Output Summary Page 1

Released to the following company:

mona
Windows User
Xist 9 (32 bit) 21-01-2025 12:27 SN: 46639- MKH Units

Heat Exchanger-103 : Shell 1

Rating - Horizontal Multipass Flow TEMA BEU Shell With Single-Segmental Baffles
1 No Data Check Messages.
2 See Runtime Message Report for Warning Messages.
3 Process Conditions Cold Shellside Hot Tubeside
4 Fluid name Biogas Water
5 Total flow rate (1000-kg/hr) 0.0839 0.1000
6 Inlet/Outlet Y (Wt. frac vap.) 1.0000 1.0000 0.0000 0.0000
7 Inlet/Outlet T (Deg C) 10.00 20.00 35.00 32.13
8 Inlet P/Avg (kgf/cm2A) 15.287 15.286 9.191 9.191
9 dP/Allow. (kgf/cm2) 3.57e-4 0.000 5.91e-4 0.500
10 Fouling (m2-hr-C/kcal) 0.000200 0.000200
11 Exchanger Performance
12 Shell h (kcal/m2-hr-C) 84.41 Actual U (kcal/m2-hr-C) 65.42
13 Tube h (kcal/m2-hr-C) 461.22 Required U (kcal/m2-hr-C) 8.34
14 Hot regime (--) Sens. Liquid Total duty (MM kcal/hr) 2.86e-4
15 Cold regime (--) Sens. Gas Eff. area (m2) 1.955
16 EMTD (Deg C) 17.6 Overdesign (%) 684.81
17 Shell Geometry Baffle Geometry
18 TEMA type (--) BEU Baffle type Single-Seg.
19 Shell ID (mm) 155.60 Baffle cut (Pct Dia.) 25
20 Series (--) 1 Baffle orientation (--) Perpend.
21 Parallel (--) 1 Central spacing (mm) 136.77
22 Orientation (deg) 0.00 Crosspasses (--) 5
23 Tube Geometry Nozzles
24 Tube type (--) Plain Shell inlet (mm) 49.251
25 Tube OD (mm) 9.525 Shell outlet (mm) 49.251
26 Length (mm) 750. Inlet height (mm) 13.264
27 Pitch ratio (--) 1.2500 Outlet height (mm) 13.264
28 Layout (deg) 30 Tube inlet (mm) 49.251
29 Tubecount (--) 92 Tube outlet (mm) 49.251
30 Tube Pass (--) 4
31 Thermal Resistance, % Velocities, m/s Flow Fractions
32 Shell 77.50 Min Max A 0.028
33 Tube 19.21 Tubeside 3.12e-2 3.12e-2 B 0.392
34 Fouling 3.08 Crossflow 0.18 0.21 C 0.144
35 Metal 0.21 Longitudinal 0.22 0.25 E 0.202
36 F 0.234

Unit: Shell 1 F:\Tech-Rudra\2025\103.htri

 Final Results Page 2
Released to the following company:
mona
Windows User
Xist 9 (32 bit) 21-01-2025 12:27 SN: 46639- MKH Units

