0% found this document useful (0 votes)
37 views96 pages

Konzol Klíma A-F 2,7-3,5-5,3kw Gépkönyv (Eng)

The document is a service manual for Gree Electric Appliances, detailing technical information, specifications, installation, and maintenance for various indoor and outdoor units. It includes model lists, performance parameters, wiring diagrams, and troubleshooting procedures. The manual serves as a comprehensive guide for the installation and servicing of Gree air conditioning units.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
37 views96 pages

Konzol Klíma A-F 2,7-3,5-5,3kw Gépkönyv (Eng)

The document is a service manual for Gree Electric Appliances, detailing technical information, specifications, installation, and maintenance for various indoor and outdoor units. It includes model lists, performance parameters, wiring diagrams, and troubleshooting procedures. The manual serves as a comprehensive guide for the installation and servicing of Gree air conditioning units.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 96

Change for life

Service Manual

GREE ELECTRIC APPLIANCES, INC. OF ZHUHAI


Service Manual

Table of Contents
Part Ⅰ : Technical Information........................................................................1
1. Summary.......................................................................................................................1
2. Specifications...........................................................................................................3
2.1 Specification Sheet............................................................................................................3
2.2 Operation Characteristic Curve.........................................................................................7
2.3 Capacity Variation Ratio According to Temperature..........................................................7
2.4 Noise Curve.......................................................................................................................8
3. Outline Dimension Diagram..........................................................................................9
3.1 Indoor Unit.........................................................................................................................9
3.2 Outdoor Unit....................................................................................................................10
4. Refrigerant System Diagram.....................................................................12
5. Electrical Part.........................................................................................................13
5.1 Wiring Diagram................................................................................................................13
5.2 PCB Printed Diagram......................................................................................................16
6. Function and Control.......................................................................................19
6.1 Remote Controller Introduction ......................................................................................19
6.2 GREE+ App Operation Manual.......................................................................................23
6.3 Ewpe Smart App Operation Manual................................................................................24
6.4 Brief Description of Modes and Functions.......................................................................25

Part Ⅱ : Installation and Maintenance ..................................................27


7. Notes for Installation and Maintenance...........................................27
8. Installation.................................................................................................................31
8.1 Requirements for Electric Connection.............................................................................31
8.2 Installation of indoor unit.................................................................................................31
8.3 Outdoor Unit Installation..................................................................................................37
8.4 Vacuum Pumping and Leak Detection............................................................................38
8.5 Check after Installation and Test Operation....................................................................38
9. Maintenance.............................................................................................................39
9.1 Error Code List................................................................................................................39
9.2 Procedure of Troubleshooting.........................................................................................46
9.3 Maintenance Method for Normal Malfunction..................................................................59

Table of Contents
Service Manual

10. Exploded View and Parts List...............................................................61


10.1 Indoor Unit.....................................................................................................................61
10.2 Outdoor Unit..................................................................................................................63
11. Removal Procedure........................................................................................69
11.1 Removal Procedure of Indoor Unit................................................................................69
11.2 Removal Procedure of Outdoor Unit.............................................................................73

Appendix:.........................................................................................................................88
Appendix 1: Reference Sheet of Celsius and Fahrenheit.....................................................88
Appendix 2: Configuration of Connection Pipe......................................................................88
Appendix 3: Pipe Expanding Method....................................................................................89
Appendix 4: List of Resistance for Temperature Sensor.......................................................90

Table of Contents
Service Manual

Part Ⅰ : Technical Information


1. Summary
Indoor Unit

GEH12AA-K6DNA1A/I
GEH09AA-K6DNA1F/I
GEH18AA-K6DNA1F/I

Outdoor Unit

GEH09AA-K6DNA1F/O GEH12AA-K6DNA1A/O

GEH18AA-K6DNA1F/O

Remote Controller

YAA1FB8(WiFi)

Technical Information 1
Service Manual

Model List:

Indoor product Outdoor product Remote


No Model Product code Indoor model Outdoor model
code code Controller
1 GEH09AA-K6DNA1F CV010002700 GEH09AA-K6DNA1F/I CV010N02700 GEH09AA-K6DNA1F/O CV010W02700
2 GEH12AA-K6DNA1A CV010002900 GEH12AA-K6DNA1A/I CV010N02900 GEH12AA-K6DNA1A/O CV010W02900 YAA1FB8(WiFi)
3 GEH18AA-K6DNA1F CV010002800 GEH18AA-K6DNA1F/I CV010N02800 GEH18AA-K6DNA1F/O CV010W02800

2 Technical Information
Service Manual

2. Specifications
2.1 Specification Sheet

Parameter Unit Value


Model GEH12AA-K6DNA1A GEH09AA-K6DNA1F
Product Code CV010002900 CV010002700
Rated Voltage V~ 220-240 220-240
Power
Rated Frequency Hz 50 50
Supply
Phases 1 1
Power Supply Mode Outdoor Outdoor
Cooling Capacity(Min~Max) W 3520(800~4400) 2700(700~3400)
Heating Capacity(Min~Max) W 3800(1100~4400) 2900(600~3500)
Cooling Power Input(Min~Max) W 1000(160~1500) 720(170~1300)
Heating Power Input(Min~Max) W 960(165~1500) 730(130~1350)
Cooling Current Input A 4.48 3.5
Heating Current Input A 4.30 3.6
Rated Input W 1500 1350
Rated Current A 6.72 6.0
Air Flow Volume(SH/H/HM/M/LM/L/SL) m3/h 600/520/480/440/400/360/280 500/430/410/370/330/280/250
Dehumidifying Volume L/h 1.2 0.8
EER W/W 3.52 3.75
COP W/W 3.96 3.97
SEER W/W 7.0 7.2
SCOP(Average/Warmer/Colder) W/W 4.1/5.3/- 4.0/5.3/-
Application Area m2 16-24 12-18
Indoor Unit Model GEH12AA-K6DNA1A/I GEH09AA-K6DNA1F/I
Indoor Unit Product Code CV010N02900 CV010N02700
Fan Type Centrifugal Centrifugal
Fan Diameter Length(DXL) mm Φ370X80 Φ370X80
Cooling Speed
r/min 750/650/600/550/500/450/350 650/560/530/480/430 /370/320
(SH/H/HM/M/LM/L/SL)
Heating Speed
r/min 750/650/600/550/500/450/350 650/560/530/480/430/370/320
(SH/H/HM/M/LM/L/SL)
Fan Motor Power Output W 30 30
Fan Motor RLA A 0.15 0.15
Fan Motor Capacitor μF / /
Evaporator Form Aluminum Fin-copper Tube Aluminum Fin-copper Tube
Evaporator Pipe Diameter mm Φ7 Φ7
Indoor
Evaporator Row-fin Gap mm 2-1.3 2-1.3
Unit
Evaporator Coil Length (LXDXW) mm 511X400X25.4 511X400X25.4
Swing Motor Model MP24EB/MP24AE MP24EB/MP24AE
Swing Motor Power Output W 1.5/1.5 1.5/1.5
Fuse Current A 3.15 3.15
Sound Pressure Level Cooling:44/40/38/36/33/29/25 Cooling:39/36/33/31/29/26/23
dB (A)
(SS/H/MH/M/ML/L/SL) Heating:44/40/38/36/33/29/25 Heating:38/36/32/30/28/25/22
Sound Power Level Cooling:54/50/48/46/43/39/35 Cooling:50/48/45/44/42/38/34
dB (A)
(SS/H/MH/M/ML/L/SL) Heating:54/50/48/46/43/39/35 Heating:50/48/45/44/42/38/34
Dimension (WXHXD) mm 700X215X600 700X215X600
Dimension of Carton Box (LXWXH) mm 785X280X682 785X280X682
Dimension of Package(LXWXH) mm 788X295X685 788X295X685
Net Weight kg 15.5 15.5
Gross Weight kg 18.5 18.5

Technical Information 3
Service Manual

Outdoor Unit Model GEH12AA-K6DNA1A/O GEH09AA-K6DNA1F/O


Outdoor Unit Product Code CV010W02900 CV010W02700
ZHUHAI LANDA COMPRESSOR ZHUHAI LANDA COMPRESSOR
Compressor Manufacturer
CO.,LTD CO., LTD
Compressor Model QXF-A102zE190B QXF-A079zE190A
Compressor Oil FW68DA FW68DA
Compressor Type Rotary Rotary
Compressor LRA. A / /
Compressor RLA A 4.60 4.6
Compressor Power Input W 1023 790
Compressor Overload Protector HPC115/95U1/KSD115ºC HPC115/95U1/KSD115ºC
Throttling Method Electron expansion valve Electron expansion valve
Set Temperature Range ºC 16~30 16~30
Cooling Operation Ambient Temperature
ºC -15~43 -15~43
Range
Heating Operation Ambient Temperature
ºC -22~24 -22~24
Range
Condenser Form Aluminum Fin-copper Tube Aluminum Fin-copper Tube
Condenser Pipe Diameter mm Φ7.94 Φ7
Condenser Rows-fin Gap mm 1-1.4 1-1.4
Condenser Coil Length (LXDXW) mm 731X19.05X550 710X19.05X508
Fan Motor Speed rpm 900 900
Outdoor Fan Motor Power Output W 30 30
Unit Fan Motor RLA A 0.36 0.36
Fan Motor Capacitor μF / /
Outdoor Unit Air Flow Volume m3/h 2200 1600
Fan Type Axial-flow Axial-flow
Fan Diameter mm Φ438 Φ400
Defrosting Method Automatic Defrosting Automatic Defrosting
Climate Type T1 T1
Isolation I I
Moisture Protection IPX4 IPX4
Permissible Excessive Operating
MPa 4.3 4.3
Pressure for the Discharge Side
Permissible Excessive Operating
MPa 2.5 2.5
Pressure for the Suction Side
Sound Pressure Level (H/M/L) dB (A) 52/-/- 49/-/-
Sound Power Level (H/M/L) dB (A) 62/-/- 60/-/-
Dimension(WXHXD) mm 848X596X320 782X540X320
Dimension of Carton Box (LXWXH) mm 878X360X630 820X355X580
Dimension of Package(LXWXH) mm 881X363X645 823X358X595
Net Weight kg 30.5 27.5
Gross Weight kg 33.5 30
Refrigerant R32 R32
Refrigerant Charge kg 0.75 0.55
Connection Pipe Length m 5 5
Connection Pipe Gas Additional Charge g/m 16 16
Outer Diameter Liquid Pipe mm Φ6 Φ6
Connection
Outer Diameter Gas Pipe mm Φ9.52 Φ9.52
Pipe
Max Distance Height m 10 10
Max Distance Length m 20 20
Note: The connection pipe applies metric diameter.

The above data is subject to change without notice. Please refer to the nameplate of the unit.

4 Technical Information
Service Manual

Parameter Unit Value


Model GEH18AA-K6DNA1F
Product Code CV010002800
Rated Voltage V~ 220-240
Power
Rated Frequency Hz 50
Supply
Phases 1
Power Supply Mode Outdoor
Cooling Capacity(Min~Max) W 5200(1260~6600)
Heating Capacity(Min~Max) W 5330(1120~6800)
Cooling Power Input(Min~Max) W 1550(380~2450)
Heating Power Input(Min~Max) W 1500(350~2500)
Cooling Current Input A 7.1
Heating Current Input A 6.7
Rated Input W 2500
Rated Current A 11.1
Air Flow Volume(SH/H/HM/M/LM/L/SL) m3/h 700/650/580/520/460/410/320
Dehumidifying Volume L/h 1.8
EER W/W 3.4
COP W/W 3.55
SEER W/W 6.6
SCOP(Average/Warmer/Colder) W/W /
Application Area m2 23-34
Indoor Unit Model GEH18AA-K6DNA1F/I
Indoor Unit Product Code CV010N02800
Fan Type Centrifugal
Fan Diameter Length(DXL) mm Φ370X80
Cooling Speed 840/800/720/650/580/530/410
r/min
(SH/H/HM/M/LM/L/SL) 810/770/690/620/550/500/380
Heating Speed 930/840/760/690/620/570/480
r/min
(SH/H/HM/M/LM/L/SL) 850/800/720/650/580/530/470
Fan Motor Power Output W 30
Fan Motor RLA A 0.15
Fan Motor Capacitor μF /
Evaporator Form Aluminum Fin-copper Tube
Evaporator Pipe Diameter mm Φ7
Indoor
Evaporator Row-fin Gap mm 2-1.3
Unit
Evaporator Coil Length (LXDXW) mm 511X400X25.4
Swing Motor Model MP24EB/MP24AE
Swing Motor Power Output W 1.5/1.5
Fuse Current A 3.15
Sound Pressure Level
dB (A) 47/45/42/40/37/35/31
(SS/H/MH/M/ML/L/SL)
Sound Power Level
dB (A) 57/55/52/50/47/45/41
(SS/H/MH/M/ML/L/SL)
Dimension (WXHXD) mm 700X215X600
Dimension of Carton Box (LXWXH) mm 785X280X682
Dimension of Package(LXWXH) mm 788X283X697
Net Weight kg 15.5
Gross Weight kg 18.5

Technical Information 5
Service Manual

Outdoor Unit Model GEH18AA-K6DNA1F/O


Outdoor Unit Product Code CV010W02800
Compressor Manufacturer ZHUHAI LANDA COMPRESSOR CO.,LTD
Compressor Model QXF-B141zF030A
Compressor Oil 68DA
Compressor Type Rotary
Compressor LRA. A 25
Compressor RLA A 6.5
Compressor Power Input W 1410
Compressor Overload Protector 1NT11L-6233 or KSD115ºC or HPC115/95U1
Throttling Method Electron expansion valve
Set Temperature Range ºC 16~30
Cooling Operation Ambient Temperature
ºC -15~43
Range
Heating Operation Ambient Temperature
ºC -22~24
Range
Condenser Form Aluminum Fin-copper Tube
Condenser Pipe Diameter mm Φ7
Condenser Rows-fin Gap mm 2-1.4
Condenser Coil Length (LXDXW) mm 851X38.1X660
Fan Motor Speed rpm 800
Outdoor Fan Motor Power Output W 60
Unit Fan Motor RLA A 0.4
Fan Motor Capacitor μF /
Outdoor Unit Air Flow Volume m3/h 3200
Fan Type Axial-flow
Fan Diameter mm Φ520
Defrosting Method Automatic Defrosting
Climate Type T1
Isolation I
Moisture Protection IPX4
Permissible Excessive Operating
MPa 4.3
Pressure for the Discharge Side
Permissible Excessive Operating
MPa 2.5
Pressure for the Suction Side
Sound Pressure Level (H/M/L) dB (A) 57/-/-
Sound Power Level (H/M/L) dB (A) 65/-/-
Dimension(WXHXD) mm 965X700X396
Dimension of Carton Box (LXWXH) mm 1026X455X735
Dimension of Package(LXWXH) mm 1029X458X750
Net Weight kg 46
Gross Weight kg 50.5
Refrigerant R410A
Refrigerant Charge kg 0.95
Connection Pipe Length m 5
Connection Pipe Gas Additional Charge g/m 20
Outer Diameter Liquid Pipe mm Φ6
Connection
Outer Diameter Gas Pipe mm Φ12
Pipe
Max Distance Height m 10
Max Distance Length m 25
Note: The connection pipe applies metric diameter.

The above data is subject to change without notice. Please refer to the nameplate of the unit.

6 Technical Information
Service Manual

2.2 Operation Characteristic Curve

Cooling Heating

11 11
220V 220V
10 • Conditions 10
Indoor : DB27˚C/WB19˚C
9 Outdoor : DB35˚C/WB24˚C 9
8 Indoor air flow : High 8
Pipe length : 5m
7 7
Current (A)

Current (A)
230V
6 230V 6
5 5
240V
4 4
3 3 • Conditions
240V Indoor : DB20˚C/WB15˚C
2 2 Outdoor : DB7˚C/WB6˚C
1 1 Indoor air flow : High
Pipe length : 5m
0 0
0 10 20 30 40 50 60 70 80 90 0 10 20 30 40 50 60 70 80 90 100 110 120
Compressor frequency(Hz) Compressor frequency(Hz)

2.3 Capacity Variation Ratio According to Temperature

Cooling Heating
140
140
120
Capacity ratio(%)

120
Capacity ratio(%)

100
100
80
80
60 Conditions
Condition 60 Indoor:DB20°C
40 Indoor:DB27°C WB19°C Indoor air flow:Super High
Indoor air flow: High 40
Pipe length:5m
20 Pipe length:5m
20
0
0
-15 -10 -5 0 5 10 15 20 25 30 35 43
-22 -15 -10 -7 0 2 7 15 18 21 24
Outdoor temp.(°C)
Outdoor temp.(°C)

Technical Information 7
Service Manual

2.4 Noise Curve

Outdoor side noise when blowing


Indoor side noise when blowing 52 Outdoor side noise when blowing
50 Indoor side noise when blowing 53
40 18K 51
12K 52
40
51 50

Noise dB(A)
30

Noise dB(A)
30 50 Cooling
49 Cooling
20 09K 49
Heating
20 48 48 Heating
47
46 47
SH H HM M LM L SL
45
SL L LM M HM
Indoor fan motor rotating speed
H SH 14615
2 20
3 425 5306357408 459 50
10 55
11 60
12 13
65 14
70 15
7516
801785
Indoor fan motor rotating speed Compressor frequency(Hz)
Compressor frequency(Hz)

8 Technical Information
Service Manual

3. Outline Dimension Diagram


3.1 Indoor Unit

700 215

600

205 398
22

Unit:mm

Technical Information 9
Service Manual

3.2 Outdoor Unit


GEH12AA-K6DNA1A/O

257 780 257

596
320 320
848

286 Unit:mm
540

GEH09AA-K6DNA1F/O

257 712
540

320 782
286

Unit:mm Unit:mm

510

10 Technical Information
Service Manual

GEH18AA-K6DNA1F/O

341 892

700

396 963

368
Unit:mm
560

Technical Information 11
Service Manual

4. Refrigerant System Diagram

Indoor unit Outdoor unit

Gas pipe
side
Valve
4-Way valve

Discharge

Heat Suction
exchanger
(evaporator)
Heat
exchanger
Liquid pipe (condenser)
side
Valve Electron
Strainer Strainer
expansion
valve
COOLING
HEATING

Connection pipe specification:


Liquid pipe:1/4" (6mm)
Gas pipe:3/8" (9.52mm)(09/12K)
Gas pipe:1/2" (16mm)(18K)

12 Technical Information
Service Manual

5. Electrical Part
5.1 Wiring Diagram

● Instruction

Symbol Symbol Color Symbol Symbol Color Symbol Name


WH White GN Green CAP Jumper cap
YE Yellow BN Brown COMP Compressor
RD Red BU Blue Grounding wire
YEGN Yellow/Green BK Black / /
VT Violet OG Orange / /

Note: Jumper cap is used to determine fan speed and the swing angle of horizontal lover for this model.

