Supplementary Service Station Manual - Platina 100 BS VI

Product code
Platina 100 ES BS VI CBS : PF20
Platina 100 KS BS VI CBS : PF25
 Index

Sr No Parameter

1 Technical Specifications

2 Preventive Maintenance Chart

3 PDI check sheet

4 Torque Value & Service Limit

5 Part identification

6 Wiring Harness Routing

Technical Specifications
 Engine

Parameter Specification Parameter Specification

Type 4 stroke, Natural air cooled Lubrication Splash type

Bore 47 mm
Transmission 4 Speed

Stroke 58.8 mm
Gear shifting pattern All Down

Displacement 102 cc BAJAJ DTSi 10000 BS6

Engine oil Grade Compliant Engine oil
10W30 API SN JASO MA2’
Idling speed 1300 +/- 100 rpm
Engine oil Drain & Refill
1000 ml
quantity
Max.Net Power 7.89 PS @ 7500 RPM
Overhaul quantity 1100 ml
Max. Net Torque 8.34 Nm @ 5500 rpm

Ignition system DC

Spark plugs Qty 2 Nos

Spark plug gap 0.7 – 0.8 mm

 Frame

Parameter Specification Parameter Specification

Tubular Single Down Tube with
Frame Length 2006 mm
Lower Cradle frame
Front Telescopic suspension Width 704 mm
Suspension
Twin suspension with nitrox Height 1076 mm
Rear
(Spring in Spring-SNS)
Wheel Base 1255 mm
Front Drum, Ø 130 mm (CBS)
Brakes Ground Clearance 200 mm
Rear Drum, Ø 110 mm
ES – 117 Kg
Vehicle Kerb Weight
Front 80/100-17, 46P, Tubeless KS – 115.5 Kg
Tyres
Rear 80/100-17, 53P, Tubeless ES – 247 Kg
Vehicle Gross Weight
KS – 245.5Kg
Front 1.75 Kgf/cm² (25 PSI)

Tyre Pressure Rear (Solo) 2 Kgf/cm² (28 PSI)

Rear (Pillion) 2.25 Kgf/cm² (32 PSI)

Fuel Tank Capacity Full 11 Litres

Fuel Tank Usable Reserve 1.5 Litres

Fuel Tank Un-Usable Reserve 0.5 Litres

Fork oil Grade Bajaj fork oil ,SAE 10W20

Fork oil Quantity / leg 150 +/- 2.5 ml
 Electrical

Parameters Specification Fuel Gauge Values

System DC Fuel Quantity
Fuel Level Standard Value(Ω)
(Litres)
Battery 12V 3Ah VRLA
Empty Tank 1.5 90
Head Lamp 12V 35W/35W
Half Tank 5.5 48
Part of Daytime Running
Position Lamp
Light (DRL)
Full Tank 8.5 8
Tail / Stop Lamp 12V 5/10W

Side Indicator icon lamp 12V 10W

Neutral Indicator icon lamp 12V 2W

Hi Beam Indicator icon lamp 12V 2W

Turn Signal Indicator icon lamp 12V 2W

Speedometer back light lamp 12V 2W

Fuel Level Indicator 12V 2W

Malfunction Indicator Lamp (MIL) 12V 2W

Rear Number Plate Lamp Part of tail lamp

Horn 12V 2A
Preventive Maintenance Chart
 Recommended frequency -- Service interval & Kms
1st 2nd 3rd
Servicing 4th 5th 6th 7th 8th 9th 10th 11th 12th 13th 14th 15th 16th
(Free) (Free) (Free)
Sr No Activities / Check points Remarks

