The Flow Resource

SL9100
Multifunction High Performance
Flow Computer and Batcher

FTI Flow Technology, Inc.

8930 South Beck Avenue, Suite 107
Tempe, Arizona, USA 85284
Phone: 480-240-3400 • Fax: 480-240-3401
99868 12/18/08
[email protected] • www.ftimeters.com
 Proprietary Notice

The information contained in this publication is derived in part from proprietary and patent data. This information has
been prepared for the expressed purpose of assisting operating and maintenance personnel in the efficient use of the
instrument described herein. Publication of this information does not convey any rights to use or reproduce it or to use
for any purpose other than in connection with the installation, operation and maintenance of the equipment described
herein.

Copyright 1999
Printed in USA. All Rights Reserved.

WARNING!
This instrument contains electronic components that are susceptible to damage by static electricity. Proper handling*
procedures must be observed during the removal, installation, or handling of internal circuit boards or devices.

*Handling Procedure

1. Power to unit must be removed.

2. Personnel must be grounded, via wrist strap or other safe, suitable means, before any printed circuit board or other
internal device is installed, removed or adjusted.

3. Printed circuit boards must be transported in a conductive bag or other conductive container. Boards must not be
removed from protective enclosure until the immediate time of installation. Removed boards must be placed immediately
in protective container for transport, storage, or return to factory.

Comments

This instrument is not unique in its content of ESD (electrostatic discharge) sensitive components. Most modern elec-
tronic designs contain components that utilize metal oxide technology (NMOS, CMOS, etc.). Experience has proven
that even small amounts of static electricity can damage or destroy these devices. Damaged components, even though
they appear to function properly, may exhibit early failure.

SAFETY INSTRUCTIONS
The following instructions must be observed.

• This instrument was designed and is checked in accordance with regulations in force EN 60950 (“Safety of
information technology equipment, including electrical business equipment”).
A hazardous situation may occur if this instrument is not used for its intended purpose or is used incorrectly.
Please note operating instructions provided in this manual.

• The instrument must be installed, operated and maintained by personnel who have been properly trained.
Personnel must read and understand this manual prior to installation and operation of the instrument.

• This instrument is internally fused. Replace the internal fuse with the following specified type and rating only:
Input Power Recommended Fuse
115 VAC 160 mA slow blow fuse
230 VAC 80 mA slow blow fuse
12-24 VDC 800 mA slow blow fuse

Disconnect power supply before replacing fuse!

• The manufacturer assumes no liability for damage caused by incorrect use of the instrument or for modifications
or changes made to the instrument.

Symbols Used On Unit

Number Symbol Publication Description

1 IEC 417, No. 5031 Direct current

2 IEC 417, No. 5172 Equipment protected throughout by DOUBLE

INSULATION or REINFORCED INSULATION
(equivalent to Class II of IEC 536–see annex H)

3 ISO 3864, No. B.3.1 Caution (refer to accompanying documents)

Technical Improvements
• The manufacturer reserves the right to modify technical data without prior notice.
 SL9100 Flow Computer

CONTENTS

1. DESCRIPTION
1.1 Unit Description.......................................................................................................1
1.2 Unit Features...........................................................................................................1
1.3 Specifications..........................................................................................................2
2. INSTALLATION
2.1 General Mounting Hints..........................................................................................6
2.2 Mounting Diagrams.................................................................................................6
3. APPLICATIONS
3.1 Liquid Volume..........................................................................................................7
3.2 Corrected Liquid Volume.........................................................................................8
3.3 Liquid Mass.............................................................................................................9
3.4 Batching................................................................................................................10
4. WIRING
4.1 Typical Batcher Wiring..........................................................................................11
4.2 Typical Rate/Total Wiring.......................................................................................11
4.3 Wiring In Hazardous Areas...................................................................................12
5. UNIT OPERATION
5.1 Front Panel Operation Concept for Run Mode......................................................13
5.2 General Operation.................................................................................................14
5.3 Ratemeter/Totalizer Operation..............................................................................14
5.3.1 Password Protection for Rate/Total mode.............................................14
5.3.2 Relay Operation in Rate/Total mode......................................................14
5.3.3 Pulse Output in Rate/Total mode...........................................................14
5.3.4 Analog Output in Rate/Total mode.........................................................14
5.3.5 RS-232 Serial Port Operation in Rate/Total mode................................15
5.3.6 RS-485 Serial Port Operation in Rate/Total mode................................15
5.4 Batcher Operation.................................................................................................16
5.4.1 Batcher Configuration............................................................................16
5.4.2 Password Protection for Batcher mode.................................................17
5.4.3 Relay Operation in Batcher mode..........................................................17
5.4.4 Pulse Output in Batcher mode..............................................................17
5.4.5 Analog Output in Batcher mode.............................................................17
5.4.6 RS-232 Serial Port Operation in Batcher mode....................................18
5.4.7 RS-485 Serial Port Operation in Batcher mode....................................18
6. PROGRAMMING
6.1 Front Panel Operation Concept for Program Mode..............................................19
6.2 Setup Menus.........................................................................................................20
6.3 Setup Sub-Menus.................................................................................................21
6.3.1 INSTRUMENT TYPE.............................................................................21
6.3.2 SELECT FLOW EQUATION .................................................................22
6.3.3 SETUP INDICATORS (Total).................................................................22
6.3.4 SETUP INDICATORS (Density).............................................................22
6.3.5 SETUP INDICATORS (Rate).................................................................23
6.3.6 SETUP INDICATORS (Temperature)....................................................23
6.3.7 SETUP FLOW INPUT . .........................................................................24
6.3.8 SETUP AUX1 INPUT ............................................................................26
6.3.9 SET FLUID PROPERTIES ...................................................................27
6.3.10 SETUP PULSE OUTPUT....................................................................29
6.3.11 SETUP ANALOG OUTPUT..................................................................29
6.3.12 SETUP RELAYS .................................................................................30
6.3.13 SETUP CONTROL INPUTS(RATE/TOTAL)....................................... 32
6.3.14 SETUP CONTROL INPUTS(BATCH)..................................................32
6.3.15 SETUP REALTIME CLOCK(Time)......................................................33
6.3.16 SETUP REALTIME CLOCK(Date).......................................................33
6.3.17 SERIAL USAGE (RS-232/485)............................................................34
6.3.18 SERIAL USAGE (Modem Options)......................................................34
6.3.19 SETUP DATALOG/PRINT(Configure).................................................35
6.3.20 SETUP DATALOG/PRINT (Select_list)................................................36
6.3.21 ADMINISTRATIVE SETUP .................................................................36
6.3.22 SETUP NETWORK CARD .................................................................37

70
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 SL9100 Flow Computer

CONTENTS

7. PRINCIPLE OF OPERATION
7.1 General.................................................................................................................38
7.2 Flow Equations......................................................................................................38
7.3 Calculating the Expansion Factor.........................................................................41
7.4 Computation of Andrade Coefficient A and B........................................................42
7.5 Linearization Table................................................................................................43
7.5.1 Linearization Table General Information................................................43
7.5.2 Linearization Table for Pulse Inputs.......................................................43
7.5.3 Linearization Table Interpolation............................................................43
7.6 Universal Viscosity Curve (UVC)..........................................................................43
7.7 Strouhal Roshko Curve (StRo)..............................................................................43
8. TEST, SERVICE and MAINTENANCE
8.1 Test Menus............................................................................................................44
8.2 Test Sub-Menus....................................................................................................45
8.2.1 Audit Trail...............................................................................................45
8.2.2 Error History...........................................................................................45
8.2.3 Print System Setup................................................................................45
8.2.4 Keypad test............................................................................................46
8.2.5 Display test............................................................................................46
8.2.6 Calibrate Aux1 0mA...............................................................................47
8.2.7 Calibrate Aux1 20mA.............................................................................47
8.2.8 Calibrate Aux1 0V..................................................................................48
8.2.9 Calibrate Aux1 10V................................................................................48
8.2.10 Calibrate 100 ohm RTD.......................................................................48
8.2.11 Calibrate 0mA Out................................................................................49
8.2.12 Calibrate 20mA Out ............................................................................49
8.2.13 Analog In Test......................................................................................49
8.2.14 Pulse input test....................................................................................50
8.2.15 Analog out test.....................................................................................50
8.2.16 Excitation out test................................................................................50
8.2.17 Pulse out test.......................................................................................51
8.2.18 Relay test.............................................................................................51
8.2.19 Control input test..................................................................................51
8.2.20 Battery Voltage test..............................................................................52
8.2.21 Data logger utility ................................................................................52
8.3 Internal Fuse Replacement...................................................................................53
9. RS-232 SERIAL PORT
9.1 RS-232 Serial Port Description.............................................................................54
9.2 Instrument Setup by PC Over Serial Port ............................................................54
9.3 Operation of Serial Communication Port with Printers..........................................54
9.4 SL9100 RS-232 Port Pinout..................................................................................54
10. RS-485 SERIAL PORT
10.1 RS-485 Serial Port Description...........................................................................55
10.2 General ..............................................................................................................55
10.3 Operation of Serial Communication Port with PC...............................................55
10.4 SL9100 RS-485 Port Pinout................................................................................55
11. FLOW COMPUTER SETUP SOFTWARE
11.1 System Requirements.........................................................................................56
11.2 Cable and Wiring Requirements.........................................................................56
11.3 Installation ..........................................................................................................56
11.4 Using the Flow Computer Setup Software..........................................................57
11.5 File Tab................................................................................................................57
11.6 Setup Tab............................................................................................................57
11.7 View Tab..............................................................................................................58
11.8 Misc. Tab.............................................................................................................58
12. GLOSSARY OF TERMS
12 Glossary Of Terms.................................................................................................59
13. Diagnosis and Troubleshooting
13.1 Response of SL9100 on Error or Alarm:.............................................................63
13.2 Diagnosis Flow Chart and Troubleshooting........................................................64
13.3 Error & Warning Messages:................................................................................65
13.3.1 Sensor/Process Alarms.......................................................................65
13.3.2 Self Test Alarms...................................................................................66

Appendix a (Liquid Temperature vs. Kinenatic Viscosity and Density).............................67

Appendix B (Setup Menus)...............................................................................................68
Warranty . .........................................................................................................................69
Order CodE .......................................................................................................................69

71
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 SL9100 Flow Computer

Unit Description 1. Description

1.1 Unit Description:

The SL9100 Flow Computer satisfies the instrument requirements for

turbine and other pulse producing flowmeters in liquid applications. Multiple
flow equations and instrument functions are available in a single unit with
many advanced features.

The alphanumeric display shows measured and calculated parameters in

easy to understand format. Single key direct access to measurements and
display scrolling is supported. Special function keys are also provided.

The versatility of the SL9100 permits a wide measure of versatility within

the instrument package. The various hardware inputs and outputs can
be “soft” assigned to meet a variety of common application needs. The
user “soft selects” the usage of each input/output while configuring the
instrument.

The isolated analog output can be chosen to follow volume flow, corrected
volume flow, mass flow, temperature or density by means of a menu
selection. Most hardware features are assignable by this method.

The user can assign the standard RS-232 Serial Port for data recording,
transaction printing, or for connection to a computer or modem.

Front panel selection of fluid type is supported. Up to 10 fluids can be

stored in the unit

Linearization options include UVC, Strouhal/Roshko and 40 point

linearization tables.

A Service or Test mode is provided to assist the user during start-up system
check out by monitoring inputs and exercising outputs and printing system
setup.

Unit Features
1.2 Unit Features:

The SL9100 Flow Computer offers the following features:

• Supports Pulse Producing Flowmeters

• Rate/Total and Batching Functions
• Universal Viscosity Curve (UVC) and Strouhal/Roshko Advanced
Linearization Methods
• Liquid Flow Equations (Volume, Mass, Corrected Volume)
• API 2540 and Linear Corrected Flow Equations
• 10 Selectable Fluid Tables
• Advanced Batching Features: Overrun Compensation, Auto Batch
Restart, Flow Signal Timeout (No Flow Timeout), Max. Drain Time,
Slow Start Quantity, Print End of Batch
• Menu Selectable Hardware & Software Features
• Data Logging
• Two Line LCD Display
• Calculation of CSTKS by Andrade or ASTM Equations
• Isolated Pulse and Analog Outputs Standard
• RS-232 Port Standard, RS-485 Optional
• Windows™ Setup Software
• DDE Server & HMI Software Available

1
 SL9100 Flow Computer

1.3 Specifications:
Specifications: Auxilliary/Compensation Inputs
Environmental The compensation inputs are menu selectable for
Indoor Use temperature, density or not used.
Altitude up to 2000m
Operating Temperature: 0°C to +50°C Operation: Ratiometric
(-20°C to 55°C optional) Accuracy: 0.01% FS
Storage Temperature: -40°C to +85 C Thermal Drift: Less than 100 ppm/C
Maximum Relative Humidity : 80% for Basic Measurement Resolution: 16 bit
temperatures Update Rate: 1 update/sec minimum
up to 31°C decreasing linearly to 50% RH at Automatic Fault detection:
40°C Signal Over-range/under-range
Mains supply voltage fluctuations not to exceed Current Loop Broken
±10% of the nominal voltage RTD short
Tr a n s i e n t o v e r v o l t a g e a c c o r d i n g t o RTD open
INSTALLATION Fault mode to user defined default settings
CATEGORY II (see UL 3101-1 Annex J) Transient Protection: 500 V (Capacitive Clamp)
POLLUTION DEGREE 2 in accordance with Reverse Polarity: No ill effects
IEC 664 (see 3.7.3) Over-Voltage Limit (Voltage Input): 50 VDC
Materials: UL, CSA, VDE approved
Available Input Ranges
Listing: CE Light Industrial, Voltage: 0-10 VDC, 0-5 VDC, 1-5 VDC
UL File #: E192404 Current: 4-20 mA, 0-20 mA
Resistance: 100 Ohms DIN RTD or
Display 100 Ohm DIN RTD (DIN 42-760, BS 1904):
Type: 2 lines of 20 characters, LCD Three Wire Lead Compensation
Character Size: 0.3" nominal Internal RTD linearization learns ice point
User selectable label descriptors and units of resistance
measure 1 mA Excitation current with reverse polarity
protection
Keypad Temperature Resolution: 0.01 C
Keypad Type: Membrane Keypad
Keypad Rating: Sealed to Nema 4 Control Inputs
Number of keys: 16 Switch Inputs are menu selectable for Start, Stop,
Reset, Reset/Start, Stop/Reset, Lock, Inhibit, Alarm
Enclosure Acknowledge, Print or Not Used.
Size: See Dimensions Control Input Specifications
Depth behind panel: 6.5" including mating Input Scan Rate: 10 scans per second
connector Logic 1: 4 - 30 VDC
Type: DIN Logic 0: 0 - 0.8 VDC
Materials: Plastic, UL94V-0, Flame retardant Transient Suppression: 500 V fast transient
Bezel: Textured per matt finish (Capacitive Clamp)
Equipment Labels: Model, safety, and user wiring Input Impedance: 100 KΩ
Control Activation: Positive Edge or Pos. Level
Power Input based on product definition
The factory equipped power option is internally Excitation Voltage
fused. An internal line to line filter capacitor is 110/220 VAC Powered Units
provided for added transient suppression. Menu Selectable: 5, 12 or 24 VDC @ 100mA
Order Option 1: 110VAC: 85 to 127 Vrms, 50/60 24 VDC Powered Units
Hz Menu Selectable: 5 or 12 VDC @ 100mA
Order Option 2: 220VAC: 170 to 276 Vrms, 50/60 12 VDC Powered Units
Hz 5 VDC @ 100mA
Order Option 3: 12VDC: 10.5 to 14 VDC
Order Option 4: 24VDC: 18 to 24 VDC Fuse
Internal self resetting fuse supplied
Flow Inputs:
Pulse Inputs: Relay Outputs
Number of Flow Inputs: one The relay outputs are menu assignable to
Configurations supported: single input or (Individually for each relay) Low Rate Alarm, Hi Rate
quadrature (menu selectable) Alarm, Prewarn Alarm, Preset Alarm, Temperature,
Input Impedance: 10 KΩ nominal Density, or General purpose warning (security).
Pullup Resistance: 10 KΩ to 5 VDC (menu
selectable) Number of relays: 2 (4 optional)
Pull Down Resistance: 10 KΩ to common Contact Style: Form C contacts
Trigger Level: (menu selectable) Contact Ratings: 250 VAC @ 5 amps
High Level Input 30 VDC @ 5 amps
Logic On: 3 to 30 VDC Fast Transient Threshold: 1000 V
Logic Off: 0 to 1 VDC
Low Level Input (mag pickup)
Selectable sensitivity: 10 mV & 100 mV
Minimum Count Speed: Selectable: 1 - 99 secs
Maximum Count Speed: Selectable: 40, 3k,
20kHz
Overvoltage Protection: 50 VDC
Fast Transient: Protected to 500 VDC
(Capacitive Clamp)
2
 SL9100 Flow Computer