● Indoor Unit

GEH12AA-K6DNA1A/I GEH18AA-K6DNA1F/I

:$51,1*
52207(03 78%(7(03 5(&(,9(5$1' 6:,7&+ )$1 02725 3OHDVHGRQ WWRXFKDQ\HOHFWURQLF
6(1625 6(1625 ',63/$<%2$5' 6(/(&7 0
FRPSRQHQWRUWHUPLQDOZKHQWKH
PDFKLQHLVUXQQLQJVWRSSLQJRU
$3 ',63/$< 6 KDVEHHQSRZHUHGRIIIRUOHVV
  $3 WKDQPLQXWHVWRSUHYHQW
HOHFWULFVKRFN
57 57 0$*1(7,&
/
5,1*
02725)5$0(
5220 78%( ',63 ',63 &1 '&02725 0$*1(7,&
2* 5,1*
&1 ;7
/
%8 %8
287'22581,7

$335,17('&,5&8,7%2$5' 1 1 
/
&$3 &20287
%.  %.
/ %1
%1 
-803 $&/
<(*1
<(*1 <(*1
6:,1*'2:1 6:,1*83 :,), &200$18$/ (
7(50,1$/
+($/7+/ +($/7+1 <(*1 %/2&.
5' %8
3( 3(
0 0 (9$325$725 (/(&75,&%2;
5' %8
$3 $3
67(33,1* 67(33,1* :,),02'8/( :,5(' &2/'3/$60$
02725 02725 237,21$/ &21752//(5 *(1(5$725
60000700126803
237,21$/

Technical Information 13
Service Manual

GEH09AA-K6DNA1F/I

:$51,1*
52207(03 78%(7(03 5(&(,9(5$1' 6:,7&+ )$1 02725 3OHDVHGRQ WWRXFKDQ\HOHFWURQLF
6(1625 6(1625 ',63/$<%2$5' 6(/(&7 0
FRPSRQHQWRUWHUPLQDOZKHQWKH
PDFKLQHLVUXQQLQJVWRSSLQJRU
$3 ',63/$< 6 KDVEHHQSRZHUHGRIIIRUOHVV
  $3 WKDQPLQXWHVWRSUHYHQW
HOHFWULFVKRFN
57 57
02725)5$0(
5220 78%( ',63 ',63 &1 '&02725 0$*1(7,&
2* 5,1*
&1 ;7
/
%8 %8

287'22581,7
$335,17('&,5&8,7%2$5' 1 1 
/
&$3 &20287
%.  %.
/ %1
%1 
-803 $&/
<(*1
<(*1 <(*1
6:,1*'2:1 6:,1*83 :,), &200$18$/ (
7(50,1$/
+($/7+/ +($/7+1 <(*1 %/2&.
5' %8
3( 3(
0 0 (9$325$725 (/(&75,&%2;
5' %8
$3 $3
67(33,1* 67(33,1* :,),02'8/( :,5(' &2/'3/$60$
02725 02725 237,21$/ &21752//(5 *(1(5$725
237,21$/ 600007001268

● Outdoor Unit

GEH09AA-K6DNA1F/O

:$51,1* 28778%( 2875220 (;+$867 (/(&7521,& 5($&725


3OHDVHGRQ WWRXFKDQ\ 7(03 7(03 7(03 (;3$16,21 :$<
WHUPLQDOZKHQWKHPDFKLQHLV 6(1625 6(1625 6(1625 9$/9( %8 / %1 9$/9(
0$*1(7,&

UXQQLQJVWRSSLQJRUKDVEHHQ
(.9
5,1*

SRZHUHGRIIIRUOHVVWKDQ ­ ­ ­ / / <9
PLQXWHVWRSUHYHQWWKHULVN N57 57 57
N N 97 97
RIHOHFWULFVKRFN
/; /;
%8 ;7 0$*1(7,&5,1* &1 &1 :$<
/ %8 /
,1'22581,7

11 1
%. / %. $30DLQ%RDUG
 &208
%1 / %1 /
/  $&/ $&/
<(*1 <(*1 <(*1 3( 29&&203 +($7 2)$1
8 9 :
7(50,1$/ 5' 5'
1 %8 %/2&. %8 <( 5'
0$*1(7,&

/ %1 %. 3(
;
5,1*

<(*1 (+ <(*1


(/(&75,&$/ / 0
32:(5 %RWWRP 3(
%2; %8 <( 5' 6$7
%DQG
8 9 :
)$1
+HDWHU 02725 3(
&203
29(5/2$'
3527(&725 127(0RWRU
&203 JURXQGRQO\
DSSOLHVWRWKH
LURQVKHOOPRWRU
600007061371

14 Technical Information
Service Manual

GEH18AA-K6DNA1F/O

7(036(1625

7(036(1625

7(036(1625
:$51,1* 29(5/2$'3527(&725
3OHDVHGRQ WWRXFKDQ\ 6$7

28778%(

2875220

(;+$867
WHUPLQDOZKHQWKHYROWDJH &203
RIWHUPLQDO3 '& DQG :+ :+ 8 &203
1 '& DW$3LVKLJKHU 9 :
WKDQ9WRSUHYHQWWKH 0$*1(7,&
ULVNRIHOHFWULFVKRFN 57 57 57 5,1* / / /
­ ­ ­
%8 <( 5'
. . .
<(*1 ;
7(50,1$/ :+ %. %8 <( 5'
,1'22581,7

3( %/2&. 8 %8 9 <( : 5'


%8
1  7B6(1625 29&B&203
%. / %.
 &20B,11(5
%1 %8

%1
$3
%1 %. / %1 35,17('&,5&8,7%2$5'
/ $&B/
%8 / %8
1 1 :$< )$ 2)$1
;7 0$*1(7,& +($7B%
5,1* 3(
<(*1 3( 5' 5'
<(*1
97 97 0 3(
/ 1 32:(5 /
(+ <(*1
(.9
<9
)$102725 3(
%27720 (OHFWURQLF
1RWH0RWRUJURXQG
3( %$1' :$< ([SDQVLRQ RQO\DSSOLHVWRWKH
+($7(5 9$/9( 9DOYH LURQVKHOOPRWRU
600007061783

GEH12AA-K6DNA1A/O

:$51,1* 28778%( 2875220 (;+$867 (/(&7521,& 5($&725


3OHDVHGRQ WWRXFKDQ\ 7(03 7(03 7(03 (;3$16,21 :$<
WHUPLQDOZKHQWKHPDFKLQHLV 6(1625 6(1625 6(1625 9$/9( %8 / %1 9$/9(
0$*1(7,&

UXQQLQJVWRSSLQJRUKDVEHHQ
(.9
5,1*

SRZHUHGRIIIRUOHVVWKDQ ­ ­ ­ / / <9
PLQXWHVWRSUHYHQWWKHULVN 57 57 57
N N N 97 97
RIHOHFWULFVKRFN
/; /;
%8 ;7 0$*1(7,&5,1* &1 &1 :$<
%8 /
,1'22581,7

11 1
%. %. / $30DLQ%RDUG
 &208
%1 %1 /
/  $&/ $&/
<(*1 <(*1 <(*1 3( 29&&203 +($7 2)$1
8 9 :
7(50,1$/ 5' 5'
1 %8 %/2&. %8 <( 5'
0$*1(7,&

/ %1 %. ;
5,1*

<(*1 3( (+ <(*1


/ 0
(/(&75,&$/ %RWWRP 3(
32:(5 %2; %8 <( 5' 6$7
9 %DQG )$1
8 : +HDWHU
&203 02725 3(
29(5/2$'
3527(&725 127(0RWRU
&203 JURXQGRQO\
DSSOLHVWRWKH
LURQVKHOOPRWRU
600007061430

These circuit diagrams are subject to change without notice, please refer to the one supplied with the unit.

Technical Information 15
Service Manual

5.2 PCB Printed Diagram


Indoor Unit

● Top view

8 9 10 11 12 13 14 NO. Name
Interface of tube temperature
1 sensor
Interface of ambient temperature
2 sensor
3 Up swing interface
4 Down swing interface
17 5 WIFI interface
6 Interface of EMC shielding wire
16 7 DC motor interface
8 Earthing wire of main board
9 Terminal of live wire
10 Fuse
11 Terminal for health function
12 Terminal of neutral wire
5 Communication interface
13 between indoor unit and outdoor
15 unit
14 Control interface of Down swing
15 Wired controlled interface
16 Needle stand of jumper cap
17 Interface of display board
7 4 3 2 1
● Bottom view 6

16 Technical Information
Service Manual

Outdoor Unit
09/12K
● Top view
13

3
13 4

5 No. Name
1 Interface of compressor wire
2 Reactor wiring terminal 2
3 Reactor wiring terminal 1
2 4 Terminal of chassis electric heater
5 4-way valve terminal
6 Grounding wire
7 Neutral wire
8 Communication wire
9 Live wire
6
10 Terminal of electronic expansion valve
11 Interface of temperature sensor
12 Overload interface of compressor
13 Terminal of outdoor fan
1
7
8
9

12 11 10

● Bottom view

Technical Information 17
Service Manual

GEH18AA-K6DNA1F/O

● Top view

1 2 3 4 5 6 7 8 9 10

No Name
11 1 Compressor wiring terminal for U V W
2 Terminal of system high pressure protection
3 Compressor overload protection terminal
4 Interface of temperature sensor
5 Terminal of electronic expansion valve
6 Terminal of system low pressure protection
7 Terminal of outdoor fan
8 4-way valve terminal
12

13
9 Terminal of compressor electric heater
10 Terminal of compressor electric heater
11 Interface of electric heating belt of chassis
14
12 Terminal of power supply live wire terminal
Interface of communication wire for indoor unit
13 and outdoor unit
14 Terminal of power supply earthing wire
15 Terminal of power supply neutral wire

15

● Bottom view

18 Technical Information
Service Manual

6. Function and Control


6.1 Remote Controller Introduction
Buttons on Remote Controller
1 ON/OFF button
2 +/- button
3 MODE button
4 FAN button
5 SWING button
1
6 I FEEL button
2
7 / button
8 SLEEP button
3 4
9 TEMP button
5 6
10 QUIET button
7 8
9 10
11 ClOCK button
11 12 12 T-ON / T-OFF button

13 14 13 TURBO button
WiFi
15 14 WiFi button
15 LIGHT button

Introduction for Icons on Display Screen

I feel Set fan speed


Quiet Turbo mode
Send signal
Operation mode
Healthy mode
Auto mode Scavenging functions
Cool mode 8 heating function
Dry mode Set temperature
Fan mode X-FAN function
Heat mode Set time
TIMER ON /TIMER OFF
Clock
Sleep mode Child lock
Up & down swing
Light Left & right swing
Temp. display type
:Set temp. :Indoor ambient temp.
:Outdoor ambient temp.

Introduction for Buttons on Remote Controller


Note:
This is a general use remote controller, it could be used for the air conditioners with multifunction; For some function, which the model
doesn't have, if press the corresponding button on the remote controller that the unit will keep the original running status.

1 ON/OFF button
Press this button to turn on the unit. Press this button again to turn off the unit.

2 - button
Press this button to decrease set temperature. Holding it down above 2 seconds rapidly decreases set temperature. In AUTO
mode, set temperature is not adjustable.
+ button
Press this button to increase set temperature. Holding it down above 2 seconds rapidly increases set temperature. In AUTO
mode, set temperature is not adjustable.

Technical Information 19
Service Manual

3 MODE button
Each time you press this button , a mode is selected in a sequence that goes from AUTO,COOL, DRY, FAN, and HEAT * , as the
following:

*Note:Only for models with heating function.

After energization, AUTO mode is defaulted. In AUTO mode, the set temperature will not be displayed on the LCD, and the unit
will automatically select the suitable operation mode in accordance with the room temperature to make indoor room comfortable.(As
for cooling only unit,it won’t have any action when it receives the signal of heating operation.)

4 FAN button
This button is used for setting Fan Speed in the sequence that goes from AUTO, , , , to , then back

to Auto.
Auto

Low speed Low-Medium speed Medium speed

Medium-High speed High speed

5 SWING button
Press this button to set up &down swing angle, which circularly changes as below:

This remote controller is universal. If any command , or is sent out, the unit will carry out the command as
indicates the guide louver swings as:

6 I FEEL button
Press this button to turn on I FEEL function. The unit automatically adjust temperature according to the sensed temperature.
Press this button again to cancel I FEEL function.

7 / button
Press this button to achieve the on and off of healthy and scavenging functions in operation status. Press this button for the
first time to start scavenging function; LCD displays " ". Press the button for the second time to start healthy and scavenging
functions simultaneously; LCD displays " " and " ". Press this button for the third time to quit healthy and scavenging
functions simultaneously. Press the button for the fourth time to start healthy function; LCD display " ". Press this button again
to repeat the operation above.

8 SLEEP button
Press this button, can select Sleep 1 ( ), Sleep 2 ( ),Sleep 3 ( ) and cancel the Sleep,circulate between these, after
electrified, Sleep Cancel is defaulted.
Sleep 1 is Sleep mode 1, in Cool mode: after run for one hour in sleep mode, the main unit setting temperature will increase 1 ,
after 2 hours, the setting temperature will increase 2 , but the maximal setting temperature is 30 , then the unit will run at
this setting temperature all along; In Heat mode: after run for one hour in sleep mode, the setting temperature will decrease 1
after 2 hours the setting temperature will decrease 2 , but the minimal setting temperature is 16 , then the unit will run at this
setting temperature all along.
Sleep 2 is sleep mode 2, that is air conditioner will run according to the presetting a group of sleep temperature curve.
Sleep 3- the sleep curve setting under Sleep mode by DIY:

20 Technical Information
Service Manual

(1) Under Sleep 3 mode, press "Turbo" button for a long time, remote control enters into user individuation sleep setting status, at this
time, the time of remote control will display "1hour ",the setting temperature "88" will display the corresponding temperature of last
setting sleep curve and blink (The first entering will display according to the initial curve setting value of original factory);
(2) Adjust "+" and "-" button, could change the corresponding setting temperature, after adjusted, press "Trubo "button for confirmation;
(3) At this time, 1hour will be automatically increased at the timer postion on the remote control, (that are "2hours " or "3hours " or
"8hours "), the place of setting temperature "88" will display the corresponding temperature of last setting sleep curve and blink;
(4) Repeat the above step (2) (3) operation, until 8hours temperature setting finished,sleep,curve setting finished, at this time, the
remote control will resume the original timer display;temperature display will resume to original setting temperature.
Sleep3- the sleep curve setting under Sleep mode by DIY could be inquired:
The user could accord to sleep curve setting method to inquire the presetting sleep curve,enter into user individuation sleep setting
status, but do not change the temperature, press "Turbo" button directly for confirmation.Note: In the above presetting or enquiry
procedure,if continuously within10s, there is no button pressed, the sleep curve setting within 10s, there is no button pressed , the sleep
curve setting status will be automatically quit and resume to display the original displaying. In the presetting or enquiry procedure, press
"ON/OFF" button, "Mode" button, "Timer"button or "Sleep" button, the sleep curve setting or enquiry status will quit similarly.

9 TEMP button
Press this button, you can see indoor set temperature, indoor ambient temperature on indoor unit’s display. The setting on remote
controller is selected circularly as below:
no display

When selecting " " with remote controller or no display, temperature indicator on indoor unit displays set temperature; When
selecting " " with remote controller, temperature indicator on indoor unit displays indoor ambie nt temperature; 5s later or within 5s
it receives other remote control signal that will return to display the setting temperature.
Caution:
This model hasn't outdoor ambient temperature display function. While remote controller
can operate " " and indoor unit displays set temperature.
It’s defaulted to display set temperature when turning on the unit.
Only for the models with temperature indicator on indoor unit.

10 QUIET button
Auto
Press this button, the Quiet status is under the Auto Quiet mode (display " "signal )and Quiet mode (display " " singal) and Quiet
OFF (there is no signal of " "displayed),after powered on, the Quiet OFF is defaulted. Note: the Quiet function cannot be set up in
Fan and Dry mode;Under the Quiet mode (Display" " Under the Quiet mode) the fan speed is not available.

11 ClOCK button
Press CLOCK button,blinking. Within 5 seconds, pressing + or - button adjusts the present time. Holding down either button above
2 seconds increases or decreases the time by 1 minute every 0.5 second and then by 10 minutes every 0.5 second. During blinking
after setting, press CLOCK button again to confirm the setting, and then will be constantly displayed.