500 - 750

14500 -

19500 -

24500 -

29500 -

34500 -

39500 -

44500 -

49500 -

54500 -

59500 -

64500 -

69500 -

74500 -
4500 -

9500 -
10000

15000

20000

25000

30000

35000

40000

45000

50000

55000

60000

65000

70000

75000
5000
Kms

Ensure to prevent water entry in Petrol

1 Servicing with water wash √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ tank, Silencer & electrical parts.Use caustic
free detergent for washing.
Use BGO 10W30
2 Engine oil (Bajaj DTSI 10000 oil) Top up, R R Top-up R Top-up R Top-up R Top-up R Top-up R Top-up R Top-up R Top-up Oil level window cleaning at every 10000
kms by petrol spray & nylon brush
Replace oil filter in 1st service & at every
3 Engine oil Filter R R R R R R R R R
10000 Kms
Oil strainer cleaning at the time of oil
4 Oil strainer CL CL CL CL CL CL CL CL CL
change.
Replace air filter at every 15,000 kms
Air cleaner element** & air filter cover
5 CL,R CL CL CL R CL CL R CL CL R CL CL R CL CL R Replace air filter cover O ring along with air
‘O’ ring. Drain tube cleaning.
filter element
6 Fuel cock sediment bowl cleaning** CL CL CL CL CL CL
7 Fuel pipes for cracks. C,R C C C R C C R C C R C C R C C R Replace at every 15000kms
8 Spark plug clean & check gap CL,A,R CL,A CL,A R CL,A CL,A R CL,A Replace at every 30000 kms
9 Valve tappet clearance C,A C, A C, A C, A C, A C, A C, A C, A C, A C, A C, A C, A C, A C, A C, A C, A C, A
10 Carburettor float chamber cleaning** CL CL CL CL CL CL
Carburettor rubber duct (Sleeve) for
11 C,R C,R C,R C,R C,R C,R C,R C,R C,R C,R C,R C,R C,R C,R Replace if required
hard resulting in loose fitment.
12 Engine breather tube for cracks. C,R C,R C,R C,R C,R C,R C,R C,R C,R C,R C,R C,R C,R C,R C,R Replace if required
Drain EVAP "Y" connection drain
13 EVAP system Hoses- check for cracks C,R C,R C,R C,R C,R C,R C,R C,R C,R C,R C,R C,R C,R C,R C,R C,R
tube.Replace if found cut / damaged
Engine foundation silent bushes for
14 C,R C,R C,R C,R C,R C,R C,R C,R Replace if required
cracks
15 Silencer drain hole cleaning CL CL CL CL CL CL CL CL CL CL CL CL CL CL CL
Wiring harness connections, routine & Damaged conduit / PVC sleeves protection
16 C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T
Conduit / PVC sleeve inspection. by applying electrical tape film.
Battery connections & health by load C,A,L, C,A,L, C,A,L, C,A,L, C,A,L, C,A,L, C,A,L, C,A,L, C,A,L, C,A,L, C,A,L, C,A,L, C,A,L, C,A,L, C,A,L, C,A,L, Apply petroleum jelly on battery terminals.
17 C,A,L,T
tester. +ve terminal cap fitment. T T T T T T T T T T T T T T T T Use Midtronics battery tester.
18 Ignition switch contacts cleaning CL,L CL,L CL,L CL,L CL,L CL,L CL,L CL,L CL,L CL,L CL,L CL,L CL,L CL,L CL,L Use recommended WD40 spray
HT coil connections (Primary and
19 C,T C,T C,T C,T C,T C,T C,T C,T C,T C,T C,T C,T C,T C,T C,T C,T
Secondary)
Starter motor & starter relay
20 C,T C,T C,T C,T C,T C,T C,T C,T C,T C,T C,T C,T C,T C,T C,T C,T
connections
 Recommended frequency -- Service interval & Kms

1st 2nd 3rd

Servicing 4th 5th 6th 7th 8th 9th 10th 11th 12th 13th 14th 15th 16th
(Free) (Free) (Free)

14500 - 15000

19500 - 20000

24500 - 25000

29500 - 30000

34500 - 35000

39500 - 40000

44500 - 45000

49500 - 50000

54500 - 55000

59500 - 60000

64500 - 65000

69500 - 70000

74500 - 75000
Sr No Activities / Check points Remarks

9500 - 10000
4500 - 5000
500 - 750
Kms

Check fault code, Clear fault history,

21 C C C C C C C C C C C C C C C C C
Update latest hex file if applicable

During 1st Free Service :Use lint free cloth

for cleaning & SAE 90 oil for lubrication
Non- sealed Drive chain wear**- Clean, without removing from vehicle .
22 CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A
Lubricate & adjust. Replace if required During all other services: Remove, Clean by
Diesel & Lubricate using molten chain
grease.