Serial Communication Operating Mode

The serial port can be used for printing, datalogging, The Flow Computer can be thought of as making a
modem connection and communication with a series of measurements of flow, temperature/density
computer. sensors and then performing calculations to arrive
RS-232: at a result(s) which is then updated periodically on
Device ID: 01-99 the display. The analog output, the pulse output,
Baud Rates: 300, 600, 1200, 2400, 4800, 9600, and the alarm relays are also updated. The cycle
19200 then repeats itself.
Parity: None, Odd, Even
Handshaking: None, Software, Hardware Step 1: Update the measurements of input
Print Setup: Configurable print list and signals-
formatting Raw Input Measurements are made at each input
RS-485 (optional): using equations based on input signal type selected.
Device ID: 01-247 The system notes the “out of range” input signal as
Baud Rates: 2400, 4800, 9600, 19200 an alarm condition.
Parity: None, Odd, Even
Protocol: Modbus RTU (Half Duplex) Step 2: Compute the Flowing Fluid Parameters-
The temperature, viscosity, and density equations
Analog Output are computed as needed based on the fluid, flow
The analog output is menu assignable to correspond equation and input usage selected by the user.
to the Uncompensated Volume Rate, Corrected
Volume Rate, Mass Rate, Temperature, Density, Step 3 : Compute the Volumetric Flow-
Volume Total, Corrected Volume Total or Mass Total. Uncompensated flow is the term given to the flow in
(depending on flow equation being solved) volume units. The value is computed based on the
Type: Isolated Current Sourcing (on AC units) flowmeter input type selected and augmented by
Isolated I/P/C: 500 V any performance enhancing linearization that has
Available Ranges: 4-20 mA, 0-20 mA been specified by the user.
Resolution: 12 bit
Accuracy: 0.05% FS at 20 Degrees C Step 4: Compute the Corrected Volume Flow at
Update Rate: 1 update/sec minimum Reference Conditions-
Temperature Drift: Less than 200 ppm/C In the case of a corrected volume flow calculation,
Maximum Load: 1000 ohms (at nominal line the corrected volume flow is computed as required
voltage) by the selected compensation equation.
Compliance Effect: Less than .05% Span
60 Hz rejection: 40 dB minimum Step 5 : Compute the Mass Flow-
EMI: No effect at 3 V/M All required information is now available to compute
Calibration: Operator assisted Learn Mode the mass flow rate as volume flow times density.
Averaging: User entry of DSP Averaging constant
to cause an smooth control action. Step 6: Check Flow Alarms-
The flow alarm functions have been assigned to
Isolated Pulse output one of the above flow rates during the setup of the
The isolated pulse output is menu assignable to instrument. A comparison is now made by comparing
Uncompensated Volume Total, Compensated the current flow rates against the specified hi and
Volume Total or Mass Total. low limits.
Isolation I/O/P: 500 V
Pulse Output Form: PhotoMOS Relay Step 7: Compute the Analog Output-
Maximum On Current: 125 mA This designated flow rate value or other process
Maximum Off Voltage: 30 VDC value is now used to compute the analog output.
Saturation Voltage: 1.0 VDC
Maximum Off Current: 0.1 mA Step 8: Compute the Flow Totals by Summation-
Pulse Duration: User selectable: 10 or 100 mSec A flow total increment is computed. The totalizer
Pulse output buffer: 8 bit format also includes provisions for total rollover.
Fault Protection
Reverse polarity: Shunt Diode Step 9: Total Preset Comparisons-
Transient Protection: 500 VDC The total associated with a preset function is then
(Capacitive Clamp) compared against the corresponding preset value
and any required control actions taken.

Step 10: Pulse Output Service-

The pulse output is next updated by scaling the total
increment which has just been determined by the
pulse output scaler and summing it to any residual
pulse output amount.

Step 11: Update Display and Printer Output-

The instrument finally runs a task to update the
various table entries associated with the front panel
display and serial outputs.

3
 SL9100 Flow Computer

Setup Mode Test Mode:

The setup mode is password protected by means The Maintenance Mode of the SL9100 is the Test
of numeric operator and supervisor lock out codes and Calibration Mode for the device. This mode
established by the user. In addition, a secret, provides a number of specialized utilities required
manufacturers numeric unlock entry sequence is for factory calibration, instrument checkout on start-
available. up, and printing of calibration documentation.

The system also provides a minimum implementation A supervisor password is required to gain access to
of an “audit trail” which tracks significant setup this specialized mode of operation. Normally quality,
changes to the unit. This feature is increasingly calibration, and maintenance personnel will find this
being found of benefit to users or simply required mode of operation very useful. It is also useful for
by Weights and Measurement Officials in systems factory testing.
used in commerce, trade, or “custody transfer”
applications. Many of these tests may be used during start-up
of a new system. Inputs signals may be read,
A software program is available which runs on a and output signals may be exercised to verify the
PC using a RS-232 serial port for connection to electrical interconnects before the entire system is
the Flow Computer. Illustrative examples may be put on line.
downloaded in this manner.
The following action items may be performed in the
The setup mode has numerous subgrouping of Maintenance Mode:
parameters needed for flow calculations. There is
a well conceived hierarchy to the setup parameter Print Calibration/Maintenance Report
list. Selections made at the beginning of the setup Examine Audit Trail
affect offerings further down in the lists. Perform Keypad Checkout
Perform Display Checkout
In the setup mode, the flow computer activates the Perform Pulse Input Checkout
correct setup variables based on the instrument Perform Pulse Output Checkout
configuration, the flow equation, and the hardware Perform Control Input Checkout
selections made for the compensation transmitter Perform Relay Output Checkout
type, the flow transmitter type, and meter Perform Analog Input Checkout
enhancements (linearization) options selected. All Perform Analog Output Checkout
required setup parameters are enabled. All setup Calibrate Analog Inputs using the Learn Feature
parameters not required are suppressed. Calibrate Analog Output using the Learn Feature
Battery Check
A help line prompt is provided for each entry. In Datalog Printing and Clearing
addition a help message is available which may be
accessed by depressing the “HELP” key. Note that a calibration of the analog input/output will
advance the audit trail counters since it effects the
Also note that in the setup mode are parameter accuracy of the system.
selections which have preassigned industry
standard values. The unit will assume these values RS-232 Serial Port
unless they are modified by the user. The SL9100 has a general purpose RS-232 serial
port which may be used for any one of the following
Some of the process input variables have available purposes:
a “default” or emergency value which must be
entered. These are the values that the unit assumes Transaction Printing
when a malfunction is determined to have occurred Periodic Printing of Datalog
on the corresponding input. Print Internal Datalog
Remote Metering by Modem (optional)
It is possible to enter in a nominal constant value Computer Communication Link
for temperature or density by placing the desired Configuration by Computer
nominal value into both the lo and hi values. This Print System Setup
is also a convenience when performing bench top Print Calibration/Malfunction History
tests without simulators. Remote Control

Instrument Setup by PC’s over Serial Port

A Diskette program is provided with the SL9100 that
enables the user to rapidly configure the SL9100
using a Personnel Computer. Included on the
diskette are common instrument applications which
may be used as a starting point for your application.
This permits the user to have an excellent starting
point and helps speed the user through the
instrument setup.

4
 SL9100 Flow Computer

Operation of Serial Communication Port with Operation of Serial Port with Modems (optional)
Printers The SL9100 RS-232 channel supports a number of
SL9100’s RS-232 channel supports a number operating modes. One of these modes is intended
of operating modes. One of these modes is to support operation with a modem in remote
intended to support operation with a printer in metering applications.
metering applications requiring transaction printing,
data logging and/or printing of calibration and An external modem is intentionally being used
maintenance reports. with the SL9100. This permits use with the variety
of modem standards worldwide while avoiding
For transaction printing, the user defines the items the specialized approvals required for equipment
to be included in the printed document. The user that is deemed to fall under the category of
can also select what initiates the transaction print telecommunication equipment.
generated as part of the setup of the instrument.
The transaction document may be initiated via In the modem mode, the SL9100 is assumed to be
a front panel key depression, a remote contact operating in a remote metering role. The SL9100
closure, or upon completion of a batch. will support key items in the Hayes Compatible “AT”
Command Set. In this role, the SL9100 will have the
In data logging, the user defines the items to be following special abilities:
included in each data log as a print list. The user 0. Monitor the modem status as a task of the
can also select when or how often he wishes a data system
log to be made. This is done during the setup of 1. Instruct the modem to answer an incoming call
the instrument as either a time of day or as a time ATA
interval between logging. 2. Respond to the calling modem at the programmed
baud rate and protocol
The system setup and maintenance report lists all 3. Terminate the telephone connection in event the
the instrument setup parameters and usage for connection is lost.
the current instrument configuration. In addition,
the Audit trail information is presented along with In addition, the SL9100 will be capable of initiating a
a status report listing any observed malfunctions call to a designated telephone number in the event
which have not been corrected. of a metering malfunction.

The user initiates the printing of this report at a

designated point in the menu by pressing the print
key on the front panel.

5
 SL9100 Flow Computer
2. Installation

2. Installation

General Mounting 2.1 General Mounting Hints:

Hints
The SL9100 Flow Computer should be located in an area with a clean,
dry atmosphere which is relatively free of shock and vibration. The unit is
installed in a 5.43" (138mm) wide by 2.68" (68mm) high panel cutout. (see
Mounting Dimensions) To mount the Flow Computer, proceed as follows:

a. Prepare the panel opening.

Mounting Procedure b. Slide the unit through the panel cutout until the it touches the panel.
c. Install the screws (provided) in the mounting bracket and slip the bracket
over the rear of the case until it snaps in place.
d. Tighten the screws firmly to attach the bezel to the panel. 3 in. lb. of
torque must be applied and the bezel must be parallel to the panel.

Termination Connectors:
Minimum Wire Gauge: 22 AWG
Maximum Wire Gauge: 14 AWG
Voltage/current limits are limited by unit specifications.

Permanently Connected Equipment:

UL 3101-1, Section 6.12.2.1 specifies that:
• A switch or circuit breaker shall be included in the building
installation;
• It shall be in close proximity to the equipment and within easy
reach of the OPERATOR;
• It shall be marked as the disconnecting device for the
equipment.

Ensure that the switch or circuit breaker chosen is suitable for the
power requirements of the unit.

2.2 Mounting Diagrams:

Standard Mounting Bezel Kit Mounting

SL9100
SL9100
Bezel Adaptor
Gasket

Mounting Bracket
Mounting Bracket

Dimensions

6.15
5.67 (144) (156) 5.43
0.28 (7.2) 0.5 (138)
SL9100
(13)

3.43 2.83 Panel 2.68

(87) (72) Cutout (68)

0.4 (10)
6.18
Dotted Line Shows Optional Bezel Kit

Dimensions are in inches (mm)

6
 SL9100 Flow Computer

3. Applications

Liquid Volume 3.1 Liquid Volume

Measurements:
A flowmeter measures the actual volume in a liquid line. A temperature
sensor can also be installed to correct for liquid thermal expansion (see
3.2 Corrected Volume).

Calculations:
• Volume flow is calculated using the flowmeter frequency output and the
K-Factor determined by the desired method.

Output Results:
• Display Results
Flow Rate, Resettable Total, Non-Resettable Total
• Analog Output
Rate or Total
• Pulse Output
Total
• Relay Outputs
Rate or Total Alarms

Applications:
The Flow Computer can monitor actual volume flow and total of any liquid.
Flow alarms are provided via relays and datalogging is available via analog
(4-20mA) and serial outputs.

Liquid Volume
Illustration SL9100

TOTAL RATE PRE 1 F1 PRINT

TOTAL RATE PRE 1 FLUID PRINT CLEAR MENU
START
START 11 2
2 3
3 4
4 5
5 CLEAR MENU

STOP
STOP GRAND
GRAND SCROLL
SCROLL PRE
PRE 2 2 PROC F2 METER F3 HELP HELP
ENTER ENTER
66 77 8 8 9 9 0 0– –• •

Flowmeter

Calculations Pulse Input; Average K-Factor

input frequency • time scale factor

Volume Flow =
K-Factor

NOTE: See calculations for available methods to arrive at the K-Factor

7
 SL9100 Flow Computer

Corrected 3.2 Corrected Liquid Volume

Liquid Volume
Measurements:
A flowmeter measures the actual volume in a liquid line. A temperature
sensor is installed to correct for liquid thermal expansion.

Calculations:
• Corrected Volume at a base or reference condition is calculated using the
flow and temperature inputs as well as the thermal expansion coefficient
stored in the flow computer. Use the "SET FLUID PROPERTIES"
submenu to define reference temperature and density values for
standard conditions.

Output Results:
• Display Results
Corrected Flow Rate, Resettable Total, Non-Resettable Total,
Temperature, Density
• Analog Output
Corrected Rate, Total, Temperature or Density
• Pulse Output
Corrected Total
• Relay Outputs
Corrected Rate , Total or Temperature Alarms

Applications:
Monitoring corrected volume flow and total of any liquid. Flow alarms are
provided via relays and datalogging is available via analog (4-20mA) and
serial outputs.

Corrected
Liquid Volume
Illustration SL9100

TOTAL RATE PRE 1 F1 PRINT

CLEAR MENU
START 1 2 3 4 5
TOTAL RATE PRE 1 FLUID PRINT
CLEAR MENU
START 1 2 3 4 5
STOP GRAND SCROLL PRE 2 F2 F3 HELP
ENTER
6 GRAND 7 SCROLL 8 PRE 2 9PROC 0 METER– •
HELP
STOP
ENTER
6 7 8 9 0 – •

Flowmeter Optional Temperature

Pressure/Density Transmitter
Transmitter

Calculations Volume Flow

As calculated in section 3.1

Corrected Volume Flow (If Temp. Transmitter)

Corrected Volume Flow = vol. flow * (1 - Therm.Exp.Coef. *(Tf-Tref))

(See also API 2540 equation)

8
 SL9100 Flow Computer

Liquid Mass 3.3 Liquid Mass

Measurements:
Actual volume is measured by the flow element. Temperature is measured
by the temperature transmitter. A density transmitter can be used for direct
density measurements.

Calculations:
• The density and mass flow are measured directly or calculated using
the reference density and the thermal expansion coefficient of the liquid
(see "SET FLUID PROPERTIES" submenu)

Output Results:
• Display Results
Mass Flow Rate, Resettable Total, Non-Resettable Total,
Temperature or Density
• Analog Output
Mass Rate, Volume Rate, Mass Total, Temperature or Density
• Pulse Output
Mass Total or Volume Total
• Relay Outputs
Mass Flow Rate, Total, Temperature or Density Alarms

Applications:
Monitoring mass flow and total of any liquid. Flow alarms are provided
via relays and datalogging is available via analog (4-20mA) and serial
outputs.

Liquid Mass
Illustration
SL9100

TOTAL RATE PRE 1 TEMP PRINT

TOTAL RATE PRE 1 FLUID PRINT CLEAR MENU
START 1 2 3 4 5 CLEAR MENU
START 1 2 3 4 5

STOP GRANDGRAND
SCROLL
SCROLL PRE PRE
2 2 DENS
PROC
TIME
METER HELP
HELP
STOP ENTER
6 7 8 8 9 9 00 •• ENTER
6 7 ––

Flowmeter Temp./Dens.
Transmitter

Calculations Volume Flow

As calculated in section 3.1

Mass Flow

Mass Flow = volume flow * density

9
 SL9100 Flow Computer

Batching 3.4 Batching

Measurements:
A flowmeter measures the actual volume in a liquid line. A temperature
sensor can also be installed to correct for liquid thermal expansion (see
Volume or Corrected Volume or Mass Calculations).

Calculations:
• Volume flow is calculated using the flowmeter frequency output and the
selected K-Factor method.
• Mass or Corrected Volume is calculated using the flow and temperature
inputs as well as the thermal expansion coefficient stored in the flow
computer.
• Comparison of the amount delivered with desired batch amount.

Output Results:
• Display Results
Flow Rate, Batch Total, Non-Resettable Total, Temperature or
Density
• Analog Output
Rate, Total, Temperature or Density
• Pulse Output
Total (volume or corrected volume/mass)
• Relay Outputs
Batch Total, Rate, or Temperature Alarms

Applications:
Batching and monitoring flow and total of any liquid. Batching is
accomplished via relays, datalogging is available, analog (4-20mA) and
serial outputs.