Heat Exchanger-103 : Shell 1

Rating - Horizontal Multipass Flow TEMA BEU Shell With Single-Segmental Baffles
1 Process Data Cold Shellside Hot Tubeside
2 Fluid name Biogas Water
3 Fluid condition Sens. Gas Sens. Liquid
4 Total flow rate (1000-kg/hr) 0.0839 0.1000
5 Weight fraction vapor, In/Out (--) 1.0000 1.0000 0.0000 0.0000
6 Temperature, In/Out (Deg C) 10.00 20.00 35.00 32.13
7 Skin temperature, Min/Max (Deg C) 27.68 31.83 28.45 32.29
8 Wall temperature, Min/Max (Deg C) 27.99 32.01 28.04 32.04
9 Pressure, In/Average (kgf/cm2A) 15.287 15.286 9.191 9.191
10 Pressure drop, Total/Allowed (kgf/cm2) 3.57e-4 5.91e-4 0.500
11 Velocity, Mid/Max allow (m/s) 0.21 3.12e-2
12 Mole fraction inert (--)
13 Average film coef. (kcal/m2-hr-C) 84.41 461.22
14 Heat transfer safety factor (--) 1.0000 1.0000
15 Fouling resistance (m2-hr-C/kcal) 0.000200 0.000200
16 Overall Performance Data
17 Overall coef., Reqd/Clean/Actual (kcal/m2-hr-C) 8.34 / 67.50 / 65.42
18 Heat duty, Calculated/Specified (MM kcal/hr) 2.86e-4 /
19 Effective overall temperature difference (Deg C) 17.6
20 EMTD = (MTD) * (DELTA) * (F/G/H) (Deg C) 18.1 * 0.9713 * 1.0000
21
22
23 See Runtime Messages Report for
24 warnings.
25
26 Exchanger Fluid Volumes
27 Approximate shellside (L) 15.5
28 Approximate tubeside (L) 7.8
29 Shell Construction Information
30 TEMA shell type BEU Shell ID (mm) 155.60
31 Shells Series 1 Parallel 1 Total area (m2) 2.065
32 Passes Shell 1 Tube 4 Eff. area (m2/shell) 1.955
33 Shell orientation angle (deg) 0.00
34 Impingement present No
35 Pairs seal strips 0 Passlane seal rods (mm) 9.525 No. 13
36 Shell expansion joint No UBend tangent to Support Dist. (mm) 25.400
37 Weight estimation Wet/Dry/Bundle 111.58 / 88.35 / 28.77 (kg/shell)
38 Baffle Information
39 Type Perpend. Single-Seg. Baffle cut (% dia) 25
40 Crosspasses/shellpass 5 No. (Pct Area) (mm) to C.L
41 Central spacing (mm) 136.77 1 21.52 38.900
42 Inlet spacing (mm) 150.00 2 0.00 0.000
43 Outlet spacing (mm) 150.00
44 Baffle thickness (mm) 3.000
45 Use deresonating baffles No
46
47 Tube Information
48 Tube type Plain Tubecount per shell 92
49 Length to tangent (mm) 750. Pct tubes removed (both) 5.15
50 Effective length (mm) 710. Outside diameter (mm) 9.525
51 Total tubesheet (mm) 14.287 Wall thickness (mm) 1.245
52 Area ratio (out/in) 1.3539 Pitch (mm) 11.906 Ratio 1.2500
53 Tube metal SA-179 Tube (S) K01200 Tube pattern (deg) 30

Unit: Shell 1 F:\Tech-Rudra\2025\103.htri

 Final Results Page 3
Released to the following company:
mona
Windows User
Xist 9 (32 bit) 21-01-2025 12:27 SN: 46639- MKH Units

Heat Exchanger-103 : Shell 1

Rating - Horizontal Multipass Flow TEMA BEU Shell With Single-Segmental Baffles
1 Shellside Performance
2 Nom vel, X-flow/window 0.23 / 0.54
3
4 Flow fractions for heat transfer 0.491
5 A=0.0279 B=0.3921 C=0.1437 E=0.2024 F=0.2340
6
7 Shellside Heat Transfer Corrections
8 Total Beta Gamma End Fin
9 0.971 0.919 1.056 0.977 1.000
10 Pressure Drops (Percent of Total)
11 Cross Window Ends Nozzle Shell Tube
12 19.67 14.54 15.40 Inlet 24.66 0.20
13 MOMENTUM 0.00 Outlet 25.73 0.13
14 Two-Phase Parameters
15 Method Inlet Center Outlet Mix F
16
17
18 H. T. Parameters Shell Tube
19 Overall wall correction 0.976 0.991
20 Midpoint Prandtl no. 0.70 4.99
21 Midpoint Reynolds no. 2885 295
22 Bundle inlet Reynolds no. 2875 303
23 Bundle outlet Reynolds no. 2795 287
24 Fouling layer (mm)
25 Thermal Resistance, %
26 Shell Tube Fouling Metal Over Des
27 77.50 19.21 3.08 0.21 684.81
28 Total fouling resistance (m2-hr-C/kcal) 4.71e-4
29 Differential resistance (m2-hr-C/kcal) 0.1047
30 Shell Nozzles
31 Inlet at channel end No
32 Nozzle location at U-bend Before U-bend
33 Liquid
34 Inlet Outlet Outlet
35 Number at each position 1 1 0
36 Diameter (mm) 49.251 49.251
37 Velocity (m/s) 0.74 0.77
38 Pressure drop (kgf/cm2) 8.79e-5 9.17e-5
39 Height under nozzle (mm) 13.264 13.264
40 Nozzle R-V-SQ (kg/m-s2) 9.03 9.41
41 Shell ent. (kg/m-s2) 7.27 7.57
42
43 Inlet Outlet Liquid
44 Tube Nozzle RADIAL RADIAL Outlet
45 Diameter (mm) 49.251 49.251
46 Velocity (m/s) 1.47e-2 1.46e-2
47 Pressure drop (kgf/cm2) 1.20e-6 7.62e-7
48 Nozzle R-V-SQ (kg/m-s2) 0.21 0.21
49
50 Annular Distributor Inlet Outlet
51 Length (mm)
52 Height (mm)
53 Slot area (mm2)
54 Diametral Clearances (mm)
55 Baffle-to-shell Bundle-to-shell Tube-to-baffle
56 3.0000 9.4750 0.3000