23 Drive chain link lock R R R R Replace at every 20000kms

24 Main stand & side stand both pivot pin C,L C,L C,L C,L Use recommended AP grease.
25 Steering play C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A

Steering stem bearing & Cap steering Replace if required. Use Limaplex grease
26 C,CL,L C,CL,L C,CL,L C,CL,L C,CL,L C,CL,L C,CL,L C,CL,L
bearing (Plastic)** for lubrication

Replace oil and oil seal +dust seal in pair at

27 Front fork oil & seal C,R C,R C,R C,R C,R C,R C,R R C,R C,R C,R C,R C,R R C,R C,R C,R
every 30000 kms

28 Brake shoes Front & rear for wear limit. C,R C,R C,R C,R R C,R C,R R C,R C,R R C,R C,R R C,R C,R R Replace at every 15000 Kms
29 Brake cam Front & Rear. CL,L CL,L CL,L CL,L CL,L CL,L CL,L CL,L CL,L CL,L CL,L CL,L CL,L CL,L CL,L CL,L Use AP grease
30 Rear sprocket fasteners for looseness. C,T C,T C,T C,T C,T C,T C,T C,T C,T 3.2 - 3.8 Kfg-m

Rear wheel rubber shock dampers for Replace rear wheel rubber shock damper if
31 C,R C,R C,R C,R C,R C,R C,R C,R
excess play. required

Fairing & windshield well nuts for

32 C,R C,R C,R C,R C,R C,R C,R C,R C,R C,R C,R C,R C,R C,R C,R Replace if rubber found cracked.
rubber cracks.

33 All cables free play adjustment C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A Replace cables if operation found hard.
34 Head light focus adjustment C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A

Check & confirm all bulbs / switches Contact type switches if found sticky then
35 C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A
working. use recommended WD40 spray
 Recommended frequency -- Service interval & Kms
Servici 1st 2nd 3rd
4th 5th 6th 7th 8th 9th 10th 11th 12th 13th 14th 15th 16th
ng (Free) (Free) (Free)
Sr No Activities / Check points Remarks

9500 - 10000
4500 - 5000
500 - 750

14500 -

19500 -

24500 -

29500 -

34500 -

39500 -

44500 -

49500 -

54500 -

59500 -

64500 -

69500 -

74500 -
15000

20000

25000

30000

35000

40000

45000

50000

55000

60000

65000

70000

75000
Kms

General lubrication – Clutch lever / front brake

36 L L L L L L L L L L L L L L L L L Use recommended AP grease.
lever & kick lever.

Front : 1.75 Kgf/cm² (25 PSI)

37 Tyre air pressure. C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A Rear (Solo) : 2 Kgf/cm² (28 PSI)
Rear (Pillion) :2.25 Kgf/cm² (32 PSI)

38 Mirror position & joint firmness. C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A

All fasteners tightness, few are Use model wise torque values.

Front Axle 4.5 - 5.5 Kgf-m

Rear Axle 5.5 - 6.5 Kgf-m

39 Swing arm Shaft C,T C,T C,T C,T C,T C,T C,T C,T C,T C,T C,T C,T C,T C,T C,T C,T C,T 5.2 – 5.8 Kgf-m

Rider foot rest. 1.8 – 2.2 Kgf-m

Engine foundation front. 1.8 – 2.2 Kgf-m

Engine foundation Rear. 2.8 - 3.2 Kgf-m

*** More frequent cleaning may be required while driving in dusty environment.
C : Check, A : Adjust, CL : Clean, R : Replace, T : Tighten, L : Lubricate
Note : Periodic parts, Oil, Filters, All types of greases, Cleaning agents, Cables, Wear & tear parts, Rubber ‘O’ rings / oil seals / pipes, Gaskets to be replaced as per Periodic
Maintenance and Lubrication Chart are mandatory and the same are chargeable to customer.
PDI Check sheet
 PDI Check sheet
Dealer's Name Dealer's code:
Model City
Frame No. Date of PDI
Engine No. PDI done by
1. Check Points before starting the vehicle

Recommendation / Workshop Tools , equipment &

Check Point What to check How to check
Reference Observation consumables required

1. Engine cold condition --

1. Engine oil filling
1. Engine oil level. Oil level should be in betn
funnel.
Vehicle to be parked on lower & upper mark of oil
Engine Oil
center stand. level window.
2. BGO 10W30
2. Oil leakages, if any. 2. Check this point after test
BS VI Compliant
ride on road.

