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Manufacturing is the process of converting raw materials into products through physical and chemical processes. It involves three phases: product design, material selection, and production methods. Key operations in manufacturing include shaping, property-enhancing, and surface processing, with various techniques such as machining, assembly, and surface treatments.

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12 views

1-intro

Manufacturing is the process of converting raw materials into products through physical and chemical processes. It involves three phases: product design, material selection, and production methods. Key operations in manufacturing include shaping, property-enhancing, and surface processing, with various techniques such as machining, assembly, and surface treatments.

Uploaded by

rohmaahmad20
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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Manufacturing

• Arrived from the Latin word “manu


factus”, meaning “made by hand”.
• Manufacturing is the process of
converting raw materials into
products.
WHY STUDY
MANUFACTURING PROCESSES?

The designer and the drafter must


have a working knowledge of the
various processes that could
produce a part in order to: lower
cost and reduce production time.
What is Manufacturing?

• Manufacturing is the application of physical and


chemical processes to alter the geometry, properties,
and appearance of a starting material to make parts or
products for a given application

3
Purpose of Manufacturing

• Manufacturing is the transformation of materials into


items of greater value by means of one or more
processing and/or assembly operations

4
Three Phases Of The Manufacturing
Process
1. Product design.
2. Selection of materials.
3. Selection of production
methods and techniques.
The manufacturing Process
Materials Science, Statics, Dynamics, Thermodynamics, Fluid dynamics

Material
Raw Material

Products
Assembly
Transformation
Processes

Machines and Automation


Materials in Manufacturing

• Most engineering materials can be


classified into one of four basic categories:
1. Metals
2. Ceramics
3. Polymers
4. Composites

7
Processing Operations
• Three categories of processing operations:

1. Shaping operations - alter the geometry of the starting


work material

2. Property-enhancing operations - improve physical


properties of the material without changing its shape

3. Surface processing operations - clean, treat, coat, or


deposit material onto the exterior surface of the work
8
Shaping – Four Main Categories

• Solidification Processes - starting material is a heated liquid


that solidifies to form part geometry

• Deformation Processes - starting material is a ductile solid


that is deformed

• Material Removal Processes - starting material is a


ductile/brittle solid, from which material is removed

• Assembly Processes - two or more separate parts are


joined to form a new entity
9
Material Removal Processes

• Excess material removed from the starting workpiece so


what remains is the desired geometry
• Examples: machining such as turning, drilling, and milling;
also grinding and nontraditional processes

Turning Drilling Milling


10
An abrasive is a material, often a
mineral, that is used to shape or finish
a workpiece through rubbing which
leads to part of the workpiece being
worn away by friction
Assembly Operations

• Two or more separate parts are joined to


form a new entity

• Types of assembly operations:


1. Joining processes – create a permanent joint.
• Examples: welding, brazing, soldering, and
adhesive bonding
2. Mechanical assembly – fastening by
mechanical methods
• Examples: use of screws, bolts, nuts, other
12 threaded fasteners; press fitting, expansion fits
Property-Enhancing Processes
• Performed to improve mechanical or physical
properties of the work material
• Part shape is not altered, except
unintentionally
• Examples:
– Heat treatment of metals and glasses
– Sintering of powdered metals and ceramics

13
Surface Processing
1. Cleaning - chemical and mechanical processes to
remove dirt, oil, and other contaminants from the
surface
2. Surface treatments - mechanical working such as sand
blasting, and physical processes like diffusion
3. Coating and thin film deposition - coating exterior
surface of the workpart
4. Several surface processing operations used to fabricate
integrated circuits

14

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