Batching Illustration
SL9100

TOTAL
TOTAL RATE
RATE PRE
PRE11 F1
FLUID PRINT
PRINT
CLEAR
CLEAR MENU
MENU
START
START 1 1 2 2 33 44 55

GRAND SCROLL
STOPSTOP GRAND SCROLL PRE
PRE 22 PROC
F2 METER
F3 HELP
HELP
ENTER
ENTER
6 6 7 7 88 99 0
0 – ••
–

Flowmeter Temperature Transmitter Solenoid Valve

(Optional)

Calculations Volume Flow

As calculated in section 3.1

Mass or Corrected Volume Flow (If Temp. Transmitter)

Mass Flow = volume flow * density

Corrected Vol. Flow = volume flow * (1 - Therm.Exp.Coef. *(Tf-Tref))

(See also API 2540 equation)

10
 SL9100 Flow Computer

4 WIRING

Batcher 4.1 Typical Batcher Wiring:

Wiring (+) V
1 DC OUTPUT
Signal FLOW
2 PULSE IN 1
IN
3 PULSE IN 2
Common
4 COMMON
5 --------- Vin +
FLOW METER 6 RTD EXCIT + COMP
7 RTD SENS + IN
8 RTD SENS - Iin +
Stop Start
9 CNTR IN 1
10 CNTR IN 2 SEE USER
11 CNTR IN 3 MANUAL
12 COMMON
13 PULSE OUTPUT +
123456
14 PULSE OUTPUT -
Remote Electronic Counter 15 ANALOG OUTPUT + 4-20 mA
16 ANALOG OUTPUT -
115 VAC
Transient Absorber 17 NC 25 NC
recommended
18 COM RLY1 26 COM RLY3
19 NO 27 NO
20 NC 28 NC
115 VAC 21 COM RLY2 29 COM RLY4
SOLENOID VALVE 22 NO 30 NO

115 VAC 23 AC LINE DC + POWER IN

24 AC LINE DC -

Rate / Total 4.2 Typical Rate/Total Wiring:

Wiring with RTD (+) V
1 DC OUTPUT
Signal FLOW
2 PULSE IN 1
IN
3 PULSE IN 2
Common
4 COMMON
5 --------- Vin +
FLOW SENSOR 6 RTD EXCIT + COMP
100 Ohm 7 RTD SENS + IN
DIN RTD 8 RTD SENS - Iin +
9 CNTR IN 1
10 CNTR IN 2 SEE USER
11 CNTR IN 3 MANUAL
123456 12 COMMON
13 PULSE OUTPUT +
STRIP CHART Remote Counter
14 PULSE OUTPUT -
RECORDER
+ 15 ANALOG OUTPUT + 4-20 mA
16 ANALOG OUTPUT -

{
- 17 NC 25 NC
Alarm Relay 1 18 COM RLY1 26 COM RLY3
19 NO 27 NO

{
20 NC 28 NC
Alarm Relay 2 21 COM RLY2 29 COM RLY4
22 NO 30 NO

115 VAC 23 AC LINE DC + POWER IN

24 AC LINE DC -

11
 SL9100 Flow Computer

4.3 Wiring In Hazardous Areas:

Examples using MLT787S+ Barrier (MTL4755ac for RTD)

Temperature Input Temperature Input (4-20mA Transmitter)

(4-20mA Transmitter) Hazardous Area Safe Area
1 24V Out

4 Common

4-20mA Press. 4-20 – 28V 8 4-20mA In

1 2
4 3
Transmitter T Diode
+

Temperature Input Temperature Input (RTD)

(RTD) Hazardous Area Safe Area

12
 SL9100 Flow Computer

5. UNIT OPERATION

SL9100 5.1 Front Panel Operation Concept for Run Mode

The SL9100 is fully programmable through the front panel.

TOTAL RATE PRE 1 FLUID PRINT
CLEAR MENU
Please review the following usage summary before attempt-
ing to use the instrument.
START 1 2 3 4 5

STOP GRAND SCROLL PRE 2 PROC METER HELP

ENTER
6 7 8 9 0 – •

How To Use HELP

On-Line Help On-line help is provided to assist the operator in using this product. The help is available
during RUN and SETUP modes simply by pressing the HELP key. The HELP key is used
to enter decimals when entering numeric values.

How To Use FUNCTION KEYS

Function Keys In the RUN mode, several keys have a special, direct access feature, to display an item
of interest (i.e. RATE, TOTAL, PRE 1, etc.). Press the key to view your choice. Press the
SCROLL key to return to scrolling display.

How To Clear The CLEARING TOTALIZER

Totalizer To clear the total, you must quickly press the TOTAL Function Key 3 times. You will be
asked to verify this action. The operator will be prompted to enter password if the unit is
locked.
NOTE: In the Batcher Mode, simply press the CLEAR key to reset the total (the batcher
must be stopped or finished batching). It is not necessary to press the TOTAL
Function Key first.

How To Clear The CLEARING GRAND TOTAL

Grand Total To clear the grand total, you must quickly press the GRAND Function Key 3 times. You
will be asked to verify this action. The supervisor will be prompted to enter the supervisor
password if the unit is locked.

How To Enter Presets PRESET KEYS

In the RUN mode, PRE 1 & PRE 2 keys are used to view and/or change the preset
setpoints. To view the Presets, simply press the desired Preset key. Rapidly press the
Preset keys 3 times, then press the Clear key for direct editing of the preset setpoints.

How To Select The SELECTING THE FLUID

Fluid Press the FLUID key to view the fluid being used. To change the fluid, press and hold
FLUID and press ENTER. Use the ∆ ∇ keys to scroll through the available fluids. At
desired fluid press ENTER to select fluid.

How To Create a SCROLL

Scroll List Rapidly press the Scroll key three times to setup a display list.
Press the CLEAR key to remove old scroll list.
Press the function key for the item you wish to add, use the ∆ ∇ keys to assign the line.
Press ENTER to accept the new scroll list.

How To View Meter METER KEY

Parameters Press the METER key to scroll through the meter parameters: Time/Date, Frequency of
Input 2, Frequency of Input 3, Computed K-Factor.

How To View Process PROC (process) KEY

Parameters Press the PROC key to scroll through the process parameters: Temperature, Density,
Viscosity.

How To Use PRINT

The Print Key The PRINT key is used to print on demand. When the PRINT key is pressed, a user
defined list of data (TOTAL, RATE, PRE 1, etc.) is sent to the RS-232 serial port. A timed
message of "PRINTING" will be displayed to acknowledge the print request.

How To Use SPECIAL BATCHING KEYS

Special Batching The START and STOP keys are used only when batching to start and stop batches. The
Keys CLEAR key will clear the total without first pressing the TOTAL key (unit must be stopped).
All other keys work the same in both Rate/Total mode and Batch mode. The Start and
Stop keys operation are set by the control input settings. The Start options are: START or
RESET/START. The Stop options are: STOP or STOP/RESET.

How To Use MENU KEY

The Menu Key The MENU key is used to enter the Setup and Test modes. Press the MENU key to enter
the Setup and Test modes. (See section 6 for Setup mode, section 8 for Test mode). The
MENU key is also used as "escape" in Setup and Test Programming. Pressing the MENU
key while programming in the Sub-Menu groups will backup the display to that Sub-Menu
group heading. Pressing the MENU key while viewing the Sub-Menu groups will backup
the display to the Top Level Menu.

How To ACKNOWLEDGING ALARMS

Acknowledge Alarms Most alarm messages are self-clearing. Press the ENTER key to acknowledge and clear
alarms.
NOTE: Some keys and functions are password protected. Enter the password to gain
access. The passwords are factory set as follows:
Operator = 0 Supervisor = 2000

13
 SL9100 Flow Computer

General 5.2 General Operation

Operation
The unit can display: Rate, Total, Grand Total, Temperature, Density, Presets and
Time of Day. In addition, input frequencies, computed K-factors and viscosities
can be observed. The Temperature or Density can be displayed even if you are
using the Volumetric Flow Equation (a Temperature or Density sensor must be
installed). The unit can perform Mass or Corrected Volume equations using
a temperature or density sensor (these equations can be computed without
Temp/Dens sensors by using user defined default values). The unit can be
programmed to perform Ratemeter/Totalizer or Batching functions (see section
6.4.2, INSTRUMENT TYPE Submenu).

Rate/Total 5.3 Ratemeter/Totalizer Operation

Operation
The Ratemeter/Totalizer mode is used primarily to monitor flowrate and
accumulated total. The relays can be used to trigger on flow rate, total,
temperature or density alarms.

Password Protection 5.3.1 Password Protection for Rate/Total mode

(Rate/Total mode)
After an Operator and/or Supervisor Password is defined in the setup mode (see
section 6.4.23, Administrative Setup submenu), the unit will be locked. The
unit will prompt the user for the password when trying to perform the following
functions:
Clear Total
Clear Grand Total
Enter Menu
Edit Preset 1 (PRE 1 Key)
Edit Preset 2 (PRE 2 Key)

The Supervisor password should be reserved for supervisors. The Supervisor

password will allow access to otherwise restricted areas of the Setup and Test
menus.

Relay Operation 5.3.2 Relay Operation in Rate/Total mode

(Rate/Total mode)
Up to four relays are available (two standard) for alarm outputs. The relays can be
assigned to trip according to rate, total, temperature, density readings or general
system alarms. The relays can be programmed for low or high alarms.
Preset 1 (RLY1) and Preset 2 (RLY2) are easily accessible by pressing the PRE
1 or PRE 2 key on the front panel. Preset 3 and Preset 4 are accessible only
through the setup menu.

Pulse Output 5.3.3 Pulse Output in Rate/Total mode

(Rate/Total mode)
The isolated pulse output (photomos relay) is menu assignable to Volume Total
and either the Corrected Volume Total or Mass Total. The pulse output duration
can be set for 10mS (50 Hz max) or 100mS (5 Hz max). A pulse output scale
factor (pulse value) can be set to scale the pulse output. The pulse output is ideal
for connecting to remote totalizers or other devices such as a PLC. See section
1.3 for electrical specifications.

Analog Output 5.3.4 Analog Output in Rate/Total mode

(Rate/Total mode)
The analog output is menu assignable to correspond to the Volume Rate,
Corrected Volume Rate or Mass Rate, Temperature, Density, Volume Total or
Corrected Volume Total or Mass Total. The analog output is ideal for "trend"
tracking using strip chart recorders or other devices.

14
 SL9100 Flow Computer

RS-232 Serial Port 5.3.5 RS-232 Serial Port Operation in Rate/Total mode
(Rate/Total mode)
The RS-232 serial port can be used for programming (using the Setup Disk) or
for communicating to printers, modems and computers in the Operating Mode
(Run Mode).

PC Communications:
The Setup Disk also allows the user to query the unit for operating status such
as Flow Rate, Flow Total, Temperature, Density, Presets, etc.

Operation of RS-232 Serial Port with Printers:

Transaction Printing
For transaction printing, the user defines the items to be included in the printed
document (see section 6.3.20 SET DATA OUTPUT, Select_list). The transaction
document can be initiated by pressing the PRINT key or by a remote contact
closure.

Data Logging
In data logging, the user defines the items to be included in each data log (see
section 6.3.20 SET PRINTER OUTPUT, Select_list). The user can also select
when (time of day) or how often (print interval) the data log is to be made (see
section 6.3.19 SET PRINTER OUTPUT, Configure). Data logs can also be
initiated using the print key or control input when assigned to print function.

System Setup and Maintenance Report

The system setup and maintenance report lists all of the instrument setup
parameters and usage for the current instrument configuration. The audit trail
information and a status report is also printed. This report is initiated in the Test
menu (see section 8.2.3 PRINT SYSTEM SETUP).

RS-485 Serial Port 5.3.6 RS-485 Serial Port (optional)

(Rate/Total mode)
RS-485 Port Description:
The optional RS-485 card utilizes Modbus RTU protocol to access a variety of
process parameters and totalizers. The Relays can be controlled via Modbus. In
addition, action routines can be executed. For further information, contact factory
and request RS-485 Protocol manual for this model.

Operation of Serial Communication Port with PC

The flow computer's RS-485 channel supports a number of Modbus RTU
commands. Modbus RTU drivers are available for a variety of Man Machine
Interface software for IBM compatible PC's.
The user reads and writes information from/to the RS-485 using the Modbus
RTU commands. The SL9100 then responds to these information and command
requests.
Process variables and totalizers are read in register pairs in floating point
format. Time and date are read as a series of integer register values. Alarms are
individually read as coils. Action routines are initiated by writing to coils.

15
 SL9100 Flow Computer

Batcher Operation 5.4 Batcher Operation

The Batcher mode is used primarily to control filling operations. The main
difference between the Batch mode and Rate/Total mode is the relay operation.
The Batch mode allows the operator to "START" the unit via the front panel or
remote input. Once started, the relays (RLY1 & RLY2) will energize and send a
contact to a flow control device (i.e. solenoid valve or pump). The flow sensor
will send a signal to the unit and total accumulation will begin. When the Prewarn
value (PRE 2) is reached, Relay 2 will drop out (this is ideal for flow slow down).
When the Batch amount (PRE 1) is reached, Relay 1 will drop out and the Batch
is complete.

Several messages will be displayed during normal batch operation (i.e. Batch
Fill, Batch Stopped). The keypad is disabled for the duration of these timed
messages (approx. 2 sec).

Batcher Configuration 5.4.1 Batcher Configuration.

When the unit is programmed for batch mode, several batch operation choices
are available. These choices include: Up or Down Counting, Maximum Batch
Preset, Setpoint Checking, Batch Overrun Compensation, Auto Batch Restart,
Time Delay, Flow Signal Timeout, Maximum Drain Time, Slow Start Quantity, No
Total for Batch Delay, Start or Reset/Start, and Stop or Stop/Reset.

Batch Count Mode

The Batch Count Mode allows the user to choose whether the unit will batch up
from zero to a preset value or batch down from a preset value to zero.

Maximum Batch Preset

The Maximum Batch Preset allows the user to program the Maximum Batch value
allowed to be entered by the operator. If an operator should try to program a
batch higher then this value, the unit will not allow the value to be entered and will
prompt the user with an error message saying that the Maximum Batch Preset
has been exceeded.

Batch Overrun
The Batch Overrun is used for batch applications that have slow responding
valves and a consistent batching flowrate. When the Batch Overrun is set, the
unit will compensate for batch overruns by computing an averaged overrun
value from the last four batches. This average is used to internally adjust the
batch setpoint to minimize overrun. A non zero maximum drain time must also
be specified.

Auto Batch Restart

The Auto Batch Restart function allows the user to set an amount of time to
automatically restart a batch after the completion of a batch. This time can be
set from 1 to 99 seconds.

Time Delay
The Time Delay for Auto Batch Restart functions as follows: When a batch
is completed, the next batch will automatically start after the amount of time
entered here.

Flow Signal Timeout

The Flow Signal Timeout allows the user to enter a timeout of 0 to 99 seconds.
If a batch is “Filling” and zero flow persists for more than the user entered time
then the batch will be aborted. This prevents over flows due to faulty flow sensors
and/or wiring.

Maximum Drain Time

The unit declares that a batch is “done” when the flow rate equals “0”. A flow rate
may be present long after the Preset Relay de-energizes due to slow reacting
valves or leaky valves. The Maximum Drain Time allows the user to enter an
amount of time (0 to 99 seconds) to wait before declaring “Batch Done”. After
the Preset Batch quantity is reached, the unit will declare “Batch Done” when
the flow rate is “0” or the Maximum Drain Time has expired. The batch data will
then be available for printing and datalogging.

16
 SL9100 Flow Computer

Slow Start Quantity

The Slow Start Quantity is a function that allows an amount to be entered for a
Slow Start up. This function requires two stage valve control. RLY 1 (slow flow)
will energize for Slow Start and RLY 2 (fast flow) will energize after the Slow
Start Quantity has been delivered. This helps reduce turbulence when filling an
empty container.

START, RESET/START and STOP, STOP/RESET

When configuring the control inputs, Control Input1 can be set for START or
RESET/START. When set for START, the unit will start batching when a signal
is applied to Control Input1 or the front panel Start key is pressed. A separate
Reset signal must be used to clear the previous batch total. When set for RESET/
START, the unit will automatically reset then start when a signal is applied to
Control Input1 or the front panel Start key is pressed (provided that the previous
batch was completed). If a previous batch was stopped during a batch cycle, the
unit will Start from where it was stopped.
Control Input 2 can be set for STOP or STOP/RESET. When set for STOP, the
unit will stop batching when a signal is applied to Control Input 2 or the front
panel Stop key is pressed. A separate Reset signal must be used to clear the
batch total. When set for STOP/RESET, a running batch will stop when a signal
is applied to Control Input 2 or the front panel Stop key is pressed. If the unit is
Stopped or after a completed batch, the unit will reset when a signal is applied
to Control Input 2 or the front panel Stop key is pressed.
NOTE: Applying a high logic level to Control Input 2 (Stop) will inhibit all Start
inputs in either mode.

Password Protection 5.4.2 Password Protection for Batcher Mode

(Batch mode)
After an Operator and/or Supervisor Password is defined in the setup mode (see
section 6.4.23, Administrative Setup submenu), the unit will be locked when
you return to the run mode. The unit will prompt the user for the password when
trying to perform the following functions:
Clear Grand Total
Enter Menu

The Supervisor password should be reserved for supervisors. The Supervisor

password will allow access to restricted areas of the Setup and Test menus.

The passwords are factory set as follows:

Operator = 0
Supervisor = 2000

Relay Operation 5.4.3 Relay Operation in Batcher mode

(Batch mode)
Up to four relays are available (two standard) for alarm outputs. Preset 1 (RLY1)
is reserved for batch amount, Preset 2 (RLY2) is reserved for prewarn.
Preset 1 (RLY1) and Preset 2 (RLY2) are easily accessible by pressing the PRE
1 or PRE 2 key on the front panel. Preset 3 and Preset 4 are accessible only
through the setup menu.
Relays 3 and 4 can be assigned to trip according to rate, total, temperature,
density, overrun or alarm. When rate, temperature or density is selected the
relays can be programmed for operation of low or high alarms.

Pulse Output 5.4.4 Pulse Output in Batcher mode

(Batch mode)
The isolated pulse output (photomos relay) is menu assignable to Volume Total,
and either Corrected Volume Total or Mass Total. The pulse output duration can
be set for 10mS (50 Hz max) or 100mS (5 Hz max). A pulse output scale factor
(pulse value) can be set to scale the pulse output. The pulse output is ideal for
connecting to remote totalizers or other devices such as a PLC. See section 1.3
for electrical specifications.

Analog Output 5.4.5 Analog Output in Batcher mode

(Batch mode)
The analog output is menu assignable to correspond to the Volume Rate,
Corrected Volume Rate or Mass Rate, Temperature, Density, and Total. The
analog output is ideal for "trend" tracking using strip chart recorders or other
devices.