12 T-ON / T-OFF button


Press T-ON button to initiate the auto-ON timer. To cancel the auto-timer program, simply press this button again.
After press of this button, disappears and "ON "blink s . 00:00 is displayed for ON time setting. Within 5 seconds, press + or - button
to adjust the time value. Every press of either button changes the time setting by 1 minute. Holding down either button rapidly changes
the time setting by 1 minute and then 10 minutes. Within 5 Seconds after setting, press TIMER ON button to confirm.
Press T-OFF button to initiate the auto-off timer. To cancel the auto-timer program, simply press the button again.TIMER OFF setting is
the same as TIMER ON.

13 TURBO button
Press this button to activate / deactivate the Turbo function which enables the unit to reach the preset temperature in the shortest time.
In COOL mode, the unit will blow strong cooling air at super high fan speed. In HEAT mode, the unit will blow strong heating air at super
high fan speed.

Technical Information 21
Service Manual

14 WiFi button
Press " WiF "i button to turn on or turn off WiFi function. When WiFi function is turned on, the " W i F i " icon will be displayed on remote
controller; Under status of unit off, press "MODE" and "W i F i " " buttons simultaneously for 1s, WiFi module will restore to factory
default setting.
● This function is only available for some models.

15 LIGHT button
Press LIGHT button to turn on the display's light and press this button again to turn off the display 's light. If the light is turned on , is
displayed. If the light is turned off, disappears.

If “H1” is displayed on the remote controller while it’s not operated by the professional person/after-sales person, it belongs to the
misoperation.
Please operate it as below to cancel it.Under the OFF status of remote controller, hold the Mode button for 5s to cancel “H1” display.
Note:
● If remote controller displays “H1”, it belongs to the normal function reminder. If the unit is defrosting under heating mode, it operates
according to H1 defrosting mode. “H1” won’t be displayed on the panel of indoor unit;
● Once you set H1 mode, if you turn off unit by remote controller, H1 will display 3 times on the remote controller and then disappear;
● Also, when you set H1 mode, when you change to heating mode, H1 will display 3 times on the remote controller and then disappear.

Combination of "+" and "-" buttons: About lock


Press "+" and "-" buttons simultaneously to lock or unlock the keypad. If the remote controller is locked, is displayed. In this case,
pressing any button, blinks three times.
Combination of "MODE" and "-" buttons:About switch between Fahrenheit and centigrade
At unit OFF, press "MODE" and "-" buttons simultaneously to switch between °C and °F.
Combination of "TEMP" and "CLOCK" buttons:About Energy-saving Function
Press "TEMP" and "CLOCK" simultaneously in COOL mode to start energy-saving function.Nixie tube on the remote controller displays
"SE". Repeat the operation to quit the function.
Combination of "TEMP" and "CLOCK" buttons:About 8°C Heating Function
Press "TEMP" and "CLOCK" simultaneously in HEAT mode to start 8°C Heating Function Nixie tube on the remote controller displays
" " and a selected temperature of "8°C".(46°F if Fahrenheit is adopted). Repeat the operation to quit the function.
About Back-lighting Function
The unit lights for 4s when energizing for the first time, and 3s for later press.
Replacement of Batteries in Remote Controller
1.Press the back side of remote controller marked with“ ”as shown in the fig, and then push out the cover
of battery box along the arrow direction.
2. Replace two 7# (AAA 1.5V) dry batteries, and make sure the position of “+” polar and “-“ polar are correct.
3. Reinstall the cover of battery box.

Note: battery
● During operation, point the remote control signal sender at the receiving window
on indoor unit.
reinstall
● The distance between signal sender and receiving window should be no more than
8m, and there should be no obstacles between them.
remove
● Signal may be interfered easily in the room where there is fluorescent lamp or
wireless telephone; remote controller should be close to indoor unit during operation.
● Replace new batteries of the same model when replacement is required.
● When you don’t use remote controller for a long time, please take out the batteries. Cover of battery box
● If the display on remote controller is fuzzy or there’s no display, please replace
batteries.

22 Technical Information
Service Manual

6.2 GREE+ App Operation Manual

Control Flow Chart

Internet
Gree Cloud

Gree
intelligent Home Wi-Fi Cellular/
home Other Wi-FI
appliances
Home wireless router
Home Wi-Fi
GREE+ APP

Operating Systems

Requirement for User's smart phone:

iOS system Android system


Support iOS7.0 and Support Android 4. and
above version above version

Download and installation

GREE+ App Download Linkage

Scan the QR code or search "GREE+" in the application market to download and install it. When "GREE+" App is installed, register the
account and add the device to achieve long-distance control and LAN control of Gree smart home appliances.
For more information, please refer to "Help" in App.

Technical Information 23
Service Manual

6.3 Ewpe Smart App Operation Manual

Control Flow Chart

Internet
Cloud

intelligent Home Wi-Fi Cellular/


home Other Wi-FI
appliances

Home wireless router


Home Wi-Fi
APP

Operating Systems

Requirement for User's smart phone:

iOS system Android system


Support iOS7.0 and Support Android 4. and
above version above version

Download and installation

App Download Linkage

Scan the QR code or search "Ewpe Smart" in the application market to download and install it. When "Ewpe Smart" App is installed,
register the account and add the device to achieve long-distance control and LAN control of smart home appliances.
For more information, please refer to "Help" in App.

24 Technical Information
Service Manual

6.4 Brief Description of Modes and Functions


1. Cooling mode
(1) Under this mode, the fan and the up swing will operate at setting status. The temperature setting range is 16~30ºC.
(2) The unit is stopped because of malfunction of outdoor unit or protection. The indoor unit keeps original operation status and the
error code is displayed.
(3) Indoor unit is stopped due to mode shock.
2. Drying mode
(1) Under this mode, the fan operates at low speed and the swing operates at setting status. The temperature setting range is
16~30ºC.
(2) The unit is stopped because of malfunction of outdoor unit or protection. The indoor unit keeps original operation status and the
error code is displayed.
3. Heating mode
(1) Under this mode, the temperature setting range is 16~30ºC.
(2) Working condition and process for heating
When the unit is turned on under heating mode, the indoor unit turns to cold air prevention status. When the unit is turned off and the
indoor unit has been started up before, the indoor unit blows the residual heat.
(3) Protection function: When the compressor is stopped due to malfunction under heating mode, the indoor unit blows the
residual heat.
(4) Blow residual heat
When the unit stops operation as it reaches the temperature point, indoor unit will continue to run for 60s. The fan speed cant be
switched during blowing residual heat period. The upper horizontal louver will turn to the defaulted position in cooling. When the unit
operates under heating mode or auto heating mode, compressor will be turned on and the corresponding electric expansion valve is
more than 65 and the unit stops operation during the operation status of indoor unit. The upper horizontal louver will turn to the
defaulted position in heating mode. The indoor unit operates at low speed for 10s and then the unit stops operation.
(5) Defrosting, oil-returning
As it received the signal of defrosting and oil-returning from outdoor unit, the upper horizontal louver will turn to the minimum angle in
cooling. 10s later, the in door fan stop operation. During defrosting and oil-returning process and they are quitted within 5mins, all
malfunctions for indoor tube temperature sensor wont be detected.
4. Working process for AUTO mode (Mode judgment will be performed every 30s)
Under AUTO mode, standard cooling Tpreset=25ºC (77ºF), standard heating Tpreset=20ºC (68ºF), and standard fan Tpreset= 25ºC
(77ºF).
(1) When Tamb≥26ºC (79ºF), the unit operation in cooling mode;
(2) Heating pump unit: When Tamb≤19ºC (66ºF), the unit operates in heating mode;
(3) Cooling only unit: Tamb≤19ºC (66ºF), the unit operates in fanmode;
(4) When 19ºC<Tindoor amb.<26ºC, if it turns to auto mode as the unit is turned on for the first time the unit will operates at auto fan
mode. If it switch to auto mode from other modes, the unit will keep previous operation mode (when it turns to dry mode, the unit
operates at auto fan mode).
(5) Protection function
Protection function is the same as that in cooling or heating mode.
5. Fan mode
Under fan mode, only indoor fan and swing operates. When it operates at auto fan speed, it will operate according to auto fan speed
condition in cooling.
6. Mode shock
If the mode shock is 1 which is received by indoor unit from outdoor unit, the loads of indoor unit (indoor unit, auxiliary heating,swing)
stop operation and the error code is displayed. The mode sent to outdoor unit is still remote control receiving mode. The unit will be
turned off during mode shock.
If timer ON is reached, and the mode shock is 1 which is received by indoor unit from outdoor unit, the loads of indoor unit (indoor
unit,auxiliary heating, swing) stop operation and the error code is displayed. The mode sent to outdoor unit is still remote control receiving
mode.
7. Other control
7.1 Buzzer
Upon energization or availably operating the unit or remote controller, the buzzer will give out a beep.
7.2 Auto button
If this button is pressed, the unit will operate in AUTO mode and indoor fan will operate at auto speed; meanwhile, the swing motor
operates. Press this button again to turn off the unit.
7.3 8 ºC heating function
Under heating mode, press TEMP+CLOCK buttons simultaneously. Under this mode, “cold air prevention protection” will be shielded.

Technical Information 25
Service Manual

7.4 I FEEL function


When I FEEL command is received, the controller will operate according to the ambient temperature sent by the remote controller (For
defrosting and cold blow prevention, the unit operates according to the ambient temperature sensed by the air conditioner). The
remote controller will send ambient temperature data to the controller every 10min. When the data has not been received after
11mins,the unit will operate according to the temperature sensed by the air conditioner. If I FEEL function is not selected, the ambient
temperature will be that sensed by the air conditioner. I FEEL function will not to be memorized.
7.5 Timer function
General timer and clock timer functions are compatible by equipping remote controller with different functions.
(1)General Timer
Timer ON can be set at unit OFF. If selected ON time is reached, the unit will start to operate according to previous setting status.
Time setting range is 0.5-24hr in 30-minute increments.
Timer OFF can be set at unit ON. If selected OFF time is reached, the unit will stop operation. Time setting range is 0.5-24hr in
30-minute increments.
(2)Clock Timer
Timer ON
If timer ON is set during operation of the unit, the unit will continue to operate. If timer ON is set at unit OFF, upon ON time reaches
the unit will start to operate according to previous setting status.
Timer OFF
If timer OFF is set at unit OFF, the system will keep standby status. If timer OFF is set at unit ON, upon OFF time reaches the unit
will stop operation.
Timer Change
Although timer has been set, the unit still can be turned on/off by pressing ON/OFF button of remote controller. You can also set
the timer once again, and then the unit will operate according to the last setting. If timer ON and timer OFF are set at the same time
during operation of the unit, the unit will keep operating at current status till OFF time reaches. If timer ON and timer OFF are set at
the same time at unit OFF, the unit will keep stop till ON time reaches. In the future’s every day, the system will operate according to
presetting mode till OFF.
7.6 Sleep function
This mode is only valid in cooling and heating modes. The unit will select proper sleep curve to operate according to different set
temperature.
7.7 Compulsory defrosting function
When the unit is turned on in heating by remote controller and the set temperature is 16oC, press “+,-,+,-,+,-”continuously within 5s,
the indoor unit turns to compulsory defrosting setting and it will send compulsory defrosting mode to outdoor unit.
When indoor unit received the compulsory defrosting signal from outdoor unit, the indoor unit will quit from the compulsory defrosting
setting and it will cancel to send compulsory defrosting mode to outdoor unit.
7.8 Refrigerant recovery function
Turn to Freon recovery mode: After the unit is energized for 5min, and the unit is turned on at 16ºC under cooling mode, press light
button on remote controller for 3 times successively within 3s to turn to Freon recovery mode. Fo is displayed and it will send Freon
recovery mode to outdoor unit.
Quit from Freon recovery mode:After it turns to Freon mode, if it receives any signal from remote controller or it turns to Freon
recovery mode for 25 mins, it will quit from Freon recovery mode.
Turn to the action for Freon recovery mode: indoor unit will be turned on in cooling mode. The fan speed is super-high fan speed and
the set temperature is 16oC. The horizontal louver will turn to the minimum operation angle.
Quit the action for Freon recovery mode: The indoor fan operates at the previous set status by remote controller.
7.9 Pilot run function
When the set temperature is 30oC under cooling mode, press “+,-,+,-,+,-”continuously within 5s, the indoor unit turns to pilot run
setting mode and it will send pilot run mode to outdoor unit.
Pilot run mode: it operates under cooling mode and “dd” is displayed.
Quit the pilot run mode and indoor unit cancels “dd” display. If it receives “wrong wire connection of malfunction of expansion valve”
from outdoor unit, “dn” will be displayed.

26 Technical Information
Service Manual

Part Ⅱ : Installation and Maintenance


7. Notes for Installation and Maintenance
Safety Precautions: 10. If the power cord or connection wire is not long enough,
please get the specialized power cord or connection wire
Important! from the manufacture or distributor. Prohibit prolong the wire
by yourself.
Please read the safety precautions carefully before instal- 11. For the air conditioner without plug, an air switch must
lation and maintenance. be installed in the circuit. The air switch should be all-pole
The following contents are very important for installation parting and the contact parting distance should be more than
and maintenance. 3mm.
12. Make sure all wires and pipes are connected properly and
Please follow the instructions below. the valves are opened before energizing.
13. Check if there is electric leakage on the unit body. If yes,
●The installation or maintenance must accord with the please eliminate the electric leakage.
instructions. 14. Replace the fuse with a new one of the same specification
●Comply with all national electrical codes and local if it is burnt down; dont replace it with a cooper wire or
electrical codes. conducting wire.
●Pay attention to the warnings and cautions in this 15. If the unit is to be installed in a humid place, the circuit
manual. breaker must be installed.
●All installation and maintenance shall be performed by
distributor or qualified person.
●All electric work must be performed by a licensed Installation Safety Precautions:
technician according to local regulations and the
instructions given in this manual. 1. Select the installation location according to the require-
●Be caution during installation and maintenance. Prohibit ment of this manual.(See the requirements in installation
incorrect operation to prevent electric shock, casualty and part)
other accidents. 2. Handle unit transportation with care; the unit should not
be carried by only one person if it is more than 20kg.
3. When installing the indoor unit and outdoor unit, a suffi-

Warnings
cient fixing bolt must be installed; make sure the installation
support is firm.
4. Ware safety belt if the height of working is above 2m.
5. Use equipped components or appointed components dur-
ing installation.
Electrical Safety Precautions: 6. Make sure no foreign objects are left in the unit after fin-
ishing installation.
1. Cut off the power supply of air conditioner before
checking and maintenance. Improper installation may lead to fire hazard, explosion,
2. The air condition must apply specialized circuit and electric shock or injury.
prohibit share the same circuit with other appliances.
3. The air conditioner should be installed in suitable
location and ensure the power plug is touchable.
4. Make sure each wiring terminal is connected firmly
during installation and maintenance.
5. Have the unit adequately grounded. The grounding
wire cant be used for other purposes.
6. Must apply protective accessories such as protective
boards, cable-cross loop and wire clip.
7. The live wire, neutral wire and grounding wire of
power supply must be corresponding to the live wire,
neutral wire and grounding wire of the air conditioner.
8. The power cord and power connection wires cant be
pressed by hard objects.
9. If power cord or connection wire is broken, it must be
replaced by a qualified person.

Installation and Maintenance 27


Service Manual

Safety Precautions for Installing and Relocating the Unit:


To ensure safety, please be mindful of the following precautions.

Warnings
1. When installing or relocating the unit, be sure to keep the refrigerant circuit free from air or substances other than the
specified refrigerant.
Any presence of air or other foreign substance in the refrigerant circuit will cause system pressure rise or compressor rupture, resulting in
injury.
2.When installing or moving this unit, do not charge the refrigerant which is not comply with that on the nameplate or
unqualified refrigerant.
Otherwise, it may cause abnormal operation, wrong action, mechanical malfunction or even series safety accident.
3.When refrigerant needs to be recovered during relocating or repairing the unit, be sure that the unit is running in cooling
mode.Then, fully close the valve at high pressure side (liquid valve).About 30-40 seconds later, fully close the valve at low
pressure side (gas valve), immediately stop the unit and disconnect power. Please note that the time for refrigerant recovery
should not exceed 1 minute.
If refrigerant recovery takes too much time, air may be sucked in and cause pressure rise or compressor rupture, resulting in injury.
4.During refrigerant recovery, make sure that liquid valve and gas valve are fully closed and power is disconnected before
detaching the connection pipe.
If compressor starts running when stop valve is open and connection pipe is not yet connected, air will be sucked in and cause pressure
rise or compressor rupture, resulting in injury.
5.When installing the unit, make sure that connection pipe is securely connected before the compressor starts running.
If compressor starts running when stop valve is open and connection pipe is not yet connected, air will be sucked in and cause pressure
rise or compressor rupture, resulting in injury.
6.Prohibit installing the unit at the place where there may be leaked corrosive gas or flammable gas.
If there leaked gas around the unit, it may cause explosion and other accidents.
7.Do not use extension cords for electrical connections. If the electric wire is not long enough, please contact a local service
center authorized and ask for a proper electric wire.
Poor connections may lead to electric shock or fire.
8.Use the specified types of wires for electrical connections between the indoor and outdoor units. Firmly clamp the wires so
that their terminals receive no external stresses.
Electric wires with insufficient capacity, wrong wire connections and insecure wire terminals may cause electric shock or fire.

Safety Precautions for Refrigerant


●To realize the function of the air conditioner unit, a special refrigerant circulates in the system. The used refrigerant is the
fluoride R32,which is specially cleaned. The refrigerant is flammable and inodorous. Furthermore, it can leads to explosion
under certain conditions. But the flammability of the refrigerant is very low. It can be ignited only by fire.
●Compared to common refrigerants, R32 is a nonpolluting refrigerant with no harm to the ozonosphere. The influence upon
the greenhouse effect is also lower. R32 has got very good thermodynamic features which lead to a really high energy
efficiency. The units therefore need a less filling.

