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SEBU7014 Gas CCM Operation & Maintenance Manual

The document is an Operation and Maintenance Manual for Caterpillar engines G3412C, G3508, G3512, G3516, G3606, G3608, G3612, and G3616, detailing safety, operation, and maintenance procedures. It includes a Maintenance Interval Schedule, troubleshooting references, and information on the Customer Communication Module (CCM) for engine communication. Additionally, it highlights the importance of proper maintenance and compliance with emission regulations.

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SEBU7014 Gas CCM Operation & Maintenance Manual

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Operation and Maintenance Manual

G3412C, G3508, G3512, G3516, G3606, G3608, G3612 and G3616 Engines Customer
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Media Number -SEBU7014-01 Publication Date -01/01/2000 Date Updated -09/10/2001

Foreword
Literature Information
This manual should be stored in the operator's compartment in the literature holder or seat back
literature storage area.

This manual contains safety information, operation instructions, transportation information,

lubrication information and maintenance information.

Some photographs or illustrations in this publication show details or attachments that can be
different from your machine. Guards and covers might have been removed for illustrative purposes.

Continuing improvement and advancement of product design might have caused changes to your
machine which are not included in this publication. Read, study and keep this manual with the
machine.

Whenever a question arises regarding your machine, or this publication, please consult your
Caterpillar dealer for the latest available information.

Safety
The safety section lists basic safety precautions. In addition, this section identifies the text and
locations of warning signs and labels used on the machine.

Read and understand the basic precautions listed in the safety section before operating or performing
lubrication, maintenance and repair on this machine.

Operation
The operation section is a reference for the new operator and a refresher for the experienced
operator. This section includes a discussion of gauges, switches, machine controls, attachment
controls, transportation and towing information.

Photographs and illustrations guide the operator through correct procedures of checking, starting,
operating and stopping the machine.

Operating techniques outlined in this publication are basic. Skill and techniques develop as the

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operator gains knowledge of the machine and its capabilities.

Maintenance
The maintenance section is a guide to equipment care. The Maintenance Interval Schedule (MIS)
lists the items to be maintained at a specific service interval. Items without specific intervals are
listed under the "When Required" service interval. The Maintenance Interval Schedule lists the page
number for the step-by-step instructions required to accomplish the scheduled maintenance. Use the
Maintenance Interval Schedule as an index or "one safe source" for all maintenance procedures.

Maintenance Intervals

Use the service hour meter to determine servicing intervals. Calendar intervals shown (daily, weekly,
monthly, etc.) can be used instead of service hour meter intervals if they provide more convenient
servicing schedules and approximate the indicated service hour meter reading. Recommended
service should always be performed at the interval that occurs first.

Under extremely severe, dusty or wet operating conditions, more frequent lubrication than is
specified in the maintenance intervals chart might be necessary.

Perform service on items at multiples of the original requirement. For example, at every 500 service
hours or 3 months, also service those items listed under every 250 service hours or monthly and
every 10 service hours or daily.

California Proposition 65 Warning

Diesel engine exhaust and some of its constituents are known to the State of California to cause
cancer, birth defects, and other reproductive harm.

Battery posts, terminals and related accessories contain lead and lead compounds. Wash hands after
handling.

Certified Engine Maintenance

Proper maintenance and repair is essential to keep the engine and machine systems operating
correctly. As the heavy duty off-road diesel engine owner, you are responsible for the performance
of the required maintenance listed in the Owner Manual, Operation and Maintenance Manual, and
Service Manual.

It is prohibited for any person engaged in the business of repairing, servicing, selling, leasing, or
trading engines or machines to remove, alter, or render inoperative any emission related device or
element of design installed on or in an engine or machine that is in compliance with the regulations
(40 CFR Part 89). Certain elements of the machine and engine such as the exhaust system, fuel
system, electrical system, intake air system and cooling system may be emission related and should
not be altered unless approved by Caterpillar.

Machine Capacity
Additional attachments or modifications may exceed machine design capacity which can adversely
affect performance characteristics. Included would be stability and system certifications such as
brakes, steering, and rollover protective structures (ROPS). Contact your Caterpillar dealer for
further information.

