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The document describes ZEKS ZFF Flanged Filters designed for large scale compressed air systems, offering efficient filtration from 1,800 to 13,200 SCFM. These filters feature a top-load design for easy maintenance, multiple filter element grades for various applications, and meet ASME standards. Key specifications include low pressure drop performance, long service life, and the ability to monitor pressure drop for maintenance purposes.

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suraj pandey
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6 views2 pages

zeks-zff-flanged-filters-jan-2016 (1)

The document describes ZEKS ZFF Flanged Filters designed for large scale compressed air systems, offering efficient filtration from 1,800 to 13,200 SCFM. These filters feature a top-load design for easy maintenance, multiple filter element grades for various applications, and meet ASME standards. Key specifications include low pressure drop performance, long service life, and the ability to monitor pressure drop for maintenance purposes.

Uploaded by

suraj pandey
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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INNOVATIVE COMPRESSED AIR SOLUTIONS

www.zeks.com

Top-Load
Design

ZFF Flanged Filters


TM

For Large Scale Compressed Air Systems


1,800 - 13,200 SCFM
ZFFTM Flanged Filters remove harmful moisture and
contaminants in large scale compressed air systems
to protect production processes and tools and guard
against process failure and product spoilage.
Multi-element design and simple flow
path result in efficient, high volume filtration
with low pressure drop. Replaceable
filter elements are available in five
grades allowing users to meet their
unique filtration requirements.
If at any time a different air quality
is needed, simply select one of the
other filter element grades. To provide
long service life without failure, ZFFTM
elements are constructed to include:
• Stainless Steel Support Core - will
withstand high differential pressures
• Deep-Pleated Filter Media - maximizes
filtration efficiency in each element grade
• Specialized Drainage Layer - optimized
liquid drainage properties
ZFFTM filter housings meet ASME Section VIII, Division 1
requirements. The top-load design enables filter
element replacement without removal of the bottom
of the housing. This feature facilitates changing of the
elements and minimizes the clearance requirement
below the housing.
Filter maintenance is enhanced
through monitoring of pressure
drop as indicated on a differential
A Complete Filtration Solution pressure gauge that includes both
color and numeric scales.
• Low Pressure Drop Performance
• Interchangeable Elements In Five Grades
• Practical Top-Load Design See reverse side for Technical Specifications.
• Tricolor Differential Pressure Gauge
• ASME-Coded Housings: Section VIII, Division 1
ZFF TM

Flanged Filters
ZFFTM filter elements are available in five grades making it possible to configure ZFFTM Flanged Filters for nearly all compressed air
applications. Elements provide long service life with high efficiency and are chosen based on specific application requirements:
GRADE P - Particulate/Bulk Liquid Filtration
Air Purity: 5 microns; 5 ppm oil carryover; .5 psi Dp clean & dry; 1 psi Dp saturated; 6 psi Dp recommended replacement
For removal of small particles and dirt, and for liquid coalescing. Also used where high concentrations
of airborne dirt are present in the ambient air.
GRADE G - General Purpose Filtration
Air Purity: 1 micron; .1 ppm oil carryover; 1 psi Dp clean & dry; 2 psi Dp saturated; 6 psi Dp recommended replacement
Coalescing/particulate filter used to protect pneumatic tools and actuators from dirt, oil, and dust.
Element of choice for heatless desiccant dryer afterfilter.
GRADE H - High Efficiency Filtration
Air Purity: .01 micron; .01 ppm oil carryover; 1.5 psi Dp clean & dry; 3 psi Dp saturated; 6 psi Dp recommended replacement
Used for fine coalescing and when removal of very small particles is required.
GRADE A - Activated Carbon Finishing
Air Purity: .01 micron; .003 ppm oil carryover; 1 psi Dp clean & dry; NA psi Dp saturated; NA psi Dp recommended replacement
For removal of vapors and odors. NOTE: A .01 micron, high efficiency (Grade H) filter must be installed upstream of the Grade A filter.
Grade A elements must be replaced at 6 months or 4,000 hours, whichever occurs first.
HI-TEMP - High Temperature Filtration
Air Purity: 1 micron; .1 ppm oil carryover; 1 psi Dp clean & dry; 2 psi Dp saturated; 6 psi Dp recommended replacement
For general purpose coalescing/particulate filtration where compressed air temperature exceeds 250oF.
Used for heated desiccant dryer afterfilter.

Technical Specifications
FLOW IN/OUT FILTER
CAPACITY CONNECTION ELEMENT ELEMENT DRAIN DIMENSIONS WEIGHT
MODEL SCFM SIZE STANDARD HI-TEMP QUANTITY PORT A B C LBS.
B
ZFF1800 1,800 4” FLG EF600* EFHT600G 3 1/2” 40.00” 19.00” 11.62” 335
ZFF2400 2,400 4” FLG EF600* EFHT600G 4 1/2” 40.00” 19.00” 11.62” 335 C
ZFF3000 3,000 4” FLG EF600* EFHT600G 5 1/2” 39.68” 22.00” 11.93” 350
ZFF3600 3,600 6” FLG EF600* EFHT600G 6 1/2” 42.75” 27.50” 13.50” 525
ZFF4200 4,200 6” FLG EF600* EFHT600G 7 1/2” 42.75” 27.50” 13.50” 550 A

ZFF4800 4,800 6” FLG EF600* EFHT600G 8 1/2” 42.75” 27.50” 13.50” 550
ZFF6000 6,000 6” FLG EF600* EFHT600G 10 1/2” 42.75” 27.50” 13.50” 600
ZFF9000 9,000 8” FLG EF600* EFHT600G 15 1/2” 44.12” 30.00” 14.12” 1,135
ZFF13200 13,200 8” FLG EF600* EFHT600G 22 1/2” 47.87” 39.00” 15.94” Consult Factory
Where * is replaced by one of the element grade designations: P, G, H, A. Element grade must be included when ordering filter.
Flow Capacity rating conditions (Standard): 100 psig pressure; 100oF Inlet Air temperature; Clean & dry pressure drop rating
Maximum Operating Temperature: GRADE: P, G, H, A = 250oF; GRADE: HI-TEMP = 450oF
Maximum Working Pressure: GRADE: P, G, H, A, HI-TEMP = 150 psig

Correction Factors
Use this table to calculate ZFFTM flow capacity in compressed air systems operating at non-standard pressures.
To calculate maximum capacity, multiply Flow Capacity for models shown in the table above by the Correction Factor
that corresponds to the actual working pressure. Factors apply to all element grades: P, G, H, A, HI-TEMP.

WORKING PRESSURE (psig) 10 20 30 40 50 60 70 80 90 100 110 125 150


CORRECTION FACTOR .32 .45 .55 .64 .71 .78 .84 .90 .95 1.00 1.05 1.12 1.22
(Standard)

ZEKS offers a range of electronic and no air-loss drains for ZFFTM filters. Contact your ZEKS Distributor for complete information.

ZEKS ZFFTM Flanged Filters are not designed, intended or approved for breathing air applications. 1302 Goshen Parkway
West Chester, PA 19380
Specifications, illustrative materials and descriptions contained herein were as accurate as known at the time this publication was
approved for printing. The company reserves the right to change specifications, discontinue models, equipment or design without Phone: 610-692-9100 800-888-2323
notice and without incurring obligation. The information set out in this brochure is for preliminary information only and is not intended Fax: 610-692-9192
to constitute any representation or warranty by ZEKS to potential customers or to form the basis of a contract with any customer. Web: www.zeks.com
© 2016 ZEKS Compressed Air Solutions ZFF 0116

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