Air-conditioning Load Estimation
Air-conditioning Load Estimation
INTRODUCTION:
The following will serve as a guide for estimating the cooling load requirement for a given space or
building.
Before going into a detailed heat load analysis the approximate load may be obtained by using the
factors in column 4 of Table 1. The approximate tonnage (1 Ton = 12,000 BTU/HR) is obtained and an
idea of the type of equipment to be used can be formed. If room units are to be used then the analysis
usually ends by selecting the next highest capacity unit or combination of units. Otherwise, a more
detailed analysis, set out as follows is adopted to get a more accurate heat load.
Av. High Av. High Av. High Av. High Av. High
Apartments (Flats) 100 50 1 2 0.35 0.5 30 35 1.2 1.75
Factories :
Assembly Areas 35 25 3+ 4.5+ 0.25 0.5 50 80 2.25 3.0
Light Manuf. 150 100 9+ 10+ 0.1 0.15 60 80 2.75 3.0
Hospitals :
Patient Rooms 50 25 1 1.5 0.75 1.5 55 75 1.2 1.7
Public Areas 80 50 1 1.5 0.75 1.5 86 110 1.2 1.7
Restaurants:
Large 15 13 1.5 1.7 0.75 1.0 120 65 1.5 2.0
Medium 15 13 1.5 1.7 0.6 0.8 100 120 1.5 2.1
1. Air Conditioning
A process which heats, cools, cleans and circulates air and controls its
moisture content. This process is done simultaneously and all year round.
DESIGN CONSIDERATION
1. Design Conditions - Outdoor Air and Indoor Air Temperature (Dry bulb and Wet
Bulb), Humidity, Moisture Content.
3. Use of space (s) - Office, hospitals, department store, specialty shop, machine
shop, factory, assembly plant, etc.
7. Construction materials - Materials and thickness of walls, roof, ceiling, floors and
partitions and their relative position in the structure.
9. Windows - Size and location, wood or metal sash, single or double hung. Type of
glass - single or multipane. Type of shading device. Dimensions of reveals and
overhangs.
16. Ventilation - Cfm per person, cfm per sq. ft., scheduled ventilation. Excessive
smoking or odours, code requirement. Exhaust fans - type, size, speed, cfm
delivery.
17. Thermal storage - Operating schedule (12, 16 or 24 hours per day), specifically
during peak outdoor conditions, permissible temperature swing in space during
design day, rugs on floor, nature of surface materials enclosing the space.
LOAD COMPONENTS
i) SENSIBLE LOAD
results when heat entering the conditioned space that causes dry bulb
temperature (DB) to increase.
A load component may be all sensible, all latent, or a combination of the two.
i) EXTERNAL LOADS
a) Solar heat gain through glass (Formula 1) - Sun rays entering windows.
b) Solar and transmission gain through walls and roofs (Formula 2) - Sun rays
striking walls and roofs.
C. INTERNAL LOADS
a) People - Human body generates heat within itself and releases it by radiation,
convection and evaporation from the surface (sensible), and by convection and
evaporation in the respiratory tract (latent). The amount of heat generated and
released depends on surrounding temperature and on the activity level of the person
as in TABLE 10. Both sensible and latent loads will enter the space.
b) Lights (Formula 4) - Illuminants convert electrical power into light and sensible
heat. Lighting is either fluorescent or incandescent.
c) Motors
F. REFERIGERATION LOAD
Two (2) additional loads are introduced to the refrigeration machine which are not
experienced by the coil. They are:
i) Piping sensible heat gain as the cold pipe passes through warm surroundings and;
ii) Pumping heat gain as the pump does work on the water.
The exposure with the maximum sunlit glass area is used and the design month is
then fixed from Table 4 by selecting the month with the maximum value at that
exposure. The peak value for other exposures of sunlit can than be read for that
month.
Btu/(hr)(sq.ft)
Month Exposure
N NE E SE S SW W NW Horizontal
June 59 156 147 42 14 42 147 156 226
Sept. & March 10 118 167 118 14 118 167 118 250
The solar heat gains for the glass area sunlit at 4 pm are obtained from :-
The storage load factor in table 5 depends on the type of building. For normal brick (9") building the
weight of the building is normally about 100 lb/ft2 and a normal brick (4 1/2") building with 5/8"
plaster is about 60 lb/ft2. For timber or light weight buildings the values for 30 lb/ft2 are taken. The
values for 150 lb/ft2 and over are used for heavier brick buildings.