1.Pipe & Circlip fitting

Fuel Pipe Visual _
2.Fuel leakage
1.Fitment. Mirror adjustment as per Clear rear view setting on
Mirror
2.Adjustment. user's requirement. vehicle.
Leg & Saree
Ease of fitment _ Hardware fully tightened.
guard
Smooth operation of
Insert vehicle key in lock &
Steering cum Ignition
Lock Operation By using vehicle key. check operation of
lock,Seat lock, LHS cover
respective lock.
lock, Petrol Tank cap lock
 Tools , equipment &
Recommendation / Workshop
Check Point What to check How to check consumables
Reference Observation
required
Green LED-Battery fully
charged.
Yellow LED -Battery
Battery charge condition As per SOP
partially discharged.
1. Midtronics battery
Red LED-Battery deep
Battery tester,
discharged.
2. Battery charger
Ensure firm connection of
3. Petroleum jelly
Battery terminals tightness +ve & -ve terminals,
Carry out cable
& Petroleum jelly apply petroleum jelly &
connections.
application. ensure protection cap
fitment on +ve terminal
Front- 1.75 Kgf/cm² (25
Check air pressure in both PSI)
Tyre pressure
Air pressure in Front & tyres using tyre pressure Rear Solo-2 Kgf/cm² (28
Tyre Pressure gauge.
Rear tyre gauge. PSI)
Rear Pillion-2.25 Kgf/cm²
(32 PSI)
Use free play checking Free play checking
Front brake free play gauge. 2 – 3 mm gauge.
Brakes
Brake pedal play
Free play of rear brake Use free play checking Brake pedal free play 20
/chain slackness
pedal gauge. – 30 mm
checking gauge
Free play of Clutch lever &
Clutch Lever / Throttle Use free play gauge. Free play 2 ~ 3 mm Free play gauge
Throttle.
Brake pedal play
Use chain slackness
Drive Chain Slackness Slackness 20 - 30 mm /chain slackness
checking gauge
checking gauge
 Worksho
Tools , equipment &
p
Check Point What to check How to check Recommendation / Reference consumables
Observati
required
on

Front Axle 4.5 - 5.5 Kgf-m

Rear Axle 5.5 - 6.5 Kgf-m

Swing arm Shaft 5.2 – 5.8 Kgf-m

Fasteners Torque values Using dial torque Dial torque wrench
wrench 20 Kgf-m
Rider foot rest. 1.8 – 2.2 Kgf-m

Engine foundation front. 1.8 – 2.2 Kgf-m

Engine foundation Rear. 2.8 - 3.2 Kgf-m

2. Check Points during / after starting the vehicle

RH & LH control switch,

Check for smooth
Switch Operation ignition switch, clutch _
operation & functioning
switch & brake switches

Coupler connection,Horn
Horn By hearing _
sound.

Head lamp Tail / stop

lamp, Side indicators,
All Bulbs Working Check functioning. _
Speedo bulb, No. plate
lamp, DRL
 Tools , equipment &
Recommendation /Workshop
Check Point What to check How to check consumables
Reference Observation
required
Funnel for filling
Speedometer working to
Working of speedometer, Fuel gauge-By filling fuel. petrol & measuring
be checked during /
, Fuel gauge jar
after test ride
Speedometer
Working of all signal
By observing speedo
indicators icons
Indications after switching
(Neutral,Turn signal, High
ON ignition switch.
beam,MIL & B Logo)
Refer head light focus
values chart. Head light Focus
Head light Low & Hi As per head light focus
Headlamp Focus to be checked display chart with
beam focus checking checking SOP.
with rider & from a 5m mark.
distance of 5 meters.
3. Check Points during Test Ride
Gear shifting Smooth operation
In case of any issue
Throttle response, Brakes
during test ride, vehicle A.P.Grease,Feeler
Driveability effectiveness- Front &
to be attended in gauge,Multimeter.
Rear
workshop.
Engine noise No abnormal noise
4. Visual inspection for dent, scratches, rust etc
5. Clean the vehicle thoroughly before delivery to customer.