Caterpillar Product Identification Number

Effective First Quarter 2001 the Caterpillar Product Identification Number (PIN) has changed from 8
to 17 characters. In an effort to provide uniform equipment identification, Caterpillar and other
construction equipment manufacturers are moving to comply with the latest version of the product
identification numbering standard. Non-road machine PINs are defined by ISO 10261. The new PIN
format will apply to all Caterpillar machines and generator sets. The PIN plates and frame marking
will display the 17 character PIN. The new format will look like the following:

Illustration 1 g00751314

Where:

1. Caterpillar's World Manufacturing Code (characters 1-3)

2. Machine Descriptor (characters 4-8)

3. Check Character (character 9)

4. Machine Indicator Section (MIS) or Product Sequence Number (characters 10-17). These were
previously referred to as the Serial Number.

Machines and generator sets produced before First Quarter 2001 will maintain their 8 character PIN
format.

Components such as engines, transmissions, axles, etc. and work tools will continue to use an 8
character Serial Number (S/N).

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Media Number -SEBU7014-01 Publication Date -01/01/2000 Date Updated -09/10/2001

i01253985

Model View Illustrations

SMCS - 1926

Illustration 1 g00329183
Customer Communication Module (front and rear view)

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i01289761

Serial Number Location

SMCS - 1926

Each CCM has a 5 digit serial number. The serial number will be on the bottom of a mounting
flange. The serial number will begin with the letters "SN". The part number is located on the same
flange. The part number will be a 7 digit number (XXX-XXXX).

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i01201905

Reference Material
SMCS - 1926

Troubleshooting, SENR6510, "G3600 Engine Troubleshooting Guide"

Troubleshooting, SENR6517, "G3500 Air/Fuel Ratio Control EnginesTroubleshooting Guide"

Troubleshooting, SENR6413, "G3500 EIS Engine Troubleshooting Guide"

Troubleshooting, SENR6535, "G3408C & G3412C Engines"

Users' Manual, JERD2162, "CCM PC Software Manual"

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i01253995

Acronyms
SMCS - 1926

ADEM - Advanced Diesel Engine Management

CCM - Customer Communication Module

CID - Component Identifier

<cr> - carriage return

cs - checksum

CTS - Clear To Send

DCD - Data Carrier Detect

DCE - Data Communication Equipment

DTE - Data Terminal Equipment

DTR - Data Terminal Ready

ECM - Engine Control Module

ECS - Engine Control Switch

EIP - Electronic Instrument Panel

EIS - Electronic Ignition System

EMCP - Electronic Modular Control Panel

EMI - Electromagnetic Interference

EPG - Electric Power Generation

ET - Electronic Technician

EUI - Electronic Unit Injector

F - Fuse

FID - Fault Identifier

FMI - Failure Mode Identifier

GSC - Generator Set Control

IID - Instruction Identifier

LSB - Least Significant Byte

MID - Module Identifier

MSB - Most Significant Byte

MUI - Mechanical Unit Injector

PC - Personal Computer

PID - Parameter Identifier

PLC - Programmable Logic Controller

RFI - Radio Frequency Interference

RTS - Request To Send

RX - Data Receive

TX - Data Transmit

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i01201868

General Operation
SMCS - 1926

The Customer Communication Module (CCM) provides a communication link between the
electronic control system of an engine and a host device. The communication link is established with
the CAT Data Link and the industry standard RS-232C. The host device can be one of the following
items:

l Personal Computer (PC)

l Programmable Logic Controller (PLC)

l any other device with an RS-232C port

The host device can be connected directly to the CCM. The host device can also be used with a
modem.

If the host device is a PC, software that is compatible with the CCM is available from Caterpillar.
Refer to "Caterpillar CCM PC For Windows: Getting Started Manual" for more information on the
PC software.

The host device will usually be a PLC. The CCM can be used with customized software. A serial
data format is used to aid in programming a PLC to communicate with the CCM. Refer to the
Operation and Maintenance Manual, SEBU7014, "Communication Protocol for Customized
Systems" in the Programming Section of this manual.

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i01228437

Display Description
SMCS - 1926

The CCM display indicates the status of the CAT Data Link and the RS-232C during normal
operation. The CCM will also display some of the current communication parameters.

Illustration 1 g00656709
(1) Error code

(2) Activity on CAT Data Link

(3) First digit of error code

(4) The CCM is transmitting on RS 232C.

(5) Second digit of error code

(6) The CCM is receiving data on the RS 232C.

The values E, 0, and 0 indicate an error code of 00. The code E00 means that no faults are present,
and the CCM is in normal operating mode. The complete list of error codes are in the Operation and
Maintenance Manual, SEBU7014, "Diagnostic Code - Troubleshoot" under the Service Information
section. The periods on the display will flash when information is transmitted on the CAT Data Link.
The periods on the display will flash when information is transmitted on the RS-232C port. No
period indicates that no activity is taking place.