17
 SL9100 Flow Computer

RS-232 Serial Port 5.4.6 RS-232 Serial Port Operation in Batcher mode
(Batch mode)
The RS-232 serial port can be used for programming (using the Setup Disk) or
for communicating to printers, modems and computers in the Operating Mode
(Run Mode).

PC Communications:
The Setup Disk also allows the user to query the unit for operating status such
as Flow Rate, Flow Total, Temperature, Density, Presets, etc.

Operation of RS-232 Serial Port with Printers:

Transaction Printing
For transaction printing, the user defines the items to be included in the
printed document (see section 6.4.22 SET DATALOG/Print, Select_list). The
transaction document can be initiated by pressing the PRINT key, by a remote
contact closure or print at end of batch.

Data Logging
In data logging, the user defines the items to be included in each data log
(see section 6.4.22 SET DATALOG/Print, Select_list). The user can also
select if unit will datalog at end of batch or when (time of day) or how often
(print interval) the data log is to be made (see section see section 6.4.21 SET
DATALOG/Print, Configure).

System Setup and Maintenance Report

The system setup and maintenance report lists all of the instrument setup
parameters and usage for the current instrument configuration. The audit trail
information and a status report is also printed. This report is initiated in the
Test menu (see section 8.2.3 PRINT SYSTEM SETUP).

RS-485 Serial Port

(Batch mode) 5.4.7 RS-485 Serial Port (optional)

RS-485 Port Description:

The optional RS-485 card utilizes Modbus RTU protocol to access
a variety of process parameters and totalizers. Batches/Relays can
be controlled remotely via Modbus. In addition, action routines can
be executed. For further information, contact factory and request
RS-485 Protocol manual.

Operation of Serial Communication Port with PC

The flow computer's RS-485 channel supports a number of
Modbus RTU commands. Modbus RTU drivers are available for
a variety of Man Machine Interface software for IBM compatible
PC's.
The user reads and writes information from/to the RS-485 using
the Modbus RTU commands. The SL9100 then responds to these
information and command requests.
Process variables and totalizers are read in register pairs in floating
point format. Time and date are read as a series of integer register
values. Alarms are individually read as coils. Action routines such
as Start, Stop, Reset are initiated by writing to coils.

18
 SL9100 Flow Computer

6. PROGRAMMING

6.1 Front Panel Operation Concept for Program Mode

The SL9100 is fully programmable through the front panel. Please review
the following usage summary before attempting to use the instrument.

SL9100

TOTAL RATE PRE 1 FLUID PRINT

CLEAR MENU
START 1 2 3 4 5

STOP GRAND SCROLL PRE 2 PROC METER HELP

ENTER
6 7 8 9 0 – •

Setup Mode:

How To Make Mode MODE CHANGES

Changes Pressing the MENU key will offer selections of RUN, SETUP, TEST.
RUN is the normal operating mode for the instrument. SETUP offers
various sub-menus used for instrument setup. TEST offers various
sub-menus for Test, Calibration and System Start-up.

How To Navigate Submenu GROUP NAVIGATION

Through Sub-Menu Use the UP and DOWN arrow keys to navigate up and down through
Groups the Sub-Menu groups when in the SETUP or TEST mode. Press the
ENTER key to enter a desired setup or test Sub-Menu group.

How To Select SELECTION OF ITEM

Program Choices During setup, the unit will often offer multiple choices for a given topic.
The topic prompt appears on the top line of the display. The choices are
shown on the lower line of the display.
To select an item, press the key beneath the desired choice. The
selected choice will blink. Press the ENTER key to accept the
selected choice.

How To Enter NUMERIC ENTRY

Numeric Values The keys labeled "0 - 9", "–", ".", CLEAR and ENTER are used to enter
numerical values. A leading 0 will assume that you intend to enter a
minus "–" sign. Press the CLEAR key to clear the existing value and to
enable editing.

How To Enter TEXT CHARACTER ENTRY

Text Characters Some setup items (i.e. Descriptors, Units Label) require the user to
enter text characters. Press CLEAR to enable editing. The UP and
DOWN arrow keys are used to scroll through the available character
sets for each individual character. Press the ENTER key to accept the
character and advance to the next character.

19
 SL9100 Flow Computer

6.2 Setup Menus

Menus Display Notes
SELECT OPERATE STATE Select Setup to enter the instrument setup
Run Setup Test routine.
6.2.1
Top Level Setup
Menu INSTRUMENT TYPE Refer to Page 21 for Details.

6.2.2
Submenu SELECT FLOW EQUATION Refer to Pages 22 for Details.
Groups

SETUP INDICATORS Refer to Page 22-23 for Details.

SETUP FLOW INPUT Refer to Page 24-25 for Details.

SETUP AUX1 INPUT Refer to Pages 26 for Details.

SET FLUID PROPERTIES Refer to Page 27 for Details.

SETUP PULSE OUTPUT Refer to Pages 29 for Details.

SETUP ANALOG OUTPUT Refer to Page 29 for Details.

SETUP RELAYS Refer to Page 30-31 for Details.

SETUP CONTROL INPUTS Refer to Page 32 for Details.

SETUP REALTIME CLOCK Refer to Page 33 for Details.

SERIAL USAGE Refer to Pages 34-35 for Details.

SETUP DATALOG/PRINT Refer to Pages 35-36 for Details.

ADMINISTRATIVE SETUP Refer to Page 36 for Details.

SETUP NETWORK CARD Refer to Page 37 for Details.*

* Optional Menu only appears if option is

installed
20
 SL9100 Flow Computer

6.3 Setup Sub-Menus

Sub-menus Notes
6.3.1 INSTRUMENT TYPE Press ENTER to enter Instrument Type sub-
INSTRUMENT TYPE menus.

Rate/Tot INSTRUMENT TYPE Press ENTER when Rate/Total is flashing

Rate/Tot Batch to configure the instrument as a Ratemeter/
Totalizer.

Advance To If Rate/Tot selected, advance to Select Flow

SELECT FLOW EQUATION Equation.
INSTRUMENT TYPE Press ENTER to enter Instrument Type sub-
menus.

Batch
INSTRUMENT TYPE Press ENTER when Batch is flashing to
Rate/Tot Batch configure the instrument as a Batcher.
Select UP to Reset to 0 and count up to preset.
BATCH COUNT MODE Select DOWN to reset to Preset and count
Up Down down to 0.
Enter the maximum allowable Batch Preset.
MAXIMUM BATCH PRESET The operator will not be able to enter a batch
1000.0 gal preset larger than this value.
Select ON to set the unit to operate using a
BATCH OVERRUN COMP Batch Overrun Compensation routine.
Off On Select OFF to inhibit Batch Overrun
Compensation routine. (See Section 5.4)

AUTO BATCH RESTART Select On to enable the Auto Batch Restart. This
Off On will automatically restart the unit at the end of
each batch run. Select Off if this is not desirable.

TIME DELAY (1-99sec) Enter Time Delay for Auto Batch Restart if selected.
10 When a batch is completed, the next batch will start
after the amount of time entered here.

FLOW SIGNAL TIMEOUT Enter a timeout of 0 to 99 seconds. If a batch is

10 “Filling” and zero flow persists for more than this
time, the batch will be aborted.

NOTE:
Non zero "Max Drain
MAX DRAIN TIME (sec) Enter time (0-99 sec.) for Max. Drain Time. After batch
Time" value required 10 quantity is reached, “Batch Done” is declared when
the flow rate is “0” or the Maximum Drain Time has
for Batch Overrun expired.
Comp.
SLOW START QUANTITY
0 gal Enter a quantity for a Slow Start up. RLY 1 (slow
fill) will energize for Slow Start and RLY 2 (fast
fill) will energize after the Slow Start Quantity has
been delivered.
NO TOT FOR BATCH DLY
No Yes Select "Yes" to inhibit totalization during the auto
batch restart delay.

Advance To
SELECT FLOW EQUATION

21
 SL9100 Flow Computer

Sub-menus Display Notes

6.3.2 SELECT FLOW EQUATION Press ENTER to enter Select Flow Equation
SELECT submenus.
FLOW EQUATION

SELECT FLOW EQUATION Press ENTER when desired flow equation is

Volume Mass Cor/Vol flashing.

Advance To
SETUP INDICATORS (To-
tal)
6.3.3 Press ENTER to begin setup of the Indicators
SETUP
SETUP INDICATORS
INDICATORS
(Total)

SETUP INDICATORS Press ENTER when Total is flashing to

Total Dens Rate Temp configure the Totalizer Indicators

TOTAL DESCRIPTOR Enter the desired Total Descriptor

Total

VOLUME UNITS Enter the desired Volume Units text.

gal

TOT DEC PLACES (0-3) Select the desired Total Decimal Place.
0 0-3 decimal places allowed.

Advance To
SETUP INDICATORS
(Density)
6.3.4 Press ENTER when Dens is flashing to
SETUP
SETUP INDICATORS
Total Dens Rate Temp configure the Density Indicators.
INDICATORS
(Density)

DENSITY DESCRIPTOR Enter the desired Density Descriptor.

Dens

DENSITY Mass units Enter the desired Mass Units text.

lbs

Dens Dec places(0-6) Select the desired Density Decimal Place.

4 0-6 decimal places allowed.

Density DEFAULT Enter the default density setting.

1 lbs/g

Advance To
SETUP INDICATORS
(Rate)

22
 SL9100 Flow Computer

Sub-menus Display Notes

6.3.5 SETUP INDICATORS Press ENTER when Rate is flashing to

SETUP configure the Ratemeter Indicators
INDICATORS
Total Dens Rate Temp
(Rate)

RATE time base Select the desired Rate Time Base.

Sec Min Hour Day

RATE DESCRIPTOR Enter the desired Descriptor for the

Rate Ratemeter.

RATE Dec places(0-3) Select the desired Rate Decimal Place.

2 0-3 decimal places allowed.

RATE Avg filter Enter desired Rate Averaging Filter.

0

QUICK UPDATE % Enter desired Percent of Change for Quick

1 Update. If the current flowrate deviates by
an amount greater than the percentage value
entered, the Rate Averaging is restarted with
Advance To new value.
SETUP INDICATORS
(Temperature)

6.3.6 Press ENTER when Temp is flashing to

SETUP
SETUP INDICATORS
INDICATORS Total Dens Rate Temp configure the Temperature Indicators.
(Temperature)

TEMP Descriptor Enter the desired Temperature Descriptor.

Temp

TEMPERATURE SCALE Enter the desired Temperature Scale.

Deg_C Deg_F

TEMP Dec places(0-3) Select the desired Temperature Decimal

1 Place. 0-3 decimal places allowed.

TEMPERATURE DEFAULT Enter the default temperature

60 F

Advance To
SETUP FLOW INPUT

23
 SL9100 Flow Computer

Submenus Display Notes

6.3.7 SETUP FLOW INPUT Press ENTER to begin setup of Flow Input.
SETUP
FLOW INPUT

EXCITATION VOLTAGE Select the desired Excitation Voltage.

5v 12v 24v

NOTE: PULSE INPUT TYPE Enter the desired Pulse type. See side note.
ChA = Single Pulse ChA A=B Qx1 Up/Down
A=B = Pulse Security
Qx1 = Quadrature
Up/Down = Up/Down
PULSE TRIGGER LEVEL Select the desired Input Pulse Trigger Level.
Control
Line
10mV 100mV 2.5V

LOW PASS FILTER Select the desired Low Pass Filter.

40Hz 3KHz 20KHz (Max. Count Speed).

INPUT TERMINATION Select the proper input termination.

Pullup Pulldown None

MAX WINDOW (1-99) Enter the desired Maximum Sample Window

1 sec Time (1-99 sec) corresponding to interval
between pulses at lowest flow rate.
NOTE: Enter the desired K-Factor Type. See side
AvgK = Average
K_FACTOR TYPE
AvgK LinTbl UVC StRo note.
K-Factor
LinTbl = Linearization
Table
UVC = Universal Vis- AVERAGE KA-FACTOR If Avg selected, enter the desired Average
cosity Curve ####### P/gal K-Factor (KA for channel A).
StRo = Strouhal
Roshko Curve AVERAGE KB-FACTOR Enter the desired Average K-Factor (KB for
####### P/gal channel B).
change table A If LinTbl selected, Select YES to change table
Yes No Enter the desired frequency/ K-Factor pair (in
ascending order by frequency) for each point in
LINEAR TABLE KA the Linearization Table. (channel A)
Fre01:######## Hz NOTE: Enter 0 for Fre value of any point (other
16 Points

than Fre01) to exit the routine and use

Through

the values entered up to that point.

LINEAR TABLE KA Enter the desired frequency/ K-Factor pair (in
KA--01:####### P/gal ascending order) for each point in the
Linearization Table. (channel B)
NOTE: Enter 0 for Fre value of any point (other
change table B than Fre01) to exit the routine and use
Yes No the values entered up to that point.
LINEAR TABLE KB
Fre01:######## Hz
40 Points
Through

LINEAR TABLE KB
KB--01:####### P/gal

LINEAR TABLE KA If UVC selected, Select YES to change table

Fre01:######## Hz/ck Enter the desired Hz/ck/ K-Factor pair (in
ascending order by Hz/ck) for each point in the
16 Points
Through

Linearization Table. (channel A)

LINEAR TABLE KA NOTE: Enter 0 for Hz/ck value of any point
KA--01:####### P/gal (other than Hz/ck01) to exit the routine
and use the values entered up to that
point.
LINEAR TABLE KB Enter the desired Hz/ck/ K-Factor pair (in
Fre01:######## Hz/ck ascending order by Hz/ck) for each point in the
Linearization Table. (channel B)
40 Points
Through

NOTE: Enter 0 for Hz/ck value of any point

LINEAR TABLE KB (other than Hz/ck01) to exit the routine
KB--01:####### P/gal and use the values entered up to that
point.
Continued On Next Page
24
 SL9100 Flow Computer

Sub-menus Display Notes

6.3.7 LINEAR TABLE KA If StRo selected,

SETUP RoA01:######## Enter the desired St/ Ro pair (in ascending
FLOW INPUT
16 Points order of Roshko number) for each point in the
Through
(continued) Linearization Table. (channel A)
LINEAR TABLE KA NOTE: Enter 0 for Ro value of any point (other
StA01:####### than RoA01) to exit the routine and use
the values entered up to that point.
LINEAR TABLE KB Enter the desired St/ Ro pair (in ascending
RoB01:######## order of Roshko number) for each point in the
Linearization Table. (channel B)
40 Points
Through

NOTE: Enter 0 for Ro value of any point (other

LINEAR TABLE KB than RoB01) to exit the routine and use
StB01:####### the values entered up to that point.

LOW FLOW RATE ALARM Enter the desired volumetric Low Rate Alarm.
####### gal/s This will trigger an alarm message if alarm
conditions occur. The relays are not affected.
HIGH FLOW RATE ALARM Enter the desired volumetric High Rate Alarm.
####### gal/s This will trigger an alarm message if alarm
conditions occur. The relays are not affected.
Meter Expan [xe - 6] Enter the expansion coefficient for the meter
0 ppm/f housing.

Calibration Temperature Enter the calibration temperature.

70 F
If UVC or StRo selected, Enter the density of
H2O DENSITY AT 4DegC water at 4° C in your units of Mass/Volume.
8.34519 lbs/g

Advance To
SETUP AUX1 INPUT

25
 SL9100 Flow Computer

Sub-menus Display Notes

6.3.8 SETUP AUX1 INPUT Press ENTER to begin setup of the Auxiliary 1
SETUP AUX1 INPUT Input.

AUX1 INPUT TYPE Select desired use for the Auxiliary 1 Input
None Density Temp (compensation input).

AUX1 SIGNAL TYPE If Temp selected, choose Temperature Signal

Voltage Current RTD Type.

AUX1 SIGNAL TYPE If Dens selected, choose Density Signal Type.

Voltage Current

VOLTAGE RANGE If Voltage selected,

0-10V 0-5V 1-5V Choose desired Voltage Range. Skip if RTD.

CURRENT RANGE If Current selected,

4-20mA 0-20mA Choose desired Current Range. Skip if RTD.

AUX LOW SCALE Enter the low temperature scale corresponding

###### F to the low temperature signal. Skip if RTD.

AUX FULL SCALE Enter the high temperature scale

###### F corresponding to the high temperature signal.
Skip if RTD.

AUX LOW ALARM Enter the Low setpoint for the Temperature
###### F Alarm.

AUX HIGH ALARM Enter the High setpoint for the Temperature
###### F Alarm.

Advance To
SET fluid properties

26
 SL9100 Flow Computer

Sub-menus Display Notes

6.3.9 SET FLUID PROPERTIES Press ENTER at this prompt to Set Fluid
SET FLUID Properties.
PROPERTIES

NOTE: FLUID NUMBER (0-9) Up to 10 Fluid types may be stored in the unit.
The prepro- 0 Select the number of the desired fluid to edit.
grammed fluid
temperature versus
viscosity and den- FLUID NAME Shows name and number of fluid selected.
sity values are typi- Generic #0 Enter the desired name using the up/down
cal. For most ac- arrow keys.
curate calculations,
the temperature COMPUTE FLUID PROPS? Select "Yes" to allow the unit to compute the
versus viscosity No Yes fluid properties. Some of the following menus
and density tables will only appear if YES is selected.
should be edited to
just cover the tem- viscosity method Select the desired viscosity method.
perature range an-
ticipated and with
Manual Andrade ASTM Some of the following Menu Items only appear
if Andrade or ASTM selected.
the actual values
for the fluid in use.
Temperature and
TEMPERATURE point V1 Enter the Temperature 1 value corresponding
density values can
###### F to Viscosity 1.
change from brand
to brand and lot to Enter the Viscosity 1 value corresponding to
lot of products.
viscosity point V1
###### CSTKS Temperature1.