Note-
Vehicle FIFO system required with monitoring system.
Vehicles to be dispatched to network only after carrying out PDI activity at Dealership.
Do not drive vehicle in speed sensor dis connected condition & same to be instructed to customer.
Torque Values & Service Limits
 Torque Value - Engine

Torque value Torque value

Sr. No. Parameter Sr. No. Parameter
(Kgf-m) (Kgf-m)

1 Cover cylinder head bolts 1 - 1.1 14 Oil strainer cap 1 - 1.1

2 Cylinder head bolts 2.2 - 2.5 15 Oil pump mounting screw 0.5 - 0.7

3 Intake Manifold fitted on head bolts 1 - 1.1 16 Clutch cover bolts 1 - 1.1
4 Camshaft sprocket bolt 1.6 - 1.8
17 Magneto cover bolts 1 - 1.1
5 Chain tensioner bolt 1 - 1.1
18 Cover LH RR Bolts 1 - 1.1
6 Chain guide bolt 1 - 1.1
19 Air filter assembly bolts 0.5 - 0.8
7 Primary gear nut 6 - 6.5
20 Cover air filter bolts 0.25 - 0.3
8 Clutch nut 5 - 5.5
Silencer mounting bolt at cylinder
21 2 - 2.2
9 Rotor bolt 6 - 6.5 head
Output sprocket bolt fitted on O/P 22 Silencer mounting bolt on RH Stay 2.8 - 3.2
10 0.6 - 0.8
shaft
Guide gear bolt fitted on gear One way clutch bolts on rotor (For
11 1 - 1.1 23 1.4 - 1.6
change drum 100ES)

12 Cap oil filter bolt 1 - 1.1 24 Starter Motor bolts (For 100ES) 1 - 1.1

13 Inhibitor bolt 1 - 1.1 25 Kick lever bolt 2.3 - 2.5

 Torque Value - Frame

Torque Value (Kgf- Torque Value (Kgf-

Sr.No. Parameter Sr.No. Parameter
m) m)

1 ECU Mtg bracket nuts 0.8 - 1.2 18 Rear coupling sleeve nut 6.2 - 6.8
2 RR Unit bolts 0.8 - 1.2 19 Torque rod nut 2.8 - 3.2
3 HT Coil bolts 0.8 - 1.2 20 Rear brake pedal bolt 0.8 - 1.2
4 Engine mounting bolt top 1.8 - 2.2 21 Handle bar upper holder bolts 1 - 1.4
5 Engine mounting bolt front 1.8 - 2.2 22 Handle bar lower holder bolts 2.5 - 3
6 Engine mounting bolt rear 2.8 - 3.2 23 Fork top mtg bolt 2.5 - 3.5
7 Steering slotted nut 0.3 - 0.7 24 Fork underbracket bolt 2-3
8 RSA Top nut 2.5 - 3.5 25 Tank mtg bolt 0.6 - 1
9 RSA Bottom nut 2.5 - 3.5 26 Fuel gauge bolt 0.3 - 0.5
10 Swing arm shaft nut 5.2 - 5.8 27 Fuel cock bolt 0.6 - 0.8
11 Rider footrest bolt 1.8 - 2.2 28 Speedometer mtg nuts 0.6 - 0.8
12 Pillion Rider footrest bolt 1.8 - 2.2 29 Headlight mtg nuts/bolts 0.15 - 0.19
13 Front fender bolt 0.8 - 1.2 30 Chain cover bolt 0.8 - 1.2
14 Side stand bolt 2.5 - 3.5 31 Leg guard bolt 1.8 - 2.2
15 Front axle nut 4.5 - 5.5 32 Saree guard bolt Upper 0.8 - 1.2
16 Rear axle nut 5.5 - 6.5 33 Saree guard bolt Lower 1.8 - 2.2
17 Rear sprocket nut on coupling 3.2 - 3.8 34 Grab handle bolt 1.8 - 2.2
 Service Limit - Engine

Sr. No Parameter Standard (mm) Service Limit (mm) Sr. No Parameter Standard (mm) Service Limit (mm)

Engine compression Piston Ring end

1 12 - 13 Kgf/cm² Min 9.5 Kgf/cm² 15 0.20 - 0.40 0.65
pressure gap (second ring)
Valve tappet clearance Piston Ring end
2 In - 0.05 Ex - 0.1 Not Applicable 16 0.20 - 0.70 1
IN / EX gap (oil ring)
Rocker arm shaft Clutch assembly
3 7.99 - 8 7.98 17 PF551430 PF551413 PF551430 PF551413
diameter part number