Note: Units with the part number 117-6170 will display the faults that have been logged. Each fault
will be displayed for 2 seconds in 60 second intervals. This flashing fault log will not appear for any
other version of CCM. The fault log can be cleared by using the PC software for the CCM.

CCM Power Up Display

The CCM display will perform a lamp test (8.8.8.) during the power up sequence. The parameters for
communication protocol (n81 9600 E00) will then be displayed. An example of the power up
sequence is given below:

Table 1

8.8.8. n81 9600 E00

8.8.8. All of the segments are turned on for a two second lamp test.
n81
n No parity (default value)
8 Eight data bits (default value)
1 One stop bit (default value)
9600 Rate of Communication (default value)

Error Code
E00
No faults are present.

The values for communication can be changed by using a host device or by using the PC software
for the CCM. Refer to "Caterpillar CCM PC For Windows: Getting Started Manual". These
communication values must match the values for the modems (if used) and the values for the host
device.

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i01201862

General Installation Requirements

SMCS - 1926

When a CCM is installed, the following specifications must be met:

l environmental

l mounting

l wire and cable

The connection diagrams must be followed. Improper wiring may cause erratic operation of the
CCM. If modems are used, the user must set up the modems properly.

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i01229410

Specifications
SMCS - 1926

Environmental
l The ambient operating temperature range is from -40° to 70°C (-40° to 158°F).

l The storage temperature is from -40° to 85°C (-40° to 185°F).

l The unit must be protected from direct contact with liquids. If sealing of the unit is required,
the CCM must be in a water tight enclosure.

l The CCM weighs 0.75 kg (1.65 lb).

Mounting
The total length of all CAT Data Link wiring must be no longer than 30.5 m (100 ft). Cat Data Link
wiring that is connected to a service tool and all permanent wiring are included in the restriction on
length.

Note: Do not mount the CCM on the engine or within the engine mounted instrument panel. The
CCM is not designed for direct engine mounting. The CCM must be mounted on shock mounts.

Internal Battery
The CCM contains a battery that supplies power for internal memory whenever the CCM is turned
off. Refer to the Operation and Maintenance Manual, SEBU7014, "Battery - Replace" under the
Service Information section of this manual.

Power Supply
l The requirements for battery voltage are 15 to 45 volts DC (24 or 32 volt DC nominal power).

l The +/-B power dissipation is approximately 3.0 watts at 24 volts.

l The current drawn by the CCM at 12 volts is 0.11 amps and the current drawn by the CCM at
36 volts is 0.13 amps .

Dimensions

Illustration 1 g00647099

Table 1

CCM MOUNTING DIMENSIONS

Item Dimension

A
3.5 mm (0.14 in)

B
106.5 mm (4.19 in)

C
73.0 mm (2.87 in)

D
7.5 mm (0.29 in) diameter

E
130 mm (5.12 in)

F
149.0 mm (5.87 in)

G
66.2 mm (2.61 in)

H
125.5 mm (4.94 in)

I
17.8 mm (.70 in)

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i01229477

General Specifications for Wire and Cable

SMCS - 1926

The following specifications for wire and for cable are given to lower drops in voltage over long
runs of wire. The specifications will also help minimize EMI/RFI interference.

l The wires that are connected to + B and - B on the CCM must be at least 16 AWG.

l The maximum length of the CAT Data Link is 30.5 m (100 ft).

l The maximum length for the RS-232C cable is 15 m (50 ft).

Note: In order to conform to the European Economic Community (EEC) 336 Directive, the RS-
232C cable must be shielded.

No terminations and no splices are allowed on the above wires, except as noted in Illustration 4. The
cable that is connected to the (+/-) CAT Data Link must be a 16 AWG shielded twisted pair cable.
Use 123-2376 Electrical Cable.

Table 1

CAT DATA LINK CABLE SPECIFICATIONS, RESISTANCE AND CAPACITANCE

Measured Parameter
C to C (1) C to S (2) SCSR (3)

Nominal Capacitance per meter (foot) 75 pF (23 144 pF (44 -

pF) pF)

Nominal Resistance per meter (foot) at

- - 14.0 mOhms (4.27
20°C (68°F)
mOhms)
(1) Conductor to Conductor
(2) Conductor to Shield
Single Conductor Series Resistance (16 AWG, 19/29 stranding)

(3)

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i01206092

General Wiring Diagram

SMCS - 1926

Illustration 1 g00645132
Wiring Connections for the CCM

(1) CCM

(2) Shield

Note: The shield (2) should not be connected to the CCM (1) .