WARNING:
●Do not use means to accelerate the defrosting process or to clean, other than those recommended by the manufacture.
Should repair be necessary,contact your nearest authorized Service Centre. Any repairs carried out by unqualified
personnel may be dangerous. The appliance shall be stored in a room without continuously operating ignition sources. (for
example:open flames , an operating gas appliance or an operating electric heater.)
●Do not pierce or burn.
●Appliance shall be installed, operated and stored in a room with a floor area larger than “X”m2 (see table a).(only applies to
appliances that are not fixed appliances).
●Appliance filled with flammable gas R32. For repairs, strictly follow manufacturer’s instructions only.Be aware that
refrigrants not contain odour.
●Read specialists manual.

28 Installation and Maintenance


Service Manual

Safety Operation of Flammable Refrigerant


Qualification requirement for installation and maintenance man
●All the work men who are engaging in the refrigeration system should bear the valid certification awarded by the
authoritative organization and the qualification for dealing with the refrigeration system recognized by this industry. If it needs
other technician to maintain and repair the appliance, they should be supervised by the person who bears the qualification for
using the flammable refrigerant.
●It can only be repaired by the method suggested by the equipments manufacturer.

Installation notes
●The air conditioner is not allowed to use in a room that has running fire (such as fire source,working coal gas ware,
operating heater).
●It is not allowed to drill hole or burn the connection pipe.
●The air conditioner must be installed in a room that is larger than the minimum room area.
The minimum room area is shown on the nameplate or following table a.
●Leak test is a must after installation.
table a - Minimum room area(m2)
Charge amount (kg) ≤1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2 2.1 2.2 2.3 2.4 2.5

floor location 4 14.5 16.8 19.3 22 24.8 27.8 31 34.3 37.8 41.5 45.4 49.4 53.6
Minimum
room window mounted 4 5.2 6.1 7 7.9 8.9 10 11.2 12.4 13.6 15 16.3 17.8 19.3
area( m 2 )
wall mounted 4 4 4 4 4 4 4 4 4 4.2 4.6 5 5.5 6

ceiling mounted 4 4 4 4 4 4 4 4 4 4 4 4 4 4
Maintenance notes
●Check whether the maintenance area or the room area meet the requirement of the nameplate.
— Its only allowed to be operated in the rooms that meet the requirement of the nameplate.
●Check whether the maintenance area is well-ventilated.
— The continuous ventilation status should be kept during the operation process.
●Check whether there is fire source or potential fire source in the maintenance area.
— The naked flame is prohibited in the maintenance area; and the “no smoking” warning board should be hanged.
●Check whether the appliance mark is in good condition.
— Replace the vague or damaged warning mark.

Welding
●If you should cut or weld the refrigerant system pipes in the process of maintaining, please follow the steps as below:
a. Shut down the unit and cut power supply
b. Eliminate the refrigerant
c. Vacuuming
d. Clean it with N2 gas
e. Cutting or welding
f. Carry back to the service spot for welding
●Make sure that there isnt any naked flame near the outlet of the vacuum pump and its well-ventilated.
●The refrigerant should be recycled into the specialized storage tank.

Filling the refrigerant


●Use the refrigerant filling appliances specialized for R32. Make sure that different kinds of refrigerant wont contaminate with
each other.
●The refrigerant tank should be kept upright at the time of filling refrigerant.
●Stick the label on the system after filling is finished (or havent finished).
●Dont overfilling.
●After filling is finished, please do the leakage detection before test running; another time of leak detection should be done
when its removed.

Safety instructions for transportation and storage


●Please use the flammable gas detector to check before unload and open the container.
●No fire source and smoking.
●According to the local rules and laws.

Installation and Maintenance 29


Service Manual

Main Tools for Installation and Maintenance


1. Level meter, measuring tape 2. Screw driver 3. Impact drill, drill head, electric drill

4. Electroprobe 5. Universal meter 6. Torque wrench, open-end wrench, inner


hexagon spanner

7. Electronic leakage detector 8. Vacuum pump 9. Pressure meter

10. Pipe pliers, pipe cutter 11. Pipe expander, pipe bender 12. Soldering appliance, refrigerant container

30 Installation and Maintenance


Service Manual

8. Installation
8.1 Requirements for Electric Connection
1. Safety Precaution
(1) Must follow the electric safety regulations when installing the unit.
(2) If the supply cord is damaged, it must be replaced by the manufacturer or its service agent or a similarly qualified person in order to
(avoid a hazard.
(3) According to the local safety regulations, use qualified power supply circuit and air switch.
(4) A air switch having a contact separation of at least 3mm in all poles should be fixed in fixed wiring.
(5) The appliance shall be installed in accordance with national wiring regulation.
(6) The air switch must have the functions of magnetic tripping and heat tripping in order to prevent short circuit or overload. Please
install the air switch with suitable capacity according to the sheet below.
(7) Make sure the power supply matches with the requirement of air conditioner.Unstable power supply or incorrect wiring may result
in electric shock, fire hazard or malfunction. Please install proper power supply cables before using the air conditioner.
(8) Properly connect the live wire, neutral wire and grounding wire of power socket.
(9) Be sure to cut off the power supply before proceeding any work related to electric safety.
(10) Do not put through the power before finishing installation.

2. Grounding Requirement
(1) The air conditioner is first class electric appliance. It must be properly grounded with specialized grounding device by a
professional. Please make sure it is always grounded effectively, otherwise it may cause electric shock.
(2) The yellow-green wire in air conditioner is grounding wire, which can't be used for other purposes.
(3) The grounding resistance should comply with national electric safety regulations.

Air-Conditioner Air Switch Capacity


09K 10A
12/18K 16A

8.2 Installation of indoor unit


Exposed Half conceated Concealed
1. Selection of Installation Location
Mounting plate

(1) Such a place where cool air can be distributed throughout the
room.
(2) Such a place where condensation water is easily drained out.
(3) Such a place that can handle the weight of indoor unit.
(4) Such a place which has easy access for maintenance.
(5) The appliance shall not be installed in the laundry. Molding

Grid(field supply)
Floor lnstallation Wall Installation
There are 2 styles of installation
● Ceiling type ● Floor type Location for securing the installation panel.
Each type is similar to the other as follows:
The indoor unit should be sited in a place where:
700
(1) The restrictions on installation specified in the indoor unit
installation drawings are met.
(2) Both air intake and exhaust have clear paths met. 200
(3) The unit is not in the path of direct sunlight.
(4) The unit is away from the source of heat or steam.
120

(5) There is no source of machine oil vapour (this may shorten


indoor unit life). 644
(6) Cool(warm) air is circulated throughout the room.
120
570
600
220

(7) The unit is away from electronic ignition type fluorwscent


lamps (inverter or rapid stert type) as they may shorten the remote
controller range.
220
0
17

(8) The unit is at least 1 metre away from any television or radio
30
set(unit may cause interference with the picture or sound).
0
16

Unit: mm
30
Installation and Maintenance 31
Service Manual

Cautions for installation where air conditioner troubleis liable


Schematic drawing of hooks:
tooccur.
Where there is toomuch of oil area.
Where it is acid base area.
Where there is irregular electrical supply.

2. Indoor Unit Installation Drawings


The indoor unit may be mounted in any of the three styles shown 200
mm
here.
Console unit shall be installed on the ground or the position where is 0.3m
from the floor.

70mm
Installtion or more
paper plank

50mm
or more

50mm
or more

3. Refrigerant Piping

(1) Drill a hole ( 65mm in diameter ) in the spot indicated by the symbol in the illustration ad below .
(2) The location of the hole is different depending on which side of the pipe is taken out .
(3) For piping ,see6.Connecting the refrigerant pipe , under Indoor Unit Installation.
(4) Allow space around the pipe for a easier indoor unit pipe connection.

Wall
45

60

Left bottom piping 75 75 Right bottom piping

45

Left back piping 75 75 Right back piping Left/right piping


45

45

45

Unit: mm

32 Installation and Maintenance


Service Manual

CAUTION
Min.allowable length
●The suggested shortest pipe length is 2.5m,in order to avoid noise from the outdoor unit and vibration. (Mechanical noise and
vibration may occur depending on how the unit is installed and the environment in which it is used.)
●See the installation manual for the outdoor unit for the maximum pipe length.
●For multi-connections ,see the installation manual for the multi-outdoor unit.

wall

350
Refrigerant pipe

45
Floor Unit: mm
75
4. Boring a Wall Hole and Installing Wall Embedded Pipe
● For walls containing metal frame or metal board ,be sure to use a wall embedded
pipe and wall cover in the feed-through hole to Inside Outside
Wall embedded pipe
● Be sure to caulk the gaps around the pipes with caulking material to prevent (field supply)
Caulking
water leakage.
(1) Bore a feed-through hole of 55mm in the wall so it has a down slope toward the
outside. Φ55 mm
(2) Insert a wall pipe into the hole. Wall hole cover
(field supply)
(3) Insert a wall cover into wall pipe . Wall embedded pipe
(field supply)
(4) After completing refrigerant piping, wiring, and drain piping, caulk pipe hole gap with
putty.

5. Drain Piping
(1) Use commercial regid polyvinyl chloride pipe general VP 20 pipe, outer diameter 26mm, inner diameter 20mm for the drain pipe.
(2)The drain hose (outer diameter 18mm at connecting end, 220mm long)is supplied with the indoor unit. Prepare the drain pipe picture below
position.
(3) The drain pipe should be inclined downward so that water will flow smoothly without any accumulation.(Should not be trap.)
(4) Insert the drain hose to this depth so it wont be pulled out of the drain pipe.
(5) Insulate the indoor drain pipe with 10mm or more of insulation material to prevent condensation.
(6) Remove the air filters and pour some water into the drain pan to check the water flows smoothly.

150 Must be no trap

Do not touch water


100

100 Drain hose 50 or more

Reducer Vinyl chloride


drain pipe
Unit: mm

Installation and Maintenance 33


Service Manual

3 tabs
6. Installing Indoor Unit
Preparation Casing

●Open the front panel, remove the 4 screws and dismount


Front
the front grille while pulling it forward. grille

●Follow the arrows to disengage the clasps on the


front case to remove it. Front panel Remove
front grille
●Follow the procedure below when removing the slit portions.

■For Moldings
●Remove the pillars. (Remove the slit portions on the
bottom frame using nippers.) Remove 4 screws Open the front panel

■For Side Piping 2)Upper casing


●Remove the pillars.
(1) Remove the 7screws.
(2) Remove the upper casing (2 tabs).
(3) Remove the left and right casings (2 tabs on eachside ).
(4) Remove the slit portions on the bottom frame and
3)Side
casings using nippers . casings
(5) Return by following the steps in reverse order(3>2>1).
3)Side
casings

Remove 7 screws Remove the pillar

Bottom frame
Casing
Casing

Remove the pillar

Remove the pillar

Installation
●Secure using 6 screws for floor installations.(Do not forget to secure to the rear wall.)
●For wall installations, secure the mounting plate using 5 screws and the indoor unit using 4 screws.The mounting plate should be
installed on a wall which can support the weight of the indoor unit.
(1) Temporarily secure the mounting plate to the wall, make sure that the panel is completely level, and mark the boring points on the
wall.
(2) Secure the mounting plate to the wall with screws.

Floor Installation Wall Installation

Casing 200m
m

Molding

6screws
6screws

34 Installation and Maintenance


Service Manual

(3) Once refrigerant piping and drain piping connections are complete, fill in the gap of the through hole with putty. A gap can lead to
condensation on the refrigerant pipe, and drain pipe, and the entry of insects into the pipes.
(4) Attach the front panel and front grille in their original positions once all connections are complete.

7. Flaring the Pipe End


(1) Cut the pipe end with a pipe cutter.
(2) Remove burrs with the cut surface facing downward so that the chips do not enter the pipe.
(3) Fit the flare nut on the pipe.
(4) Flare the pipe.
(5) Check that the flaring is properly made.

CAUTION
(1) DO not use mineral oil on flared part.
(2) Prevent mineral oil from getting into the system as this would reduce the lifetime of the units.
(3) Never use piping which had been used for previous installations. Only use parts which are delivered with the unit.
(4) Do never install a drier to this R410A unit in order to guarantee its lifetime.
(5) The drying material may dissolve and damage the system.
(6) Incomplete flaring may cause refrigerant gas leakage.

Flaring Flare’s inner The pipe end must


surface must be evenly flared in
Set exactly at the position shown below
be scratch-free a perfect circle
Flare tool for R32 Conventional flare tool
A Clutch-type Wing-nut type
Clutch-type (Rigid-type) (lmperial-type)
Cut exactly Die
Make sure that the
at right Renove A 0-0.5mm 1.0-1.5mm 1.5-2.0mm
flare nut is fitted
angles burrs

8. Connecting the Refrigerant Pipe


(1) Use torque wrenches when tightening the flare nuts to prevent damage to the flare nuts and gas leaks.

Open-end wrench (fixed)


Coat here with refrigeration oil
Flare nut
Wrench Connection pipe
Indoor unit tubing
(2) Align the centres of both flares and tighten the flares and tighten the flare nuts 3 or 4 turns by hand.
Then tighten them fully with the torque wrenches.
(3) To prevent gas leakage, apply refrigeration oil on both inner and outer surfaces in the flare. (Use refrigeration oil for R410A.)

Flare nut tightening torque


Gas side Liquid side
09/12K 18K 09/12K
3/8 inch 1/2 inch 1/4 inch
31-35 N.m 50-55 N.m 15-20 N.m

Caution on Piping Handling


(1) Protect the open end of the pipe against dust and moisture. Be sure to
(2) All pipe bends should be as gentle as possible. Use a pipe bender for bending. place a cap.
(Bending radius should be 30 to 40mm or larger.)

If no flare cap is
available,cover
the flare mouth
with tape to keep
dirt or water out.

Installation and Maintenance 35


Service Manual

Selection of Copper and Heat Insulation Materials Inter-unit wiring

When using commercial copper pipes and fittings, observe the Gas pipe
following: Liquid pipe
(1) Insulation material: Polyethylene foam
Heat transfer rate:0.041 to 0.052W/mK(0.035 to 0.045kca/(mhoC
Liquid pipe
Refrigerant gas pipes surface temperature reaches 110 max. Gas pipe insulation
insulstion
Choose heat insulation materials that will withstand this temperature.
Finising tape

(2) Be sure to insulate both the gas and liquid piping and to provide insulation dimensions as below.

Liquid pipe
Gas side Liquid side Gas pipe thermal insulation
thermal insulation
09/12K 18K 09/12K 18K
O.D. 9.55mm O.D. 12.7mm O.D. 6.4mm I.D. 12-15mm I.D. 14-16mm I.D. 8-10mm
Thickness 0.8mm Thickness 10mm Min.

(3) Use separate thermal insulation pipes for gas and liquid refrigerant pipes.

9. Checking for Gas Leakage


(1) Check for leakage of gas after air purging
(2) See the sections on air purges and gas leak checks in
the installation manual for the outdoor unit. Check for leakage here
Apply soapy water and ch-
eck carefully for leaking gas.
wipe soapy water off after
the check is complete.
10. Attaching the Connection Pipe
●Attach the pipe after checking for gas leakage, described above.
(1) Cut the insulated portion of the on-site piping, matching it up with the connecting portion.
(2) Secure the slit on the refrigerant piping side with the butt joint on the auxiliary piping using the tape, making sure there are no gaps.
(3) Wrap the slit and butt joint with the included insulation sheet, making sure there are no gaps.

Refrigerant
pipe Refrigerant Refrigerant
pipe pipe

Slit
Slit
Insulation sheet
Tape

Auxiliary pipe

CAUTION

(1) Insulate the joint of the pipes securely. Incomplete insulation may lead to water leakage.
(2) Push the pipe inside so it does not place undue force on the front grille.

11. Connecting the Drain Hose


Insert the supplied C drain hose into the socket of the drain pan.
Fully insert the drain hose until it adheres to a seat of the socket.
Drain pan
Seal
Drain hose
Drain pan
Seal
12. Wiring
With a Multi indoor unit, install as described in the installation manual supplied with the Multi outdoor unit.
●Live the sensor securing plate, remove the front metal plate cover, and connect the branch wiring to the terminal block.
(1) Strip wire ends (15mm)
(2) Mach wire colours with terminal numbers on indoor and outdoor units terminal blocks and firmly screw wires to the corresponding
terminals.
(3) Connect the earth wires to the corresponding terminals.
(4) Pull wires to make sure that they are securely latches up, then retain wires with wire retainer.
(5) In case of connecting to an adapter system, Run the remote controller cable and attach the S21. (Refer to 11. When connecting go
an system.)

36 Installation and Maintenance


Service Manual

Sensor securing plate


Firmly fix the wires with the
terminal screws Outdoor unit
Shape wires so N(1) 2 3 Terminal block
When wire length exceeds 10m,
that the front metal use 2.0mmdiameter wires
Electrical
plate cover will fit
component
securely.
box

Indoor unit
Wire retainer
Firmly secure wire
retainer so that
wires sustain no
Front metal external stress. Use the specified wire type.
Firmly fix the wires with the
plate cover
terminal screws

CAUTION
(1) Do not use tapped wires, stranded wires, extensioncords, or starburst connections, as they may cause overheating,
electrical shock, or fire.
(2) Do not use locally purchased electrical parts inside the product. (Do not branch the power for the drain pump, etc, from
the terminal block.) Doing so may cause electric shock or fire.)