Cam sprocket root Clutch spring free

4 59.91 - 60.11 Not Applicable 18 26.7 39.3 25.7 38.3
diameter length
Friction plate
Cam lobe height 19 2.95 - 3.05 2.92 - 3.08 2.75 2.72
5 29.1 29.05 thickness
(Exhaust) Steel plate
20 1.6 - 1.7 1.9 - 2 1.55 1.85
thickness
6 Cam lobe height (intake) 29.06 29.01
21 Friction plate warp 0.1 Not Applicable
7 Valve spring free length 41.52 40.5
22 Steel plate warp 0.1 0.2
Valve stem diameter Gear shift fork
8 4.96 - 4.98 4.95 23 4.45 - 4.49 4.4
intake guide pin diameter
Valve stem diameter Gear shift drum
9 4.94 - 4.96 4.93 24 4.55 - 4.7 4.75
exhaust groove width
10 Valve stem bent 0.01 >0.01 replace 25 Crankshaft runout 0.02 0.05
11 Cylinder head warp 0.03 0.05
Connecting rod
Cam chain 20 links 26 side (axial) 0.1 - 0.35 0.6
12 127 - 127.28 127.82
length clearance
Cylinder - piston 27 Cam lobe width 8.9 - 9.1 Not Applicable
13 0.035 - 0.057 0.11
clearance Shaft fork shift
28 9.97 - 9.98 9.96
outer diameter
Piston Ring end gap
14 0.10 - 0.25 0.5 Fork shift inner
(Top ring) 29 10 - 10.02 10.03
diameter
 Service Limit - Frame

Sr.No Parameter Standard Specification (mm) Service Limit (mm)

Front 12 - 12.03 12.15
1 Brake Panel cam hole diameter
Rear 12 - 12.03 12.15
Front 11.95 - 11.98 11.83
2 Brake cam diameter
Rear 11.95 - 11.98 11.88
Front 3.9 - 4.5 2
3 Brake Shoe lining thickness
Rear 3.9 - 4.5 2
Front 130 - 130.16 130.75
4 Brake drum inside diameter
Rear 110 - 110.14 110.75
5 Axle run out 0.1 0.2
6 Axial wheel run out 0.8 or Less 2 or Less
7 Radial wheel run out 0.8 or Less 2 or Less
8 Drive chain slackness 20 - 30 Upto 40
9 Drive chain length 254 - 254.6 260
10 Rear sprocket warp 0.15 or Less 0.5 or Less
11 Front Fork spring free length 394 398
Front 5 Upto TWI
12 Tyre tread depth
Rear 5 Upto TWI
Part Identification –for Platina
100 ES BS VI(00PF20ZZ)
 Wiring Harness

Model Platina 100 ES BS VI (00PF27ZZ) Platina 100 ES BS VI (00PF20ZZ)

Part No PF402265 PF402257

Harness routing is different than Platina 100 ES BS VI

Description NA
(00PF27ZZ) & Platina 100 KS BS VI (00PF26ZZ)
Part Identification –for Platina
100 KS BS VI (00PF25ZZ)
 Wiring Harness

Model Platina 100 KS BS VI (00PF26ZZ) Platina 100 KS BS VI (00PF25ZZ)

Part No PF402267 PF402263

Harness routing is different than Platina 100 ES BS VI

Description NA
(00PF27ZZ) & Platina 100 KS BS VI (00PF26ZZ)
Part Identification – Common
For
Platina 100 ES BS VI(00PF20ZZ)
Platina 100 KS BS VI (00PF25ZZ)
 Rear Shock Absorber

Platina 100 ES BS VI (00PF27ZZ) Platina 100 ES BS VI(00PF20ZZ)

Model
Platina 100 KS BS VI (00PF26ZZ) Platina 100 KS BS VI (00PF25ZZ)

Photograph

Part No JK122021 PF122025

• Spring on Spring type • Spring in Spring type

Description
• With canister • Without canister
 Lever Holder

Platina 100 ES BS VI (00PF27ZZ) Platina 100 ES BS VI(00PF20ZZ)

Model
Platina 100 KS BS VI (00PF26ZZ) Platina 100 KS BS VI (00PF25ZZ)

M8X1.25P
Ø 8 mm

Photograph

Part No LH - JL161014, RH - DS191033 LH - PF161010, RH - PF161012

Description With threading Without threading

 Hand Grip

Platina 100 ES BS VI (00PF27ZZ) Platina 100 ES BS VI(00PF20ZZ)

Model
Platina 100 KS BS VI (00PF26ZZ) Platina 100 KS BS VI (00PF25ZZ)

