MECHANICAL LIFTING PLAN

Format No.- EA SOL EHS LF01, Rev. 00

A. BASIC INFORMATION: -
Project Name: 33 kv IP Bus Depot Customer: BYPL
Agency/ Contractor: JPP Date of Lift: 23/8/2024
Location: IP Bus Depot Siemens Name In-charge Dilip Kumar

Brief Descriptions of Lift: Shifting of AIS Panels & accessories.

B. MATERIAL DISCRIPTION: -
1) Name of Material -
AIS PANEL
2) Weight of material -
2T
3) Dimension -
W 4.1 Ft, L 11.4 Ft, H 9.9 Ft
4) Availability of lifting instructions from OEM, Anchor
points(Y/N), specify if yes-
Yes
5) Point of Central of Gravity (CG), Please Draw and mentioned with detail:

C. TYPE of LIFTING (Tick the applicable method):

Lifting ✘
Lowering
Critical Lift (Above 20Ton or over 75% / Tandem)
Super lift

D. LIFTING EQUIPMENT DETAILS

1) No. Of Crane / Farana/ Winch machine: -
1
2) Capacity (SWL): -
15 ton
3) Load Disputation Each Crane/Farana/Winch Machine: -
NA
E. WORKING RADIUS – CAPACITY OF CRANE / FARANA -
CRANE/ FARANA BOOM LENGTH MAKE & MODEL VALIDITY OF TPI Cert.
FARANA 3.6 MTR ACE, Model No - F -150 3-Nov-24

F. SLINGING METHOD/ HITCH TYPE (Tick the method below and specify further information’s):
Straight Hitch: Choker Hitch: Basket Hitch: ✘ Basket Hitch: Basket Hitch:

G. RIGGING TEAM DETAILS –

ROLE REQ. NOS RESPONSIBILITIES

Control lifting operation and cross functional; coordination.

Siemens SiC 1 In charge for Emergency procedures and reporting.
Verify compliance of below

Lifting Supervisor 1 Execute operation as per lifting plan

Pre-Inspection, do mock test of crane functions, present certificates, and crane document
Crane Operator 1 for verification.
Follow instructions

Select rigging as per plan.

Rigging Foremen 1 Connect disconnect the load.

Maintain communication and coordination.

Signaller 1 Aware about the signalling techniques

Fabricator / fitter (If required) Specify:

1
 Welder/ Gas Cutter (If required)- Specify:

Support Working crew shift necessary tools, tackles, and accessories.

Follow instructions of in charge, not expected to perform any high-risk job or technical
Helper 4 task.
Work inside safe zones only
Other Specify:

H. DETAILS OF LIFTING TOOLS & TACKLES:-

1) WIRE ROPE SLING/WEB SLING

Sr.No MAKE / TYPE of SLING IDENTIFICATION NO CAPACITY LENGTH & DIAMETER Validity of TPI Cert.
Polester Belt Sling 401299 5T L-5, W- 125MM
Polester Belt Sling 401322 5T L-5, W- 125MM

2) LIFTING ACCESSORIES/ D-SHACLES:

SR. No MAKE/ TYPE IDENTIFICATION NO CAPACITY Validity of TPI Cert.

D SHACKLE NA C-1 6.5 T
D SHACKLE C-2 6.5 T

3) CHAIN PULLEY BLOCK (If Required):

SR. No MAKE/ TYPE IDENTIFICATION NO CAPACITY Validity of TPI Cert.

I. LOAD CALCULATION : -
Weight of material 2 Ton
Safe factor (5%) 0.1 Ton
Weight of wire rope/ web slings 0.01
Ton
Weight of D shackles 0.002 Ton
Weight of crane hook 0.1 Ton
Total weight 2.21 Ton

LOAD CALCULATION (Refer Picture & Fill)

A (Boom Length) : (In Mtr.) 5.6

B (Lifting Radius) : (In Mtr.) 3.6

C (Ancillaries Weight) : 10

D (Mass of Load to be lifted, 2.21

refer Sec. B) :

MAX. WEIGHT CAPACITY

(SWL) At given Crane Setup 6
and load chart, (In Tons)

Current % Crane Capacity at

given setup (Out of total 37%
Capacity of Crane)

J. CRANE DETAILS :-
Make of Crane :- AEC
Boom Length 5.6 Mtr.
Radius 3.6 Mtr.
SWL as per load chart 6 Ton.
SWL in % as per load chart 37%
Axle weight (in ton) Ton.

Counterweight on crane (in ton) 0

Ton.
Variable counterweight (Axle
0
weight + counterweight) Ton.
Load on 01 outer rigger =
(0.75x Variable counterweight 2.208
+ total weight of material) Ton.
Mat size (in Sq-Mtr) = (load on
01 outer rigger/ Ground bearing 0.429571984435798 GBC (Ground Bearing Capacity):- 5.14
capacity)

2
 Actual Ground bearing
pressure= Load on 1 0.552
outrigger/4
Note: - 1) For getting the value of Ground bearing capacity, need to check the soil strata report.
2) For safe lifting operation, Ground bearing pressure value should not be more than the Ground bearing capacity value.
K. JOB SPECIFIC RISK ANALYSIS:
S No Activity/ Area Risk Mitigations Plan

1 Reching farana at site Hit by moving bus in DTC A trafic marshal was deputed
Depot at site with red flag
lifting area is barricated & all
Personal can hit by the the staff was instructed to
2 Hangging load
suspended lload not go near the suspended
load
web sling can break during the TPI of all used web sling is
3 braking of web sling liftin and can damage property checked. Physical check also
of injury to the personals done.
a incompitent operator can
4 incompitant operator all the documents of the
damage the property or
operator was verified
personals

L. SAFETY PRECAUTION CHECK POINT:-

Check point Yes / No
1. Valid test certificate of lifting equipment, lifting tools & tackles YES
2. Visual check conducted for all lifting tools & tackles YES
3. Level & compacted ground YES
4. Steel plate laid below Outriggers base/ the chain crawler YES
5. Out Rigger working Properly YES
6. Operators have valid License and competence YES
7. Area barricade with Warnings YES
8. Fall protection equipment provide during height wok YES
9. Safe access to higher elevation ensured YES
10. Safe working platform provide YES
11. Trained Rigger/ signal man deployed YES
12. Sufficient illumination level ensured (for night work), with arrangement of emergency
lighting YES
13. Emergency vehicle available at site YES
14. Lifting & erection plan explained to all team members YES
15. Overhead electrical line risk verified and ensured for safe clearance YES
16. Weather forecast reviewed, no work shall be planned during extreme weather
conditions (Windy, rainy, or low visibility day) YES
M. APPROVAL (NAME, DESIGNATION & SIGNATURE) FOR PROPOSED WORK
Prepared By Review & Approved By (Siemens)

Name & Signature of Project

Name of Site Engineer & Lifting Name & Signature of Site Name & Signature SITE EHS
Manager
Supervisor Manager Officer

N. SUPPORTING FORMATS:
1. Siemens or Customer Permit to Work System
2. Pre-Task Plan: to be filled with help of competent lifting supervisor / certified crane operator, after collecting necessary lifting details like; radius,
height, weight and lifting technique. much before lifting.
3. Checklist for planning of lifting activity: to be filled a days before lifting and submit to PM & EHS along with crane document for approval.
4. Pre- Task briefing (TBT)on plan, responsibilities, and site-specific risk

O. REFERENCES:
1. Siemens Safety Essentials
2. Siemens Critical to Safety Requirements (CTS 05 & 06)
……………..End of Report…………..

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Yes
No
NA