Note: Terminals for the customer are located on the bottom right side of the G3600 ESS panel. Refer
to the master schematic for the site for additional information.

Note: The + battery connection to the CCM must be switched with the power to the engine control

panel. The CCM should power ON with the control panel and the CCM should power OFF with the
control panel.

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i01267694

RS-232C Cable Requirements

SMCS - 1926

The CCM is classified as Data Terminal Equipment (DTE) for RS-232C communication.

l The CCM RS-232C connector is a standard 25 pin D shell connector with pins.

l The RS-232C cable must be shielded.

l When the CCM is connected to other DTE devices a Null Modem cable or an adapter is
required. A personal computer is an example of a DTE device.

l When the CCM is connected to Data Communication Equipment (DCE) a Null Modem cable
or an adapter is not required. Modems, printers, and terminals are examples of DCE devices.

l The DCD pin on the CCM must be asserted in order to allow the CCM to communicate. If the
DCD pin is deasserted, the CCM will shut down all outgoing information. Once the DCD pin
is reasserted, the message must be reactivated. IID 11 and IID 82 must be used to reactivate
the message.

A 25 to 25 pin cable and a Null Modem adapter are needed if the CCM is directly connected to a PC
with a 25 pin RS-232C connector. Refer to Illustration 1.

Illustration 1 g00645220
CCM Cable requirements for Direct Connection to PC with 25 Pin Connector

(1) PC with 25 pin RS-232C connector

(2) 25 to 25 pin null modem cable

(3) CCM with 25 pin RS-232C connector

If the PC has a 9 pin RS-232C connector a 9 to 25 pin cable with a Null Modem adapter is required.
Refer to Illustration 2.

Illustration 2 g00645245

CCM Cable Requirements for Direct Connection to PC with 9-Pin Connector

(1) PC with 9 pin RS-232C connector

(2) 9 to 25 pin null modem cable (132-0453)

(3) CCM with 25 pin RS-232C connector

The Null Modem adapter connects the Data Transmit of one device to the Data Receive of the other
device. The Null Modem adapter connects the Data Carrier Detect and the Data Terminal Ready pins
in a similar manner. Cables are available from most personal computer suppliers.

Note: Verify that the cables and Null Modem adapters are compatible with the specifications in
Table 1.

Table 1

RS-232C PIN DEFINITIONS

Pin Number Description

2 Data Transmit (TX)
3 Data Receive (RX)
7 Ground
8 Data Carrier Detect (DCD)
20 Data Terminal Ready (DTR)

A 25 to 25 pin cable or a 9 to 25 pin cable is needed when the CCM is used with a modem. Refer to
Illustrations 3 and 4. The type of cable will depend on the number of pins on the RS-232C connector
of the PC.

Note: Do not use a Null Modem adapter to connect a modem to the PC or the CCM.

Illustration 3 g00645279
CCM Cable Requirements for Modem Connection to PC with 9-Pin Connector

(1) PC with 9 pin RS-232C connector

(2) 9 to 25 pin cable

(3) Modems that are connected by telephone lines

(4) 25 to 25 pin cable

(5) CCM with 25 pin RS-232C connector

(6) Telephone line

Illustration 4 g00645341
CCM Cable Requirements for Modem Connection to PC with 25-Pin Connector

(1) PC with 25 pin RS-232C connector

(2) 25 to 25 pin cable

(3) Modems that are connected by telephone lines

(4) 25 to 25 pin cable

(5) CCM with 25 pin RS-232C connector

(6) Telephone line

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i01267694

RS-232C Cable Requirements

SMCS - 1926

The CCM is classified as Data Terminal Equipment (DTE) for RS-232C communication.

l The CCM RS-232C connector is a standard 25 pin D shell connector with pins.

l The RS-232C cable must be shielded.

l When the CCM is connected to other DTE devices a Null Modem cable or an adapter is
required. A personal computer is an example of a DTE device.

l When the CCM is connected to Data Communication Equipment (DCE) a Null Modem cable
or an adapter is not required. Modems, printers, and terminals are examples of DCE devices.