LH LH

Photograph RH RH

Part No LH - JK151018, RH (Assembly) - JK151019 LH - PF161005, RH(Assembly)- PF161007

Design is different than Platina 100 ES BS VI

Description NA
(00PF27ZZ) & Platina 100 KS BS VI (00PF26ZZ)
 Clutch Cable /Front Brake Cable

Platina 100 ES BS VI (00PF27ZZ) Platina 100 ES BS VI(00PF20ZZ)

Model
Platina 100 KS BS VI (00PF26ZZ) Platina 100 KS BS VI (00PF25ZZ)
Clutch cable - PA161209 Clutch cable - PF161226
Part No
Front brake cable - JK161215 Front brake cable - PF161234

Description Without lever rubber boot With lever rubber boot

 Daytime Running Light (DRL) unit

Platina 100 ES BS VI (00PF27ZZ) Platina 100 ES BS VI(00PF20ZZ)

Model
Platina 100 KS BS VI (00PF26ZZ) Platina 100 KS BS VI (00PF25ZZ)

Photograph NA

Part No NA JK401025

Description NA With separate DRL unit

 Lamp Head

Platina 100 ES BS VI (00PF27ZZ) Platina 100 ES BS VI(00PF20ZZ)

Model
Platina 100 KS BS VI (00PF26ZZ) Platina 100 KS BS VI (00PF25ZZ)

Photograph

Part No PF401022 JK401023

Description With integrated DRL Unit Without integrated DRL Unit

 Fairing

Platina 100 ES BS VI (00PF27ZZ) Platina 100 ES BS VI(00PF20ZZ)

Model
Platina 100 KS BS VI (00PF26ZZ) Platina 100 KS BS VI (00PF25ZZ)

Photograph

Part No JK181265 JK181256

Description Without provision for DRL unit fitment With provision for DRL unit fitment
 Indicator

Platina 100 ES BS VI (00PF27ZZ) Platina 100 ES BS VI(00PF20ZZ)

Model
Platina 100 KS BS VI (00PF26ZZ) Platina 100 KS BS VI (00PF25ZZ)

Photograph

JK401028 - INDICATOR FRONT LH-REAR RH Front LH - DJ201208, Front RH - DJ201209

Part No
JK401029 - INDICATOR FRONT RH-REAR LH Rear LH - DJ201206, Rear RH - DJ201207
Design is different than Platina 100 ES BS VI
Description NA
(00PF27ZZ) & Platina 100 KS BS VI (00PF26ZZ)
 Bracket Fairing Lower

Platina 100 ES BS VI (00PF27ZZ) Platina 100 ES BS VI(00PF20ZZ)

Model
Platina 100 KS BS VI (00PF26ZZ) Platina 100 KS BS VI (00PF25ZZ)

Photograph

Part No JK181277 PF181264

Design is different than Platina 100 ES BS VI

Description NA
(00PF27ZZ) & Platina 100 KS BS VI (00PF26ZZ)
 Structure Indicator Front

Platina 100 ES BS VI (00PF27ZZ) Platina 100 ES BS VI(00PF20ZZ)

Model
Platina 100 KS BS VI (00PF26ZZ) Platina 100 KS BS VI (00PF25ZZ)

Photograph

Part No JK181279 PF181237

Design is different than Platina 100 ES BS VI

Description NA
(00PF27ZZ) & Platina 100 KS BS VI (00PF26ZZ)
 Flap Speedometer

Platina 100 ES BS VI (00PF27ZZ) Platina 100 ES BS VI(00PF20ZZ)

Model
Platina 100 KS BS VI (00PF26ZZ) Platina 100 KS BS VI (00PF25ZZ)

Photograph

Part No JK181267 JK181247

Design is different than Platina 100 ES BS VI

Description NA
(00PF27ZZ) & Platina 100 KS BS VI (00PF26ZZ)
 Bracket Fairing Upper

Platina 100 ES BS VI (00PF27ZZ) Platina 100 ES BS VI(00PF20ZZ)

Model
Platina 100 KS BS VI (00PF26ZZ) Platina 100 KS BS VI (00PF25ZZ)

Photograph

Part No JK181278 JK181246

Design is different than Platina 100 ES BS VI

Description NA
(00PF27ZZ) & Platina 100 KS BS VI (00PF26ZZ)
 Tail Lamp

Platina 100 ES BS VI (00PF27ZZ) Platina 100 ES BS VI(00PF20ZZ)

