RENR9146-01

October 2013
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS
Component Location
MAIN AUX
Part Machine Schematic
Description
Number Location Location PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
(FIXED)
PUMP
(2 - SECTION)
PUMP
(VARIABLE & PRESSURE
Accumulator 149-0686 B-2 1 COMPENSATED)

Core As - Hydraulic Oil Cooler 246-5858 B-4 2

Cylinder Gp - Blade 230-9267 F-8, F-3 3
VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
Cylinder Gp - Boom 212-6337 E-8, C-6, E-5 4 (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
Cylinder Gp - Bucket 226-9959 F-6, E-6 5 COMPENSATED)

Cylinder Gp - Quick Coupler 183-9043 C-8 6 VALVE ENVELOPES VALVES VALVE PORTS
Cylinder Gp - Stick 237-4079 E-7, C-7, E-4 7
Cylinder Gp - Swing 212-6336 E-3 8
Filter Gp - Return Oil 241-4083 B-4 9
Manifold Gp - Control (Lock/Speed) 270-4179 B-2 10 ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

Motor Gp - LH Travel 242-1154 F-5 11

CONTROL VALVES CHECK VALVES
Motor Gp - RH Travel 242-1154 F-4 12
AB A B
Motor Gp - Swing 242-1165 F-2 13
Pump Gp - Main Hydraulic 241-7972 C-5 14 P T P T
BASIC SPRING SHUTTLE PILOT
Quick Coupler - Female 204-5098 F-6 16 NORMAL POSITION SHIFTED POSITION INFINITE POSITION
Quick Coupler - Female
Quick Coupler - Male
153-2994
152-8181
A-8, A-7
F-6
15
18
11 13 19 25 32 3 26 4 27 FLUID STORAGE RESERVOIRS
SYMBOL LOADED CONTROLLED

Quick Coupler - Male 153-2995 A-8, A-7 17

Swivel Gp 237-4075 E-4 19
Tank Gp - Hydraulic Oil 242-9669 A-5, A-4, B-4 20
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
Vale Gp - Shut Off (Bucket Cylinder) 156-5726 F-6 21
Valve As - Check
Valve As - Relief (Line)
243-2652
273-0797
B-8
A-3
22
23 302.5C Mini Excavator MEASUREMENT ROTATING SHAFTS

Valve Gp - Diverter 235-1369 C-8 24

Valve Gp - LH Joystick
Valve Gp - Load Control (Blade)
195-3512
152-8179
D-7, B-7, C-1
F-8
25
26
Hydraulic System PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

Valve Gp - Load Control (Boom)

Valve Gp - Load Control (Stick)
Valve Gp - Main Control
166-8227
166-8227
242-8185
D-8
D-7
C-5
27
28
29
5 15 16 GBB1-UP
COMBINATION CONTROLS

1
Valve Gp - Manual (Auxiliary Hyd) 232-6118 A-7 30
Valve Gp - RH Joystick 195-3512 D-8, B-6, E-6, D-1 31 SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
Valve Gp - Selector Joystick Pattern 164-2274 C-6 32 OR MANUAL & PILOT PILOT OR MANUAL

Valve Gp - Solenoid 2 Way On/Off 244-6733 A-5 33 MANUAL CONTROL SYMBOLS

Valve Gp - Solenoid 2 Way Prop 244-6735
Check Part Numbers in the Parts Manuals for your Specific Machine.
A-4, B-3 34
10 14
PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

Tap Locations
Pressure, Sampling, and Sensor 7 17
Tap Schematic SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
Description
Number
TP1 RH Travel Supply Pressure
Location
C-5
28 18 21 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

TP2 LH Travel Supply Pressure C-5 FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION
TP3 Swing Supply Pressure C-4

2 9 23 29 22 24 31 8 30 UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW IN

BIDIRECTIONAL BIDIRECTIONAL

12 20
DIRECTION FLOW FLOW EITHER

33 34 DIRECTION

© 2013 Caterpillar, All Rights Reserved Printed in U.S.A.

ELECTRICAL SYMBOLS TABLE

HYDRAULIC SYMBOLS (ELECTRICAL)

27
G
M
25 31 8 4
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)

(Dimensions: 39 inches x 28 inches)

28 21
TP1

RENR9146-01
1 7 16 18 PRESSURE SWITCH PRESSURE SWITCH
(ADJUSTABLE)
TEMPERATURE
SWITCH
ELECTRICAL WIRE

10 14 ELECTRICAL SYMBOLS (ELECTRICAL)

TP2

15 17 T

9 20 PRESSURE
SWITCH
TEMPERATURE
SWITCH
LEVEL
SWITCH
FLOW
SWITCH

TP3
WIRE NUMBER IDENTIFICATION CODES

ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE

23 29 CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE

CURRENT STANDARD

INDICATES WIRE 135 IN HARNESS “AG”