A 25 to 25 pin cable and a Null Modem adapter are needed if the CCM is directly connected to a PC
with a 25 pin RS-232C connector. Refer to Illustration 1.

Illustration 1 g00645220
CCM Cable requirements for Direct Connection to PC with 25 Pin Connector

(1) PC with 25 pin RS-232C connector

(2) 25 to 25 pin null modem cable

(3) CCM with 25 pin RS-232C connector

If the PC has a 9 pin RS-232C connector a 9 to 25 pin cable with a Null Modem adapter is required.
Refer to Illustration 2.

Illustration 2 g00645245

CCM Cable Requirements for Direct Connection to PC with 9-Pin Connector

(1) PC with 9 pin RS-232C connector

(2) 9 to 25 pin null modem cable (132-0453)

(3) CCM with 25 pin RS-232C connector

Note: Verify that the cables and Null Modem adapters are compatible with the specifications in
Table 1.

Table 1

RS-232C PIN DEFINITIONS

Pin Number Description

2 Data Transmit (TX)
3 Data Receive (RX)
7 Ground
8 Data Carrier Detect (DCD)
20 Data Terminal Ready (DTR)

Note: Do not use a Null Modem adapter to connect a modem to the PC or the CCM.

Illustration 3 g00645279
CCM Cable Requirements for Modem Connection to PC with 9-Pin Connector

(1) PC with 9 pin RS-232C connector

(2) 9 to 25 pin cable

(3) Modems that are connected by telephone lines

(4) 25 to 25 pin cable

(5) CCM with 25 pin RS-232C connector

(6) Telephone line

Illustration 4 g00645341
CCM Cable Requirements for Modem Connection to PC with 25-Pin Connector

(1) PC with 25 pin RS-232C connector

(2) 25 to 25 pin cable

(3) Modems that are connected by telephone lines

(4) 25 to 25 pin cable

(5) CCM with 25 pin RS-232C connector

(6) Telephone line

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i01200873

Communication Initialization
SMCS - 1926

The CCM may be connected directly to the host equipment. The CCM may also be connected to the
equipment by using modems. The initialization procedure depends on the type of connection. The
correct initialization procedure is necessary for proper communication between the CCM and the
equipment.

When modems are installed between the CCM and the host equipment, the complexity of the
communication network is increased. The RS-232C ports must be set to the proper parameters for
communication on the following equipment: host equipment, modems and CCM. The phone line
ports of the modems must be compatible. To connect the modems, consult the manufacturer's
instructions.

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G3412C, G3508, G3512, G3516, G3606, G3608, G3612 and G3616 Engines Customer
Communication Module
Media Number -SEBU7014-01 Publication Date -01/01/2000 Date Updated -09/10/2001

i01201550

Initialization for Direct Connection

SMCS - 1926

Illustration 1 g00669441
CCM to Host Equipment Direct Connection

(1) CCM

(2) CCM RS-232C port

(3) Computer RS-232C port

(4) Host equipment

Make sure that the following equipment is available:

l A personal computer. Refer to "Caterpillar CCM PC For Windows: Getting Started Manual"
for specifications on the PC.

l The proper RS-232C cables are required for the particular installation. Refer to the Operation
and Maintenance Manual, SEBU7014, "RS-232C Cable Requirements" in the Operation
Section of this manual.

l The PC software for the CCM is optional. The PC software for the CCM is recommended for
troubleshooting assistance.

Procedure

Perform the following procedure to initialize communication with the host equipment that is
connected directly to the CCM.

Note: The host equipment and the CCM should be turned OFF before you change the cables to the
serial ports.

1. The CCM should be installed with all of the wiring. Refer to Operations and Maintenance
Manual, SEBU7014, "General Specifications for Wire and Cable" in the Operation Section of
this manual.

2. Determine the parameters for communication for the installation. The default rate of
communication (bits per second or bps) is 9600. The remaining default settings from the
factory are no parity, 8 data bits, and 1 stop bit. These parameters will work well in most
installations. Use the Operations and Maintenance Manual, SEBU7014, "Communication
Parameters - Identify" under Service Information in this manual to determine the
communication parameters that are stored in the CCM.

3. If the PC software for the CCM is not used, go to step 6. If the PC software for the CCM is
used, refer to the "Caterpillar CCM PC For Windows: Getting Started Manual" and go to step
4.

4. Proceed to the CCM configuration screen in the Utilities menu. Set the parameters for
communication to match the values that were chosen in step 2.