Unit: Shell 1 F:\Tech-Rudra\2025\103.htri

 Supplementary Results Page 4
Released to the following company:
mona
Windows User
Xist 9 (32 bit) 21-01-2025 12:27 SN: 46639- MKH Units

Heat Exchanger-103 : Shell 1

Rating - Horizontal Multipass Flow TEMA BEU Shell With Single-Segmental Baffles
1 Externally Enhanced Tube Geometry Internally Enhanced Tube Geometry
2 Type Plain Type None
3 Fin density (fin/meter) Thickness (mm)
4 Fin height (mm) Pitch (L/D)
5 Fin thickness (mm)
6 Root diameter (mm)
7 Area/length (m2/m) 0.0686
8
9 Mean Metal Temperatures
10 Mean shell temperature 15.43 (C)
11 Tubesheet temperature 60.00 (C)
12 Mean tube metal temperature in each tubepass, (C)
13 Tube Pass Inside Outside Radial
14 1 30.68 30.64 30.66
15 2 30.04 30.00 30.01
16 3 29.44 29.41 29.42
17 4 28.85 28.81 28.83
18

Unit: Shell 1 F:\Tech-Rudra\2025\103.htri

 Vibration Analysis Page 5
Released to the following company:
mona
Windows User
Xist 9 (32 bit) 21-01-2025 12:27 SN: 46639- MKH Units