TEMPERATURE point V2 Enter the Temperature 2 value corresponding

###### F to Viscosity 2.

viscosity point V2 Enter the Viscosity 2 value corresponding to

###### CSTKS Temperature 2.

6.3.9.1 Select the desired density method.

Density Method density method
Manual Case Manual Linear API The following Menu Items appear if MANUAL
selected.

Density point d1 Enter the Density 1 value corresponding to

######## Temperature 1.
Enter the Reference Density. This is used in
REF. DENSITY the calculation of density for a temp transmitter
###### lbs/g and used for corrected flow calculation for a
density transmitter.

Advance to
Setup pulse output

27
 SL9100 Flow Computer

Sub-menus Display Notes

6.3.9.2
Density method Select the desired density method.
Density Method Some of the following Menu Items only appear
LINEAR Case Manual Linear API
if Linear selected.

NOTE: Enter the Reference Temperature.

Menu selections
REF. TEMPERATURE
will vary depending ###### F
wether "Compute
Fluid Properties" is
set to YES or NO. TEMPERATURE point d1 Enter the Temperature 1 value corresponding
###### F to Density 1.

Density point d1 Enter the Density 1 value corresponding to

######## Temperature1.

TEMPERATURE point d2 Enter the Temperature 2 value corresponding

###### F to Density 2.

density point d2 Enter the Density 2 value corresponding to

######## Temperature 2.
NOTE: Enter the Reference Density (if "Compute
If "Compute Fluid
REF. DENSITY Fluid Properties" is set to NO). This is used in
###### lbs/g the calculation of density for a temp transmitter
Properties" is set
to YES, the Ref. and used for corrected flow calculation for a
Density and Expan.
density transmitter.
Factor will show the
value that has been expan factor (xe-6)
computed from your Enter the expansion factor of the fluid (if
fluid entries.
###### "Compute Fluid Properties" is set to NO).

Advance To
SETUP Pulse OUTPUT

6.3.9.3 density method Select the desired density method.

Density Method Some of the following Menu Items only appear
api Case
Manual Linear API
if API selected.

product class Enter the Product Class if applicable.

JP4

REF. TEMPERATURE Enter the reference temperature.

###### F

REF. DENSITY Enter the reference density.

###### lbs/g

Advance To
SETUP Pulse OUTPUT

28
 SL9100 Flow Computer

Sub-menus Display Notes

6.3.10 SETUP PULSE OUTPUT Press ENTER at this prompt to setup the
SETUP Pulse Output.
PULSE OUTPUT

PULSE OUTPUT USAGE Select the desired Pulse Output Usage.

Off Vol CVol/Mass

PULSE WIDTH Select the desired Pulse Width for the Pulse
10mS 100mS Output.

PULSE VALUE Enter the desired Pulse Value for the Pulse
####### gal/P Output (Units per Pulse).

Advance To
SETUP ANALOG OUTPUT

6.3.11 Press ENTER when Analog is flashing to

SETUP
SETUP ANALOG OUTPUT
setup the Analog Output.
ANALOG OUTPUT

ANALOG OUTPUT USAGE Select the desired Analog Output Usage.

Rate Tot Temp Dens

ANALOG OUT FLOW TYPE Only if Rate selected & Flow EQ. = Mass, Cor/Vol
Vol CVol/Mass Select the desired Analog Output Flow.

ANALOG OUTPUT RANGE Select the desired current range for the Analog
4-20mA 0-20mA Output.

LS ANALOG OUTPUT Enter desired Analog Output Low Scale Value.

####### gal/m NOTE: Units label will correspond with output
usage type selected.

FS ANALOG OUT 20mA Enter desired Analog Output Full Scale Value.
####### gal/m

ANALOG OUT DAMPING Enter the desired Analog Output Damping

0.0 Constant. Increase value to slow response
time and eliminate "bounce".

Advance To
SETUP RELAYS

29
 SL9100 Flow Computer

Sub-menus Display Notes

6.3.12 Select the desired Relay for setup.

SETUP RELAYS
SETUP RELAYS (Relays 3 & 4 Optional)
(Relay 1 & Relay 2) Rly1 Rly2 Rly3 Rly4

NOTE:
RELAY 1 USAGE If Relay 1 or Relay 2 Selected,
In Batch mode,
Relay 1 is reserved RATE TOTAL NA Select Rate, Total or NA.
for Preset,
Relay 2 is reserved
for Prewarn.
RELAY 1 DELAY sec If Rate selected, enter desired relay activation
0 delay value.

Select the desired Relay Activation.

RELAY 1 MODE Low: Relay activates when reading is below
LO_ALARM HI_ALARM setpoint.
High: Relay activates when reading is above
setpoint.
RELAY 1 DURATION If Total Selected, Enter desired Relay Duration.
#####
Enter the desired Setpoint. The Setpoint can
RELAY 1 SETPOINT be edited in run mode using the PRE 1 key
####### gal (PRE 2 key for Relay 2).

If Rate, selected, Enter desired Relay

RELAY 1 HYSTERESIS Hysteresis.
##### gal/m

Advance To
SETUP RELAYS 3, 4

30
 SL9100 Flow Computer

Sub-menus Display Notes

6.3.12 (Continued) Select the desired Relay for setup.

SETUP RELAYS
SETUP RELAYS
Rly1 Rly2 Rly3 Rly4 (Relays 3 & 4 Optional)
(Relay 3 & Relay 4)

NOTE: In Batch mode, if Relay 3 Selected, Choose

Settings for Relays 3 RELAY 3 USAGE Rate, Total, Aux, Ovr or NA. (where AUX =
& 4 may be entered Rate Tot Aux Ovr NA Compensation Input)
even if relays are
not supplied. The In Rate/Total mode, if Relay 3 Selected,
settings will still trig- RELAY 3 USAGE Choose Rate, Total, Aux or NA. (where AUX =
ger display alarms. Rate Tot Aux NA Compensation Input)

RELAY 4 USAGE If Relay 4 Selected, Choose Rate, Total, Aux,

Rate Tot Aux Alrm NA Alrm or NA. (where AUX = Compensation
Input)

RELAY 3 DELAY sec If Rate / Aux selected, enter desired relay

0 activation delay value.

Select the desired Relay Activation for Rate/Aux.

RELAY 3 MODE Low: Relay activates when reading is below
LO_ALARM HI_ALARM setpoint.
High: Relay activates when reading is above
setpoint.
RELAY 3 DURATION If Total Selected, Enter desired Relay Duration
##### (in seconds).

RELAY 3 SETPOINT Enter the desired Setpoint.

####### gal/m

RELAY 3 HYSTERESIS If Rate/Aux, selected, Enter desired Relay

##### gal/m Hysteresis.

Advance To
SETUP CONTROL INPUTS

RELAY NOTES & CONSIDERATIONS

1. Relay activation is based on the instantaneously computed values not the averaged displayed
value. Therefore the display damping factor will not affect the relay response time. The RELAY
DELAY feature allows the user to enter a time delay for relay activation. This feature is very useful
in applications where short over/under range conditions are not considered alarm conditions.

2. When INSTRUMENT TYPE is set to batcher, Relay 1 is reserved for PRESET and Relay 2 is re-
served for PREWARN.

3. Setting the relays to NA (Not Assigned), will allow the relay activation to be controlled via the RS-
232 Serial and/or RS-485 Modbus ports.

4. Relay 3 and Relay 4 settings may be used to trigger display alarm conditions even if the relays are
not supplied.

31
 SL9100 Flow Computer

Sub-menus Display Notes

6.3.13 SETUP CONTROL INPUTS Press Enter to begin setup of the Control
SETUP CONTROL Inputs.
INPUTS
(if RATE/TOTAL)

SETUP CONTROL INPUTS Select the desired Control Input for setup.
Input1 Input2 Input3

CONTROL INPUT1 USAGE If Control Input 1 Selected,

INHIBIT_TOTAL NA Select Inhibit Total or NA (Not Assigned).

CONTROL INPUT2 USAGE If Control Input 2 Selected,

RESET_TOTAL NA Select Reset Total or NA (Not Assigned).

CONTROL INPUT3 USAGE If Control Input 3 Selected,

Prn Ack KeyLk NA Select Prn (Print), Ack (acknowledge), KeyLk
(Keylock) or NA (Not Assigned). ACK will
acknowledge and clear alarms and warning
Advance To messages.
SETUP REALTIME CLOCK Note: Alarms may reassert themselves if
alarm conditions are still present.

6.3.14 Select the desired Control Input for setup.

SETUP CONTROL
SETUP CONTROL INPUTS
INPUTS Input1 Input2 Input3
(if BATCH)

CONTROL INPUT1 USAGE If Control Input 1 Selected, Select Inhibit,

Inh Strt Rst/Strt NA Start,Reset/Start, NA (Not Assigned).

CONTROL INPUT2 USAGE If Control Input 2 Selected,

Stop Stop/Rst NA Select Stop, Stop/Reset, NA (Not Assigned).

CONTROL INPUT3 USAGE If Control Input 3 Selected,

Rst Prn KeyLk Ack NA Select Reset, Prn (Print), KeyLk (Key Lock),
Ack (Acknowledge), or NA (Not Assigned).
ACK will acknowledge and clear alarms and
Advance To warning messages.
SETUP REALTIME CLOCK Note: Alarms may reassert themselves if
alarm conditions are still present.

32
 SL9100 Flow Computer

Sub-menus Display Notes

6.3.15 Press Enter to begin setup of the Realtime
SETUP REALTIME
SETUP REALTIME CLOCK
CLOCK
Clock.
(Time)

SETUP REALTIME CLOCK Select Time to set the time.

Time Date

CLOCK TYPE Select 24Hr or 12Hr clock

24HR 12HR

SELECT CLOCK AM/PM If 12Hr Clock,

AM PM Enter AM or PM

TIME OF DAY HH:MM:SS Enter time of day.

##:##:##

Advance To
SETUP REALTIME CLOCK
(Date)

6.3.16 SETUP REALTIME CLOCK Select Date to enter the date.

SETUP REALTIME
CLOCK Time Date
(Date)

DATE: MONTH,DAY,YEAR Enter the date. (Month, Day, Last two digits of
##/##/#### Year)

Advance To
SERIAL USAGE

33
 SL9100 Flow Computer

Sub-menus Display Notes

6.3.17 Press Enter to begin setup of the Serial Port.
SERIAL USAGE
SERIAL USAGE
(RS-232/485)

SERIAL HARDWARE Select Serial Hardware type for standard port.

RS232 RS485

DEVICE ID Select the Device ID.

##
Select the desired Baud Rate.
BAUD RATE
300 600 1200 <more>
(If <more> selected)
BAUD RATE
2400 4800 9600 19200
Select the desired Parity.
PARITY
None Odd Even
Set the Handshake.
HANDSHAKING
None Softwre Hardwre
Choose end of line termination. Only choose
<CR> if your external device automatically
DEVICE LINE FEED assigns a line feed for every <CR> carriage
<CR> <CR+LF> return.

6.3.18 Select "Yes" if the serial port will be used to

SERIAL USAGE
(Modem Options) MODEM OPTIONS control a modem.
No Yes
Select "Yes" to have the unit engage in a
MODEM INIT MASTER configuration conversation with the modem on
No Yes power up .

If "YES" selected for Modem Init Master,

MODEM AUTO ANSWER choose the desired Modem Auto Answer
No Yes mode.

Enter the day of the week to perform Call Out

CALL OUT DAY OF WEEK transmission. (0 = daily, 1 - 7 = Mon - Sun)

1
Enter the time of day to perform Call Out
transmission. (HH:MM:SS)
CALL OUT TIME
##:##:##

Continued on Next Page

34
 SL9100 Flow Computer

Sub-menus Display Notes

6.3.18 Select "Yes" to have the unit perform a Call

SERIAL USAGE CALL ON ERROR/ALARM
No Yes Out transmission upon error/alarm condition.
(Modem Options)
(continued)

CALL OUT PHONE # Call Out Phone Number to be dialed for "Call
0 Out Time" or "Print On Error/Alarm". (Up to 20
digits with "." used to pause between digits)

NUMBER OF REDIALS Enter the number of redials to be performed

0 on call out time if busy or no answer (error/
alarm tries until connected).

HANGUP IF 2MIN INACT Select "Yes" to perform hangup if there is

No Yes inactivity for more than 2 minutes.

Advance To
SETUP DATALOG/PRINT

6.3.19 Press Enter to setup the Datalog/Print

SETUP SETUP DATALOG/PRINT
information.
DATALOG/PRINT
(Configure)

SETUP DATALOG/PRINT Select Config to configure the Datalog/Print

Config Select_list information.

OUTPUT FORMAT Select the type of Output Format.

Printer Term Dbase

PAGE LENGTH [99 max] Enter the desired Page Length.

99 If Printer selected above.

TOP MARGIN [99 max] Enter the desired Top Margin.

3 If Printer selected above.

DATALOG ONLY Select Yes to record events to the datalogger

No Yes only. Events will not be sent to the serial port.

PRINT TIME HH:MM:SS Enter Print Time, printer will print at this time
00:00:00 every day. Enter 00:00:00 to inhibit print time.

Print interval Enter Print Interval,

00:00:00 Enter 00:00:00 to inhibit print interval..

ENABLE PRINT KEY Select YES to enable Print Key.

NO YES Select NO to disable Print Key

NOTE: Select Yes to clear the total after printing.

Clear Total If Print CLEAR TOTAL IF PRINT (Use in conjunction with "print on interval" or
only appears in NO YES "print on time of day" to datalog incremental
Rate/Totalizer mode. amounts)

PRINT END OF BATCH Batch mode only.

NO YES Select Yes to print at end of batch.

Advance To
SETUP DATALOG/PRINT
(Select_list)

35
 SL9100 Flow Computer

Sub-menus Display Notes

6.3.20 Press enter to begin Setup Datalog/Print
SETUP
SET DATALOG/PRINT
routine.
DATALOG/PRINT
(Select_list)

SET DATALOG/PRINT Press enter when Select_list is selected to

Config Select_list setup print list.

PRINT LIST ITEMS Use Up and Down arrow keys to view list
List Items: FLUID YES status.
FLUID Press the Print or function key for the items
TIME
PRINT LIST ITEMS that you wish to add or remove from the list.
RATE
TOTAL TIME YES Items marked with Yes will be added to the
GRAND list,
TEMP
PRINT LIST ITEMS items marked with No will be removed from
DENS
PRE1 RATE YES the list.
PRE2
VISC The Select Print List Information display
FREQ1
FREQ2 PRINT LIST ITEMS shows the current possible Datalog size.
KA-F DataLog size =001489
KB-F

Advance To
ADMINISTRATIVE SETUP

6.3.21 Press Enter to begin Administrative Setup.

ADMINISTRATIVE
ADMINISTRATIVE SETUP
SETUP

TAG NUMBER Use the up and down arrow keys to define the
FT XXXX tag number.

OPERATOR PASSWORD Enter Operator Password. (Factory Set to 0)

****

SUPERVISOR PASSWORD Enter Supervisor Password, if logged in as

**** supervisor. (Factory Set to 2000)

SOFTWARE VERSION This display is used to show the software

vxx.xx version of the installed software.

PRODUCT ORDER CODE This display is used to show the product order
SL91xxxxxxxxx code (model number).

UNIT SERIAL NUMBER This display is used to show the unit's serial
00000 number.

SENSOR SERIAL NUMBER This display is used to show the sensor's

00000 serial number.

DISPLAY NEW ERR ONLY If yes is selected, an error message will only
No Yes appear once until acknoledged by user.

Advance To Advance to Network Card only if a Network

SETUP NETWORK CARD Card is installed.
36
 SL9100 Flow Computer

6.3.22 SETUP NETWORK CARD Press Enter to setup Network Card

SETUP
NETWORK CARD
(optional)

SELECT NTW PROTOCOL Select desired Network Protocol.

ModbusRTU

NETWORK DEVICE ID Enter the device address on network (00-

1 255).

BAUD RATE Select the desired Baud Rate.

2400 4800 9600 19200

PARITY Select the desired Parity.

None Odd Even

Advance To
INSTRUMENT TYPE

37
 SL9100 Flow Computer

7. Principle Of Operation

General 7.1 General:

Operation
The SL9100 Flow Computer uses several internal calculations to compute the
compensated flow based on specific data input. Several computations are performed to
arrive at the uncompensated flow, temperature, density and viscosity. This information
is then used to compute the Volume Flow, Corrected Volume Flow or Mass Flow.

Note concerning Fluid Information

The user will be prompted for Fluid Information during the setup of the instrument.
The unit can store the fluid properties for up to 10 different fluids at one time. See
also Appendix A for common fluid properties for liquids.