5. Use the CCM configuration screen to set the Connection Type to Direct Connection. Proceed
with Step 7.

6. Program the parameters for communication on the CCM, using IID 24 and parameter F601by
using a communications device. Set the Connection Type (bit 1) to Direct Connection by using
IID 24 with parameter AA12.

7. Cycle the power to the CCM in order to verify that the parameters for communication are set
correctly.

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Media Number -SEBU7014-01 Publication Date -01/01/2000 Date Updated -09/10/2001

i01201579

Initialization for Remote Connection with Modem

SMCS - 1926

Illustration 1 g00669454

CCM/Host equipment Remote Connection with Modems

(1) CCM

(2) CCM RS-232C port

(3) Answering modem

(4) Telephone line

(5) Originating modem

(6) Computer's RS-232C port

(7) Host equipment

You should verify the CCM is operating correctly before attempting a remote connection via
modem. Verifying correct operation can be accomplished by following the instructions in Operations
and Maintenance Manual, SEBU7014, "Initialization for Direct Connection" under the Operation
Section in this manual. The user can verify proper operation of the CCM at the location. The user
can also become familiar with the CCM.

Perform the following procedure in order to initialize communication between the host equipment,
the modems, and the CCM. Make sure that the following equipment is available:

l A personal computer with a terminal emulator software program Refer to "Caterpillar CCM
PC For Windows: Getting Started Manual" for specifications on the PC. The user is
responsible for understanding the operation of the PC.

l The proper RS-232C cables are required for the particular installation. A RS-232C cable must
be temporarily connected from the PC to the Answering Modem. Refer to the Operation and
Maintenance Manual, SEBU7014, "RS-232C Cable Requirements" in the Operation Section of
this manual.

l The two modems must support the Hayes AT command set. This is necessary for both the
Answering Modem and the Originating Modem.

l The CCM PC For Windows software is optional. The PC software for the CCM is
recommended for troubleshooting assistance.

Note: Some personal computers will have an internal modem. The internal modem may be used as
the Originating Modem. The internal modem must be compatible with the Answering Modem.
Consult the instructions for the two modems.

Perform the following procedure in order to initialize communication with the CCM and the
Answering Modem. The Originating Modem is set up later by the PC software or remote host
equipment. The user is responsible for understanding the remote device and modems.

Note: In the following steps, the PC and the modems should be turned OFF before you change the
cables on the serial ports. When power is reapplied, the modem must be powered up first.

1. The CCM should be installed with all of the wiring. Refer to the Operations and Maintenance
Manual, SEBU7014, "General Wiring Diagram" and "General Specifications for Wire and
Cable" in this manual.

2. Determine the communication parameters for the installation. The default rate of
communication (bits per second or bps) is 9600. The remaining default settings from the
factory are no parity, 8 data bits, and 1 stop bit. These parameters will work well in most
installations. Use the Operation and Maintenance Manual, SEBU7014, "Communication
Parameters - Identify" in this manual to determine the parameters of communication that are
stored in the CCM.

Note: The RS-232C serial port communication baud rate is often referred to as the DTE speed.
The phone port communication rate is often referred to as the DCE speed.

3. Connect the RS-232C port of the Answering Modem directly to the RS-232C port of the PC.

This connection is temporary. This connection is required to set up the Answering Modem.

4. Use the terminal emulator on the PC to set communication parameters for the RS-232C port.
Use the values that were chosen in step 2.

Note: The symbol Ø indicates the number zero.

5. Several commands must be sent to the Answering Modem that set the parameters for
communication to the proper values. The examples are Hayes AT commands. Actual
command sets vary widely between modem manufacturers. Consult the manual for the
modem.

Table 1

Typical Answering Modem Setup Commands

Command
Item Command
Explanation for User's
Example
Modem
Set the modem to the factory defaults. This is
a AT&F
important if the setup of the modem is unknown.

Set to communicate in error control and in

asynchronous mode.
NOTE: If the modem does not support this
b command, enter the AT command for error control. AT&Q5
Set to communicate in asynchronous mode with a
separate command (Item c). Otherwise go to Step
d.
Set to communicate in asynchronous mode.
Note: If the &Q5 command is supported, the
c AT&QØ
modem is already in asynchronous mode, and this
command should not be sent.
Set Auto answer to ON. This tells the modem to
answer the phone line after the first ring. If left at
d Ø, the modem will never answer an incoming call. ATSØ=1
The value of this register can be seen with the
ATSØ? command.
Set Flow Control to XON/XOFF. This turns off
RTS/CTS hardware handshaking between the
e modem and CCM since the CCM does not have AT&K4
RTS or CTS lines. It turns on the XON/XOFF
software handshaking.

