝑣𝑧
𝑔𝑧=𝑔cos𝛽 𝜙𝑥𝑧 = 𝜏𝑥𝑧 =−𝜇
𝑑𝑥
𝜙𝑦𝑧 = 0
𝜙𝑧𝑧 = 𝑝 + 𝜌𝑣𝑧 𝑣𝑧 13
𝑔𝑧=𝑔sin𝛽
Flow of a Falling Film (Bird, P-42)
Simplifying the equation (Flux) ⇒ 𝐿𝑊(𝜙𝑥𝑧 ቚ − 𝜙𝑥𝑧 ቚ )
𝑥 𝑥+∆𝑥
+∆𝑥𝑊(𝑝ቚ − 𝑝ቚ ) zero
𝑧=0 𝑧=𝐿 + ∆𝑥𝑊(𝜙𝑧𝑧 ቚ − 𝜙𝑧𝑧 ቚ )
𝑧=0 𝑧=𝐿
+ ∆𝑥𝐿𝑊𝜌𝑔cos𝛽 = 0 𝑑𝑣𝑧
𝜙𝑥𝑧 = 𝜏𝑥𝑧 = − 𝜇
𝑑𝑥
𝜙𝑦𝑧 = 0
𝜙𝑧𝑧 = 𝑝 + 𝜌𝑣𝑧 𝑣𝑧
𝑔𝑧 = 𝑔cos𝛽
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Flow of a Falling Film (Bird, P-42)
Simplifying the equation (Flux)
+ ∆𝑥𝐿𝑊𝜌𝑔cos𝛽 = 0
(𝜏𝑥𝑧 ȁ𝑥+∆𝑥 − 𝜏𝑥𝑧 ȁ𝑥 )
⇒ = 𝜌𝑔cos𝛽
Δ𝑥
𝑑𝜏𝑥𝑧
⇒ = 𝜌𝑔cos𝛽
𝑑𝑥
⇒ 𝑑𝜏𝑥𝑧 = 𝜌𝑔cos𝛽𝑑𝑥
⇒ න 𝑑𝜏𝑥𝑧 = 𝜌𝑔cos𝛽 න 𝑑𝑥
𝑥 = 0, 𝜏𝑥𝑧 = 0
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Flow of a Falling Film (Bird, P-42)
Simplifying the equation (Flux)
⇒ 𝐶1 = 0 𝑥 = 0, 𝜏𝑥𝑧 = 0
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Flow of a Falling Film (Bird, P-42)
Simplifying the equation (Velocity)
We know
𝑑𝑣𝑧 𝜏𝑥𝑧 = 𝜌𝑔cos𝛽𝑥 (3)
𝜏𝑥𝑧 =−𝜇
𝑑𝑥
𝑑𝑣𝑧
3 ⇒−𝜇 = 𝜌𝑔cos𝛽𝑥
𝑑𝑥
⇒ − 𝜇𝑑𝑣𝑧 = 𝜌𝑔cos𝛽𝑥𝑑𝑥
𝜌𝑔cos𝛽
⇒ න 𝑑𝑣𝑧 = − න 𝑥𝑑𝑥
𝜇
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Flow of a Falling Film (Bird, P-42)
Simplifying the equation (Velocity)
𝜌𝑔cos𝛽 𝑥 2
⇒ 𝑣𝑧 = − + 𝐶2 (4)
𝜇 2
𝑥 = 𝛿, 𝑣𝑧 = 0
𝜌𝑔cos𝛽 𝛿 2
(4) ⇒ 0 = − + 𝐶2
𝜇 2
𝜌𝑔cos𝛽 𝛿 2
⇒ 𝐶2 =
𝜇 2
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Flow of a Falling Film (Bird, P-42)
Simplifying the equation (Velocity)
𝜌𝑔cos𝛽 𝛿 2 𝑥 2 𝜌𝑔cos𝛽 𝛿 2
⇒ 𝑣𝑧 = − 𝐶2 =
𝜇 2 2 𝜇 2
𝜌𝑔cos𝛽𝛿 2
⇒ 𝑣𝑧 = [1 − (𝑥 Τ𝛿)2 ] (5) 𝑇ℎ𝑖𝑠 𝑖𝑠 𝑣𝑒𝑙𝑜𝑐𝑖𝑡𝑦 𝑝𝑟𝑜𝑓𝑖𝑙𝑒 (𝑃𝑎𝑟𝑎𝑏𝑜𝑙𝑖𝑐)
2𝜇
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Flow of a Falling Film (Bird, P-42)
Profiles
𝜌𝑔cos𝛽𝛿 2
𝑣𝑧 = [1 − (𝑥 Τ𝛿)2 ] (𝑃𝑎𝑟𝑎𝑏𝑜𝑙𝑖𝑐)
2𝜇
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Flow of a Falling Film (Bird, P-42)
(i) The maximum velocity 𝜌𝑔cos𝛽𝛿 2
𝑣𝑧 = [1 − (𝑥 Τ𝛿)2 ] (5)
2𝜇
Velocity is maximum at 𝑥 = 0
𝜌𝑔cos𝛽𝛿 2
5 ⇒ 𝑣𝑧,𝑚𝑎𝑥 = (6)
2𝜇
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Flow of a Falling Film (Bird, P-42)
(ii) The average velocity
𝐿 𝑊 𝐻
𝑊 𝛿 0 0 0 𝑣𝑧 𝑑𝑥𝑑𝑦𝑑𝑧
0 0 𝑣𝑧 𝑑𝑥𝑑𝑦 𝐼𝑛 𝑔𝑒𝑛𝑒𝑟𝑎𝑙 < 𝑣𝑧 > =
< 𝑣𝑧 > = 𝑊 δ
𝐿 𝑊 𝐻
0 0 0 𝑑𝑥𝑑𝑦𝑑𝑧
0 0 𝑑𝑥𝑑𝑦
𝑊 𝛿
0 𝑑𝑦 0 𝑣𝑧 𝑑𝑥
⇒ < 𝑣𝑧 > = 𝑊 𝛿
0 𝑑𝑦 0 𝑑𝑥
1 𝛿
= න 𝑣𝑧 𝑑𝑥 𝜌𝑔cos𝛽𝛿 2
𝛿 0 𝑣𝑧 = [1 − (𝑥 Τ𝛿)2 ] (5)
2𝜇
1 𝛿 𝜌𝑔cos𝛽𝛿 2
= න [1 − (𝑥 Τ𝛿)2 ] 𝑑𝑥
𝛿 0 2𝜇
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Flow of a Falling Film (Bird, P-42)