Amber colour 0.70 Medium Colour = light green, light blue, grey. etc.
Dark red 0.56
Dark blue 0.60 Dark Colour = dark blue, dark red, dark brown, etc.
Dark Green 0.32
Grayed Green 0.46
Light Opalescent 0.43
Dark opalascent 0.37
The various factors for solar heat gain of the sunlit glass areas at 4 pm are thus found and substituted in
the Estimate form and the load/s calculated.
NOTES:
SW 44 36 18 12
W 44 30 16 14
NW 28 16 20 20
North 18 14 8 6
(Shade)
Sprayed - 20 18 16 -
Shaded - 18 16 12 -
Notes: For attic ventilated and ceiling insulated roofs, reduce equivalent temp. difference by 25%. For
peak roofs use projected area on horizontal plane.
The equivalent temp. difference in Tables 7 and 8 should be corrected for light coloured and medium
coloured walls and roofs as follows:-
RMY/Heat Load Calculation edited 3/9/2016 HL/9
Light coloured wall or roof: (Estimate fig. 0.78)
where ^te = equivalent temp diff. for colour of wall or roof desired.
^tem = equivalent temp. diff. for wall or roof exposed to the sun.
and ^tes = equivalent temp. diff. for wall or roof in shade.
NOTES:
DESCRIPTION U
Roofs 4" - 6" concrete roof with suspended ceiling board. 0.21
3/8" – ½" gypsum or plaster board with plywood and 1" 0.17
polystyrene sandwiched in between
Ceiling and None or floor tile on 4" x 6" concrete floor with suspended 0.25
floor: board ceiling (heat flow up)
The transmission through all glass whether sunlit or in shade is obtained by.
The internal heat gains from people can be divided into sensible heat gain and latent heat gain.
These depend on their activity and the design temperature of the space. They are as shown in
Table 10.
TABLE 10 : Heat Gain From People
Degree of Activity Typical Room Dry Bulb Temperature
Applications
780F 750F 700F
BTU/HR BTU/HR BTU/HR
Sensible Latent Sensible Latent Sensible Latent
Seated at Rest Theatre, Grade 210 140 230 120 260 90
School
Seated, very light High School 215 185 240 160 275 125
work.
Light benchwork Factory, Lightwork 245 505 295 455 365 385
Moderate dancing Dance Hall 275 575 325 525 400 450
Walking 3mph Factory, fairly 330 670 380 620 460 540
heavy work
Heavy Work Bowling alley, 485 965 525 925 605 845
factory
The values for this application include 60 Btu/hr for food per individual
If no lighting power is given then the values in column 2 of Table 1 can be used.
The heat gain from other equipment also has to be added. This can be obtained from the name plate
horsepower or power input and multiplied by 3.4 Btu/hr per watt.
The room sensible heat (RSH) can then be totaled and a factor of safety of 10% added.
RSH = Solar Gain(Glass) + Solar Transmission Gain + Trans. Gain + Internal Heat
NOTES:
Garage - - - 1.0
Hospital
- Operating Rooms None - - 2.0
- Private Rooms None 30 25 0.33
- Wards None 20 15 -
Kitchen
- Restaurant - - - 4.0
- Residence - - - 2.0
Laboratories Some 20 15 -
Office
- General Some 20 10 0.25
- Private None 25 15 0.25
- Private Considerable 30 25 0.25
Restaurant
- Cafe Considerable 12 10 -
- Dining Room Considerable 15 12 -
Theatres None 7 5 -
Theatres Some 15 10 -
Toilets (exhaust) - - - 2.0
O.A Sensible Heat = (ventilation, cfm -Table 11) x (design temp. difference, 0F (DB))
x (by-pass factor (BF) x 1.09) FORMULA 5
The BYPASS FACTOR (BF) is a characteristic of the cooling coils used and unit design. It represents
the portion of air which is considered to pass through the cooling coils without being cooled.
The BF = Velocity of air through coils (time for air to contact surface of coils)
available coil surface (rows of coils, spacing of coil tubes)
Table 12 is a guide for design purposes. Usually a value of 0.3 is chosen for package units and 0.1 for
chilled water or central DX systems. These should be compared with the final equipment bypass factor.
If there should be a difference of 8% or more than the heat estimate for outside air should be
recalculated.
ERSH = RSH + OA Heat(bypass) + Supply Duct Heat Gain + S.D Leak Loss + Fan H.P
FORMULA 6
The latent heat gain from people can be obtained from Table 10. Any equipment latent heat is also
added. The room latent heat (RLH) can then be totaled and a factor of safety of 10% added.
