3216 DI
3216 DI
3216 32-Channel
Digital Input Card
© 2002 - 2018 RTP Corporation
Specifications, information and graphics are subject to change without notice. Contact
RTP’s corporate office for specifics regarding any changes.
Not for reproduction in any printed or electronic media without express written consent
from RTP Corp.
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intellectual property of RTP Corp. unless otherwise indicated and are to be considered
RTP Corp. confidential. This intellectual property is made available solely for the direct
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RTP Corporation
2832 Center Port Circle
Pompano Beach, FL 33064
Phone: (954) 597-5333
Internet: http://www.rtpcorp.com
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TABLE OF CONTENTS
INTRODUCTION ........................................................................................ 4
SPECIFICATIONS ..................................................................................... 5
CABLING ................................................................................................... 7
SOFTWARE CONFIGURATION ............................................................. 11
NetArrays Configuration ............................................................................... 11
Integer Error Detection ........................................................................... 12
Integer Card Revision............................................................................. 12
Integer SOE 00 ...................................................................................... 13
Integer SOE 01 ...................................................................................... 13
Channel ................................................................................................. 13
I/O Tag ................................................................................................... 13
Comment ............................................................................................... 13
COMPLIANCE WITH CE MARK ............................................................. 14
ENVIRONMENTAL CONDITIONS .......................................................... 16
REFERENCED COMPANIES .................................................................. 17
DEFINITIONS .......................................................................................... 17
3
Introduction
The 3216, 32 Channel Digital Input Card, provides 32 optically isolated digital inputs. I/O bus
checking diagnostics, card address tests, and configuration tests are performed each time the
controller accesses the card. All data and control transfers are performed twice, once using the
actual data and then using the inverted data. Both versions of the data are compared to verify
that all I/O bus data bits are functioning properly. The configuration code from the card is
compared to the I/O configuration to check that the correct card is installed in the rack. I/O Bus
slot address and control signal contention tests also are performed
An indicator LED, located near the top of the front panel, indicates the overall health status of the
card. If this LED is on, the card is functioning normally; if it is off, the card is offline. In addition,
32 LEDs on the DC digital termination modules indicate the status of each of the 32 digital input
channels.
4
Specifications
Module Safety Integrity Level:
3216: NI
Card Address: Determined by the slot of the controller backplane
Number of channels: 32
Type of protection: Optical isolators
Isolation: 500 VDC
Channel Filtering: Performed in software.
Maximum permanent allowed
voltage (no damage): 30 VDC
Common Points between Channels: All channels share a single common return.
Type of Digital Input Type 2
Digital Input Signal Ranges: Nominal Voltage ON State OFF State
24 VDC > 15 VDC < 5 VDC
5
Width Width Minimum Maximum
Model # Description
(") (cm) AWG AWG
Single Termination Module - 32 channel sinking (close to
3299-00S 5.75 14.6 30 12
positive) powered digital input, resettable fuses, 24 VDC
Dual Termination Module - 32 channel sinking (close to
3299-00D 5.75 14.6 30 12
positive) powered digital input, resettable fuses, 24 VDC
Triple Termination Module - 32 channel sinking (close to
3299-00T 5.75 14.6 30 12
positive) powered digital input, resettable fuses, 24 VDC
Single Termination Module - 32 channel sinking (close to
3099/54-103 8.51 21.6 28 16
positive) digital input, resettable fuses, 24 VDC
Triple Termination Module - 32 channel sinking (close to
3099/54-003 9.88 25.1 28 16
positive) digital input, resettable fuses, 24 VDC
Single Termination Module - 32 channel sinking (close to
3099/55-100 8.51 21.6 24 16
positive) digital input, no fuses, 24 VDC
Single Termination Module - 32 channel sinking (close to
3099/55-102 8.51 21.6 24 16
positive) digital input, 300mA Fuse/Channel, 24 VDC
6
Cabling
Adhere to the specified insulation strip length of 0.26 inches (6.5 mm) when you connect field
wiring to the terminal modules; excessive insulation strip lengths causes an electrical hazard. Do
not exceed the specified torque when you secure the wires into the terminal module; maximum
torque is 2.2 inch-pounds (0.25 N-m).