(ii) The average velocity
1 𝜌𝑔cos𝛽𝛿 2 𝛿
1 𝛿 2 1 𝛿 𝜌𝑔cos𝛽𝛿 2
= න 𝑑𝑥 − 2 න 𝑥 𝑑𝑥 න [1 − (𝑥 Τ𝛿)2 ] 𝑑𝑥
𝛿 2𝜇 0 𝛿 0 𝛿 0 2𝜇
𝜌𝑔cos𝛽𝛿 𝛿3
= 𝛿− 2
2𝜇 3𝛿
ρ𝑔𝑐𝑜𝑠𝛽𝛿 𝛿
= 𝛿−
2𝜇 3
𝜌𝑔cos𝛽𝛿 2𝛿
=
2𝜇 3
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Flow of a Falling Film (Bird, P-42)
(ii) The average velocity
𝜌𝑔cos𝛽𝛿 2 𝜌𝑔cos𝛽𝛿 2𝛿
⇒ < 𝑣𝑧 > = (7) < 𝑣𝑧 > =
3𝜇 2𝜇 3
2 𝜌𝑔cos𝛽𝛿 2 𝜌𝑔cos𝛽𝛿 2
⇒ < 𝑣𝑧 > = 𝑣𝑧,𝑚𝑎𝑥 = (6)
3 2𝜇 2𝜇
2
⇒ < 𝑣𝑧 > = 𝑣𝑧,𝑚𝑎𝑥 (8)
3
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Flow of a Falling Film (Bird, P-42)
(iii) The mass rate of flow
𝑊 𝛿
⇒ 𝑤 = න න 𝜌𝑣𝑧 𝑑𝑥𝑑𝑦
0 0
𝑊 𝛿
= 𝜌 න 𝑑𝑦 න 𝑣𝑧 𝑑𝑥
0 0
𝛿 1 𝛿
⇒ 𝑤 = 𝜌𝑊 න 𝑣𝑧 𝑑𝑥 (9) < 𝑣𝑧 >= න 𝑣𝑧 𝑑𝑥
0
𝛿 0
𝛿
(9) ⇒ 𝑤 = 𝜌𝑊𝛿 < 𝑣𝑧 > (10)
⇒ න 𝑣𝑧 𝑑𝑥 = 𝛿 < 𝑣𝑧 >
0
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Flow of a Falling Film (Bird, P-42)
(iii) The mass rate of flow
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Flow of a Falling Film (Bird, P-42)
(iv) The force in z-direction
⇒ 𝐹𝑧 = 𝐿𝑊𝜌𝑔cos𝛽𝛿 (11)
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Flow of a Falling Film (Bird, P-42)
Procedure to solve the problems:
• Analyze the system to understand it, use appropriate coordinate system and assumptions.
• Identify the direction of momentum transfer by evaluating the velocities (zero and non-zero).
• Select the appropriate shell.
• Apply momentum balance to the shell.
• Simplify the equation using velocities and velocity gradients.
• Obtain the differential equation for required momentum flux.
• Integrate this equation to get the momentum flux equation.
• Use boundary conditions to obtain the value of integration constant.
• Obtain momentum flux equation (flux profile).
• Use Newton's law of viscosity and obtain a differential equation for the required velocity.
• Integrate this equation to get the velocity equation.
• Use boundary conditions to obtain the value of integration constant.
• Obtain velocity equation (velocity profile).
• Use the flux and velocity equations to calculate other quantities, such as the maximum velocity, average
velocity, mass rate of flow and force exerted by the fluid.
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