Flow Equations 7.2 Flow Equations:

Input Temperature Computation:

General Case
Tf = [% input span • (temp FS - Temp low scale)] + temp low scale

RTD Case
Tf = f(measured input resistance)

Input Density Computation:

Density Transmitter
density = [% input span • (density FS - density low scale)] + density low scale

Fluid Properties:

Liquid Linear Case

liquid density = reference density • (1 - (Therm. Exp. Coef. x 1e-6 (Tf-Tref))

Where reference density and therm. exp. coef. are determined from two known
temperature/density points and desired reference temperature.

Liquid API Case

liquid density = reference density • (VCF API2540)

38
 SL9100 Flow Computer

7.2 Flow Equations: (Continued)

Fluid Equations Viscosity Computation:

Andrade Case

centistokes = (A exp B
(Deg F + 459.67))
Where parameter A and parameter B are derived from user entered Temperature/
Viscosity Cstk pairs.

ASTM Case
Please refer to the following documentation related to ASTM viscosity
calculations.
ASTM Designation: D 341 - 93 Standard
Viscosity-Temperature Charts for Liquid Petroleum Products

Uncompensated Flow Computation:

Pulse Input; Average K-Factor

input frequency • time scale factor
Volume Flow =
K-Factor / (1+3 • meter exp coef • 1e-6 (Tf-Tcal))

Pulse Input; Linear Table

input frequency • time scale factor
Volume Flow =
K-Factor / (1+3 • meter exp coef • 1e-6 (Tf-Tcal))

Pulse Input; UVC Table

input frequency • time scale factor
Volume Flow =
K-Facto / (1+3 • meter exp coef • 1e-6 (Tf-Tcal))

Pulse Input; Strouhal/Roshko Table

input frequency • time scale factor
Volume Flow =
Strouhal Cal / (1 + 3 • meter exp coeff. • 1 e-6 (Tf-Tcal)

input frequency • (1 + 2 • meter exp coeff. • 1 e-6 (Tf-Tcal)

Roshko Cal =
cstk

Pulse Input; Stouhal/Roshko Table

input frequency • time scale factor
Corrected Volume Flow Computation:
Liquid Case

Temperature Transmitter
Standard Volume Flow = volume flow • (1 - Therm.Exp.Coef. • (Tf-Tref))

Density Transmitter
density
Standard Volume Flow = volume flow •
reference density

Mass Flow Computation:

Mass Flow = volume flow • density

39
 SL9100 Flow Computer

7.2 Flow Equations: (Continued)

Flow Equations

Crude Oil Class

Jet Fuel Class
Gasoline Class
Lube Oil Class
Diesel Class

The above information was obtained from "Flow Measurement Engineering Handbook, 3rd
Edition" by Richard W Miller.

API 2540 The user is prompted for:

Expansion Factor 1. Product Group Class
Equation
2. Base Reference Density in kg/m3

The unit then performs the following:

1. The unit selects the values for K0 and K1 for the user selected fluid group to be
measured

2. The unit will solve for αb using equation above

3. The derived value αb is stored as a fluid property for that fluid.

40
 SL9100 Flow Computer

7.3 Calculating the Fluid Expansion Factor

Calculating Fluid The liquid density is a function of the flowing temperature for many fluids. This unit
Expansion Factor solves an equation which represents this physical property of the fluid based on two
known temperature/density pairs.
From this known information. the unit computes the following variables: Reference
Temperature, Reference Density, Fluid Expansion Factor.
The required fluid temperature/density pair information is available for many fluids
in one or more of the following forms:
Fluid Specific Gravity vs. Temp. Table
Specific Gravity vs. Temp. Graph
Fluid Density vs. Temp. Table
Fluid Density vs. Temp. Graph
Begin by obtaining one of the fluid properties for the fluid you are using from available
manufacturers information or Engineering Handbooks. In some cases this information
is listed on the Material Safety Data Sheet for the fluid.
Two temperature-density pairs will be required to compute the temperature
coefficient.
The reference temperature is simply chosen by the user. Common reference
temperatures are 60° F or 15° C.
However, for cryogenic fluids, the normal boiling point may also be used. In some
cases the fluid data may list properties at 100° F. This temperature may also be
used as the reference temperature.
The reference temperature should be chosen so that it is in the application
temperature range. (i.e. The application temperature range -10 to 120° F, reference
temperature of 60° F chosen.)
Enter the reference temperature you have chosen at this point.
The reference density corresponds to the reference temperature computed by the
unit.

Expansion Factor
Equations EQ1.
Spec.Grav. = Density of Fluid / Density of Water

NOTE:
1. Reference Appendix Given the reference temperature, reference specific gravity, a second temp. and a
A for several common
liquids.
second Spec.Grav., the Expansion Factor (C Factor) can alternatively be computed
as follows:
2. The Compute Fluid
Properties utility

[ ] x 1,000,000
will perform these
EQ2. Used for Liquid Mass and Corrected Volume Equations
C = 1 - (Spec.Grav.2 / Ref.Spec.Grav.)
calculations for you.

Temp.2 - Ref.Temp

Given the reference temperature, density1 at temperature1, density2 at temperature2,

the Expansion Factor (C Factor) can be computed as follows:

[ ] x 1,000,000
EQ3. Used for Liquid Mass and Corrected Volume Equations
1- (Dens.2 / Dens.1)
C= Temp.2 - Temp.1

EQ4.
Ref.Density = (1 - c x 1-6 (T1 - Tref)) x D1

C = Fluid Expansion Factor

41
 SL9100 Flow Computer

7.4 Computation of Andrade Coef. A and B

Computation of The flow computer solves an equation which computes the viscosity in
Andrade Cstk as a function of temperature. Two sets of known temperature/Cstk
Coef. A & B data points are required for the calculation to be performed. These are the
setup parameters in the Fluid Group.
NOTE: The Viscosity Coef. A and B are derived from two known temperature/
1. Reference Appendix
A for several common viscosity pairs. Convert these known points to units of Degrees F and
liquids. centistokes (Cstk)
2. The Compute Fluid The information is now in a suitable form to compute the Viscosity Coef. A
Properties utility
will perform these and Viscosity Coef. B using the following equation based on the fluid state.
calculations for you.
For a liquid, A and B are computed as follows:

(T1 + 459.67) • (T2 + 459.67) • ln [ Cstk1/Cstk2]

B= ——————————————————————
(T2 + 459.67) - (T1 + 459.67)

Cstk1
A= ———————————
exp [ B / ( T1 + 459.67) ]

42
 SL9100 Flow Computer

7.5 Linearization Table

Linearization 7.5.1 Linearization Table General Information

Table The Linearization Table is used when the flow input device gives a nonlinear
General input signal. The unit uses up to 40 different points, as entered by the
Information operator, to form a curve for linearizing the input signal.

Notes:
1) A minimum of three points must be set up.

2) If "0" is entered for the frequency of any point other than point 1, the Flow
Computer assumes there are no more points above the points that preceded
them. (The display will then advance to the next setup menu.)

3) If the input frequency is above the highest or below the lowest frequency
programmed, the unit will use the last known point for the K factor in computing
the resulting actual flow.

4) Frequencies, Hz/Cstks or Roshko numbers should be entered in ascending

order.

Linearization 7.5.2 Linearization Table for Pulse Inputs using

Table Frequency and K-Factor Data
(Pulse Inputs) The linearization table for pulse inputs programming is quite simple when
values of frequency and flow are known. The Flow Computer asks for 40
different frequencies (Freq) and 40 corresponding K factors (K). It then uses
this data to determine what the actual flow is for any given input frequency.
Usually the necessary data is provided with the flowmeter.

Linearization 7.5.3 Linearization Table Interpolation

Table The Linearization Table routine uses the entered data to determine the K
Interpolation factor for any given input signal. This is done by taking the closest data points
above and below the input signal, then using those points to interpolate the K
factor, then calculating the uncompensated flow from the data. Below are the
formulas.

Parameters:
Determine closest point above input signal
signal = X, K factor (correction factor) = KA
KAKA
K factor

Determine closest point below input signal

signal = Y, K factor (correction factor) = KB
KN
KB
Let input signal = H,
unknown K factor (correction factor) = KN
Y H X
To find KN use this formula: Input

Universal 7.6 Universal Viscosity Curve (UVC) using Hz/Cstk and K-Factor Data
Viscosity Curve A Universal Viscosity Curve is a presentation of the calibration of a turbine
flowmeter's K-Factor as a function of the Hz/cstks. It is used to represent the
combined effects of flowrate and viscosity on the calibration of the flowmeter. It
is entered as a table of point pairs in ascending order of Hz/cstks.

Strouhal Roshko 7.7 Strouhal Roshko Curve (StRo) using ST-RO Data
Curve A Strouhal Roshko Curve is a presentation of the calibration of a turbine flow-
meter's calibration as a table or curve of Strouhal number as a function of
Roshko number. It is used to represent the combined effects of flowrate, flow-
ing temperature and viscosity on the calibration of the turbine flowmeter. It is
entered as a table of point pairs in ascending order of Roshko numbers.

43
 SL9100 Flow Computer

8. Test, Service and Maintenance

8.1 Test Menus

Menus Display Notes

Select Test to enter the instrument

8.1.1 test & calibration routine.
SELECT OPERATE STATE
TOP LEVEL
Run Setup Test NOTE: Supervisor (Service) password
TEST MENUS
required to gain access to this mode.

Audit Trail Refer to Page 46 for Details.

Error history Refer to Page 46 for Details.

Print System Setup Refer to Page 46 for Details.

Keypad Test Refer to Page 47 Details.

Display test Refer to Page 47 for Details.

Calibrate Refer to Pages 48-50 for Details.

Analog In Test Refer to Page 50 Details.

Pulse input test Refer to Page 51 for Details.

Analog out test Refer to Page 51 for Details.

Excitation out test Refer to Page 51 for Details.

Pulse out test Refer to Page 52 for Details.

Relay Test Refer to Page 52 for Details.

Control inputs test Refer to Page 52 for Details.

Battery Voltage Test Refer to Page 53 for Details.

Data logger utility Refer to Page 53 for Details.

44
 SL9100 Flow Computer

8.2 Test Sub-Menus

Sub-menus Display Notes

8.2.1 Press Enter to view the audit trail information.

Audit Trail
Audit Trail
Submenu Group
The configuration audit trail format:
nnnnn= number of critical menu changes,
Config_Audit nnnnn hh:mm:ss; mm/dd/yy = time and date of last
hh:mm:ss mm/dd/yy change.

The calibration audit trail format:

Cal_Audit nnnnn nnnnn= number of calibration changes,
hh:mm:ss mm/dd/yy hh:mm:ss; mm/dd/yy = time and date of last
change.

Audit Trail Press Menu to get back to audit trail top-level

menu.

8.2.2 Press Enter to view error history.

Error History Error history
NOTE: Press Print Key to print Error History. Printout
Submenu Group
will include time/date of each errors first occurrence.

Error history Press Up/Down arrow keys to scroll through

Flow rate alarm low error message history. Press CLEAR to clear
entire error log.

Error history Press Menu to get back to error history

top=level menu.

8.2.3 Press enter key to enter print system setup

Print System Setup Print System Setup
Submenu Group submenu

Print System Setup Press enter to begin printing the system setup.
Press ENTER to print
This message will display as the data
Print System Setup transmission takes place.
—— Printing ——-
Press Menu to get back to print system setup
Print System Setup top-level menu.

45
 SL9100 Flow Computer

Sub-menus Display Notes

8.2.4 Keypad test Press Enter to enter keypad test

Keypad test
Submenu Group

Press the various keys and the display will

Keypad test show the key that was pressed. Press Menu
Key pressed—> ENT to exit the test

Keypad test Press Menu to get back to Keypad test top-

level menu.

8.2.5 Display test Press Enter to enter display test.

Display test
Submenu Group
Upon pressing enter, each digit on the display
00000000000000000000 will scroll 0-9 then A-Z. Press menu to exit the
00000000000000000000 test.

Display test Press Menu to get back to Display test top-

level menu.

46
 SL9100 Flow Computer

ALL UNITS ARE CALIBRATED AT THE FACTORY PRIOR TO SHIPMENT

CAUTION:
This unit must be calibrated using precision and calibrated equipment.

Equipment needed is as follows: Frequency Generator, Digital Multimeter,

Precision Current/Voltage Source, Oscilloscope, Frequency Counter, a
100 ohm +/- .1 ohm precision resistor or RTD simulator.

Sub-menus Display Notes

Calibration
Calibrate Aux1: 0mA To Calibrate: Connect Current Source (+)
Submenu Group
Iin=TB1-8 GND=TB1-4 TB1-8, (-) TB1-4. Input 0mA and press Enter.

8.2.6 This message is displayed during calibration.

Calibrate Aux1:0mA
Calibrate Aux1: 0mA
Submenu Group 0 CALIBRATING ——

Calibrate Aux1: 0mA This message is displayed when the 0mA

*** DONE *** calibration is finished.

The display will automatically return to the

Calibrate Aux1: 0mA Calibrate Aux1 0mA submenu. Press the
Iin=TB1-8 GND=TB1-4 Down arrow key to advance to the AUX1
20mA calibration.

8.2.7 Calibrate Aux1: 20mA To Calibrate: Connect Current Source (+)

Calibrate Aux1: 20mA TB1-8, (-) TB1-4. Input 20mA and press
Submenu Group Iin=TB1-8 GND=TB1-4
Enter.

Calibrate Aux1: 20mA This message is displayed during calibration.

0 CALIBRATING ——

Calibrate Aux1: 20mA This message is displayed when the 20mA

*** DONE *** calibration is finished.

Calibrate Aux1: 20mA The display will automatically return to the

Iin=TB1-8 GND=TB1-4 Calibrate Aux1 20mA submenu. Press the
Down arrow key to advance to Calibrate Aux1
0V..
Advance to
Calibrate Aux1 0V

47
 SL9100 Flow Computer

Sub-menus Display Notes

8.2.8 Calibrate Aux1: 0V To Calibrate: Connect Voltage Source (+)

Calibrate Aux1: 0V TB1-5, (-) TB1-4. Input 0V and press Enter.
Submenu Group
Vin=TB1-5 GND=TB1-4

Calibrate Aux1: 0V This message is displayed during calibration.

0 CALIBRATING ——

Calibrate Aux1: 0V This message is displayed when the 0V

*** DONE *** calibration is finished.

The display will automatically return to the

Calibrate Aux1: 0V Calibrate Aux1 0V top-level menu. Press the
Iin=TB1-5 GND=TB1-4 Down arrow key to advance to the Aux1 10V
calibration.

8.2.9 Calibrate Aux1: 10V To Calibrate: Connect Voltage Source (+)

Calibrate Iin=TB1-5 GND=TB1-4 TB1-5, (-) TB1-4. Input 10V and press Enter.
Aux1: 10V
Submenu Group

Calibrate Aux1: 10V This message is displayed during calibration.

0 CALIBRATING ——

Calibrate Aux1: 10V This message is displayed when the 10V

*** DONE *** calibration is finished.

The display will automatically return to the

Calibrate Aux1: 10V Calibrate Aux1 10V top-level menu. Press the
Iin=TB1-5 GND=TB1-4 Down arrow key to advance to the 100 ohm
RTD calibration.

Advance to
Cal RTD 100ohm

8.2.10 Cal RTD 100ohm To Calibrate: Connect a jumper wire between

Calibrate 100 ohm JMP TB1-6,7 100R=7,8 TB1-6 and TB1-7, Place a 100 ohm 0.1%
RTD resistor between TB1-7 and TB1-8. Press
Submenu Group
enter to calibrate.
Cal RTD 100ohm
0 CALIBRATING —— This message is displayed during calibration.

Cal RTD 100ohm This message is displayed when the RTD

*** DONE *** calibration is finished.

Cal RTD 100ohm The display will automatically return to the

JMP TB1-6,7 100R=7,8 Calibrate 100 ohm RTD top-level menu.
Press the Down arrow key to advance to the
0mA analog out calibration.
Advance to
Calibrate 0mA Aout

48
 SL9100 Flow Computer

Sub-menus Display Notes

8.2.11
Calibrate 0mA Aout
Calibrate 0mA Aout Connect ammeter to (+) TB1-15, (-) TB1-16.
Submenu Group + TB1-15 - TB1-16 Press enter.
To trim 0mA analog output: Press CLEAR
Calibrate 0mA Aout to enable editing and enter a small negative
Enter mA: 0.00000 number (i.e. -0.100) to force a display reading,
then clear and enter small quantity measured
on your meter.
Calibrate 0mA Aout The display will return to Calibrate 0mA out.
+ TB1-15 - TB1-16 Press the down arrow key to advance to the
20mA analog out or repeat above if necessary.

8.2.12
Calibrate 20mA Aout
Calibrate 20mA Aout Connect ammeter to (+) TB1-15, (-) TB1-16.
Submenu Group + TB1-15 - TB1-16 Press enter.

Calibrate 20mA out To trim 20mA analog output: Press CLEAR to

Enter mA: 20.00000 enable editing and enter the current reading
that is on the ammeter display. Press enter.

Calibrate 20mA Aout The display will automatically return to the

+ TB1-15 - TB1-16 Calibrate 20mA Aout submenu. Calibration is
complete.

Calibrate Press the Menu key to go back to Calibrate

top-level menu.

8.2.13
Analog In Test Analog In Test Press enter to test the analog inputs.
Submenu Group

To check voltage input accuracy: Use TB1-4

Analog In Test Volts as Reference Ground, input 0-10 Volts to TB1-
T5:00.000 5. Display should show voltage being input.
Use voltage meter to verify input.