Set DCD to track status of carrier detect signal.

This causes the DCD line from the modem to
follow the state of the phone line carrier. When the
f call to the CCM's modem has been made and the AT&C1
modem to modem handshaking is done, the DCD
line will change and allow the CCM to recieve
data.

Note: This is very important. If the DCD line is not

at the right state, the CCM cannot receive data.
Set DTR to monitor DTR signal and hang up and
reset modem on an on-to-off DTR transition. This
g AT&D3
causes the modem to hang up and reset if the CCM
drops the DTR line.
Result codes do not have to be returned. Or, if the
h result codes are returned, the codes must be in ATQ2
originate mode, but not in answer mode.
Set DTR transition response delay to maximum
value less than 10 seconds. This example would
cause the modem to hang up the line 2.5 seconds
ATS25=25Ø
i after the DTR line from the CCM changes.
Note: Refer to your particular manual. Some
modems specify the time in 1/100th of a seconds,
and some in 1/10th of a second.
Set delay before forced hang-up to maximum value
j ATS38=2
less than 3 seconds.
Write the setup parameters into memory Ø. When
k the setup parameter are written, any that were not AT&WØ
changed are stored into the memory.
l Set to recall memory Ø on reset. AT&YØ
View the modem active profile. This is an optional
command that allows the user to view the above
m parameters stored in the modem. The profile AT&V
should be written down and saved for future
reference.

6. The setup for the Answering Modem is now complete. Disconnect the PC from the Answering
Modem. Temporarily connect the PC directly to the CCM. Refer to the Operation and
Maintenance Manual, SEBU7014, "RS-232C Cable Requirements" in this manual.

7. If PC software for the CCM is not used, go to step 10. If the PC software for the CCM is used,
refer to"Caterpillar CCM PC For Windows: Getting Started Manual" for instructions on using
the software and continue with the next step.

8. Go to the CCM configuration screen in the Utilities menu. Set the communication parameters
to match the values that were chosen in Step 2.

9. Use the CCM configuration screen to set the Connection Type. Set the Connection Type to
"Modem". Proceed to Step 11.

10. Set the parameters for communication on the CCM, using IID 24 and parameter F601. Set the
Communications Type (bit 1) to the Modem, using IID 24 and parameter AA12.

11. Turn off the power to the CCM and to the Modem. Disconnect the PC from the CCM. Connect
the PC, the modems, and the CCM. Refer to Operation and Maintenance Manual, SEBU7014,
"RS-232C Cable Requirements" in this manual.

12. Ensure that the CCM and the Answering Modem are connected before power is applied to the
CCM or the Modem. Apply power to the Modem first. Once the modem has powered up,
apply power to the CCM. Ensure that the CCM remains on for a minimum of 30 seconds. The
CCM will set the speed of the Answering Modem to match the CCM.

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Media Number -SEBU7014-01 Publication Date -01/01/2000 Date Updated -09/10/2001

i01254279

System - Troubleshoot
SMCS - 1926

This section will aid in solving problems that are NOT accompanied by an error code on the CCM.

Table 1

Additional Troubleshooting
Problem Possible Explanation Required Action
Direct Connections
Host equipment
Host equipment is Determine if the proper serial port on the host
unable to
configured improperly, or a equipment has been selected. Make sure the
connect to
cabling error is present. correct RS-232C cable is being used.
CCM

Modem Connections
Determine if proper serial port on the host
Host equipment Host equipment configured
equipment is selected. Make sure that the
unable to improperly, modem not set
Communication Specifications are being met and
connect to up properly, or cabling
consult the modem manual. Make sure the
CCM error is present.
correct RS-232C cable is being used.

Verify that the modem is configured per the

Modem does Improper modem
instructions given in the Communication
not answer configuration.
Initialization section in this manual.

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i01254273

Diagnostic Code - Troubleshoot

SMCS - 1926

The CCM has internal troubleshooting to aid in solving various system problems.

Table 1

CCM Error Codes

CCM
Error Explanation Action Required
Code
E00 (all
No fault, normal
bits zero) None
operating mode

E01 (bit CCM passwords or communication setups are corrupted.

Setpoint fault
1 set) Reprogram from Connection and Setup pull-down menus.