8.3 Outdoor Unit Installation 4. Connect Indoor and Outdoor Pipes


(1) Remove the screw on the right handle of outdoor
1. Fix the Support of Outdoor Unit(Select it according to the unit and then remove the handle.(As show in Fig.D)
actual installation situation) (2) Remove the screw cap of valve and aim the pipe
(1) Select installation location according to the house structure. joint at the bellmouth of pipe.(As show in Fig.E)
(2) Fix the support of outdoor unit on the selected location with
expansion screws. Liquid pipe Pipe joint
Liquid gas pipe
CAUTION valve

(1) Take sufficient protective measures when installing the outdoor gas valve
Union nut

unit.
(2) Make sure the support can withstand at least four times the unit Fig.E
weight. (3) Pretightening the union nut with hand.
(3) The outdoor unit should be installed at least 3cm above the (4) Tighten the union nut with torque wrench .
floor in order to install drain joint.(As show in Fig.A)
Refer to the following table for wrench moment of force:
(4) For the unit with cooling capacity of 2300W~5000W, 6
Hex nut diameter(mm) Tightening torque(N.m)
expansion screws are needed; for the unit with cooling capacity of
Φ6 15~20
6000W~8000W, 8 expansion screws are needed; for the unit with
Φ9.52 30~40
cooling capacity of 10000W~16000W, 10 expansion screws are
Φ12 45~55
needed.
Φ16 60~65
Φ19 70~75
5. Connect Outdoor Electric Wire
(1) Remove the wire clip; connect the power connection wire
and signal control wire (only for cooling and heating unit) to the
Drain vent Chassis wiring terminal according to the color; fix them with screws.(As
Drain hose
Outdoor drain joint show in Fig.F)
At least 3cm above the floor

Fig.A Fig.B 09、12K: 18K:

N(1) 2 3
2. Install Drain Joint(Only for cooling and heating unit) N(1) 2 3 L N
N L yellow- blue black brown brown blue yellow-
(1) Connect the outdoor drain joint into the hole on the chassis. green (black)
green

L N
(2) Connect the drain hose into the drain vent.(As show in Fig.B)
blue black brown yellow- blue brown yellow-
green (black) green

N L Indoor unit connection POWER


Indoor unit connection POWER
3. Fix Outdoor Unit
(1) Place the outdoor unit on the support.
Fig.F
(2) Fix the foot holes of outdoor unit with bolts.(As show in Fig.C)
Note: the wiring board is for reference only, please refer
Foot holes to the actual one.
screw (2) Fix the power connection wire and signal control wire with
wire clip (only for cooling and heating unit).
Note:
(1) After tightening the screw, pull the power cord slightly to
Foot holes handle check if it is firm.
(2) Never cut the power connection wire to prolong or shorten
Fig.C Fig.D
the distance.
Installation and Maintenance 37
Service Manual

8.4 Vacuum Pumping and Leak Detection 8.5 Check after Installation and Test
1. Use Vacuum Pump Operation
(1) Remove the valve caps on the liquid valve and gas valve and 1. Check after Installation
the nut of refrigerant charging vent. Check according to the following requirement after finishing
(2) Connect the charging hose of piezometer to the refrigerant installation.
charging vent of gas valve and then connect the other charging
NO. Items to be checked Possible malfunction
hose to the vacuum pump.
Has the unit been The unit may drop, shake or
(3) Open the piezometer completely and operate for 10-15min to 1
installed firmly? emit noise.
check if the pressure of piezometer remains in -0.1MPa. Have you done the It may cause insufficient cooling
(4) Close the vacuum pump and maintain this status for 1-2min 2
refrigerant leakage test? (heating) capacity.
to check if the pressure of piezometer remains in -0.1MPa. If the Is heat insulation of It may cause condensation and
3
pressure decreases, there may be leakage. pipeline sufficient? water dripping.
(5) Remove the piezometer, open the valve core of liquid valve It may cause condensation and
4 Is water drained well?
and gas valve completely with inner hexagon spanner. water dripping.
(6) Tighten the screw caps of valves and refrigerant charging Is the voltage of power
vent. supply according to the It may cause malfunction or
5
voltage marked on the damage the parts.
Liquid valve Piezometer Lo Hi
nameplate?
Is electric wiring and
Gas valve It may cause malfunction or
6 pipeline installed
Valve cap damage the parts.
Refrigerant charging correctly?
vent Is the unit grounded
7 It may cause electric leakage.
Nut of refrigerant securely?
Charging vent Does the power cord It may cause malfunction or
8
follow the specification? damage the parts.
Vacuum pump
Is there any obstruction It may cause insufficient cooling
9
Inner hexagon in air inlet and air outlet? (heating) capacity.
spanner The dust and
sundries caused It may cause malfunction or
10
during installation are damaging the parts.
Close
removed?
Open
The gas valve and liquid
It may cause insufficient cooling
11 valve of connection pipe
(heating) capacity.
are open completely?
2. Leakage Detection Is the inlet and outlet It may cause insufficient cooling
(1) With leakage detector: 12 of piping hole been (heating) capacity or waster
Check if there is leakage with leakage detector. covered? eletricity.
(2) With soap water:
2. Test Operation
If leakage detector is not available, please use soap water for
(1) Preparation of test operation
leakage detection. Apply soap water at the suspected position
● The client approves the air conditioner installation.
and keep the soap water for more than 3min. If there are air
● Specify the important notes for air conditioner to the client.
bubbles coming out of this position, theres a leakage.
(2) Method of test operation
● Put through the power, press ON/OFF button on the remote
controller to start operation.
● Press MODE button to select AUTO, COOL, DRY, FAN and
HEAT to check whether the operation is normal or not.
● If the ambient temperature is lower than 16℃ , the air
conditioner cant start cooling.

38 Installation and Maintenance


Service Manual

9. Maintenance
9.1 Error Code List
Display Method of
Indoor Unit
Malfunction
No. Dual-8 A/C status Possible Causes
Name
Code
Display
During cooling and drying Possible reasons:
High operation, except indoor 1. Refrigerant was superabundant;
pressure fan operates, all loads stop 2. Poor heat exchange (including
1 E1
protection of operation. filth blockage of heat exchanger
system During heating operation, the and bad radiating environment );
complete unit stops. Ambient temperature is too high.
1.Low-pressure protection
Low pressure The Dual-8 Code Display will 2.Low-pressure protection of
2 protection of E3 show E3 until the low pressure system
system switch stop operation. 3.Low-pressure protection of
compressor
High During cooling and drying
discharge operation, compressor and Please refer to the malfunction
3 temperature E4 outdoor fan stop while indoor analysis (discharge protection,
protection of fan operates. During heating overload).
compressor operation, all loads stop.
During cooling and drying
1. Supply voltage is unstable;
operation, compressor and
Overcurrent 2. Supply voltage is too low and
4 E5 outdoor fan stop while indoor
protection load is too high;
fan operates. During heating
3. Evaporator is dirty.
operation, all loads stop.
During cooling operation,
Communi- compressor stops while
Refer to the corresponding
5 cation E6 indoor fan motor operates.
malfunction analysis.
Malfunction During heating operation, the
complete unit stops.

During cooling operation:


High
compressor will stop while Refer to the malfunction analysis
temperature
6 E8 indoor fan will operate. (overload, high temperature
resistant
During heating operation, the resistant).
protection
complete unit stops.

During cooling and drying


operation, compressor will stop
EEPROM Replace outdoor control panel AP1
7 EE while indoor fan will operate;
malfunction
During heating operation, the
complete unit will stop

Discharging after the complete unit


Limit/ is de-energized for 20mins, check
decrease whether the thermal grease on
All loads operate normally,
frequency IPM Module of outdoor control
8 EU while
due to high panel AP1 is sufficient and whether
operation frequency for
temperature the radiator is inserted tightly.
compressor is decreased
of module If its no use, please replace control
panel AP1.
1. No jumper cap insert on
mainboard.
Malfunction Wireless remote receiver and
2. Incorrect insert of jumper cap.
9 protection of C5 button are effective, but can
3. Jumper cap damaged.
jumper cap not dispose the related
4. Abnormal detecting circuit of
command
mainboard.

Installation and Maintenance 39


Service Manual

Display Method of
Indoor Unit
Malfunction
No. Dual-8 A/C status Possible Causes
Name
Code
Display
When the outdoor unit receive
signal of Gathering refrigerant
Gathering
10 Fo ,the system will be forced to Nominal cooling mode
refrigerant
run under cooling mode for
gathering refrigerant
1. Loosening or bad contact of
indoor ambient temp. sensor and
Indoor During cooling and drying
mainboard terminal.
ambient operation, indoor unit operates
2. Components in mainboard fell
temperature while other loads will stop;
11 F1 down leads short circuit.
sensor is during heating operation,
3. Indoor ambient temp. sensor
open/short the complete unit will stop
damaged.(check with sensor
circuited operation.
resistance value chart)
4. Mainboard damaged.
1. Loosening or bad contact of
Indoor
AC stops operation once evaporator temp. sensor and
Indoor
reaches the setting mainboard terminal.
evaporator 2. Components on the mainboard
temperature. Cooling, drying:
temperature fall
12 F2 internal fan motor stops
sensor is down leads short circuit.
operation while other loads 3. Indoor evaporator temp. sensor
open/short
stop operation; heating: AC damaged.(check temp. sensor
circuited
stop operation value
chart for testing)
4. Mainboard damaged.
Outdoor During cooling and drying
Outdoor temperature sensor
ambient operating, compressor stops
hasnt been connected well or
temperature while indoor fan operates;
13 F3 is damaged. Please check it by
sensor is During heating operation,
referring to the resistance table for
open/short the complete unit will stop
temperature sensor)
circuited operation
Outdoor During cooling and drying
Outdoor temperature sensor
condenser operation, compressor stops
hasnt been connected well or
temperature while indoor fan will operate;
14 F4 is damaged. Please check it by
sensor is During heating operation,
referring to the resistance table for
open/short the complete unit will stop
temperature sensor)
circuited operation.
During cooling and drying 1.Outdoor temperature sensor
Outdoor operation, compressor will sop hasnt been connected well or is
discharge after operating for about 3 damaged. Please check it by
temperature mins, referring to the resistance table for
15 F5
sensor is while indoor fan will operate; temperature sensor)
open/short During heating operation, the 2.The head of temperature sensor
circuited complete unit will stop after hasnt been inserted into the copper
operating for about 3 mins. tube
Limit/
All loads operate normally,
decrease Refer to the malfunction analysis
while
16 frequency F6 (overload, high temperature
operation frequency for
due to resistant)
compressor is decreased
overload

Decrease All loads operate normally,


The input supply voltage is too low;
frequency while
17 F8 System pressure is too high and
due to operation frequency for
overload
overcurrent compressor is decreased

40 Installation and Maintenance


Service Manual

Display Method of
Indoor Unit
Malfunction
No. Dual-8 A/C status Possible Causes
Name
Code
Display
Decrease Overload or temperature is too
All loads operate normally,
frequency high;
while
18 due to F9 Refrigerant is insufficient;
operation frequency for
high air Malfunction of electric expansion
compressor is decreased
discharge valve (EKV)
Limit/
decrease All loads operate normally,
Poor air-return in indoor unit or fan
19 frequency FH while operation frequency for
speed is too low
due to compressor is decreased
antifreezing

1. Measure the voltage of position


L and N on wiring board (XT), if the
During cooling and drying voltage is higher than 265VAC, turn
operation, compressor will stop on the unit after the supply voltage
Voltage for is increased to the normal range.
while indoor fan will operate;
20 DC bus-bar PH 2.If the AC input is normal,
During heating operation, the measure the voltage of electrolytic
is too high
complete unit will stop capacitor C on control panel (AP1),
operation. if its normal, theres malfunction
for the circuit, please replace the
control panel (AP1)
1. Measure the voltage of position
L and N on wiring board (XT), if the
voltage is higher than 150VAC,
turn on the unit after the supply
During cooling and drying voltage is increased to the normal
Voltage of operation, compressor will stop
range.
21 DC bus-bar PL while indoor fan will operate;
is too low During heating operation, the 2.If the AC input is normal,
complete unit will stop measure the voltage of electrolytic
capacitor C on control panel (AP1),
if its normal, theres malfunction
for the circuit, please replace the
control panel (AP1)

Compressor
Min Showing during min. cooling or
22 P0
frequence in min. heating test
test state

Compressor
rated Showing during nominal cooling or
23 P1
frequence in nominal heating test
test state

Compressor
maximum Showing during max. cooling or
24 P2
frequence in max. heating test
test state

Installation and Maintenance 41


Service Manual

Display Method of
Indoor Unit
Malfunction
No. Dual-8 A/C status Possible Causes
Name
Code
Display
Compressor
intermediate Showing during middle cooling or
26 P3
frequence in middle heating test
test state

During cooling and drying


Overcurrent Refer to the malfunction
operation, compressor will stop
protection of analysis (IPM protection, loss
while indoor fan will operate;
26 phase P5 of synchronism protection and
During heating operation, the
current for overcurrent protection of phase
complete unit will stop
compressor current for compressor.
operation.

During cooling and drying


Charging
operation, compressor will stop
malfunction Refer to the part three—charging
27 PU while indoor fan will operate;
of capacitor malfunction analysis of capacitor
During heating operation, the
complete unit will stop

Malfunction During cooling and drying


operation, compressor will stop
of module
28 P7 while indoor fan will operate; Replace outdoor control panel AP1
temperature
During heating operation, the
sensor circuit complete unit will stop

After the complete unit is de-


energized for 20mins, check
During cooling operation, whether the thermal grease on IPM
Module high compressor will stop while Module of outdoor control panel
29 temperature P8 indoor fan will operate;
During heating operation, the AP1 is sufficient and whether the
protection
complete unit will stop radiator is inserted tightly. If its no
use, please replace control panel
AP1.

During cooling and drying 1. Wiring terminal OVC-COMP


operation, compressor will stop is loosened. In normal state, the
Overload
while indoor fan will operate; resistance for this terminal should
30 protection for H3
During heating operation, the be less than 1ohm.
compressor
complete unit will stop 2.Refer to the malfunction analysis (
operation. discharge protection, overload)
During cooling and drying
Refer to the malfunction
operation, compressor will stop
analysis (IPM protection, loss
IPM while indoor fan will operate;
31 H5 of synchronism protection and
protection During heating operation, the
overcurrent protection of phase
complete unit will stop
current for compressor.
operation.
1. Bad contact of DC motor
feedback terminal.
Internal fan motor, external fan 2. Bad contact of DC motor
Internal motor motor, compressor and electric control end.
32 (fan motor) do H6 heater stop operation,guide
louver stops at present 3. Fan motor is stalling.
not operate
location. 4. Motor malfunction.
5. Malfunction of mainboard rev
detecting circuit.

42 Installation and Maintenance


Service Manual

Display Method of
Indoor Unit
Malfunction
No. Dual-8 A/C status Possible Causes
Name
Code
Display
During cooling and drying Refer to the malfunction
Desynchro- operation, compressor will stop analysis (IPM protection, loss
while indoor fan will operate;
33 nizing of H7 of synchronism protection and
During heating operation, the
compressor complete unit will stop overcurrent protection of phase
operation. current for compressor.
During cooling and drying
operation, compressor will stop
PFC while indoor fan will operate; Replace outdoor control panel AP1
34 HC
protection During heating operation, the or Reactor
complete unit will stop
operation.

Outdoor DC Outdoor DC fan motor DC fan motor malfunction or


35 fan motor L3 malfunction lead to compressor system blocked or the connector
malfunction stop operation, loosed

compressor stop operation and


Outdoor fan motor will stop To protect the electronical
power
36 L9 30s latter , 3 minutes latter components when detect high
protection
fan motor and compressor will power
restart

Indoor unit
and outdoor compressor and Outdoor fan Indoor unit and outdoor unit doesnt
37 LP
unit doesnt motor cant work match
match
During cooling and drying
operation, compressor will stop
Failure start- while indoor fan will operate;
38 LC Refer to the malfunction analysis
up During heating operation, the
complete unit will stop
operation.
Anti-freezing
Not the error code. It’s the
39 protection for E2
status code for the operation.
evaporator
1. Outdoor ambient temperature
exceeds the operation range of unit
(eg: less than-20oC or more than
Cool: compressor and outdoor
60oC for cooling; more than 30oC
Undefined fan stops operation, while
for heating);
40 outdoor unit oE indoor fan operates; Heat:
2. Failure startup of compressor?
error compressor, outdoor fan and
3. Are wires of compressor not
indoor fan stop operation.
connected tightly?
4. Is compressor damaged?
5. Is main board damaged?
Malfunction of During cooling and drying
phase current operation, compressor will stop
41 detection U1 while indoor fan will operate; Replace outdoor control panel AP1
circuit for During heating operation, the
compressor complete unit will stop
During cooling and drying
Malfunction of
operation, compressor will stop
voltage
42 U3 while indoor fan will operate; Supply voltage is unstable
dropping for
During heating operation, the
DC bus-bar
complete unit will stop

Installation and Maintenance 43


Service Manual

Display Method of
Indoor Unit
Malfunction
No. Dual-8 A/C status Possible Causes
Name
Code
Display

During cooling and drying


operation, the compressor will
Malfunction Theres circuit malfunction on
stop while indoor fan will
of complete outdoor units control panel AP1,
43 U5 operate;
units current please replace the outdoor units
During heating operating,
detection control panel AP1.
the complete unit will stop
operation.

1.Supply voltage is lower than


If this malfunction occurs AC175V;
The four-way
during heating operation, 2.Wiring terminal 4V is loosened or
44 valve is U7
the complete unit will stop broken;
abnormal
operation. 3.4V is damaged, please replace
4V.