To check current input accuracy: Use TB1-4

Analog In Test mA as Reference Ground, input 0-20mA to TB1-8.
T8:00.000 Display should show current being input. Use
ammeter to verify input.

To check RTD input accuracy: Connect a

Analog In Test Ohms jumper wire between TB1-6 and TB1-7, Place
RTD:100.000 a 100 ohm 0.1% resistor between TB1-7 and
TB1-8. Display should show 100 ohms ±0.1%.

Analog In Test Press Menu key to return to Analog In Test

top-level menu.

49
 SL9100 Flow Computer

Sub-menus Display Notes

8.2.14 Pulse input test Press Enter key to test the pulse input.
Pulse input test
Submenu Group

2.5V
10mV Pulse input test Use the Up/Down arrow keys to select the
100mV Trigger level 2.5V appropriate trigger level.

40Hz
Pulse input test Use the Up/Down arrow keys to select the
3KHz
20kHz count speed 3kHz appropriate frequency range.

To check Pulse input accuracy at the above

settings: Use TB1-4 as reference ground,
Pulse input test input a frequency on TB1-2 and/or TB1-3. The
F1: 0 F2: 0 display should show frequency being input.
Use a frequency counter to verify input.

Pulse input test Press Menu key to return to Pulse input test
top-level menu.

8.2.15 Press Enter to test the analog output.

Analog out test
Analog out test
Submenu Group
To simulate analog output: Connect an
ammeter to (+) TB1-15, (-) TB1-16. Press
Analog out test the key under the desired setting to move the
*0 4 10 15 20 mA asterisk (*). The unit should output the selected
current.

Analog out test Press Menu key to return to Analog out test
top-level menu.

8.2.16 Excitation out test Press Enter to test the excitation output.
Excitation out test
Submenu Group To test the excitation output: Connect a
voltmeter to (+) TB1-1, (-) TB1-4. Press the
Excitation out test key under the desired setting to move the
*5v 12v 24v asterisk (*). The unit should output the selected
voltage.

Excitation out test Press Menu key to return to Excitation out test
top-level menu.

50
 SL9100 Flow Computer

Sub-menus Display Notes

8.2.17 Pulse out test Press Enter key to test the pulse output.
Pulse out test
Submenu Group
To simulate a frequency on the pulse output:
Connect a frequency counter to (+)TB1-13,
Pulse out test (-)TB1-14. Press the key under the desired
*0Hz 1Hz 10Hz 20Hz setting to move the asterisk (*). The unit
should output the selected frequency.

Pulse out test Press Menu key to return to Pulse out test
top-level menu.

8.2.18 Press Enter to test the relays.

Relay test
Relay Test
Submenu Group

To manually control the relay outputs: Press

Rly1 Rly2 Rly3 Rly4 the key under the desired relay to toggle the
Off Off Off Off relays On/Off. Use an ohmmeter to check the
relay contacts.

Relay Test Press Menu key to return to Relay Test top-

level menu.

8.2.19 Press Enter to test the control inputs.

Control input test
Control inputs test
Submenu Group
To check the control inputs: Use TB1-12 as
reference, input a positive 3-30 VDC signal to
TB1-9 TB1-10 TB1-11 TB1-9, TB1-10 and/or TB1-11, The Display
Off Off Off will show ON when input is active, OFF when
inactive.

Control inputs test Press Menu key to return to control input test
top-level menu.

51
 SL9100 Flow Computer

Sub-menus Display Notes

8.2.20 Battery Voltage Test Press Enter key to view the battery voltage.
Battery Voltage
test
Submenu Group

Battery Voltage Test The display will show the battery voltage.
3.312 Volts Replace battery at 2.5 VDC or below.

Battery Voltage Test Press Menu key to return to battery voltage test
top-level menu.

8.2.21 Data logger utility Press Enter to use data logger utility.
Data logger utility
Submenu Group

Data logger utility The displays shows the number of Data Logs.
Log 10 958 Max Press the Down arrow key to advance to PRT
(print) or CLR (clear).

Data logger utility Press PRINT key to output data logger logs
Log 00001 PRT CLR to printer, Press CLEAR key to clear the data
logger contents.

Data logger utility Press Menu key to return to Data logger utility
top-level menu.

52
 SL9100 Flow Computer

8.3 Internal Fuse Replacement

Instructions:
1. Make sure you follow proper E.S.D. Precautions. All persons performing this
replacement must follow proper grounding procedures.
2. Turn the power to the unit off.
3. Disconnect the two piece connector rear terminal block, leaving all connections in place.
4. Remove the unit from the panel.
5. Remove the four machine screws (see fig. 1) which hold the two sections of the case
together.
6. The rear section of the case should detach from the rest of the case. It may be
necessary two cut the wiring label along the joint where the two sections connect. With
the rear section of the case removed the fuse will be exposed (located near the rear
terminal, AC connection).
7. Locate the Fuse F1 (see fig. 2) and unplug the fuse from its socket.
8. Insert the new fuse into the socket. Insure that the pins are fully inserted and straight.
9. Reassemble the case and install the four machine screws which join the two sections of
the case.
10. Reinstall the unit into the panel.
11. Reconnect the rear terminal block.
12. Turn the unit back on.

Fuse Specifications:
110 VAC Power: 160mA/250V, TD Wickman 19372-030-k or equivalent
220 VAC Power: 80mA/250V, TD Wickman 19372-026-k or equivalent
12/24 VDC Power: 800mA/250V, TD Wickman 19374-046-k or equivalent

fig. 1 fig. 2

Screws
(4 places) fuse

FUSE

53
 SL9100 Flow Computer

9. RS-232 Serial Port

9.1 RS-232 Port Description:
The SL9100 has a general purpose RS-232 Port which may be used for any one of the following
purposes:

Transaction Printing
Data Logging
Remote Metering by Modem (optional)
Computer Communication Link
Configuration by Computer
Print System Setup
Print Calibration/Malfunction History

9.2 Instrument Setup by PC’s over Serial Port

A Diskette program is provided with the SL9100 that enables the user to rapidly configure the SL9100
using a Personal Computer. Included on the diskette are common instrument applications which may
be used as a starting point for your application. This permits the user to have an excellent starting point
and helps speed the user through the instrument setup.

9.3 Operation of Serial Communication Port with Printers

SL9100’s RS-232 channel supports a number of operating modes. One of these modes is intended to
support operation with a printer in metering applications requiring transaction printing, data logging and/
or printing of calibration and maintenance reports.

For transaction printing, the user defines the items to be included in the printed document. The user
can also select what initiates the transaction print generated as part of the setup of the instrument. The
transaction document may be initiated via a front panel key depression, a remote contact closure, or
upon completion of a batch.

In data logging, the user defines the items to be included in each data log as a print list. The user can
also select when or how often he wishes a data log to be made. This is done during the setup of the
instrument as either a time of day or as a time interval between logging.

The system setup and maintenance report list all the instrument setup parameters and usage for the
current instrument configuration. In addition, the Audit trail information is presented as well as a status
report listing any observed malfunctions which have not been corrected.

The user initiates the printing of this report at a designated point in the menu by pressing the print key
on the front panel.

9.4 SL9100 RS-232 Port Pinout

5 4 3 2 1
9 8 7 6 Phone Line for
Internal Modem
Option
RS-232 RS-485 1 2

1 Handshake Line
5 4 3 2 1 5 4 3 2 1
9 8 7 6 9 8 7 6

2 Transmit
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
3 Receive
4 Do Not Use
5 Ground
6 Do Not Use
7 Do Not Use
8 Do Not Use
9 Do Not Use

11. Flow Computer Setup Software

54
 SL9100 Flow Computer

10. RS-485 Serial Port (optional)

10.1 RS-485 Port Description:
The SL9100 has a an optional general purpose RS-485 Port which may be used for
any one of the following purposes:
Accessing Process Parameters
Rate, Temperatures, Density, Viscosity, Setpoints, Month, Day, Year,
Hour, Minutes, Seconds, etc.
Accessing System Alarms
System, Process, Self Test, Service Test Errors
Accessing Totalizers
Totalizer and Grand Totalizer
Executing Various Action Routines
Reset Alarms, Reset Totalizers, Print Transaction, Reset Error History,
Start, Stop, Clear

10.2 General
The optional RS-485 card utilizes Modbus RTU protocol to access a variety of pro-
cess parameters and totalizers. In addition, action routines can be executed. For
further information, contact factory and request RS-485 Protocol manual for SL9100.

10.3 Operation of Serial Communication Port with PC

The flow computer's RS-485 channel supports a number of Modbus RTU com-
mands. Refer to port pinout (below) for wiring details. Modbus RTU drivers are
available from third party sources for a variety of Man Machine Interface software for
IBM compatible PC's.
The user reads and writes information from/to the RS-485 using the Modbus RTU
commands. The SL9100 then responds to these information and command re-
quests.
Process variables and totalizers are read in register pairs in floating point format.
Time and date are read as a series of integer register values. Alarms are individually
read as coils. Action routines are initiated by writing to coils.

10.4 SL9100 RS-485 Port Pinout

1 Ground
Phone Line for
2 Ground
5 4 3 2 1
Internal Modem
Option

3 Ground RS-232 RS-485 1 2

9 8 7 6
5 4 3 2 1 5 4 3 2 1
9 8 7 6 9 8 7 6

4 TX/RX (+)
5 TX/RX (-) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

6 Do Not Use
7 Terminating Resistor (180 Ω)
8 TX/RX (+)
9 TX/RX (-)

NOTE: To termintae cable end, connect Pin 7

to either Pin 4 or Pin 8.

55
 SL9100 Flow Computer

The SL9100 setup program provides for configuring, monitoring and controlling a
SL9100 unit over the RS-232 link.
Sample applications are stored in disk files. The setup program calls these
Templates. You can store the setup from the program’s memory to either the
SL9100 (Downloading the file) or to a disk file (Saving the file) for later usage.
Similarly you can load the setup in program memory from either a disk file (Opening
a file) or from the SL9100 unit (Uploading a file).
The program can monitor outputs from the unit while it is running.
The program can reset alarms and totalizers.
For assistance there are mini-helps at the bottom of each screen in the program.
There is also context sensitive help available for each screen accessible by pressing
the F1 key.

11.1 System Requirements:

IBM PC or compatible with 386 or higher class microprocessor
4 MB RAM
3 MB free disk space
VGA or higher color monitor at 640 x 480
Microsoft® Windows 95™ or higher (including WindowsXP)
(Consult Factory if you are running Windows™ 3.1 or 3.11)
Communication Port - RS-232
RS-232 Cable

11.2 Cable and Wiring Requirements:

The serial communication port on your PC is either a 25 pin or 9 pin connector. No
cabling is supplied with the setup software. A cable must be purchased separately
or made by the user. It is recommended to purchase a cable which matches the
available communication port on you PC and a 9 pin male connection for the SL9100
serial port.

11.3 Installation
For Windows 95™ or higher Click the Start button, select Run and proceed as
follows:
Type the floppy drive letter followed by a colon (:) and a backslash (\), and the word
setup. For Example:
a:\setup
Follow the instructions on your screen.

11.4 Using the Flow Computer Setup Software

The setup software window consists of several menu “Tabs”. Each tab is organized

56
 SL9100 Flow Computer

into groups containing various configuration and/or monitoring functions. To view the
tab windows, simply click on the tab. The previous tab window will be hidden as the
new tab window is brought to the foreground.

11.5 File Tab

The File Tab has three sections. Any of the options on this tab can also be accessed
from the File submenu.
The Template Section provides for opening and saving templates. The Save and
Save As buttons provide the standard Windows functionality for dealing with files.
The Open button is used to open existing templates or files.
There are two additional menu items available only from the pull down File menu:
Open existing file and Templates.
The Open existing file, option allows for creating custom templates using the
existing template in memory as the starting point. Assign a new name for this
template. The template will be saved under this new name.
The Open Template option will bring up a list of predefined templates that can be
loaded into the program. These predefined templates are useful as a starting point
when defining custom templates.
A typical scenario using the setup program would be the following:
• Open up a predefined template from the supplied list
• Choose ‘Save As’ to save this to a new file name
• Proceed to customize the template by making any changes that are needed
• Save the setup to disk (if you want to reuse this file)
• Download the template to an attached unit.
The Communications with SL9100 Section allows the user to upload the setup
from the unit or download the setup to the unit.
The Print (report) Section allows the user to:
1. Configure the current Windows printer through the Select Printer option.
2. Print a Maintenance Report through the PC's printer using the Print
Maintenance option.
3. Print the current setup through the PC's printer using Print Setup option.

11.6 Setup Tab

The Setup tab is where majority of the SL9100 instrument setup modifications are
done. The Setup tab is divided into five sections.

System Section: Flow Equation, Indicators

Input Section: Flow, Fluid, Aux Input, Control Inputs
Output Section: Pulse, Currents
Relay Section: Relays
Other Settings Section: Administration, Communication, Datalog Printing,
Time & Date
NOTE: Many setup items are enabled or disabled depending on previous setup
selections, It is important to work your way through the above list in the
order shown. Be sure to verify your selections when you are through
programming to insure that no settings were changed automatically.

11.7 View Tab

The View Tab screen allows for viewing selected group items on the PC in a similar
format as shown on the unit display. Data from the following groups can be viewed in

57
 SL9100 Flow Computer

the List of Values section:

Process Parameters (i.e. rate, temperature)
Totalizers (i.e. total, grand total)
Error Log
Software Version

The setup software assumes the current setup has been uploaded from the flow
computer into the PC. It is important that the setup program and the SL9100 unit
are using the same setup information at all times or the data will be inconsistent. It is
best to upload or download the setup before using this feature.
To start the viewer, first check the boxes of items to view and then click the start
button. The data will appear in the appropriate sections and will be continuously
updated. The refresh rate is dependent on the number of items that are being
viewed and the baud rate of the connection. Data in the List of Values section can
be collapsed by clicking on the ‘minus’ sign in front of the group title. The data can
be expanded by clicking on the ‘plus’ sign in front of the group title. If a group is
collapsed and data in the group changes on refresh, the group will automatically
expand. Changing the view items requires stopping the current viewing, checking
the new selections and then restarting the viewer.
If communication errors occur while reading data from the SL9100 device, the word
‘Error’ will appear in place of the actual value. If the connection to the SL9100 is
lost, the viewer will time out with a message saying the device is not responding.
The viewer will attempt to communicate with the SL9100 device matching the
device ID set in the communications screen. If you are having trouble establishing
communication, compare settings for the PC and the flow computer. Also verify the
connections between the PC and flow computer.

11.8 Misc. Tab

This tab has three sections: Tools, Actions and Options.
The tools section contains various system administration activities such as creating/
modifying the initial sign-on screen.
Create Sign-on and Create Print Header

The Actions section is used to send commands to the SL9100 unit.

Reset Totalizers, Reset Alarms, Reset Alarm History

The Options section has the following selections:

Network Card Setup
Additional capabilities may be provided in the future.
NOTE: Future options appear as disabled buttons on the screen.

58
 SL9100 Flow Computer

12. Glossary Of Terms

Acknowledge & Clear Alarms

Acknowledge is used to clear alarm relays and remove any visual alarm messages from the display. In the run
mode, press the ENTER key or activate CONTROL INPUT 3 (if set for ACK) to momentarily clear alarms and
alarm messages. Alarms will reassert themselves if alarm conditions are still present.

Analog Output
The analog signal (4-20mA) that is generated by the SL9100. It can correspond to the Rate, Total, Temperature or
Density. This output is used primarily for transmission of process information to remote systems.

Audit Trail
The audit trail is used to track the number of changes made to the units setup program.

Auto Batch Restart

The Auto Batch Restart function allows the user to set an amount of time to automatically restart a batch after the
completion of a batch. This time can be set from 1 to 99 seconds.

Batch Count Mode

Batch Count Mode specifies the user preference for count direction. The "Up" selection begins with a value of
"0" and counts up until the batch size is reached. The "Down" selection begins with a value equal to the desired
batch size and counts down to "0".

Batch Overrun
The SL9100 offers a batch overrun compensation routine. If batch overrun occurs due to slow valve response
time, the unit will compensate for the overrun amount on the next batch. This feature can be disabled if desired.
NOTE: A non zero "Maximum Drain Time" value is required for normal operation with this function.

Batcher
An instrument which controls the dispensing of desired batch amounts. Liquid batching systems are usually
comprised of a batch controller (batcher), flowmeter and control valve. The batcher opens and closes the valve
through the use of relays and measures the amounts of liquid being dispensed via the flowmeter.

Baud Rate
The speed of serial communication transmissions, expressed in bits per second.

Calibration Temperature
The temperature at which a flow sensor was calibrated on a test fluid.

C-Factor (Fluid Expansion Factor)

A parameter in a flow equation which is used to describe the relationship between density or volume and
temperature changes.

Corrected Volume Flow

The equivalently volume at a reference temperature condition which involves the measurement of liquid volume
flow using a flow sensor and temperature sensor to compensate for thermal expansion.

Custody Transfer
Weights and Measure metering codes often specify several requirements for instruments and mechanisms to
prevent and track changes in the setup of an instrument which may be used in the commercial sale of goods. The
SL9100 tracks changes via the Audit Trail.

Data Logger
The capturing of information for later use and the mechanism for specifying the conditions where a capture should
be made.

DC Output / Excitation Voltage

An on-board DC power supply used to power peripheral sensors. The SL9100 offers excitation voltages of
5VDC, 12VDC or 24VDC when powered by AC voltage.