Heat Exchanger-103 : Shell 1

Rating - Horizontal Multipass Flow TEMA BEU Shell With Single-Segmental Baffles
1 Shellside condition Sens. Gas
2 Axial stress loading (kg/mm2) 0.000 Added mass factor 1.761
3 Beta 4.000
4 Position In The Bundle Inlet Center Outlet
5 Length for natural frequency (mm) 287. 274. 287.
6 Length/TEMA maximum span (--) 0.323 0.308 0.323
7 Number of spans (--) 3 3 3
8 Tube natural frequency (Hz) 373.9 + 373.9 373.9
9 Shell acoustic frequency (Hz) 910.0 + 920.0 928.8
10 Flow Velocities Inlet Center Outlet
11 Window parallel velocity (m/s) 0.51 0.52 0.53
12 Bundle crossflow velocity (m/s) 0.18 0.21 0.19
13 Bundle/shell velocity (m/s) 0.16 0.16 0.15
14 Fluidelastic Instability Check Inlet Center Outlet
15 Log decrement HTRI 0.025 0.025 0.025
16 Critical velocity (m/s) 31.52 35.03 32.17
17 Baffle tip cross velocity ratio (--) 0.0061 0.0063 0.0063
18 Average crossflow velocity ratio (--) 0.0058 0.0060 0.0059
19 Acoustic Vibration Check Inlet Center Outlet
20 Vortex shedding ratio (--) 0.008 0.010 0.009
21 Chen number (--) 1304 1441 1268
22 Turbulent buffeting ratio (--) 0.006 0.007 0.007
23 Tube Vibration Check Inlet Center Outlet
24 Vortex shedding ratio (--) 0.009 0.011 0.010
25 Parallel flow amplitude (mm) 0.000 0.000 0.000
26 Crossflow amplitude (mm) 0.000 0.000 0.000
27 Tube gap (mm) 2.381 2.381 2.381
28 Crossflow amplitude/tube gap (--) 1.69e-6 1.80e-6 1.76e-6
29 Crossflow RHO-V-SQ (kg/m-s2) 0.55 0.71 0.57
30 Bundle Entrance/Exit
31 (analysis at first tube row) Entrance Exit
32 Fluidelastic instability ratio (--) 0.004 0.004
33 Vortex shedding ratio (--) 0.021 0.022
34 Crossflow amplitude (mm) 0.00000 0.00000
35 Crossflow velocity (m/s) 0.40 0.42
36 Tubesheet to inlet/outlet support (mm) None None
37 Shell Entrance/Exit Parameters Entrance Exit
38 Impingement device None --
39 Flow area (m2) 2.12e-3 2.12e-3
40 Velocity (m/s) 0.66 0.69
41 Critical velocity (m/s) 115.22 117.58
42 RHO-V-SQ (kg/m-s2) 7.27 7.57
43 Shell type BEU Baffle type Single-Seg.
44 Tube type Plain Baffle layout Perpend.
45 Pitch ratio 1.2500 Tube diameter, (mm) 9.525
46 Layout angle 30 Tube material SA-179 Tube (S) K01200
47 Number U-Bend supports Elastic modulus, (kg/mm2) 20646
48 Use deresonating baffles No Supports/baffle space
49 Program Messages
50 + Natural or acoustic frequency used in vibration analysis.
51 See help for additional information.
52 * Items with asterisk exceed a conservative lower limit for vibration-free design.
53 Review your case using the procedure described in Online Help;
54 You may find that a vibration problem is unlikely.
55
56