The latent heat from the ventilation outside air is obtained from:-
The remaining heat (less bypass air) from the outside air is computed as set out below, and the Grand
Total heat is obtained. This is the actual amount of heat that is physically seen by the coil.
The Grand Total Heat (GTH) is thus obtained by adding this load to the ERTH.
GTH = ERTH + O.A Heat + RA Heat Gain + Ra Leakage + Blow Thru Fan
FORMULA 12
XI Refrigeration Load
The Refrigeration Load is the actual load that is seen by the refrigeration machine.
Knowing the ESHF, the apparatus dew point, ADP, of the coil can be found from table 13.
75 50 62.6 65 ESHF 1.00 0.92 0.84 0.78 0.74 0.71 0.69 0.66 0.64+
ADP 55.2 54 52 50 48 46 44 40 34 +
75 55 64 71.5 ESHF 1.00 0.94 0.87 0.78 0.73 0.69 0.65 0.65 0.61 +
ADP 57.8 57 56 54 52 50 47 44 39 +
The values shown in the last column indicate the lowest effective sensible heat factor possible without
the use of reheat.
CFM DA = ERSH
1.09 x (1-BF) x (TRM - TADP) FORMULA 15
Where TRM is the design room dry bulb temperature and TADP is the apparatus dew point found from the
above table.
This difference should be less than 200F for normal ceiling heights and up to 350F for high ceiling when
using ceiling diffusers and up to 250F when using supply air grilles.
If the temperature difference is too high, cold drafts will be experienced. The supply cfm should then be
calculated from
The amount of air to be bypassed physically round the coil would then be
cfm BA = cfm SA - cfm DA FORMULA 18
The conditions of the air entering and leaving the coils can be obtained from :-
The wet bulb temperatures can then be obtained from the psychometric chart showing the process.
Check figures
The values of the items listed at the bottom of the Estimate form should be calculated and checked with
table 1. The figures should not vary much, otherwise a check on the calculations may be necessary.
The total air change should not be greater than 20 air change or drafts would occur. Exceptional to this
is the design of special rooms such as Operation Theatre, Clean Room and Pathology Laboratory.
LOAD COMPONENTS
i) SENSIBLE LOAD
i) EXTERNAL LOADS
a) Solar heat gain through glass (Formula 1) - Sun rays entering windows.
b) Solar and transmission gain through walls and roofs (Formula 2) - Sun
rays striking walls and roofs.
C. INTERNAL LOADS
F. REFERIGERATION LOAD
Two (2) additional loads are introduced to the refrigeration machine which
are not experienced by the coil. They are:
i) Piping sensible heat gain as the cold pipe passes through warm
surroundings and;
ii) Pumping heat gain as the pump does work on the water.
The solar heat gains for the glass area sunlit at 4 pm are obtained from :-
The transmission through all glass whether sunlit or in shade is obtained by.
ERSH = RSH + OA Heat(bypass) + Supply Duct Heat Gain + S.D Leak Loss + Fan H.P
FORMULA 6
The latent heat gain from people can be obtained from Table 10. Any equipment latent heat is also
added. The room latent heat (RLH) can then be totaled and a factor of safety of 10% added.
The latent heat from the ventilation outside air is obtained from:-
The remaining heat (less bypass air) from the outside air is computed as set out below, and the Grand
Total heat is obtained. This is the actual amount of heat that is physically seen by the coil.
The Grand Total Heat (GTH) is thus obtained by adding this load to the ERTH.
XI Refrigeration Load
The Refrigeration Load is the actual load that is seen by the refrigeration machine.
Knowing the ESHF, the apparatus dew point, ADP, of the coil can be found from table 13.
CFM DA = ERSH
1.09 x (1-BF) x (TRM - TADP) FORMULA 15
Where TRM is the design room dry bulb temperature and TADP is the apparatus dew point found from the
above table.
This difference should be less than 200F for normal ceiling heights and up to 350F for high ceiling when
using ceiling diffusers and up to 250F when using supply air grilles.
If the temperature difference is too high, cold drafts will be experienced. The supply cfm should then be
calculated from
The amount of air to be bypassed physically round the coil would then be
cfm BA = cfm SA - cfm DA FORMULA 18
The conditions of the air entering and leaving the coils can be obtained from :-
The wet bulb temperatures can then be obtained from the psychometric chart showing the process.