Default Value
The value to be used by the instrument if a sensor failure or out of ranch signal is detected.

Expansion Factor
See C-Factor

Flow Alarm
A visual indication that the volumetric flowrate is above or below the flow alarm setpoint specified by the user.

59
 SL9100 Flow Computer

12. Glossary Of Terms (Continued)

Flow Equation
A recognized relationship between the process parameters for flow, temperature and density used in flow
measurements.

Flow Signal Timeout

The Flow Signal Timeout allows the user to enter a timeout of 0 to 99 seconds. If a batch is “Filling” and zero flow
persists for more than the user entered time then the batch will be aborted. This prevents over flows due to faulty
flow sensors and/or wiring.

Follow, Alarm
Alarm relays which are non latching and whose output state is based solely on the comparison of the current
process value and the alarm setpoint (trip point).

Function Key
A key on a push-button panel or keyboard (whose function is described by the key label) used to perform an
instrument function or special routine.

Handshake
A means of controlling the information flow between two pieces of equipment to prevent the sending device from
transmitting information at a rate faster than what can be accepted by the receiver.

Hysteresis
The relay hysteresis is a "dead band" setting which allows the relay to remain energized for a given amount below
the setpoint. This is used to prevent relay chatter when the process value is near the setpoint value.
Example: If the Preset is set at 100, and the hysteresis is set at 10, the relay will energize when the rate, temp or
dens. reaches 100, the relay will remain energized until the reading falls below 90.

Input Termination
Input signal lines on digital inputs often require pullup or pulldown resistor configurations to operate properly
with different sensor configurations. The SL9100 contains such resistors and may be enabled via the setup menu.

Inlet Pipe Bore

The internal pipe diameter upstream of the flow measurement element.

Inhibit Totalizer
"Inhibit Total" is a Control Input 1 setting that is used to stop the totalization. If enabled, a voltage level on control
input 1 will inhibit the total as long as the voltage is present. This feature is useful during meter proving and in
applications that provide a sensor to signal the flow computer when fluid is present.

K-Factor
A scaling factor derived from the pulses produced by a flowmeter output, expressed in pulses per unit (i.e. pulses/
gallon)

Limit Setpoint
An alarm trip point setting which specifies the value or magnitude of a process parameter necessary to activate an
alarm indicator or control relay.

Linear Flowmeter
A flow measurement device whose output is proportional to flow.

Linearization
The mathematical correction of a nonlinear device. The SL9100 uses a linearization Table which is made up of
input/output values and makes interpolations of the table to arrive at a "linearized" measurement.

LinTbl
Abbreviation for Linearization Table.

Low Pass Filter

A low pass filter passes low input frequencies while blocking high frequencies. In the SL9100, this is the
maximum input count speed to be encountered in an application. It is expressed in counts per second (Hz).

60
 SL9100 Flow Computer

12. Glossary Of Terms (Continued)

Mass Flow
Mass Flow is inferred by the volumetric flow and density (or implied density) of a fluid.

Maximum Batch Preset

The Maximum Batch Preset allows the user to program the Maximum Batch value allowed to be entered by the
operator. If an operator should try to program a batch higher then this value, the unit will not allow the value to be
entered and will prompt the user with an error message saying that the Maximum Batch Preset has been exceeded.

Maximum Drain Time

The unit declares that a batch is “done” when the flow rate equals “0”. A flow rate may be present long after the
Preset Relay de-energizes due to slow reacting valves or leaky valves. The Maximum Drain Time allows the user to
enter an amount of time (0 to 99 seconds) to wait before declaring “Batch Done”. After the Preset Batch quantity
is reached, the unit will declare “Batch Done” when the flow rate is “0” or the Maximum Drain Time has expired.
The batch data will then be available for printing and datalogging.
NOTE: A non zero "Maximum Drain Time" value is required for normal operation with automatic batch overrun
compensation.

Max Window
The max. window time sets the maximum sample time (1 to 99 sec) for the ratemeter.

Meter Expansion Coef.

A coefficient in an equation which may be used to correct for changes in flowmeter housing dimensional changes
with temperature.

Modem Init Master

The "Modem Init Master" menu allows the user to select whether the unit will engage in a configuration
conversation with the modem on power up or impart no setup information to the modem and use it "as is". For
most users it is recommended to choose "yes" for "Modem Init Master".

Parity
A method for detecting errors in transmissions of serial communications data.

Preset
A set point used to trigger the relay outputs of the SL9100.

Print Interval
The print interval allows the SL9100 to transmit information to the serial port at selectable time intervals.

Private Code
An operator password code which authorizes changes to the setup of the instrument but blocks access to the
Service/Calibration/Test mode. The private code also blocks the clearing of the Grand Total.

Process Parameters
Any sensor information which has been scaled to engineering units including Flow, Temperature and Density.

Pulldown (Input Termination)

The termination of an input at which the input is pulled down to ground through a resistor. Inputs that are
terminated by this method need to be driven high with a positive voltage pulse.

Pullup (Input Termination)

The termination of an input at which the input is pulled up to a positive voltage through a resistor. Inputs that are
terminated by this method need to be pulled low with a sinking current or contact to ground .

Pulse Output
The pulse output of the SL9100 is available for remote accumulation of the total or sent to peripheral devices,
such as a PLC. The output can be scaled using the Pulse Output Scaling Constant.

Quad
Abbreviation for Quadrature. Quadrature signals are used for direction control. Two flowmeter signals are output
with a 90° phase shift. The counter counts UP when channel A precedes channel B, and counts DOWN when
Channel A lags Channel B.

Quick Update %
This feature is used to disable the rate averaging filter when a significant change in the flow rate occurs. The user
can enter the percent of change needed to be detected to disable the averaging feature. This is especially useful
during start-up and shutdown of flow.

61
 SL9100 Flow Computer

12. Glossary Of Terms (Continued)

Rate Averaging Filter

The rate averaging filter is used to stabilize fluctuating rate displays. Higher settings provide more averaging for a
more stable display. Derived from the equation:
(OLD DATA x "Avg. Filter" + NEW DATA)
("Avg. Filter" + 1)

Ratemeter
Any device used to display the speed of a process. The ratemeter in the SL9100 displays flow rate.

Ref. Dens.
Abbreviation for Reference Density. This is the fluid density at reference conditions of temperature.

Ref. Temp.
Abbreviation for Reference Temperature. This represents the base or reference condition to which corrected flow
will be computed.

Reset/Start Control Input

In a batching system, a single operator activation of the START key or Control Input 1 will reset the total then
start the batch process.

Roshko
A parameter defined as: Ro = f • temperature correction
cstk

Single_Pulse
The Single_Pulse setting is used for flowmeters with single pulse outputs.

Slow Start Quantity

The Slow Start Quantity is a function that allows an amount to be entered for a Slow Start up. This function requires
two stage valve control. RLY 1 (slow flow) will energize for Slow Start and RLY 2 (fast flow) will energize after the
Slow Start Quantity has been delivered. This helps reduce turbulence when filling an empty container.

Stop/Reset Control Input

In a batching system, a single operator activation of the STOP key or Control Input 2 will stop the batch process
then reset the total.

Strouhal
A calibration parameter defined as temperature corrected K-factor for a turbine flowmeter.

Time Constant
A damping factor for an averaging filter for the analog output. (see also Rate Averaging Filter)

Totalizer
Any device which accumulates and displays a total count.

UVC
Abbreviation for Universal Viscosity Curve. A presentation of the combined flowrate/viscosity calibration for a
turbine flowmeter.

Visc Coef
Abbreviation for Viscosity Coefficient. One or more coefficients in an equation used to describe the viscosity as a
function of temperature for a fluid.

Volume Flow
The measurement of volumetric flow.

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 SL9100 Flow Computer

13. Diagnosis and Troubleshooting

13.1 Response of SL9100 on Error or Alarm:

Error and warning indications which occur during operation are indicated
in the RUN mode alternately with the measured values. The SL9100
Flow Computer has three types of error:

TYPE OF ERROR DESCRIPTION

Sensor/Process Alarms Errors detected due to

sensor failure or process alarm
conditions

Self Test Errors Errors detected during self

test.

System Alarms Errors detected due to system

failure

Some alarms are self clearing. Other alarms require the user to
acknowledge and clear the alarm. Press the ENTER button to
acknowledged and clear alarms. Alarms may reassert themselves if
the alarm condition is still present.

NOTE: A historical error alarm log is available in the "Test Mode".

The following descriptions suggest possible causes and corrective

actions for each alarm message.

63
 SL9100 Flow Computer

13.2 Diagnosis Flow Chart and Troubleshooting

All instruments undergo various stages of quality control during produc-

tion. The last of these stages is a complete calibration carried out on
state-of-the-art calibration rigs.

A summary of possible causes is given below to help you identify

faults.

Is there an input power Check the connections

supply voltage across according to the circuit
Terminals 23 and 24? No diagrams.

Yes Check junction box fuses.

Is the Display Backlight Check/Replace internal

Visible? fuse. If fuse is OK,
No Factory Service Required.
Yes
The display may not be
visible with ambient
Are the Display
temperatures below -10 °C
Characters Visible?
No Allow the instrument to
warm up.
Yes Contact factory if
necessary

Is there a black bar Check line voltage.

across the display? If voltage is OK,
Yes Factory Service Required.
No

Does the display Check line voltage.

alternate between blank If voltage is OK,
and sign on message? Yes Factory Service Required.

No

Does the display show See section 12.3 for

an error message? cause and remedy.
Yes
No

No system or process
errors present.

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 SL9100 Flow Computer

13.3 Error & Warning Messages:

13.3.1 Error/Warning Message Cause Remedy

Sensor/Process Alarms
TOTALIZER ROLLOVER Displayed when totalizer Acknowledge
rolls over Rollover,
Remedy not required

AUX INPUT TOO LOW! 4-20 mA Input current at aux • Check wiring
input smaller than 3.5 mA: • Check function of
• Faulty Wiring sensor
• Transmitter not set to "4-20
mA"
• Transmitter defective

RTD OUT OF RANGE Input current at RTD input • Check wiring

too low: • Check function of
• Faulty wiring RTD sensor
• RTD defective

RATE OVERFLOW ERROR Pulse counter overflowed. • Report error to

The totalizer may have lost factory
counts. • Check application
conditions
• Check wiring

PULSE OUT OVERFLOW Calculated pulse frequency • Adjust pulse value

too large: • Adjust pulse width
• Pulse width setting too long • Check process
• Larger pulse scaler needed conditions

FLOW RATE ALARM LOW Limit value exceeded. • Check application if

FLOW RATE ALARM HIGH necessary
• Check limit value
TEMP ALARM LOW • Adjust the limit
TEMP ALARM HIGH value if required

DENSITY ALARM LOW

DENSITY ALARM HIGH

BATCH OVERRUN ALARM Batch size exceeded by • Check valves in

more than set limit. system for proper
operation and/or
leaks
• Check limit value
• Adjust the limit
value if required

MODEM NOT PRESENT The setup expects modem • Check setup for
usage and a modem is not proper baud rate,
responding. parity, etc.
• Check modem
connection and
cycle power to the
unit.
• Replace modem

Software Error Re- Abnormal program flow • Report error to

set detected. Unit has recovered factory
automatically.

EXTENDED PFI LOCKUP Unit was operated with an • Check data in unit.
input power level lower than Totalizer may have
safe operating range for an inaccuracies
extended period of time. • Investigate
brownout cause.

65
 SL9100 Flow Computer

13.3 Error & Warning Messages: (Continued)

13.3.2 Error/Warning Message Cause Remedy

Self Test Alarms
AUX INPUT TOO HIGH! Analog input signal of the • Check analog
auxiliary input exceeded by signal range
more than 3%: • Check the
• Sensor overranged application
• Incorrect full scale setting conditions
of transmitter • Check wiring
• Function error in
transmitter or faulty wiring

BATTERY LOW WARNING Battery voltage too low • Replace Battery

• Consult Factory for
service information

A to D NOT CONVERTING Fault in analog/digital • Unit may self

converter correct, Press
ENTER to
acknowledge &
clear alarm
• If error reasserts,
factory service is
required

TIME CLOCK ERROR The correct time/date is no • Re-enter time and

longer shown date.
• If error occurs again
contact factory

CAL CHECKSUM ERROR Calibration constants have • Report error to

been corrupted factory

SETUP CHECKSUM The units setup has been • Report error to

ERROR corrupted factory

Input current at RTD input • Check wiring

RTD FAILURE too low: • Check function of
• Faulty wiring RTD sensor
• RTD defective

66
 SL9100 Flow Computer

Appendix A

Liquid Temperature vs. Kinematic Viscosity and Density

Water
Temp Deg F Centistoke #/gal
194 0.33 8.060
40 1.55 8.350

Mil C-7024
Temp Deg F Centistoke #/gal
100 1.02 6.315
60 1.374 6.370

JP-8/Jet A
Temp Deg F Centistoke #/gal
185 0.83 6.340
-40 12.00 7.068

JP-4
Temp Deg F Centistoke #/gal
185 0.49 5.862
-40 2.75 6.659

Dexron III
Temp Deg F Centistoke #/gal
212 7.72 6.788
32 270.00 7.344

AvGas
Temp Deg F Centistoke #/gal
185 0.34 5.483
-40 1.48 6.267

PAO
Temp Deg F Centistoke #/gal
185 2.10 6.571
-40 269 6.973

MIL-PRF-5606
Temp Deg F Centistoke #/gal
250 3.8 6.578
80 18.0 7.107

MIL-PRF-83282
Temp Deg F Centistoke #/gal
185 4.55 6.669
40 85.00 7.110

MIL-PRF-23699
Temp Deg F Centistoke #/gal
250 3.55 7.518
80 44 8.070

NOTE: The tabulated values are typical. For most accurate calculations, the temperature versus viscos-
ity and density tables should be edited to just cover the temperature range anticipated and with the
actual values for the fluid in use. Temperature and density values can change from brand to brand
and lot to lot of products.

67
 SETUP MENUS

Start Here Appendix B

instrument Instrument batch count max. batch batch over- auto batch Time delay flow signal max. drain slow start no tot for
type mode preset run comp. restart timeout time quantity batch delay
type

Select flow equation select flow temperature temperature temperature

equation scale dec places default

setup indica- total de- volume units total dec density de- mass units density dec density rate time rate de- rate dec rate average quick temp de-
setup indicators tors scriptor places scriptor places default base scriptor places filter update % scriptor

excitation pulse input pulse trig- low pass input max window k-factor Average Average change change Low flow high flow meter ex-
setup FLOW INPUT voltage type ger type filter termination type KA-Factor KB-Factor table A table b rate alarm rate alarm pansion

aux1 input aux1 signal current aux low aux full aux low aux high calibration h20 density
setup aux1 INPUT type type range scale scale alarm alarm temperature at 4degc

set fluid properties fluid number fluid name Compute fluid Viscosity temperature viscosity temperature viscosity density fluid class reference temperature density temperature
properties method point 1 point 1 point 2 point 2 method temperature point 1 point 1 point 2

setup pulse output pulse ouput pulse width pulse value density reference expansion viscosity viscosity

68
usage point 2 density factor coef a coef b

setup analog output analog ou- analog out analog out analog out analog out analog out
put usage flow type range low scale full scale damping

setup
RELAYs relay usage RELAY relay relay mode relay set- relay hyster-
setup RELAYS 1, 2, 3, 4 delay duration point esis

setup con-
setup control inputs control in- control in- control in-
trol inputs
put 1 usage put 2 usage put 3 usage
1, 2, 3
These functions will only appear with appropriate
setup real time clock setup real clock type select time of day enter date settings in other functions.
time clock clock am/pm

serial hard- DEVICE ID BAUD RATE PARITY HANDSHAKE device line modem op- modem init MODEM Auto CALL OUT day CALL OUT CALL ON ER- CALL OUT NO NUMBER OF
serial usage ware feed tions master answer of week time ROR/alarm REDIALS

setup setup data- output page length top margin datalog print time print interval enable print print end of clear total print list HANGUP IF
log/print format only key batch if print items 2min. INACTIVE
datalog/print

administrative setup tag number operator supervisor software product unit serial sensor serial display new
password password version order code number number error only

setup network card select network baud rate parity

network device id
protocol
SL9100 Flow Computer
 SL9100 Flow Computer

Model Numbering System

S L 9 1
WARRANTY
Flow Computer
This product is warranted against 91 = SL9100
defects in materials and workman-
ship for a period of two (2) years from Display Type
the date of shipment to Buyer. L = LCD Display *
Blank = VFD Display

The Warranty is limited to repair or Operating Voltage

replacement of the defective unit at 1 = 110 VAC *
the option of the manufacturer. This 2 = 220 VAC
warranty is void if the product has 3 = 12 VDC
been altered, misused, dismantled, 4 = 24 VDC
or otherwise abused.
Control Outputs
A = 2 Form C; SPDT Relays *
ALL OTHER WARRANTIES, EX- B = 4 Form C; SPDT Relays
PRESSED OR IMPLIED, ARE EX-
CLUDED, INCLUDING BUT NOT Options
LIMITED TO THE IMPLIED WAR- Blank = Standard *
RANTIES OF MERCHANTABILITY 2 = RS-485 Modbus
ET = Extended Temperature
AND FITNESS FOR A PARTICU- -4°F to 131°F (-20°C to 55°C)
LAR PURPOSE.
* Standard Configuration

69