Cold air
Not the error code. It’s the
45 prevention E9
status code for the operation.
protection

Heating indicator off for


Not the error code. It’s the
46 Defrosting 0.5s and then blinks for
status code for the operation.
10s

Refrigerant Refrigerant recovery. The


47 recovery Fo Serviceman operates it for
mode maintenance.

Malfunction
1.Power supply is abnormal;
of zero-cross
48 U8 The complete unit stops 2.Detection circuit of indoor control
detection
mainboard is abnormal.
circuit
1.Main board of indoor unit is
damaged;
Malfunction Loads operate normally, 2.Detection board is damaged;
49 of detecting JF while the unit can’t be 3.The connection between
plate(WIFI ) normally controlled by APP. indoor unit and detection
board is not good;

44 Installation and Maintenance


Service Manual

Analysis or processing of some of the malfunction display:


1. Compressor discharge protection
Possible causes: shortage of refrigerant; blockage of air filter; poor ventilation or air flow short pass for condenser; the system
has noncondensing gas (such as air, water etc.); blockage of capillary assy (including filter); leakage inside four-way valve causes
incorrect operation; malfunction of compressor; malfunction of protection relay; malfunction of discharge sensor; outdoor temperature
too high.
Processing method: refer to the malfunction analysis in the above section.
2. Low voltage overcurrent protection
Possi ble cause: Sudden drop of supply voltage.
3. Communication malfunction
Processing method: Check if communication signal cable is connected reliably.
4. Sensor open or short circuit
Processing method: Check whether sensor is normal, connected with the corre sponding position on the controller and if damage of
lead wire is found.
5. Compressor over load protection
Possible causes: insufficient or too much refrigrant; blockage of capillary and increase of suction temp.; improper running of
compressor, burning in or stuck of bearing, damage of discharge valve; malfunction of protector.
Processing method: adjust refrigerant amount; replace the capillary; replace the compressor; use universal meter to check if the
contactor of compress or is fine when it is not overheated, if not replace the protector.
6. System malfunction
ieoverload protection.When tube temperature(Check the temperature of outdoor heat exchanger when cooling and check the
temperatur e of indoor heat exchanger when heating) is too high, protectionwill beactivated.
Possi ble causes: Outdoor temperature is too high when cooling; insufficient outdoor air circulation; refrigerant flow malfunction.
please refer to the malfunction analysis in the previous section for handling method .
7. IPM module protection
Processing method:Once the module malfunction happens,if it persists for a long time and can not be selfcanceled, cut off the power
and turn off the unit,and then re-energize the unit again after about 10 min.After repeating the procedure for sever times, if the
malfunction still exists,replace the module.

Installation and Maintenance 45


Service Manual

9.2 Procedure of Troubleshooting


Indoor unit
1. Malfunction of Temperature Sensor
Main detection points:
● Is the wiring terminal between the temperature sensor and the controller loosened or poorly contacted?
● Is there short circuit due to trip-over of the parts?
● Is the temperature sensor broken?
● Is mainboard broken?
Malfunction diagnosis process: Start

Is the wiring terminal between the


temperature sensor and the controller Yes
loosened or poorly contacted?

Insert the temperature


sensor tightly

No
No Is malfunction
eliminated

Is there short circuit due to trip- Yes


over of the parts

Make the parts upright

No

No Is malfunction Yes
eliminated

Is the temperature sensor normal No Yes


according to the resistance table?

Replace it with a
temperature sensor with
the same model

Yes

No Is malfunction
eliminated

Replace the mainboard with


the same model.

Yes

End

46 Installation and Maintenance


Service Manual

2. Malfunction of Blocked Protection of IDU Fan Motor


Main detection points:
● SmoothlyIs the control terminal of PG motor connected tightly?
● SmoothlyIs the feedback interface of PG motor connected tightly?
● The fan motor cant operate?
● The motor is broken?
● Detectioncircuit of the mainboard is defined abnormal?
Malfunction diagnosis process:
Start

While power is off stir the blade


No
with a tool to see whether the
blade rotates smoothly
Tighten the screw; reassemble the blade, motor
and shaft bearing rubber base sub-assy to make
sure there is no foreign object between them
Yes

No Is malfunction Yes
eliminated

Check if the connection of PG No


motor feedback terminal is firm
Insert the control terminal
of PG motor tightly

Yes
No Is malfunction Yes
eliminated

Check if the connection of PG No


motor control terminal is firm

Reinstall the blade


and motor correctly
Yes

No Is malfunction Yes
eliminated

Turn on the unit again; measure


whether the output voltage on Yes
control terminal for PG motor is Yes
more than 50V within 1 min after
the louvers are opened

Yes Is the motor started up

No
Measure the voltage of this foot to
neutral wire on the mainboard Replace PG motor
No

No Is malfunction Yes
eliminated

Replace the mainboard


with the same model

End

Installation and Maintenance 47


Service Manual

3. Malfunction of Protection of Jumper Cap


Main detection points:
● Is there jumper cap on the mainboard?
● Is the jumper cap inserted correctly and tightly?
● The jumper is broken?
● The motor is broken?
● Detection circuit of the mainboard is defined abnormal?
Malfunction diagnosis process:

Start

No Appearance of the
Is there jumper cap on the mainboard?
jumper cap

Assemble the jumper


cap with the same model
Yes

No Is malfunction
eliminated

Is the jumper cap inserted correctly No


and tightly?

Insert the jumper


cap tightly
Yes

No Is malfunction Yes
eliminated

Replace the jumper cap with


the same model

Is malfunction Yes
eliminated

Yes
No

Replace the mainboard


with the same model

End

48 Installation and Maintenance


Service Manual

4. Malfunction of Zero-crossing Inspection Circuit Malfunction of the IDU Fan Motor


Main detection points:
● Instant energization afte de-energization while the capacitordischarges slowly?
● The zero-cross detectioncircuit of the mainboard is defined abnormal?
Malfunction diagnosis process:

Start

Turn power off for


1minute,the turn
back on

The unit returns to normal.


U8 is still No Conclusion:U8 is displayed due to
displayed power off/on while the
capacitor discharges slowly.

Yes

The zero-cross detection circuit


of the mainboard is defined
abnormal.Replace the mainboard
with the same model

End

Installation and Maintenance 49


Service Manual

5. Malfunction of detecting plate(WIFI )JF

Start

check if the connection wire


are correctly connected

Yes

Replace the detecting


plate with the same model

Is malfunction
eliminated

Replace the mainboard No Yes


with the same model

The end

50 Installation and Maintenance


Service Manual

Outdoor unit
1. Capacitor charge fault (Fault with outdoor unit) (AP1 below refers to the outdoor control panel)
Main Check Points:
●Use AC voltmeter to check if the voltage between terminal L and N on the wiring board is within 210VAC~240VAC.
●Is the reactor (L) correctly connected? Is the connection loose or fallen? Is the reactor (L) damaged?
Fault diagnosis process:

Turn on the unit


and wait 1 minute

Use DC voltmeter
to measure the
voltage on the two
ends of electrolytic
capacitor

Fault with the voltage


Yes testing circuit on Replace the control
Voltage higher than 200V?
control panel AP1 panel AP1

No

Measure the AC voltage between


terminalL and N on wiring board
XT(power supply)

Shut down the power


Voltage within No and repair the power power on and If the fault is Yes
210VAC~250VAC? supply to restore the restart the unit eliminated?
range
210VAC~250VAC

Yes

Shut down the power and wait 20 minutes;


or use DC voltmeter to measure the voltage No
on the two ends of capacitor , until the
voltage is lower than 20V

Check the
connection of reactor
(L in the Electrical
Wiring Diagram)

Connect the reactor


If the wiring of No Laccording to Elec- Re-energize and If the fault is Yes
reactor Lis normal? trical Wiring Diagr- turn on the unit eliminated?
am correctly

Yes

Replace the control


panel AP1 No

End

Installation and Maintenance 51


Service Manual

(2) IPM protection, phase current overcurrent (the control board as below indicates the control board
of outdoor unit) H5/P5
Mainly detect:
(1) Compressor COMP terminal (2) voltage of power supply (3) compressor
(4) Refrigerant-charging volume (5) air outlet and air inlet of outdoor/indoor unit
Troubleshooting:

Turn on the unit


after energization

Check the connection


Whether IPM between the control board
protection occurs after the unit has and the compressor by
operated for a while? referring to the electric
wiring diagram

Correctly connect the wires of Check whether wires


Measure the voltage compressor according to the of compressor (UVW) are connected
between terminal L electric wiring diagram, and correctly
and terminal N with then turn on the unit
AC volmeter

Measure the resistance value


among three terminals (UVW)
Whether Check the power of compressor with a resistance
the voltage between supply voltage and measuring meter.
terminal L and terminal N of XT is make the power voltage
within 210AVC~ resume to the range
Whether the
250VAC? of 210VAC~250VAC
resistance value of three terminals
are almost the same.

1. Whether the heat exchangers of indoor unit and outdoor unit are Measure the resistance
dirty? Whether the radiation is affected because the unit is between three terminals (UVW)
covered by the objects? of compressor and the copper pipe
2. When indoor fan and outdoor unit are operate normally? with resistance measuring meter
3. Whether the system pressure is too high?
4. Whether the pressure is because there's too much refrigerant?
Whether the
resistance value is more than
500ohm?
Whether there's Correct it one by one
abnormal phenomenons according to the Service
described as above? Manual, and then turn on
the unit. Replace the
compressor

Whether the unit


can operate normally?

Replace control
board

End

52 Installation and Maintenance


Service Manual

3. High temperature and overload protection diagnosis (AP1 hereinafter refers to the control board of the outdoor
unit)
Mainly detect:
●Is outdoor ambient temperature in normal range?
●Are the outdoor and indoor fans operating normally?
●Is the heat dissipation environment inside and outside the unit good?
Fault diagnosis process:

Overheat and high


temperature protection

Normal protection, please operate


Is outdoor ambient temperature higher than 53? Yes it after the outdoor ambient temp-
erature is normalized.

No

20 minutes after the complete


unit is powered off.

Improve the heat


Is heat dissipation of the indoor unit Yes
dissipation environ-
and outdoor unit abnormal? ment of the unit

No

1. Check if the fan terminal OFAN


is connected correctly
No 2. Resistance between any two
Does the outdoor fan work normally?
terminals is measure by an ohm
gauge and should be less than 1K
Ohm.

Yes

Replace the fan


capacitor C1
Replace the
control panel AP1

Replace the
outdoor fan

End

Installation and Maintenance 53


Service Manual

4. Start-up failure (following AP1 for outdoor unit control board)


Mainly detect:
●Whether the compressor wiring is connected correct?
●Is compressor broken?
●Is time for compressor stopping enough?
Fault diagnosis process:

Power on the unit

Is stop time of the compressor No Restart it up after


longer than 3 minutes? 3 minutes

Yes

Does startup fail?

Yes

Connect the wires as


Are the wires for the compressor connected No per the connection
correctly? Is connection sequence right? diagram

Yes

Replace the control panel AP1

No

If the fault is eliminated?

No

Replace the
compressor

Yes

End

54 Installation and Maintenance


Service Manual

5. Out of step diagnosis for the compressor (AP1 hereinafter refers to the control board of the outdoor unit)
Mainly detect:
●Is the system pressure too high?
●Is the input voltage too low?
Fault diagnosis process:

Out of step occurs once the Out of step occurs in


unit is powered on. operation

No

Is stop time of the No Check if the fan terminal Replace the fan
Is the outdoor fan working
compressor longer than OFAN is connected correctly capacitor C1
normally?
3 minutes?

Yes
Yes Replace the
outdoor fan
Is the outdoor unit blocked Yes
Remove foreign objects
by foreign objects?
Are the wires for the compressor connected
correctly? Is connection sequence right? No
Is the connection made in clockwise
direction?
Replace the
No control panel AP1
Connect the Yes
wires correctly

Replace the control


panel AP1
Yes
If the fault is eliminated?

Yes
If the fault is eliminated?
No

No Replace the
compressor
Replace the
compressor

End
End

Installation and Maintenance 55


Service Manual

6. Overload and air exhaust malfunction diagnosis (following AP1 for outdoor unit control board)
Mainly detect:
●Is the PMV connected well or not? Is PMV damaged?
●Is refrigerant leaked?
Fault diagnosis process:

20 minutes after the


complete unit is
powered off

Is the terminal FA for the Connect the


electronic expansion valve No
wires correctly
connected correctly?

Yes

Resistances between the first four pins


close to the terminal hole and the fifth
pin are almost the same, less than 100
ohm.

Replace the electronic


expansion valve

If the fault is eliminated? Yes

No

Replace the
control panel
AP1

If the fault is eliminated? Yes

No

Coolant leakage, refilling


the coolant

End

56 Installation and Maintenance


Service Manual

7. Communication malfunction: (following AP1 for outdoor unit control board)


Mainly detect:
●Is there any damage for the indoor unit mainboard communication circuit? Is communication circuit damaged?
●Detect the indoor and outdoor units connection wire and indoor and outdoor units inside wiring is connect well or not, if is there any
damage?
Fault diagnosis process:

Start

Did the equipment operate No


normally before the failure
Yes occurs?

Check the wiring of the indoor and


outdoor units with reference to the
wiring diagram

Check wiring inside of


the indoor and outdoor Yes
Is the connection right?
units
No
No

Correctly connect the


The AP1 voltage corresponding wires for
Yes Are wires broken? the indoor and outdoor
detection circuit
is at fault units with reference to
the wiring diagram
No

No Check the communication


If the fault is eliminated?
circuit of the outdoor unit

If the fault is eliminated?

The communication Yes Replace the main board


circuit is abnormal AP1 of the outdoor unit

No
If the fault is eliminated?

No
Replace the main board
of the indoor unit
Yes

Yes Yes
End

Installation and Maintenance 57


Service Manual

8. Malfunction of Overcurrent Protection


Main detection points:
● Is the supply voltage unstable with big fluctuation?
● Is the supply voltage too low with overload?
● Hardware trouble?
Malfunction diagnosis process:

Start

Yes Normal fluctuation should be within 10 % Is malfunction Yes


Is the supply voltage unstable
with big fluctuation? of the rated voltage on the nameplate eliminated

No No

Is the supply voltage too low Yes Adjust the supply voltage to maintain it Is malfunction Yes
with overload? within normal range eliminated

No No

Is the indoor / outdoor Yes Clean the indoor and outdoor heat Is malfunction Yes
heat exchanger dirty,or are the air inlet exchangers and remove the blockage eliminated
and outlet blocked? of air inlet and outlet

No
No

The fan is abnormal? Fan Yes Check the motor and reinstall the Is malfunction Yes
speed is too low or fan doesnt rotate motor to have the fan run normally eliminated

No No

Measure the current of live wire on


the main board with a clamp ampere No Replace the mainboard with the same Yes
Is malfunction
meter. Is the current higher than the model eliminated
value of the overcurrent protection?

Yes No

Is there blockage inside the system? Yes Flush the heat exchangers with high
(Filth blockage, ice plug, greasy Is malfunction Yes
blockage, the cut off valve hasnt been pressure nitrogen eliminated
opened completely)

No No

Is the compressor running abnormally? Yes Is malfunction Yes


Is there abnormal sound or oil leakage; Replace the compressor
eliminated
Is the temperature of the shell too high,
etc.?

No

Replace the mainboard


with the same model

End

58 Installation and Maintenance


Service Manual

9.3 Maintenance Method for Normal Malfunction


1. Air Conditioner Can't be Started Up
Possible Causes Discriminating Method (Air conditioner Status) Troubleshooting
Confirm whether it's due to power failure. If yes,
No power supply, or poor After energization, operation indicator isn’t bright wait for power recovery. If not, check power
connection for power plug and the buzzer can't give out sound supply circuit and make sure the power plug is
connected well.
Wrong wire connection between
Check the circuit according to circuit diagram
indoor unit and outdoor unit, Under normal power supply circumstances,
and connect wires correctly. Make sure all
or poor connection for wiring operation indicator isn't bright after energization
wiring terminals are connected firmly
terminals
Make sure the air conditioner is grounded
reliably
Make sure wires of air conditioner is connected
After energization, room circuit breaker trips off at
Electric leakage for air conditioner correctly
once
Check the wiring inside air conditioner. Check
whether the insulation layer of power cord is
damaged; if yes, place the power cord.
Model selection for air switch is
After energization, air switch trips off Select proper air switch
improper
After energization, operation indicator is bright,
Replace batteries for remote controller
Malfunction of remote controller while no display on remote controller or buttons
Repair or replace remote controller
have no action.