You must disable (offline) an I/O card before you can hot-swap it. After you replace an I/O card,
you must enable it to return it to operation. It must be also disabled (offline), if making online
changes and removing it from a redundant configuration. While NetArrays is operating in Debug
mode, use the I/O Configuration Form to disable or enable I/O cards. To hot swap an I/O card,
first display the card’s icon in the I/O Configuration Form. If the I/O card’s icon is red, you can
remove it. If the I/O card’s icon is yellow or green, select the icon and disable it before you
remove the card. After you replace the I/O card, select the card’s icon and re-enable it. The
color of the icon changes to green to indicate the card is online.
Warning! Dangerous high voltages may be present at the cards’ terminal blocks during
normal operation. When you service these cards, avoid contact with exposed voltages
on the card while you connect the field cabling. The field cabling terminal block
connectors also may have high voltages when disconnected from the card.
Warning! Never remove the card from the chassis with the termination cables
connected and the field power applied. Always disconnect the field power and cables
before removing the card from the chassis. Always insert the card into the chassis with
the cables and field power disconnected.
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3299-00 Field Connections 24 Channel 15
Pin Signal 25 Channel 16
1 Channel 0 26 FU_16_17
2 FU_0_1 27 Channel 17
3 Channel 1 28 Channel 18
4 Channel 2 29 FU_18_19
5 FU_2_3 30 Channel 19
6 Channel 3 31 Channel 20
7 Channel 4 32 FU_20_21
8 FU_4_5 33 Channel 21
9 Channel 5 34 Channel 22
10 Channel 6 35 FU_22_23
11 FU_6_7 36 Channel 23
12 Channel 7 37 Channel 24
13 Channel 8 38 FU_24_25
14 FU_8_9 39 Channel 25
15 Channel 9 40 Channel 26
16 Channel 10 41 FU_26_27
17 FU_10_11 42 Channel 27
18 Channel 11 43 Channel 28
19 Channel 12 44 FU_28_29
20 FU_12_13 45 Channel 29
21 Channel 13 46 Channel 30
22 Channel 14 47 FU_30_31
23 FU_14_15 48 Channel 31
Pins 1 thru 24 are the top row and pins 25 thru 48 are the bottom row.
Figure 1: Field connections on the 3299/00 Series Termination Modules shown with
sinking digital input
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3099/54-X03 Field Connections TB 3 Pin 1 Voltage Out 16
Pin Signal TB 3 Pin 2 Channel 16
TB 1 Pin 1 Voltage Out 0 TB 3 Pin 3 Voltage Out 17
TB 1 Pin 2 Channel 0 TB 3 Pin 4 Channel 17
TB 1 Pin 3 Voltage Out 1 TB 3 Pin 5 Voltage Out 18
TB 1 Pin 4 Channel 1 TB 3 Pin 6 Channel 18
TB 1 Pin 5 Voltage Out 2 TB 3 Pin 7 Voltage Out 19
TB 1 Pin 6 Channel 2 TB 3 Pin 8 Channel 19
TB 1 Pin 7 Voltage Out 3 TB 3 Pin 9 Voltage Out 20
TB 1 Pin 8 Channel 3 TB 3 Pin 10 Channel 20
TB 1 Pin 9 Voltage Out 4 TB 3 Pin 11 Voltage Out 21
TB 1 Pin 10 Channel 4 TB 3 Pin 12 Channel 21
TB 1 Pin 11 Voltage Out 5 TB 3 Pin 13 Voltage Out 22
TB 1 Pin 12 Channel 5 TB 3 Pin 14 Channel 22
TB 1 Pin 13 Voltage Out 6 TB 3 Pin 15 Voltage Out 23
TB 1 Pin 14 Channel 6 TB 3 Pin 16 Channel 23