Unit: Shell 1 F:\Tech-Rudra\2025\103.htri

 API 660 Shell-And-Tube Heat Exchanger Specification Sheet Page 6
Released to the following company: MKH Units
mona
Windows User
1 Client Location
2 Process unit Item No.
3 Job No. 103 Fabricator
4 Service of Unit Number of unit
5 Size 155.6 x 750 mm Type BEU Horizontal Connected In 1 Parallel 1 Series
6 Effective surface per unit (plain/finned) 1.955 m2 Shell/Unit 1 Effective surface per shell 1.955 m2
7 PERFORMANCE OF ONE UNIT Shell Side Tube Side
8 Inlet Outlet Inlet Outlet
9 Fluid Name Biogas Water
10 Fluid Quantity, Total kg/hr 83.917 100.00
11 Vapor (relative molecular mass) 83.917 83.917
12 Liquid 100.00 100.00
13 Steam 0.0587 0.0587
14 Water 100.00 100.00
15 Noncondensables (relative molecular mass)
16 Temperature C 10.00 20.00 35.00 32.13
17 Density (Vapor/Liquid) kg/m3 16.579 15.914 994.39 995.34
18 Viscosity (Vapor/Liquid) cP 0.0128 0.0131 0.7193 0.7624
19 Specific Heat (Vapor/Liquid) kcal/kg-C 0.3385 0.3437 0.9983 0.9984
20 Thermal Conductivity (Vapor/Liquid) kcal/hr-m-C 0.0223 0.0234 0.5353 0.5319
21 Specific latent heat kcal/kg @ C @ 10.00 @ 20.00 @ 35.00 @ 32.13
22 Inlet Pressure kgf/cm2A 15.287 9.191
23 Velocity m/s 0.21 3.12e-2
24 Pressure Drop, Allow/Calc kgf/cm2 3.57e-4 0.500 5.91e-4
25 Fouling Resistance (min) m2-hr-C/kcal 0.000200 0.000200
26 Average Film Coefficient kcal/m2-hr-C 84.41 461.22
27 Heat Exchanged 286.26 kcal/hr MTD (Corrected) 17.6 C
28 Transfer Rate kcal/m2-hr-C Required 8.34 Fouled 65.42 Clean 67.50
29 Rho-V2 kg/m-s2 Inlet Nozzle 9.03 Bundle Entrance 2.71 Bundle Exit 2.83
30 Hydrogen Service Tube Side (Y/N) Shell Side (Y/N) Sour Service Tube Side (Y/N) Shell Side (Y/N) Cyclic Service (Y/N)
31 CONSTRUCTION OF ONE SHELL
32 Tube No. 46U OD mm 9.525 NOZZLES - Number, Size and Rating
33 Tube Wall Thickness mm 1.245 minimum wall / average wall Shell Side Tube Side
34 Tube Pitch mm 11.906 Tube layout 30 Inlet mm 1 @ 49.251 1 @ 49.251
35 Tube Length mm 750. Tube Type Plain Outlet 1 @ 49.251 1 @ 49.251
36 Tube-Tubesheet Joint Expanded (2 grooves) Intermediate @ @
37 Shell diameter mm (ID/OD) 155.60 / 168.30 Vent @ @
38 Cross Baffle Type Perpend. Drain @ @
39 Baffle Spacing(c/c) mm 136.77 No. of Crosspasses 5 Pressure Relief @ @
40 Baffle cut % 25 Perpend. Design pressure f/cm2G 15.375 8.800
41 Tube support type Full support Vacuum f/cm2A
42 Longitudinal baffle seal type None Design temp. (Max/MDMT) C 50.00 / 32.01 60.00 / 32.04
43 Bypass Seal Arrangement pairs seal strips No Passes per Shell 1 4
44 Impingement Protection Type None Corrosion Allowance mm 3.200 3.200
45 MATERIALS OF CONSTRUCTION
46 Shell SA-516 70 Pl. K02700 Tube SA-179 Tube (S) K01200 Gaskets
47 Shell Cover SA-516 70 Pl. K02700 Shell Side Mach. Mtl. (Kammprofile\Flex. Face)
48 Channel or Bonnet SA-516 70 Pl. K02700 Tube Side Mach. Mtl. (Kammprofile\Flex. Face)
49 Channel Cover Floating Head
50 Floating Head Cover Spare Gaskets Reqd
51 Tubesheet-Stationary SA-516 70 Pl. K02700 Tubesheet-Floating Test Ring Reqd. (Y/N)
52 Baffles-Cross Carbon steel Baffles-Long Insulation-shell mm
53 Tube Support Material Insulation-channel mm inlet/outlet
54 Expansion Joint Type None Expansion joint material
55 Pressure design code Stamp Calculate MAWP Y/N TEMA Class C
56 Remarks:
57
58
Reprinted with Permission