Model
Platina 100 KS BS VI (00PF26ZZ) Platina 100 KS BS VI (00PF25ZZ)

Photograph

Part No JK401027 DZ201016

Design is different than Platina 100 ES BS VI

Description NA
(00PF27ZZ) & Platina 100 KS BS VI (00PF26ZZ)
 Seat Assembly

Platina 100 ES BS VI (00PF27ZZ) Platina 100 ES BS VI(00PF20ZZ)

Model
Platina 100 KS BS VI (00PF26ZZ) Platina 100 KS BS VI (00PF25ZZ)

Photograph

Part No JK191006 PF191011

Design is different than Platina 100 ES BS VI

Description NA
(00PF27ZZ) & Platina 100 KS BS VI (00PF26ZZ)
 Saree Guard

Platina 100 ES BS VI (00PF27ZZ) Platina 100 ES BS VI(00PF20ZZ)

Model
Platina 100 KS BS VI (00PF26ZZ) Platina 100 KS BS VI (00PF25ZZ)

Photograph

Part No JK231206 PF231206

Design is different than Platina 100 ES BS VI

Description NA
(00PF27ZZ) & Platina 100 KS BS VI (00PF26ZZ)
 Control Switch LH

Platina 100 ES BS VI (00PF27ZZ) Platina 100 ES BS VI(00PF20ZZ)

Model
Platina 100 KS BS VI (00PF26ZZ) Platina 100 KS BS VI (00PF25ZZ)

Photograph

Part No JK401410 JB401400

Description Length : 650 mm Length : 420 mm

 Hand Guard

Platina 100 ES BS VI (00PF27ZZ) Platina 100 ES BS VI(00PF20ZZ)

Model
Platina 100 KS BS VI (00PF26ZZ) Platina 100 KS BS VI (00PF25ZZ)

Photograph NA

Part No Refer SPC NA

Description With hand guard NA

Wiring Harness Routing
 Platina 100ES BS VI (00PF20ZZ)

Top Side

LH Side
 Platina 100ES BS VI (00PF20ZZ)

• Route the harness as shown in photograph.

 Platina 100ES BS VI (00PF20ZZ)

• Route the harness as shown in photograph.

 Platina 100ES BS VI (00PF20ZZ)

• Route the harness as shown in photograph.

 Platina 100ES BS VI (00PF20ZZ)

• Route the harness as shown in photograph.

 Platina 100ES BS VI (00PF20ZZ)

• Route the harness as shown in photograph.

 Platina 100ES BS VI (00PF20ZZ)

• Route the harness as shown in photograph.

 Platina 100ES BS VI (00PF20ZZ)

• Route the harness as shown in photograph.

 Platina 100ES BS VI (00PF20ZZ)

• Route the harness as shown in photograph.

 Platina 100KS BS VI (00PF25ZZ)

Top Side

LH Side
 Platina 100KS BS VI (00PF25ZZ)

• Route the harness as shown in photograph.

 Platina 100KS BS VI (00PF25ZZ)

• Route the harness as shown in photograph.

 Platina 100KS BS VI (00PF25ZZ)

• Route the harness as shown in photograph.

 Platina 100KS BS VI (00PF25ZZ)

• Route the harness as shown in photograph.

 Platina 100KS BS VI (00PF25ZZ)

• Route the harness as shown in photograph.

 Platina 100KS BS VI (00PF25ZZ)

• Route the harness as shown in photograph.

 Platina 100KS BS VI (00PF25ZZ)

• Route the harness as shown in photograph.

 Platina 100KS BS VI (00PF25ZZ)

• Route the harness as shown in photograph.

 Electrical Parts Values

Sr.No Part Standard Value

1 Starter Relay Coil 3.9Ω±10%

2 Battery Charging Coil 0.7Ω ±10%

3 Pick Up Coil 215±20Ω

4 DC Charging Voltage 14.5 ± 0.1V

5 DC Charging Current 8.3A ±0.5 @ 4000 RPM

6 Horn 12V 2A

Input voltage 5 V ±0.1

7 Throttle Position Sensor
Output voltage
4.7 V
(WOT)
Primary 0.45 Ω + 10%
8 H.T. Coil resistance :
Secondary 5.0 Ω + 20%

Primary 0.45 Ω + 10%

9 HT coil 2 resistance :
Secondary 5.0 Ω + 20%