33 34 11 12 13 32 30 3 6 5 WIRE

30 Page,
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

19 26 CIRCUIT NUMBER WIRE WIRE GAUGE

IDENTIFICATION COLOR 325-PK

PREVIOUS STANDARD

MAIN HYDRAULIC PUMP WIRE WIRE COLOR

325-PK-14 B A
MACHINE COMPONENT LOCATIONS CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)
IDENTIFICATION
 8 7 6 5 4 3 2 1

(5) CYLINDER GP
BUCKET (11) MOTOR GP (12) MOTOR GP
226-9959 RH TRAVEL (13) MOTOR GP
(21) VALE GP LH TRAVEL
242-1154 SWING
SHUT OFF (BUCKET CYLINDER) 242-1154
242-1165
156-5726 R/G R/G
F R/G
F
(3) CYLINDER GP
BLADE PB DB
230-9267
(3) CYLINDER GP
(18) QUICK COUPLER (16) QUICK COUPLER Ps Ps BLADE
TRAVEL CONTROLS
(26) VALVE GP MALE FEMALE 230-9267
TRAVEL
LOAD CONTROL (BLADE) 152-8181 204-5098 FUNCTION MOTOR
PORT
152-8179
B1 LH MOTOR FORWARD P1
B9 A9
Pb9 Pa9 LH MOTOR REVERSE P2
A1
RH MOTOR FORWARD P2
NOTE: VALVE IS PART RH MOTOR REVERSE P1
B2 OF ITEM 2 MAIN CONTROL
NOTE: VALVE IS PART
OF ITEM 2 MAIN CONTROL B2 A2 F E
(31) VALVE GP 4 2
RH JOYSTICK
T1,T2 P1 P2 T1,T2 P1 P2
195-3512
BLADE LOCK VALVE ATTACHMENT
A M B

(7) CYLINDER GP (8) CYLINDER GP STANDARD PILOT CONTROLS

STICK SWING
E 237-4079 FUNCTION COMMAND VALVE PORT E
2ND AUXILIARY ATTACHMENT G 212-6336
(5) CYLINDER GP (4) CYLINDER GP BOOM RAISE RH JOYSTICK FORWARD 3
BUCKET BOOM H BOOM LOWER RH JOYSTICK BACK 1
(4) CYLINDER GP (7) CYLINDER GP 226-9959
BOOM 212-6337 D B (19) SWIVEL GP C A BUCKET CURL RH JOYSTICK LEFT 2
STICK 237-4075 BUCKET DUMP RH JOYSTICK RIGHT 4
212-6337 237-4079 STICK OUT LH JOYSTICK FORWARD 3

STICK IN LH JOYSTICK BACK 1

B9 A9 B8 A8 B7 A7 A6 B6 A5 B5 B3 A3 B2 A2 B1 A1 SLEW LEFT LH JOYSTICK LEFT 2

(27) VALVE GP (28) VALVE GP Pa9 Pa8 Pa5 Pa4 A4 B4 PA Pa3 Pa1 SLEW RIGHT LH JOYSTICK RIGHT 4
C2 LOAD CONTROL C2 LOAD CONTROL
(BOOM) (STICK)
166-8227 166-8227

V2 STANDARD PILOT CONTROLS

V2

FUNCTION COMMAND VALVE PORT

B8 A8 A5 B5 BOOM LOWER RH JOYSTICK FORWARD 3

Pb8 Pa8
Pa5 Pb5
BOOM RAISE RH JOYSTICK BACK 1
NOTE: VALVE IS PART NOTE: VALVE IS PART BUCKET CURL RH JOYSTICK LEFT 2
OF ITEM 2 MAIN CONTROL OF ITEM 2 MAIN CONTROL
BUCKET DUMP RH JOYSTICK RIGHT 4
D STICK OUT LH JOYSTICK FORWARD 3 D
3 1 1 3 STICK IN LH JOYSTICK BACK 1 (31) VALVE GP
SLEW LEFT LH JOYSTICK LEFT 2 RH JOYSTICK
SLEW RIGHT LH JOYSTICK RIGHT 4 195-3512
PATTERN CHANGED PILOT CONTROLS (SHOWN)
BOOM P T
BUCKET
STICK OUT RH JOYSTICK FORWARD 3

STICK IN RH JOYSTICK BACK 1

(31) VALVE GP (25) VALVE GP BUCKET CURL RH JOYSTICK LEFT 2
RH JOYSTICK LH JOYSTICK BUCKET DUMP RH JOYSTICK RIGHT 4
195-3512 195-3512
BOOM LOWER LH JOYSTICK FORWARD 3
BOOM LOCK VALVE STICK LOCK VALVE BOOM RAISE LH JOYSTICK BACK 1
ATTACHMENT ATTACHMENT SLEW LEFT LH JOYSTICK LEFT 2
3 1 2 4
SLEW RIGHT LH JOYSTICK RIGHT 4

T2
(Dimensions: 39 inches x 28 inches)