Unit: Shell 1 F:\Tech-Rudra\2025\103.htri

 1 HEAT EXCHANGER RATING DATA SHEET Page 7
2 Released to the following company: MKH Units
3 mona
4 Windows User
5 Service of Unit Item No.
6 Type BEU Orientation Horizontal Connected In 1 Parallel 1 Series
7 Surf/Unit (Gross/Eff) 2.065 / 1.955 m2 Shell/Unit 1 Surf/Shell (Gross/Eff) 2.065 / 1.955 m2
8 PERFORMANCE OF ONE UNIT
9 Fluid Allocation Shell Side Tube Side
10 Fluid Name Biogas Water
11 Fluid Quantity, Total 1000-kg/hr 0.0839 0.1000
12 Vapor (In/Out) wt% 100.00 100.00 0.00 0.00
13 Liquid wt% 0.00 0.00 100.00 100.00
14 Temperature (In/Out) C 10.00 20.00 35.00 32.13
15 Density kg/m3 16.579 15.914 994.39 995.34
16 Viscosity cP 0.0128 0.0131 0.7193 0.7624
17 Specific Heat kcal/kg-C 0.3385 0.3437 0.9983 0.9984
18 Thermal Conductivity kcal/hr-m-C 0.0223 0.0234 0.5353 0.5319
19 Critical Pressure kgf/cm2A
20 Inlet Pressure kgf/cm2A 15.287 9.191
21 Velocity m/s 0.21 3.12e-2
22 Pressure Drop, Allow/Calc kgf/cm2 3.57e-4 0.500 5.91e-4
23 Average Film Coefficient kcal/m2-hr-C 84.41 461.22
24 Fouling Resistance (min) m2-hr-C/kcal 0.000200 0.000200
25 Heat Exchanged 2.86e-4 MM kcal/hr MTD (Corrected) 17.6 C Overdesign 684.81 %
26 Transfer Rate, Service 8.34 kcal/m2-hr-C Calculated 65.42 kcal/m2-hr-C Clean 67.50 kcal/m2-hr-C
27 CONSTRUCTION OF ONE SHELL Sketch (Bundle/Nozzle Orientation)
28 Shell Side Tube Side
29 Design Pressure kgf/cm2G 15.375 8.800
30 Design Temperature C 50.00 60.00
31 No Passes per Shell 1 4
32 Flow Direction Upward Downward
33 Connections In mm 1 @ 49.251 1 @ 49.251
34 Size & Out mm 1 @ 49.251 1 @ 49.251
35 Rating Liq. Out mm @ 1 @
36 Tube No. 92.000 OD 9.525 mm Thk(Avg) 1.245 mm Length 750. mm Pitch 11.906 mm Tube pattern 30
37 Tube Type Plain Material SA-179 Tube (S) K01200 Pairs seal strips 0
38 Shell ID 155.60 mm Kettle ID mm Passlane Seal Rod No. 13
39 Cross Baffle Type Perpend. Single-Seg. %Cut (Diam) 25 Impingement Plate None
40 Spacing(c/c) 136.77 mm Inlet 150.00 mm No. of Crosspasses 5
41 Rho-V2-Inlet Nozzle 9.03 kg/m-s2 Shell Entrance 7.27 kg/m-s2 Shell Exit 7.57 kg/m-s2
42 Bundle Entrance 2.71 kg/m-s2 Bundle Exit 2.83 kg/m-s2
43 Weight/Shell 88.35 kg Filled with Water 111.58 kg Bundle 28.77 kg
44 Notes: Thermal Resistance, % Velocities, m/s Flow Fractions
45 Shell 77.50 Shellside 0.21 A 0.028
46 Tube 19.21 Tubeside 3.12e-2 B 0.392
47 Fouling 3.08 Crossflow 0.23 C 0.144
48 Metal 0.21 Window 0.54 E 0.202
49 F 0.234

