5 Measuring Tools and Their Usage

Precision measuring tools are indispensable assets in any workshop setting, playing
a crucial role in ensuring accuracy and efficiency in various tasks. These tools
enable craftsmen and technicians to attain precise measurements, critical for
producing high-quality products. In this workshop practice assignment, we will
explore five essential measuring tools, delving into their applications and providing
detailed instructions on their usage.

Vernier Caliper:
Vernier calipers are versatile measuring instruments designed for accurate linear
measurements. They consist of a main scale, a sliding vernier scale, an inside jaw,
an outside jaw, and a depth probe. The main scale is typically graduated in
millimeters, while the sliding vernier scale allows for measurements with greater
precision.

How to Use:
 Close the jaws around the object, ensuring a snug fit.
 Read the main scale and vernier scale to determine the measurement.

Applications:
Vernier calipers find applications in various fields, including:
 Metalworking: Measuring the dimensions of machined parts with precision.
 Woodworking: Checking and marking precise lengths in carpentry.
 Laboratory Work: Accurately measuring dimensions in scientific
experiments.
 Fig: Vernier Caliper

Steel Ruler:
A steel ruler is a flat, slender strip made of stainless steel, featuring
precise measurement markings along its length. It typically includes
both imperial and metric scales, offering versatility in measuring
lengths and distances with accuracy.
How to Use:
 Place the ruler along the object to be measured.
 Align the starting point with the "zero" mark on the ruler.
 Read the measurement by observing the position of the object
in relation to the ruler's markings.
 Utilize the smaller, incremental markings for finer
measurements.

Applications:
 Metalworking: Measuring dimensions on metal components.
 Woodworking: Marking cuts with precision on wood.
 Engineering and Drafting: Scaling diagrams and blueprints.
 General Tasks: Accurate measurements for various projects.
 Fig: Ruler

Measuring Tape:
A measuring tape is a flexible and retractable tool commonly used for measuring
lengths and distances. It consists of a thin, flat, and flexible metal or cloth strip
with measurement markings along its length. The tape is housed within a compact
case equipped with a mechanism for easy extension and retraction.

How to Use:
 Pull the tape from the case to the desired length.
 Place the end of the tape at the starting point of the measurement.
 Extend the tape along the object or distance to be measured.
 Read the measurement at the point where the tape end aligns with the scale.

Applications: Measuring tapes are versatile tools widely used in numerous

applications, including.
 Construction: Measuring dimensions for building projects.
 Carpentry: Taking measurements for cutting wood and assembling
structures.
 Sewing: Fabric and garment measurements.
 Home Improvement: Various DIY tasks that require accurate
measurements.
 Fig: Measuring Tape

Micrometer Screw Gauge:

A micrometer screw gauge is a precision measuring instrument that allows for
accurate measurement of small distances. It consists of a U-shaped frame, a
thimble, and a spindle with a precisely machined screw. The frame holds a
stationary anvil against which the object to be measured is placed. The thimble is
marked with a graduated scale, and there is a fixed scale on the sleeve of the
micrometer.

How to Use:
 Ensure the micrometer faces, especially the spindle and anvil, are clean.
 Open the micrometer by turning the thimble counterclockwise.
 Place the object between the spindle and anvil, parallel to the measuring
faces.
 Close the micrometer by turning the thimble clockwise until the object is
gently held.
 Read the measurement from the main scale on the sleeve and the additional
measurement on the thimble.
Applications:
 Precision machining: Measuring tool and component dimensions.
 Engineering: Checking the dimensions of mechanical parts with high
precision.
 Laboratory work: Obtaining accurate measurements in scientific
experiments.

Fig: Micrometer screw gauge

Dial Gauge:
A dial indicator is a precision measuring tool that quantifies small distances or
variations in distance. It typically consists of a base, a spindle, a plunger, and a
graduated dial. The spindle and plunger are mounted on a spring-loaded
mechanism, allowing them to move relative to the base. The movement is
translated into a rotational motion on the dial, providing a visual representation of
the measured distance.

How to Use:
 Attach the dial indicator to the object or surface to be measured.
 Adjust the position of the plunger to make contact with the surface.
 As the object moves, the spindle and plunger move, causing the dial to rotate
and display the measurements.
 Read the dial to determine the variations or distances being measured.
Applications: Dial indicators are used in various industries for tasks such as:
 Machining: Measuring minute movements or deviations during machining
processes.
 Engineering: Ensuring precise alignment and positioning of mechanical
components.
 Quality Control: Checking dimensional accuracy in manufactured parts.
 Setup and Calibration: Aligning machines and tools for optimal
performance.

Fig: Dial Gauge

Conclusion:
Precision measuring tools are indispensable in any workshop, providing the
foundation for accurate and high-quality work. Whether measuring lengths,
diameters, or deviations, the right tool ensures that components fit seamlessly,
contributing to the overall success of the project. Mastering the use of these tools is
a fundamental skill for any craftsman or technician striving for excellence in
workshop practice.