TB 1 Pin 15 Voltage Out 7 TB 3 Pin 17 No Connection
TB 1 Pin 16 Channel 7 TB 3 Pin 18 No Connection
- +
VS TB 1 Pin 17 Field Power + TB 4 Pin 1 Voltage Out 24
TB 1 Pin 18 Field Power - TB 4 Pin 2 Channel 24
TB 2 Pin 1 Voltage Out 8 TB 4 Pin 3 Voltage Out 25
TB 2 Pin 2 Channel 8 TB 4 Pin 4 Channel 25
TB 2 Pin 3 Voltage Out 9 TB 4 Pin 5 Voltage Out 26
TB 2 Pin 4 Channel 9 TB 4 Pin 6 Channel 26
TB 2 Pin 5 Voltage Out 10 TB 4 Pin 7 Voltage Out 27
TB 2 Pin 6 Channel 10 TB 4 Pin 8 Channel 27
TB 2 Pin 7 Voltage Out 11 TB 4 Pin 9 Voltage Out 28
TB 2 Pin 8 Channel 11 TB 4 Pin 10 Channel 28
TB 2 Pin 9 Voltage Out 12 TB 4 Pin 11 Voltage Out 29
TB 2 Pin 10 Channel 12 TB 4 Pin 12 Channel 29
TB 2 Pin 11 Voltage Out 13 TB 4 Pin 13 Voltage Out 30
TB 2 Pin 12 Channel 13 TB 4 Pin 14 Channel 30
TB 2 Pin 13 Voltage Out 14 TB 4 Pin 15 Voltage Out 31
TB 2 Pin 14 Channel 14 TB 4 Pin 16 Channel 31
TB 2 Pin 15 Voltage Out 15 TB 4 Pin 17 No Connection
- + TB 2 Pin 16 Channel 15 TB 4 Pin 18 No Connection
VS TB 2 Pin 17 Field Power +
TB 2 Pin 18 Field Power -
Optional VS:
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3099/55-100 and 3099/55-102 Pin 9 Row 1 Channel 17
Field Connections Pin 10 Row 4 24V CH 18_19
Pin (*) Signal Pin 10 Row 3 Channel 18
Pin 1 Row 4 24V CH 0_1 Pin 10 Row 2 24V CH 18_19
Pin 1 Row 3 Channel 0 Pin 10 Row 1 Channel 19
Pin 1 Row 2 24V CH 0_1 Pin 11 Row 4 24V CH 20_21
Pin 1 Row 1 Channel 1 Pin 11 Row 3 Channel 20
Pin 2 Row 4 24V CH 2_3 Pin 11 Row 2 24V CH 20_21
Pin 2 Row 3 Channel 2 Pin 11 Row 1 Channel 21
Pin 2 Row 2 24V CH 2_3 Pin 12 Row 4 24V CH 22_23
Pin 2 Row 1 Channel 3 Pin 12 Row 3 Channel 22
Pin 3 Row 4 24V CH 4_5 Pin 12 Row 2 24V CH 22_23
Pin 3 Row 3 Channel 4 Pin 12 Row 1 Channel 23
Pin 3 Row 2 24V CH 4_5 Pin 13 Row 4 24V CH 24_25
Pin 3 Row 1 Channel 5 Pin 13 Row 3 Channel 24
Pin 4 Row 4 24V CH 6_7 Pin 13 Row 2 24V CH 24_25
Pin 4 Row 3 Channel 6 Pin 13 Row 1 Channel 25
Pin 4 Row 2 24V CH 6_7 Pin 14 Row 4 24V CH 26_27
Pin 4 Row 1 Channel 7 Pin 14 Row 3 Channel 26
Pin 5 Row 4 24V CH 8_9 Pin 14 Row 2 24V CH 26_27
Pin 5 Row 3 Channel 8 Pin 14 Row 1 Channel 27
Pin 5 Row 2 24V CH 8_9 Pin 15 Row 4 24V CH 28_29
Pin 5 Row 1 Channel 9 Pin 15 Row 3 Channel 28
Pin 6 Row 4 24V CH 10_11 Pin 15 Row 2 24V CH 28_29
Pin 6 Row 3 Channel 10 Pin 15 Row 1 Channel 29
Pin 6 Row 2 24V CH 10_11 Pin 16 Row 4 24V CH 30_31
Pin 6 Row 1 Channel 11 Pin 16 Row 3 Channel 30
Pin 7 Row 4 24V CH 12_13 Pin 16 Row 2 24V CH 30_31
Pin 7 Row 3 Channel 12 Pin 16 Row 1 Channel 31
Pin 7 Row 2 24V CH 12_13
- Vs +
Pin 17 Row 4 Field Power +
Pin 7 Row 1 Channel 13 Pin 17 Row 3 Field Power -
Pin 8 Row 4 24V CH 14_15 Pin 17 Row 2 Field Power -
Pin 8 Row 3 Channel 14 Pin 17 Row 1 Field Power -
Pin 8 Row 2 24V CH 14_15 Pin 18 Row 4 Field Power +
Pin 8 Row 1 Channel 15 Pin 18 Row 3 Field Power -
Pin 9 Row 4 24V CH 16_17 Pin 18 Row 2 Field Power -
Pin 9 Row 3 Channel 16 Pin 18 Row 1 Field Power -
Pin 9 Row 2 24V CH 16_17
Row 1 is the lowest bottom row and row 4 is the highest top row.