Unit: Shell 1 F:\Tech-Rudra\2025\103.htri

 1 HEAT EXCHANGER SPECIFICATION SHEET Page 8
2 Released to the following company: MKH Units
3 mona
4 Windows User Job No. 103
5 Customer Reference No.
6 Address Proposal No.
7 Plant Location Date 14.01.2025 Rev 00
8 Service of Unit Item No.
9 Size 155.6 x 750 mm Type BEU Horizontal Connected In 1 Parallel 1 Series
10 Surf/Unit (Gross/Eff) 2.065 / 1.955 m2 Shell/Unit 1 Surf/Shell (Gross/Eff) 2.065 / 1.955 m2
11 PERFORMANCE OF ONE UNIT
12 Fluid Allocation Shell Side Tube Side
13 Fluid Name Biogas Water
14 Fluid Quantity, Total kg/hr 83.917 100.00
15 Vapor (In/Out) 83.917 83.917
16 Liquid 100.00 100.00
17 Steam 0.0587 0.0587
18 Water 100.00 100.00
19 Noncondensables
20 Temperature (In/Out) C 10.00 20.00 35.00 32.13
21 Specific Gravity 0.9948 0.9958
22 Viscosity cP 0.0128 0.0131 0.7193 0.7624
23 Molecular Weight 24.85 24.85 18.02 18.02
24 Molecular Weight, Noncondensables
25 Specific Heat kcal/kg-C 0.3385 0.3437 0.9983 0.9984
26 Thermal Conductivity kcal/hr-m-C 0.0223 0.0234 0.5353 0.5319
27 Latent Heat kcal/kg
28 Inlet Pressure kgf/cm2A 15.287 9.191
29 Velocity m/s 0.21 3.12e-2
30 Pressure Drop, Allow/Calc kgf/cm2 3.57e-4 0.500 5.91e-4
31 Fouling Resistance (min) m2-hr-C/kcal 0.000200 0.000200
32 Heat Exchanged 286.26 kcal/hr MTD (Corrected) 17.6 C
33 Transfer Rate, Service 8.34 kcal/m2-hr-C Clean 67.50 kcal/m2-hr-C Actual 65.42 kcal/m2-hr-C
34 CONSTRUCTION OF ONE SHELL Sketch (Bundle/Nozzle Orientation)
35 Shell Side Tube Side
36 Design/Test Pressure kgf/cm2G 15.375 / 19.988 8.800 / 11.440
37 Design Temperature C 50.00 60.00
38 No Passes per Shell 1 4
39 Corrosion Allowance mm 3.200 3.200
40 Connections In mm 1 @ 49.251 1 @ 49.251
41 Size & Out mm 1 @ 49.251 1 @ 49.251
42 Rating Intermediate @ @
43 Tube No. 46U OD 9.525 mm Thk(Avg) 1.245 mm Length 750. mm Pitch 11.906 mm
44 Tube Type Plain Material SA-179 Tube (S) K01200 Tube patter 30
45 Shell SA-516 70 Pl. K02700 ID 155.60 OD 168.30 mm Shell Cover SA-516 70 Pl. K02700 (Integ.)
46 Channel or Bonnet SA-516 70 Pl. K02700 Channel Cover
47 Tubesheet-Stationary SA-516 70 Pl. K02700 Tubesheet-Floating
48 Floating Head Cover Impingement Plate None
49 Baffles-Cross Carbon steel Type Single-Seg. %Cut (Diam) 25 Spacing(c/c) 136.77 Inlet 150.00 mm
50 Baffles-Long Seal Type None
51 Supports-Tube U-Bend Type Full support
52 Bypass Seal Arrangement pairs seal strips Tube-Tubesheet Joint Expanded (2 grooves)
53 Expansion Joint Type None
54 Rho-V2-Inlet Nozzle 9.03 kg/m-s2 Bundle Entrance 2.71 Bundle Exit 2.83 kg/m-s2
55 Gaskets-Shell Side Mach. Mtl. (Kammprofile\Flex. Face) Tube Side Mach. Mtl. (Kammprofile\Flex. Face)
56 - Floating Head
57 Code Requirements ASME TEMA Class C
58 Weight/Shell 88.35 kg Filled with Water 111.58 kg Bundle 28.77 kg
59 Remarks:
60
61
62
63 Reprinted with Permission

Unit: Shell 1 F:\Tech-Rudra\2025\103.htri

 U-Bend Schedule Page 9
Released to the following company:
mona
Windows User
Xist 9 (32 bit) 21-01-2025 12:27 SN: 46639- MKH Units

Heat Exchanger-103 : Shell 1

Rating - Horizontal Multipass Flow TEMA BEU Shell With Single-Segmental Baffles
Number Straight Bend Total
1
Row of Tubes Length Diameter Length
2 (-) (-) mm mm mm
3 1 6 750.00 28.575 1544.9
4 2 6 750.00 40.481 1563.6
5 3 6 750.00 52.388 1582.3
6 4 6 750.00 64.294 1601.0
7 5 6 750.00 76.200 1619.7
8 6 4 750.00 88.106 1638.4
9 7 4 750.00 100.01 1657.1
10 8 4 750.00 111.92 1675.8
11 9 4 750.00 123.83 1694.5
12 Total 46
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38

Unit: Shell 1 F:\Tech-Rudra\2025\103.htri

 Drawings Page 10
Released to the following company:
mona
Windows User
Xist 9 (32 bit) 21-01-2025 12:27 SN: 46639- MKH Units