2. Poor Cooling (Heating) for Air Conditioner

Possible Causes Discriminating Method (Air conditioner Status) Troubleshooting


Set temperature is improper Observe the set temperature on remote controller Adjust the set temperature
Rotation speed of the IDU fan
Small wind blow Set the fan speed at high or medium
motor is set too low
Filter of indoor unit is blocked Check the filter to see it's blocked Clean the filter
Check whether the installation postion is proper
Installation position for indoor unit Adjust the installation position, and install the
according to installation requirement for air
and outdoor unit is improper rainproof and sunproof for outdoor unit
conditioner
Discharged air temperature during cooling is
higher than normal discharged wind temperature;
Discharged air temperature during heating is Find out the leakage causes and deal with it.
Refrigerant is leaking
lower than normal discharged wind temperature; Add refrigerant.
Unit's pressure is much lower than regulated
range
Malfunction of 4-way valve Blow cold wind during heating Replace the 4-way valve
Discharged air temperature during cooling is
higher than normal discharged wind temperature;
Discharged air temperature during heating is
Malfunction of capillary lower than normal discharged wind temperature; Replace the capillary
Unit't pressure is much lower than regulated
range. If refrigerant isn’t leaking, part of capillary
is blocked
Flow volume of valve is The pressure of valves is much lower than that
Open the valve completely
insufficient stated in the specification
Refer to point 3 of maintenance method for
Malfunction of horizontal louver Horizontal louver can’t swing
details
Refer to troubleshooting for H6 for maintenance
Malfunction of the IDU fan motor The IDU fan motor can’t operate
method in details
Refer to point 4 of maintenance method for
Malfunction of the ODU fan motor The ODU fan motor can't operate
details
Refer to point 5 of maintenance method for
Malfunction of compressor Compressor can't operate
details

3. Horizontal Louver Can't Swing


Possible Causes Discriminating Method (Air conditioner Status) Troubleshooting
Connect wires according to wiring diagram to
Wrong wire connection, or poor Check the wiring status according to circuit
make sure all wiring terminals are connected
connection diagram
firmly
Stepping motor is damaged Stepping motor can't operate Repair or replace stepping motor
Others are all normal, while horizontal louver
Main board is damaged Replace the main board with the same model
can't operate

Installation and Maintenance 59


Service Manual

4. ODU Fan Motor Can't Operate


Possible causes Discriminating method (air conditioner status) Troubleshooting
Connect wires according to wiring diagram to
Wrong wire connection, or poor Check the wiring status according to circuit
make sure all wiring terminals are connected
connection diagram
firmly
Measure the capacity of fan capacitor with an
Capacity of the ODU fan motor is universal meter and find that the capacity is out of
Replace the capacity of fan
damaged the deviation range indicated on the nameplate of
fan capacitor.
Power voltage is a little low or Use universal meter to measure the power supply
Suggest to equip with voltage regulator
high voltage. The voltage is a little high or low
When unit is on, cooling/heating performance
Change compressor oil and refrigerant. If no
Motor of outdoor unit is damaged is bad and ODU compressor generates a lot of
better, replace the compressor with a new one
noise and heat.

5. Compressor Can't Operate


Possible causes Discriminating method (air conditioner status) Troubleshooting
Connect wires according to wiring diagram to
Wrong wire connection, or poor Check the wiring status according to circuit
make sure all wiring terminals are connected
connection diagram
firmly
Measure the capacity of fan capacitor with an
Capacity of compressor is universal meter and find that the capacity is out of
Replace the compressor capacitor
damaged the deviation range indicated on the nameplate of
fan capacitor.
Power voltage is a little low or Use universal meter to measure the power supply
Suggest to equip with voltage regulator
high voltage. The voltage is a little high or low
Use universal meter to measure the resistance
Coil of compressor is burnt out Repair or replace compressor
between compressor terminals and it's 0
Cylinder of compressor is blocked Compressor can't operate Repair or replace compressor

6. Air Conditioner is Leaking


Possible causes Discriminating method (air conditioner status) Troubleshooting
Eliminate the foreign objects inside the drain
Drain pipe is blocked Water leaking from indoor unit
pipe
Drain pipe is broken Water leaking from drain pipe Replace drain pipe
Water leaking from the pipe connection place of
Wrapping is not tight Wrap it again and bundle it tightly
indoor unit

7. Abnormal Sound and Vibration

Possible causes Discriminating method (air conditioner status) Troubleshooting


When turn on or turn off the unit,
the panel and other parts will Normal phenomenon. Abnormal sound will
There's the sound of "PAPA"
expand and there's abnormal disappear after a few minutes.
sound
When turn on or turn off the unit,
there's abnormal sound due Normal phenomenon. Abnormal sound will
Water-running sound can be heard
to flow of refrigerant inside air disappear after a few minutes.
conditioner
Foreign objects inside the indoor Remove foreign objects. Adjust all parts'
unit or there're parts touching There's abnormal sound fro indoor unit position of indoor unit, tighten screws and stick
together inside the indoor unit damping plaster between connected parts
Foreign objects inside the outdoor Remove foreign objects. Adjust all parts'
unit or there're parts touching There's abnormal sound fro outdoor unit position of outdoor unit, tighten screws and
together inside the outdoor unit stick damping plaster between connected parts
Short circuit inside the magnetic During heating, the way valve has abnormal
Replace magnetic coil
coil electromagnetic sound
Adjust the support foot mat of compressor,
Abnormal shake of compressor Outdoor unit gives out abnormal sound
tighten the bolts
If add too much refrigerant during maintenance,
Abnormal sound inside the
Abnormal sound inside the compressor please reduce refrigerant properly. Replace
compressor
compressor for other circumstances.

60 Installation and Maintenance


Service Manual

10. Exploded View and Parts List

10.1 Indoor Unit

15 16
17
14
18

33 13 19

20
12
21

22
11 23
24
10
9

8
7
6
5
4
3
2

1
25
26
27
28

The component is only for reference;please refer to the actual product.

Installation and Maintenance 61


Service Manual

Part Code
Description
NO. GEH12AA-K6DNA1A/I GEH09AA-K6DNA1F/I GEH18AA-K6DNA1F/I Qty
Product Code CV010N02900 CV010N02700 CV010N02800
1 Front Panel Assy 20012756 20012756 20012756 1
2 Filter Sub-Assy 11122139 11122139 11122139 1
3 Front Case Assy 20012601 20012601 20012601 1
4 Evaporator Assy 01100100160 01100100160 01100100164 1
5 Cold Plasma Generator 1114001604 1114001604 1114001604 1
6 Rear Case Assy 000001060071 000001000051 000001060071 1
7 Centrifugal Fan 10312005 10312005 10312005 1
8 Fan Motor 1570410001201 1570410001201 1570410001201 1
9 SteppingMotor 1521210101 1521210101 1521210101 1
10 Crank 73012005 73012005 73012005 1
11 Swing Assy 10102042 10102042 000211060003 1
12 Terminal Board 422000000022 422000000022 422000000022 1
13 Switch Board 30112007 30112007 30112007 1
14 Display Board 30568131 30568131 30568131 1
15 Fuse 46010055 46010055 46010055 1
16 Radiator / / / /
17 Signal Wire 4003004202 4003004202 4003004202 1
18 Jumper 4202300112 4202300111 4202300114 1
19 Main Board 300002000631 300002000631 300002000631 1
20 Electric Box 20112116 20112116 20112116 1
21 Electric Box Assy 100002002951 100002002848 100002002386 1
22 Air Louver (upper) 10512143 10512143 10512143 2
23 Swing Lever 10582096 10582096 10582096 1
24 Shaft of Guide Louver 10542020 10542020 10542020 1
25 Water Tray Assy 20182141 20182141 20182141 1
26 Air Louver (lower) 10512144 10512144 10512144 1
27 Axis (lower step motor) 10542034 10542034 10542034 1
28 SteppingMotor 1521210805 1521210805 1521210805 1
29 Connecting Cable 4002052317 4002052317 4002052317 0
30 Temperature Sensor 3900004508 3900004508 3900004508 1
31 Remote Controller 305001000111 305001000111 305001000111 1
32 Temperature Sensor 390000591 390000591 3900004508 1
33 Detecting Plate 30110154 30110154 30110154 1

Above data is subject to change without notice.

62 Installation and Maintenance


Service Manual

10.2 Outdoor Unit

GEH12AA-K6DNA1A/O

1 2 4 5 6 7
3

21 22 23 24 25

28
20
8

19 9

10
18

11
17

16
12
13

14

15

26

27

The component picture is only for reference; please refer to the actual product.

Installation and Maintenance 63


Service Manual

Part Code
Description
NO. GEH12AA-K6DNA1A/O Qty
Product Code CV010W02900
1 Left Side Plate 01303200P 1
2 Fan Motor 1501308511 1
3 Motor Support 01703136 1
4 Condenser Assy 011002060521 1
5 Top Cover Sub-Assy 000051060038 1
6 Rear Grill 01475014 1
7 Clapboard Sub-Assy 01233180 1
8 Compressor and Fittings 009001060066 1
9 Compressor Gasket 009012000027 3
10 4-Way Valve Assy 030152060255 1
11 Big Handle 2623343106 1
12 Valve Cover 22243006 1
13 Cut off Valve 071302391 1
14 Cut off Valve 07130239 1
15 Valve Support 0171314201P 1
16 Front Grill 22413047 1
17 Cabinet 01433033P 1
18 Axial Flow Fan 10333011 1
19 Chassis Sub-assy 017000060080P 1
20 Electric Box Assy 100002064438 1
21 Electric Box 20113034 1
22 Main Board 300027060573 1
23 Reactor 43130184 1
24 Wire Clamp 71010103 1
25 Terminal Board 422000060016 1
26 Electrical Heater / /
27 Electrical Heater (Chassis) 7651000414 1
28 Electric Expansion Valve Sub-Assy 030026060275 1

Above data is subject to change without notice.

64 Installation and Maintenance


Service Manual

GEH09AA-K6DNA1F/O

The component is only for reference;please refer to the actual product.

Installation and Maintenance 65


Service Manual

Part Code
Description
NO. GEH09AA-K6DNA1F/O Qty
Product Code CV010W02700
1 Electric Box Assy 100002064342 1
2 Electric Box Sub-Assy 017007060831 1
3 Main Board 300027060561 1
4 Reactor 43130184 1
5 Terminal Board 422000060016 1
6 Wire Clamp 71010103 1
7 Front Grill 22413049 1
8 Front Panel 01533034P 1
9 Axial Flow Fan 10333004 1
10 Chassis Sub-assy 017000060298P 1
11 Fan Motor 1501308511 1
12 Small Handle 26233100 1
13 Top Cover Sub-Assy 000051060006 1
14 Motor Support 01703104 1
15 Condenser Assy 011002060497 1
16 Rear Grill 01473009 1
17 Electronic Expansion Valve 07133821 1
18 Cut off Valve 071302391 1
19 Big Handle 262334332 1
20 Valve 07100003 1
21 Valve Support 0171314201P 1
22 Right Side Plate Sub-Assy 00013006002001 1
23 4-Way Valve Assy 030152060251 1
24 Clapboard Sub-Assy 0123338502 1
25 Magnet Coil 4300040050 1
26 Compressor and Fittings 009001060050 1
27 Drainage Connecter 06123401 1
28 Electrical Heater(Compressor) 7651000414 1

Above data is subject to change without notice.

66 Installation and Maintenance


Service Manual

GEH18AA-K6DNA1F/O

The component is only for reference;please refer to the actual product.

Installation and Maintenance 67


Service Manual

Part Code
Description
NO. GEH18AA-K6DNA1F/O Qty
Product Code CV010W02800
1 Front Grill 22413045 1
2 Front Panel 01535013P 1
3 Drainage Connecter 06123401 1
4 Chassis Sub-assy 02803270P 1
5 Drainage hole Cap 06813401 1
6 Compressor and fittings 00103919G 1
7 Magnet Coil 4300040087 1
8 4-Way Valve Assy 030152060322 1
9 Cut off Valve Assy 1/2 07133774 1
10 Cut off Valve Sub-Assy 07133058 1
11 Valve support assy 01715010P 1
12 Right Side Plate 0130509402P 1
13 Valve cover 22245002 1
14 Handle 26233053 1
15 Wiring Clamp 26115004 1
16 Electronic Expansion Valve assy 07133774 1
17 Electric Expand Valve Fitting 030174000058 1
18 Rear Grill 01473043 1
19 Condenser Assy 0116348702 1
20 Reactor / /
21 Clapboard Assy 01233153 1
22 Coping 012049000007P 1
23 Supporting Board(Condenser) 01795010 1
24 Motor Support Sub-Assy 01705036 1
25 Fan Motor 1501506402 1
26 Axial Flow Fan 10335008 1
27 Left Side Plate 01305093P 1
28 left handle 2623525404 1
29 Electric Box Assy 100002064320 1
30 Wire Clamp 71010003 1
31 Terminal Board 422000060009 1
32 Electric Box 20113027 1
33 Radiator 49013060 1
34 Main Board 300027060548 1
35 Insulated Board (Cover of Electric Box) 20113003 1
36 Temperature Sensor 3900030901 1

Above data is subject to change without notice.

68 Installation and Maintenance


Service Manual

11. Removal Procedure


Warning: Be sure to wait for a minimum of 20 minutes
after turning off all power supplies and discharge the
refrigerant completely before removal.

11.1 Removal Procedure of Indoor Unit

Steps Procedure

1. Remove panel

Pull sliding clasps at both sides of panel,


pull out the panel outwards and then
move the panel upwards to remove it.
panel
sliding clasps

2. Remove filter sub-assy

Pull the damping clasps at upper/lower


side of filter sub-assy, and then move the filter sub-assy
filter sub-assy outwards to remove it.
damping clasps

3. Remove test board and front case

Remove one screws fixing the test board,


and t hen pull the test board outwards to
remove it.

Remove 4 screws fixing the front case, screws


front case
and then pull the front case outwards to
remove it. test board

Installation and Maintenance 69


Service Manual

4. Remove swing parts

swing parts screw

Remove 2 screws fixing the swing parts,


and then pull the swing parts outwards to
remove it.

5. Remove water tray

Remove 2 screws fixing water tray, and


then pull the water tray outwards to
remove it.

water tray
screws

6. Remove electric box

Remove one screw fixing the electric screws


box, and then pull the electric box
outwards to remove it. electric box

70 Installation and Maintenance


Service Manual

7. Remove fixer of piping

Pry out the clasps connecting fixer of


piping and bottom case, and then pull
the fixer of piping outwards to remove it. clasps

fixer of piping

8. Remove evaporator

Pry out the clasps connecting evaporator


and bottom case, and then pull the evaporator clasps

evaporator outwards to remove it.

9. Remove guide ring

Remove 4 screws fixing guide ring, and


then pull the guide ring outwards to
guide ring
remove it.
screws

Installation and Maintenance 71


Service Manual

10. Remove centrifugal blade

Remove one nut fixing the centrifugal


blade, and then pull the centrifugal blade
outwards to remove it. nut

centrifugal blade

11. Remove fixing bracket of motor

Remove 3 nuts on fixing bracket of motor,


and then pull the fixing bracket of motor
fixing bracket
outwards to remove it.
of motor
nuts

12. Remove press plate of motor wire

Loosen clasps between press plate of


clasps
motor wire and bottom case, and then
pull the press plate of motor wire press plate of
motor wire
outwards to remove it.

72 Installation and Maintenance


Service Manual

11.2 Removal Procedure of Outdoor Unit


GEH09AA-K6DNA1F/O

Steps Procedure

1. Remove big handle


Right side plate

Remove the screw fixing big handle; slide out


the big handle upwards to make the clasp of
big handle separate from the groove of right
side plate, and then remove the big handle.
Screw

Big handle

2. Remove top panel

Screws

Top panel
Remove the screws fixing top panel and
then remove the top panel.

Screw

3. Remove front grille

Front grille

Remove connection screws between the front


grille and the front panel. Then remove the
front grille.
Screws

Installation and Maintenance 73


Service Manual

Steps Procedure

4. Remove front panel


Screws

Remove the screws fixing front panel,and


then remove the front panel.

Screws
Screws

Panel

Screws

5. Remove axial flow blade

Remove the nut fixing axial flow blade and


then remove the axial flow blade.

Nut

Axial flow blade

74 Installation and Maintenance


Service Manual

Steps Procedure

6. Remove protective grille and right side plate

Remove the screws 1 fixing protective


grille and then remove the protective
Protective
grille.
grille

Screws 2

Screws 1

Right side plate

Right side plate


Remove the screws 2 fixing right side
plate and then remove the right side plate.

Screws 2

7. Remove electric box assy


Screws

Remove the screws fixing electric box


assy ; pull out each wiring terminal; lift the
electric box assy upwards to remove it. Electric box
assy
Note:
When pulling out the wiring terminal, pay
attention to loose the clasp and don’t pull
it so hard.

Installation and Maintenance 75


Service Manual

Steps Procedure

8. Remove 4-way valve assy

Unsolder the spot weld of 4-way valve assy,


compressor and condenser, and then remove
the 4-way valve assy .
4-way valve assy
Note:
When unsoldering the spot weld, wrap the
4-way valve with wet cloth completely to avoid
damaging the valve due to high temperature.
Spot weld

9. Remove motor

Motor

Remove the screws fixing motor and then


remove the motor.

Screws

10. Remove motor support Motor support

Remove the screws fixing motor support and


then remove the motor support.

Screws

76 Installation and Maintenance


Service Manual

Steps Procedure

11. Remove gas valve and liquid valve

Remove two screws fixing the gas valve, then


remove the gas valve.

Remove two screws fixing the liquid valve,


then remove the liquid valve.

Liquid valve

Screws
Gas valve

Screws

12. Remove clapboard


Clapboard

Remove the screws fixing clapboard and


then remove the clapboard.
Screws

13. Remove valve support

Remove the screws fixing valve support


and then remove the valve support.

Valve support

Screws

Installation and Maintenance 77


Service Manual

Steps Procedure

14. Remove compressor

Remove 3 foot nuts on compressor, and then


remove the compressor.

Note:
Protect the ports of discharge pipe and
suction pipe to avoid foreign objects to
enter it.
Compressor

Foot nuts

15. Remove condenser

Remove one screw fixing the condenser,


then remove the condenser.

Condenser

Screw

78 Installation and Maintenance


Service Manual

GEH12AA-K6DNA1A/O

Installation and Maintenance 79


Service Manual

Step Procedure
4. Remove grille

Remove connection screws between the


front grille and the front panel. Then
remove the grille.

grille

5. Remove front panel

Remove connection screws connecting


the front panel with the chassis and the
motor support and then remove the front
panel.

front panel

6. Remove right side plate and support plate


support plate
right side plate

Remove connection screws connecting


the right side plate with the valve support
and the electric box. Then remove the
right side plate.

plate and chassis, and then remove the


support plate.