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Card Properties
Integer Error Detection
The Error Detection input is an Int Variable that can be used to detect an I/O card failure.
NetArrays assigns a default Tag to this variable when the card is added to the I/O configuration.
A Card Timeout Error (Bit 0) will set the Error Latch bit (Bit14), which will remain set until this bit is
cleared to zero by an operator. While the Error Latch is set, the card will be offline and the target
node will not attempt to communicate with it. Note that most cards do not use all the status bits
shown. Any unused bits will always equal zero.
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
ERR DATA DATA CARD CBL TIME
LTCH ERR INV ID ERR OUT
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Integer SOE 00
Input channels 15 through 0 on the digital sequence of events (SOE) are represented in this Int
Variable as shown below. NetArrays assigns a default Tag to this variable when the card is
added to the I/O configuration. When utilizing the SOE functionality, the maximum signal
frequency is 500 Hz.
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
CH CH CH CH CH CH CH CH CH CH CH CH CH CH CH CH
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Integer SOE 01
Input channels 31 through 16 on the digital sequence of events (SOE) are represented in this Int
Variable as shown below. NetArrays assigns a default Tag to this variable when the card is
added to the I/O configuration. When utilizing the SOE functionality, the maximum signal
frequency is 500 Hz.
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
CH CH CH CH CH CH CH CH CH CH CH CH CH CH CH CH
31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16
I/O Tag
The digital measurements of the digital input are assigned to a Boolean variable. If the input is
energized, the value will indicate a True. If the input is de-energized, the value will indicate a
False. NetArrays assigns a default Tag to this variable when the card is added to the I/O
configuration.
Note! All unused un-terminated I/O points must be disabled in IO Configuration.
Comment
Enter up to 255 characters for comments associated with the corresponding tag. The comments
are informational only and are not required by any RTP NetSuite application.
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Compliance with CE Mark
This section describes how to install and operate RTP equipment for use in the European Union
(EU) to comply with the requirements of the CE Mark and its referenced standards. The
procedures in this section apply also to other environments where provisions of the EU’s EMC
and Low Voltage Directives are either required or desirable.
RTP Corporation has successfully tested and reviewed its products to the stringent requirements
of the European Union’s EMC Directives (2004/108/EC) and Low Voltage Directive (2006/95/EC).
In order for the equipment to meet the requirements of these directives, the equipment
must be installed and operated in accordance with these instructions.
These tests and reviews are in accordance to EN 61131-2:2007 as listed in the next section.
Information on the tests performed and the standards involved is available from RTP Corporation.
To comply with the requirements of the CE Mark and its referenced standards, the system
integrator, installer, and end user must store, integrate, install, and operate this equipment in
accordance with the following guidelines.
1. Compliance with all product specific instructions (including but not limited to storage
instructions, installation instructions, operating instructions, maintenance instructions,
disposal instructions, and specifications) is required.
2. RTP equipment is rated for use in Installation Category (Overvoltage Category) II and
Pollution Degree 2 environments in accordance with standard IEC 664.
3. To assure that an Operator is not exposed to electrical hazards, all equipment capable of
electrical hazards must be housed in a grounded enclosure (equipment cabinet/rack) that
limits access to the equipment only to Service Personnel. Limited access may include
enclosure doors and side panels, which are locked or require a tool to open. To assure
compliance with the EMC requirements, the equipment must be housed in an enclosure
(equipment cabinet/rack) that provides EMC shielding. Compliance testing was
performed in a shielded equipment rack provided by Hoffman Concept® Wall Mounted
Enclosure model number CSD242420. To assure compliance, the equipment must be
installed in this style cabinet, or one with similar or greater RF attenuation characteristics.