Heat Exchanger-103 : Shell 1

Rating - Horizontal Multipass Flow TEMA BEU Shell With Single-Segmental Baffles
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15 156
16 mm
17
18
19
20
21
22
23
24
25
26
27
28
29 750
30 mm
31
32 Unit Shell 1 Total tube inlet nozzles 1 Stream ID Shellside Tubeside
33 TEMA type BEU Total tube outlet nozzles 1 Stream name Biogas Water
34 Shell diameter 155.6 mm Total shell inlet nozzles 1 Flow (total), 1000-kg/hr 0.0839 0.1000
Tube length 750 mm Total shell outlet nozzles 1 Pressure drop, kgf/cm2 3.57e-4 5.91e-4
35 Dry weight 88 kg/shell Temperature, C 10.00 20.00 35.00 32.13
36 Wet weight 112 kg/shell Wt. fraction vapor 1.0000 1.0000 0.0000 0.0000
37 Bundle weight 29 kg/shell Pressure, kgf/cm2A 15.287 15.286 9.191 9.190
38
39
40
41
42

Unit: Shell 1 F:\Tech-Rudra\2025\103.htri

 Drawings Page 11
Released to the following company:
mona
Windows User
Xist 9 (32 bit) 21-01-2025 12:27 SN: 46639- MKH Units

Heat Exchanger-103 : Shell 1

Rating - Horizontal Multipass Flow TEMA BEU Shell With Single-Segmental Baffles
1
2
Unit Shell 1
3
TEMA type BEU
4 Shell ID 155.60 mm
49.251 mm
5 Actual OTL 146.13 mm
6 Height under inlet nozzle 13.264 mm
7 Height under outlet nozzle 13.264 mm
Tube type Plain
8
Tube OD 9.525 mm
9 Tube pitch 11.906 mm
10 Tube layout angle 30 deg
11 Tubes 92
12 Tube positions available 92
13 Tie rods 4
Seal strip pairs 0
14
Passlane seal rods 13
15 Tube Passes 4
16 Parallel passlane width 19.050 mm
17 Perpendicular passlane width 6.910 mm
18 Baffle cut % diameter 25
19
TUBEPASS DETAILS
20
Pass Rows Tubes
21 1 6 23
22 2 6 23
23 3 6 23
24 4 6 23
25
SYMBOL LEGEND
26
Tube
27 Dummy Short Tube
28 Dummy Long Tube
29 Plugged Tube
30 Tie Rod
31 Seal Rod
Impingement Rod
32

1 2
33
34
35
36
37
38
39
49.251 mm 4 3
40
41
42

Unit: Shell 1 F:\Tech-Rudra\2025\103.htri

 Drawings Page 12
Released to the following company:
mona
Windows User
Xist 9 (32 bit) 21-01-2025 12:27 SN: 46639- MKH Units

Heat Exchanger-103 : Shell 1

Rating - Horizontal Multipass Flow TEMA BEU Shell With Single-Segmental Baffles
1
2
1149
3 mm
4 118 216 610
5 mm mm mm
6
T1 S2
7
8
9
10
168
11 mm
12
13
14
15 T2 S1
16
17 Fixed Slotted

18 324 432
mm mm
19
813
20 Bundle Extraction Length
mm
21
22 T1 S2
23
24 215 215
25 mm mm
26
27
215 215
28
mm mm 325
29 mm
30
T2 S1
31
32
Front C hannel Shell
33
34
35 Nozzles OD, mm Rating Design Shell Tube Weight kg Unit Shell 1
S1 I nlet 60.325 Pres (kgf/ cm2G) 15.375 8.8 Bundle 29 C ompany mona
36 T1 I nlet 60.325 Temp (C ) 50 60 Dry 88 C ustomer Ref
37 S2 Outlet 60.325 Passes 1 4 Wet 112 I tem No.
T2 Outlet 60.325 Thick (mm) 6.35 1.245 Service
38
TEMA BEU Setting Plan
39 Date 14.01.2025 By
40 Diagram Rev 00

41
42

Unit: Shell 1 F:\Tech-Rudra\2025\103.htri