Pa8 Pb8 Pb9 Pa9

(7) CYLINDER GP (4) CYLINDER GP P1 Pp1 P2 PB T1 P3 (25) VALVE GP

STICK BOOM Pb9 Pb8 Pb5 Pb4 Pb3 Pb1 LH JOYSTICK
RENR9146-01

237-4079 212-6337 (29) VALVE GP 195-3512

(6) CYLINDER GP MAIN CONTROL STICK P T SLEW
C QUICK COUPLER 242-8185 C
183-9043
TP1 TP2 TP3
NOTE: VALVES ARE PART
A5 B5 OF ITEM 2 MAIN CONTROL (14) PUMP GP
(24) VALVE GP B8 A8 MAIN HYDRAULIC
Pa5 Pb5 Pb8 Pa8
2
DIVERTER 241-7972
235-1369 3 1 2 4
P1 P2 P3 P4

3 1
(32) VALVE GP
Pb5 Pa5 Pa1 Pb1
D1 C1 B1 A1 SELECTOR JOYSTICK PATTERN
(22) VALVE AS 164-2274 (2) CORE AS P
CHECK HYDRAULIC A B
T
243-2652 D2 C2 B2 A2
OIL COOLER LINE PATTERNS
246-5858 Pressure Line

Pilot / Load Sensing Pressure

3 1 3 1
30 Page,

P
Drain / Return Lines
S1
A4 B4 Component Group
C2 C1
Attachment
NOTE: VALVE IS PART
(9) FILTER GP
OF ITEM 2 MAIN CONTROL RETURN OIL Pb3 Pa3 T Air Line
B B
241-4083 (34) VALVE GP
(31) VALVE GP CALLOUTS
(25) VALVE GP SOLENOID 2 WAY PROP
ACC
HYDRAULIC QUICK COUPLER OPTION LH JOYSTICK RH JOYSTICK (10) MANIFOLD GP YY Taps (Pressure, Sampling,Sensor) by letter
195-3512 244-6735
195-3512 CONTROL (LOCK/SPEED) 52 Components by number
270-4179 (1) ACCUMULATOR
PATTERN CHANGER ATTACHMENT (20) TANK GP 149-0686
HYDRAULIC OIL
242-9669
LINES GROUP COLOR DESCRIPTIONS
A4 B4
(17) QUICK COUPLER (15) QUICK COUPLER (17) QUICK COUPLER (15) QUICK COUPLER A4 B4 MAIN TRAVEL PUMP OUTPUT
Pa4 Pb4 Pa4 Pb4 PILOT PUMP OUTPUT
MALE FEMALE MALE FEMALE SWING MOTOR CONTROL CIRCUIT
153-2995 153-2994 153-2995 153-2994 NOTE: VALVE IS PART NOTE: VALVE IS PART SWING PUMP OUTPUT
OF ITEM 2 MAIN CONTROL OF ITEM 2 MAIN CONTROL BOOM CYLINDER CONTROL CIRCUIT
TRAVEL SPEED CONTROL CIRCUIT
SUPPLY LINE
DRAIN / RETURN LINE
(30) VALVE GP RH TRAVEL MOTOR CONTROL CIRCUIT
SWING CYLINDER CONTROL CIRCUIT
MANUAL (AUXILIARY HYD) PATTERN CHANGER OPTION CONTROL CIRCUIT
232-6118 (20) TANK GP STICK CYLINDER CONTROL CIRCUIT
(33) VALVE GP (34) VALVE GP (20) TANK GP LH TRAVEL MOTOR CONTROL CIRCUIT
SOLENOID HYDRAULIC OIL HYDRAULIC OIL AUXILIARY OPTIONS CONTROL CIRCUIT
SOLENOID BLADE CONTROL CIRCUIT
2 WAY ON/OFF 242-9669 242-9669 (23) VALVE AS
2 WAY PROP PILOT SUPPLY CIRCUIT

A 244-6733 244-6735 RELIEF (LINE) BUCKET CYLINDER CONTROL CIRUIT

A
C1 C2 C1 C2
273-0797

A4 B4
STANDARD THUMB READY
A4 B4
Pa4 Pb4
Pa4 Pb4
NOTE: VALVE IS PART PILOT SUPPLY P T
PILOT SUPPLY P T
THUMB READY OPTION
NOTE: VALVE IS PART OF ITEM 2 MAIN CONTROL (WITHIN A4/B4 VALVE SECTION)
OF ITEM 2 MAIN CONTROL THIS SCHEMATIC IS FOR THE 302.5C MINI EXCAVATOR HYDRAULIC SYSTEM
TWO WAY AUX ON/OFF AUX CONTROL MEDIA NUMBER: RENR9146-01
ONE WAY AUX PROPORTIONAL AUX CONTROL
SCHEMATIC PART NUMBER: 243-4139, CHANGE: 04 , VERSION: S
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
AUXILIARY RETURN OPTIONS in neutral and with parking brake set.
AUXILIARY CONTROL OPTIONS Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1