The cabinet should be outfitted with continuous copper finger gasketing and copper foil
along all seams and joints.
4. The Service Personnel must be trained to operate the equipment and must be aware of
the potential of electrical hazards of the equipment and of the field I/O signals connected
to the equipment.
5. Hazardous voltage warning labels must be applied to the enclosure doors adjacent to the
locking mechanisms to warn the Service Personnel that hazardous voltages are
contained within the enclosure, if modules carrying 120 V and above are used.
6. Hazardous voltage warning labels also must be applied to the termination modules
(which carry 120 V and above), adjacent to the external connectors, to warn the Service
Personnel that hazardous voltages are present at the module's terminal blocks.
7. To assure compliance with the EMC requirements, the equipment must have all
communications, power, and field signal cabling exiting the enclosure enclosed in metal
conduits or shielded wireways. These conduits must provide EMI/RFI shielding and must
be terminated at the enclosure shell. There must be no uncovered openings in the
cabinet. Connections between the cabinet and conduit must be made with conduit
connectors making good (low impedance) electrical contact to the enclosure. Input
mains power to the enclosure and mains power fed to switching digital output I/O cards
and modules must be filtered by AC mains filters with attenuation characteristics of
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Corcom VR series filters or with similar filters with equal or greater attenuation
characteristics.
8. DC input mains power to the enclosure and mains power must be filtered by a DC mains
filters with attenuation characteristics of Corcom 6EH1 series filters or with similar filters
with equal or greater attenuation characteristics.
9. Insulation strip length of 0.26 inches (6.5 mm) is required on all field wirings to the I/O
card termination modules.
10. The disposal of any electronic products must be in accordance with local regulations (e.g.
Directive 2002/96/EC of the European Parliament and of the Council on waste electrical
and electronic equipment). Some RTP Corporation products contain materials that may
be detrimental to the environment. These materials may include, but are not limited to
lead (in solder) and lithium (in batteries).
11. Prior to storage or shipping, the equipment must be packaged in accordance with the
following guidelines:
● Inventory all items and inspect all components for damage.
● Verify that all fasteners are properly tightened and that the chassis I/O module
retaining bar is properly installed.
● Wrap the chassis assembly in plastic bubble wrap.
● Select a suitable shipping box that provides at least 1½ inches of space between the
equipment and all sides of the box. This space shall be tightly packed with packing
peanuts or bubble wrap to protect the equipment during storage or shipping.
● Close and secure the box with suitable packing tape.
● Do not stack boxes more than three high. Store the boxes in a protected, dry
environment. Do not expose the boxes to rain or environmental conditions beyond
the ranges specified for the equipment in this document.
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Environmental Conditions
The modules are rated for the following environmental conditions:
Modules can be ordered with optional HumiSeal© conformal coating. In this case, the modules
can be installed in G3 harsh environmental conditions as defined in standard ISA–S71.04–1985.
This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to Part 15 of FCC Rules. These limits are designed to provide reasonable protection
against harmful interference when the equipment is operated in a commercial environment. This
equipment generates, uses, and can radiate radio frequency energy and, if not installed and used
in accordance with the instruction manual, may cause harmful interference to radio
communications. Operation of this equipment in a residential area is likely to cause interference
in which case the user will be required to correct the interference at his own expense.
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Referenced Companies
Corcom Inc.; Libertyville, Illinois, USA; 708-680-7400
Hoffman; Anoka, Minnesota, USA; 763-422-2178
Definitions
OPERATOR is any personnel other than SERVICE PERSONNEL. Requirements
assume that the OPERATOR is oblivious to electrical hazards, but does not act
intentionally in creating a hazard.
SERVICE PERSONNEL are assumed reasonably careful in dealing with obvious
hazards.
CE Conformité Européenne
EMC Electro-Magnetic Compatibility
EMI Electro-Magnetic Interference
EC European Community
EN European Norm
ESD Electro-Static Discharge
EU European Union
IEC International Electrotechnical Commission
MPU Main Processing Unit
MTTR Mean Time to Restoration
PLD Programmable Logic Device
RF Radio Frequency
RFI Radio Frequency Interference
SOE Sequence of Events
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