Remove the nut on the blade and then

80 Installation and Maintenance


Service Manual

Step Procedure
8. Remove motor and motor support

motor support
motor and disconnect the leading wire
insert of the motor. Then remove the
motor.
motor
motor support and lift the motor support to
remove it.

9. Remove Electric Box Assy


electric Box Assy

subassembly; loosen the wire bundle and


unplug the wiring terminals. Then lift the
electric box to remove it.

10. Remove isolation sheet

isolation sheet
sheet and then remove the isolation
sheet.

11. Remove compressor

Unsolder the welding joint connecting the


capillary, valves and the outlet pipe of
a condenser to remove the capillary. Do not
block the capillary with welding slag
during unsoldering.
liquid valve

gas valve

Installation and Maintenance 81


Service Manual

Step Procedure

and unsolder the welding joint between


the gas valve and the air-return pipe to
remove the gas valve. (NOTE: Discharge
b the refrigerant completely before
unsoldering; when unsoldering, wrap the
gas valve with a wet cloth completely to
avoid damage to the valve caused by high
temperature). 4-way valve

valve and unsolder the welding joint


connecting the liquid valve to the Y-type
pipe to remove the liquid valve.

c Unsolder pipes connecting with


compressor.

compressor

d Remove the 3 foot nuts on the compressor


and then remove the compressor.

nuts

82 Installation and Maintenance


Service Manual

GEH18AA-K6DNA1F/O

Steps Procedure

1. Remove handle and valve cover

Remove the screws used for fixing the handle


and valve cover,pull the handle and valve Handle
cover up ward to remove them.
Screw

Screw

Valve cover

2. Remove top panel

Screws Top panel Screws


Remove the screws fixing top panel and
then remove the top panel.

Screw

3. Remove front grille


Front grille

Remove connection screws between the front


grille and the front panel. Then remove the
front grille.

Screws

Installation and Maintenance 83


Service Manual

Steps Procedure

4. Remove front panel


Screws Front panel

Remove the screws connecting the front


panel with the chassis and the motor support,
and then remove the front panel.

Screws

5. Remove rear grill and right side plate

Rear grill

Remove the screws 1 connecing the left side


Screws 2
plate and right side plate and then remove
rear grill.
Right side
plate

Screws 2 Screws 1

Remove the screws 2 connecting the right


side plate with the chassis, the valve support
and the electric box, and then remove the
right side plate .

Screws 2

Right
side plate

Screws 2

84 Installation and Maintenance


Service Manual

Steps Procedure

6. Remove left side plate


Left side plate

Remove the screws connecting the left


side plate and the chassis, and then
remove the left side plate.

Screws

7. Remove axial flow blade

Remove the nut fixing the blade and then


remove the axial flow blade.
Nut

Axial flow blade

8. Remove motor and motor support

Motor

Remove the screws fixing motor and then


remove the motor.
Remove the screws fixing motor support and Screws
then remove the motor support.

Motor
support

Screws

Installation and Maintenance 85


Service Manual

Steps Procedure

9. Remove electric box assy


Screws

Remove the screws fixing electric box


assy ; pull out each wiring terminal; lift the Electric box assy
electric box assy upwards to remove it.

Note:
When pulling out the wiring terminal, pay
attention to loose the clasp and don’t pull
it so hard.

10. Remove soundproof sponge

Since the piping ports on the soundproof


sponge are torn easily, remove the
soundproof sponge carefully.

Soundproof
sponge

11. Remove 4-way valve assy

Remove 4-way valve assy

Unsolder the spot weld of 4-way valve assy,


compressor and condenser, and then remove
the 4-way valve assy .

Note:
When unsoldering the spot weld, wrap Screws
the 4-way valve with wet cloth completely
to avoid damaging the valve due to high
temperature.

Screws

86 Installation and Maintenance


Service Manual

Steps Procedure

12. Remove clapboard Clapboard

Remove the screws fixing clapboard and


then remove the clapboard.

Screws

13. Remove gas valve ,liquid valve and valve support

Since the piping ports on the soundproof


sponge are torn easily, remove the
soundproof sponge carefully.

Liquid valve
Screws
Screws
Gas valve
Valve support Screws

14. Remove compressor

Remove 3 foot nuts on compressor, and then


remove the compressor.

Note:
Protect the ports of discharge pipe and
suction pipe to avoid foreign objects to Compressor
enter it.

Screws

Installation and Maintenance 87


Service Manual

Appendix:
Appendix 1: Reference Sheet of Celsius and Fahrenheit
Conversion formula for Fahrenheit degree and Celsius degree: Tf=Tcx1.8+32
Set temperature
Fahrenheit Fahrenheit Fahrenheit
display Fahrenheit display Fahrenheit display Fahrenheit
Celsius(℃) Celsius(℃) Celsius(℃)
temperature (℉) temperature (℉) temperature (℉)
(℉) (℉) (℉)
61 60.8 16 69/70 69.8 21 78/79 78.8 26
62/63 62.6 17 71/72 71.6 22 80/81 80.6 27
64/65 64.4 18 73/74 73.4 23 82/83 82.4 28
66/67 66.2 19 75/76 75.2 24 84/85 84.2 29
68 68 20 77 77 25 86 86 30
Ambient temperature
Fahrenheit Fahrenheit Fahrenheit
display Fahrenheit display Fahrenheit display Fahrenheit
Celsius(℃) Celsius(℃) Celsius(℃)
temperature (℉) temperature (℉) temperature (℉)
(℉) (℉) (℉)
32/33 32 0 55/56 55.4 13 79/80 78.8 26
34/35 33.8 1 57/58 57.2 14 81 80.6 27
36 35.6 2 59/60 59 15 82/83 82.4 28
37/38 37.4 3 61/62 60.8 16 84/85 84.2 29
39/40 39.2 4 63 62.6 17 86/87 86 30
41/42 41 5 64/65 64.4 18 88/89 87.8 31
43/44 42.8 6 66/67 66.2 19 90 89.6 32
45 44.6 7 68/69 68 20 91/92 91.4 33
46/47 46.4 8 70/71 69.8 21 93/94 93.2 34
48/49 48.2 9 72 71.6 22 95/96 95 35
50/51 50 10 73/74 73.4 23 97/98 96.8 36
52/53 51.8 11 75/76 75.2 24 99 98.6 37
54 53.6 12 77/78 77 25

Appendix 2: Configuration of Connection Pipe


1.Standard length of connection pipe
● 5m, 7.5m, 8m.
2.Min length of connection pipeFor the unit with standard connection pipe of 5m, there is no limitation for themin length of
connection pipe. For the unit with standard connection pipe of 7.5m and 8m, the min length of connection pipe is 3m.
3.Max length of connection pipe(More details please refer to the specifications)
4.The additional refrigerant oil and refrigerant charging required after prolonging connection pipe
● After the length of connection pipe is prolonged for 10m at the basis of standard length, you should add 5ml of refrigerant oil for
each additional 5m of connection pipe.
● The calculation method of additional refrigerant charging amount (on the basis of liquid pipe):
● Basing on the length of standard pipe, add refrigerant according to the requirement as shown in the table. The additional
refrigerant charging amount per meter is different according to the diameter of liquid pipe. See Sheet 2.
● Additional refrigerant charging amount = prolonged length of liquid pipe X additional refrigerant charging amount per meter

Additional refrigerant charging amount for R32


Diameter of connection pipe Indoor unit throttl Outdoor unit throttle
Cooling only,cooling
Liquid pipe Gas pipe Cooling only(g / m) Cooling and heating(g / m)
and heating(g / m)
Ф6 Ф9.5 or Ф12 16 12 16
Ф6 or Ф9.5 Ф16 or Ф19 40 12 40
Ф12 Ф19 or Ф22.2 80 24 96
Ф16 Ф25.4 or Ф31.8 136 48 96
Ф19 / 200 200 200
Ф22.2 / 280 280 280

Note: The additional refrigerant charging amount in Sheet 2 is recommendedvalue, not compulsory.

88 Installation and Maintenance


Service Manual

Appendix 3: Pipe Expanding Method


Pipe
Note:

Improper pipe expanding is the main cause of refrigerant leakage.Please Pipe cutter
expand the pipe according to the following steps:
Leaning Uneven Burr
A:Cut the pip
● Confirm the pipe length according to the distance of indoor unit and outdoor unit.
● Cut the required pipe with pipe cutter.

B:Remove the burrs Pipe

● Remove the burrs with shaper and prevent the burrs from getting into the pipe. Shaper

Downwards
C:Put on suitable insulating pipe

D:Put on the union nut Union pipe


● Remove the union nut on the indoor connection pipe and outdoor valve; install
the union nut on the pipe. Pipe

E:Expand the port


● Expand the port with expander.
Hard
Note: mold
Expander
● "A" is different according to the diameter, please refer to the sheet below:
A(mm) Pipe
Outer diameter(mm)
Max Min
Ф6 - 6.35 (1/4") 1.3 0.7
Ф9.52 (3/8”) 1.6 1.0
Ф12 - 12.70 (1/2”) 1.8 1.0
Ф16 - 15.88 (5/8”) 2.4 2.2

Smooth surface
F:Inspection
● Check the quality of expanding port. If there is any blemish, expand the
Improper expanding
port again according to the steps above.

leaning damaged crack uneven


surface thickness
The length is equal

Installation and Maintenance 89


Service Manual

Appendix 4: List of Resistance for Temperature Sensor


Resistance Table of Ambient Temperature Sensor for Indoor and Outdoor Units(15K)

Temp(oC) Resistance(kΩ) Temp(oC) Resistance(kΩ) Temp(oC) Resistance(kΩ) Temp(oC) Resistance(kΩ)


-19 138.1 20 18.75 59 3.848 98 1.071
-18 128.6 21 17.93 60 3.711 99 1.039
-17 121.6 22 17.14 61 3.579 100 1.009
-16 115 23 16.39 62 3.454 101 0.98
-15 108.7 24 15.68 63 3.333 102 0.952
-14 102.9 25 15 64 3.217 103 0.925
-13 97.4 26 14.36 65 3.105 104 0.898
-12 92.22 27 13.74 66 2.998 105 0.873
-11 87.35 28 13.16 67 2.896 106 0.848
-10 82.75 29 12.6 68 2.797 107 0.825
-9 78.43 30 12.07 69 2.702 108 0.802
-8 74.35 31 11.57 70 2.611 109 0.779
-7 70.5 32 11.09 71 2.523 110 0.758
-6 66.88 33 10.63 72 2.439 111 0.737
-5 63.46 34 10.2 73 2.358 112 0.717
-4 60.23 35 9.779 74 2.28 113 0.697
-3 57.18 36 9.382 75 2.206 114 0.678
-2 54.31 37 9.003 76 2.133 115 0.66
-1 51.59 38 8.642 77 2.064 116 0.642
0 49.02 39 8.297 78 1.997 117 0.625
1 46.6 40 7.967 79 1.933 118 0.608
2 44.31 41 7.653 80 1.871 119 0.592
3 42.14 42 7.352 81 1.811 120 0.577
4 40.09 43 7.065 82 1.754 121 0.561
5 38.15 44 6.791 83 1.699 122 0.547
6 36.32 45 6.529 84 1.645 123 0.532
7 34.58 46 6.278 85 1.594 124 0.519
8 32.94 47 6.038 86 1.544 125 0.505
9 31.38 48 5.809 87 1.497 126 0.492
10 29.9 49 5.589 88 1.451 127 0.48
11 28.51 50 5.379 89 1.408 128 0.467
12 27.18 51 5.197 90 1.363 129 0.456
13 25.92 52 4.986 91 1.322 130 0.444
14 24.73 53 4.802 92 1.282 131 0.433
15 23.6 54 4.625 93 1.244 132 0.422
16 22.53 55 4.456 94 1.207 133 0.412
17 21.51 56 4.294 95 1.171 134 0.401
18 20.54 57 4.139 96 1.136 135 0.391
19 19.63 58 3.99 97 1.103 136 0.382

90 Installation and Maintenance


Service Manual

Resistance Table of Tube Temperature Sensors for Outdoor and Indoor(20K)

Temp(oC) Resistance(kΩ) Temp(oC) Resistance(kΩ) Temp(oC) Resistance(kΩ) Temp(oC) Resistance(kΩ)


-19 181.4 20 25.01 59 5.13 98 1.427
-18 171.4 21 23.9 60 4.948 99 1.386
-17 162.1 22 22.85 61 4.773 100 1.346
-16 153.3 23 21.85 62 4.605 101 1.307
-15 145 24 20.9 63 4.443 102 1.269
-14 137.2 25 20 64 4.289 103 1.233
-13 129.9 26 19.14 65 4.14 104 1.198
-12 123 27 18.13 66 3.998 105 1.164
-11 116.5 28 17.55 67 3.861 106 1.131
-10 110.3 29 16.8 68 3.729 107 1.099
-9 104.6 30 16.1 69 3.603 108 1.069
-8 99.13 31 15.43 70 3.481 109 1.039
-7 94 32 14.79 71 3.364 110 1.01
-6 89.17 33 14.18 72 3.252 111 0.983
-5 84.61 34 13.59 73 3.144 112 0.956
-4 80.31 35 13.04 74 3.04 113 0.93
-3 76.24 36 12.51 75 2.94 114 0.904
-2 72.41 37 12 76 2.844 115 0.88
-1 68.79 38 11.52 77 2.752 116 0.856
0 65.37 39 11.06 78 2.663 117 0.833
1 62.13 40 10.62 79 2.577 118 0.811
2 59.08 41 10.2 80 2.495 119 0.77
3 56.19 42 9.803 81 2.415 120 0.769
4 53.46 43 9.42 82 2.339 121 0.746
5 50.87 44 9.054 83 2.265 122 0.729
6 48.42 45 8.705 84 2.194 123 0.71
7 46.11 46 8.37 85 2.125 124 0.692
8 43.92 47 8.051 86 2.059 125 0.674
9 41.84 48 7.745 87 1.996 126 0.658
10 39.87 49 7.453 88 1.934 127 0.64
11 38.01 50 7.173 89 1.875 128 0.623
12 36.24 51 6.905 90 1.818 129 0.607
13 34.57 52 6.648 91 1.736 130 0.592
14 32.98 53 6.403 92 1.71 131 0.577
15 31.47 54 6.167 93 1.658 132 0.563
16 30.04 55 5.942 94 1.609 133 0.549
17 28.68 56 5.726 95 1.561 134 0.535
18 27.39 57 5.519 96 1.515 135 0.521
19 26.17 58 5.32 97 1.47 136 0.509

Installation and Maintenance 91


Service Manual

Resistance Table of Discharge Temperature Sensor for Outdoor(50K)

Temp(oC) Resistance(kΩ) Temp(oC) Resistance(kΩ) Temp(oC) Resistance(kΩ) Temp(oC) Resistance(kΩ)


-29 853.5 10 98 49 18.34 88 4.75
-28 799.8 11 93.42 50 17.65 89 4.61
-27 750 12 89.07 51 16.99 90 4.47
-26 703.8 13 84.95 52 16.36 91 4.33
-25 660.8 14 81.05 53 15.75 92 4.20
-24 620.8 15 77.35 54 15.17 93 4.08
-23 580.6 16 73.83 55 14.62 94 3.96
-22 548.9 17 70.5 56 14.09 95 3.84
-21 516.6 18 67.34 57 13.58 96 3.73
-20 486.5 19 64.33 58 13.09 97 3.62
-19 458.3 20 61.48 59 12.62 98 3.51
-18 432 21 58.77 60 12.17 99 3.41
-17 407.4 22 56.19 61 11.74 100 3.32
-16 384.5 23 53.74 62 11.32 101 3.22
-15 362.9 24 51.41 63 10.93 102 3.13
-14 342.8 25 49.19 64 10.54 103 3.04
-13 323.9 26 47.08 65 10.18 104 2.96
-12 306.2 27 45.07 66 9.83 105 2.87
-11 289.6 28 43.16 67 9.49 106 2.79
-10 274 29 41.34 68 9.17 107 2.72
-9 259.3 30 39.61 69 8.85 108 2.64
-8 245.6 31 37.96 70 8.56 109 2.57
-7 232.6 32 36.38 71 8.27 110 2.50
-6 220.5 33 34.88 72 7.99 111 2.43
-5 209 34 33.45 73 7.73 112 2.37
-4 198.3 35 32.09 74 7.47 113 2.30
-3 199.1 36 30.79 75 7.22 114 2.24
-2 178.5 37 29.54 76 7.00 115 2.18
-1 169.5 38 28.36 77 6.76 116 2.12
0 161 39 27.23 78 6.54 117 2.07
1 153 40 26.15 79 6.33 118 2.02
2 145.4 41 25.11 80 6.13 119 1.96
3 138.3 42 24.13 81 5.93 120 1.91
4 131.5 43 23.19 82 5.75 121 1.86
5 125.1 44 22.29 83 5.57 122 1.82
6 119.1 45 21.43 84 5.39 123 1.77
7 113.4 46 20.6 85 5.22 124 1.73
8 108 47 19.81 86 5.06 125 1.68
9 102.8 48 19.06 87 4.90 126 1.64

92 Installation and Maintenance


JF00303896

GREE ELECTRIC APPLIANCES, INC. OF ZHUHAI


Add: West Jinji Rd, Qianshan, Zhuhai,Guangdong, China, 519070
Tel: (+86-756) 8522218
Fax: (+86-756) 8669426
E-mail: [email protected] www.gree.com

HONG KONG GREE ELECTRIC APPLIANCES SALES LIMITED


Add: Unit 2612,26/F.,Miramar Tower 132 Nathan Road,TST,Kowloon,HK
Tel: (852) 31658898 Fax: (852) 31651029

For product improvement, specifications and appearance in this manual are subject to change without prior notice.

You might also like