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CWS control operating manual ref 2

This document is a control operating manual for a testing kit designed to check the condition of male pins used in CWS stop ends. It outlines the equipment included in the kit, the process for conducting the test, and the criteria for determining if a pin is faulty. Following the testing, pins that pass will be labeled with the control date.

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Christopher Cobarrubias
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53 views4 pages

CWS control operating manual ref 2

This document is a control operating manual for a testing kit designed to check the condition of male pins used in CWS stop ends. It outlines the equipment included in the kit, the process for conducting the test, and the criteria for determining if a pin is faulty. Following the testing, pins that pass will be labeled with the control date.

Uploaded by

Christopher Cobarrubias
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 4

Ref : SB.PRG.PCI.MAT.001.

eng
CONTROL OPERATING
MANUAL FOR MALE PINS Page: 1 / 4
Group Prevention Direction OF CWS STOP ENDS Date : 07/11/2011
Group Equipment Direction
Equipment Technical Division

Direction Prévention Groupe DIFFUSION CIRCULATION


1 For action -2 For Comment -3 For Information
WRITTEN BY Direction Matériel Groupe

Service Technique Matériel

This memo has for objective to present the user’s manual of the testing kit for pins of CWS stop ends.

This kit allows to check if the pins have been damaged after a difficult use of the CWS stop ends. This test
does not validate the manufacturing quality (pins welding, material) of the connections. It allows
identification of the pins which have been heavuly damaged following an inadequate use.

Equipment presentation:

1/ One manual hydraulic pump fitted with a pressure gauge


2/ One annular jack (35 t capacity at 500 bars)
3/ One central shaft M 42/ Dywidag bar M36 length 650 mm (certified and tested bar at 700 bars)
4/ One casing Ø 150 mm thickness 8 mm
5/ One Dywidag nut M36 length 100 mm
6/ One Dywidag nut M36 length 50 mm
7/ One disc Ø 180 mm thickness 20 mm
8/ Safety chain
9/ One set of numbers to strike
Ref : SB.PRG.PCI.MAT.001.eng
CONTROL OPERATING
MANUAL FOR MALE PINS Page: 2 / 4
Group Prevention Direction OF CWS STOP ENDS Date : 07/11/2011
Group Equipment Direction
Equipment Technical Division

Process :

Screw the bar inside the male pin, thread length Install the casing to butted over the male pin on
60 mm (screw by hand) the CWS stopend (it must be in contact with the
CWS)

Piston

Install the jack on the dywidag bar Insert the disc thickness 20 mm
Come to butted on the pipe Come to butted on the jacks’s piston when
The jack’s body is in touch with the casing. released

Insert safety ring on the dywidag bar


Tight the dywidag nut length 100 mm to butted Attach the hook to the hole on the cws joint
over the disc (by hand) (safety chain if the bar breaks, adjust length by
the user)
Ref : SB.PRG.PCI.MAT.001.eng
CONTROL OPERATING
MANUAL FOR MALE PINS Page: 3 / 4
Group Prevention Direction OF CWS STOP ENDS Date : 07/11/2011
Group Equipment Direction
Equipment Technical Division

Tight the whole with the dywidag nut length 50 Connect the pump to the jack with the hydraulic
mm hose. It is strongly recommended to install the
pump in front of the shaft. Install it sidewise.

PROCESS OF CHECKING

- Raise the jack’s pressure up to 500 bars.


- Wait for 30 seconds.
- Release the pressure,
- Bring the jack’s pressure to 500 bars a
second time.
- Release the pressure.
- Dismantle and remove kit, and do the
same operations on the other pin.

The jack’s traction strength is about 33


tons for 500 bars
(the jack is tared at 550 bars)

Visual inspection of the junction between


the pin and the CWS body.
- Existence of a material displacement ?
- Existence of a fissure ?

In both cases, the part will be declared faulty and


will be destroyed.
Ref : SB.PRG.PCI.MAT.001.eng
CONTROL OPERATING
MANUAL FOR MALE PINS Page: 4 / 4
Group Prevention Direction OF CWS STOP ENDS Date : 07/11/2011
Group Equipment Direction
Equipment Technical Division

Sample of labelling:
After a positive test, the piece will be labelled with the control date. (Month + year)

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