E02 (bit
M50 message error Check customer generated M50 code
2 set)
E03 (bit Memory backup Change battery. Refer to Operation and Maintenance
3 set) battery is weak Manual, SEBU7014, "Battery - Replace" in this manual.

E04 (bit RS-232C link short

Check RS-232C cable, PC port, and CCM port
4 set) circuit fault
Possibly caused by a slower than acceptable communication
Internal buffer
E05 (bit rate from the RS-232C port or an open CAT Data Link
overflow on RS-232C
5 set) connection during RS-232C transmission. Increase
or Data Link fault
communication rate and check CAT Data Link wires.
Caused by:
E06 (bit Invalid CAT Data Link
1. Too much traffic on CAT Data Link.
6 set) Message fault
2. CAT Data Link wires too long.

Caused by:

1. (+/-) CAT Data Link shorted to (+/-) battery.

E07 (bit Miscellaneous CAT 2. Internal hardware fault in CCM.
7 set) Data Link Fault Check CAT Data Link wiring and then replace CCM if
wiring is good.
RS-232C link message
E08 (bit Check RS-232C protocol (communication rate, data bits,
fault (parity, data size)
8 set) stop bits, parity) of CCM and host equipment.

E.. (bits
- Set to zero (0). Reserved for future use.
16-9)

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Media Number -SEBU7014-01 Publication Date -01/01/2000 Date Updated -09/10/2001

i01224433

Communication Parameters - Identify

SMCS - 1926

The parameters for communication (rate of communication, parity, number of data bits, and number
of stop bits) are stored in non-volatile memory within the CCM. To read the parameters for
communication, follow these steps:

1. Power down the CCM by removing the wire that is connected to the +B terminal.

2. Power up the CCM by reconnecting the wire to the +B terminal. The display on the CCM will
perform a lamp test (8.8.8.). The CCM will then display the communication protocol
parameters (n81 9600 E00) that have been previously programmed.

Table 1

8.8.8. n81 9600 E00

8.8.8. All segments are turned on for a two second lamp test.
n81
No parity (default value)
n
Eight data bits (default value)
8
One stop bit (default value)
1
9600 Rate of Communication (default value)
E00 Error code for no fault codes in memory

These parameters can be programmed to different values. Refer to "Setup Screen in the Caterpillar
CCM PC For Windows: Getting Started Manual".

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i01290304

Battery - Replace
SMCS - 1926

The CCM contains a 101-1785 Battery that supplies power for internal memory whenever the CCM
is powered down. The battery has an expected life of five years.

The battery is mounted to the front plate of the CCM behind the display. To replace the battery,
follow these steps:

1. Disconnect power to the CCM.

2. Remove the four screws that secure the front plate to the housing.

3. The battery is held in place by two small tabs. A tie wrap provides additional support.

a. Remove the tie wrap.

b. Use a small screwdriver to carefully pry one tab and lift that side of the battery slightly.

c. Repeat for the other tab and remove the battery.

4. The battery has one corner that is angled. This corner will ensure that the battery is oriented
correctly for installation.

a. Carefully install the new battery into the holder.

b. Verify that the battery pins are entering the sockets of the holder properly. Insert the
battery until the tabs are holding the battery.

c. Install a new tie wrap.

5. Install the front plate of the CCM.

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i01201846

Communication Protocol for Customized Systems

SMCS - 1926

Illustration 1 g00645777
Communication overview of the CCM

The CCM communicates with the host equipment via a standard RS-232C serial data link. The serial

data link uses the M50 protocol to transfer data. The M50 commands allow the user to periodically
request a broadcast of multiple engine parameters. The broadcast is used by host equipment for
monitoring. Single parameter read commands and write commands allow the user to control the
engine from the host device.

The host equipment can create a maximum of eight lists. The lists are stored in non-volatile memory
in the CCM. These lists contain multiple engine parameters that are broadcast to the host device
from the CCM through the RS-232C network. The engine parameters are given a unique parameter
identifier (PID). Refer to the Operation and Maintenance Manual, SEBU7014, "Parameter Identifiers
for General Usage" under the Programming Section of this manual. The CCM provides the
communication link between the host device and the engine.

The M50 protocol command messages that are transmitted to the CCM must be ASCII format. The
response to the command messages will always be returned in ASCII format. The responses to the
broadcast can be sent in ASCII. The responses to the broadcast can also be sent in binary. The format
of the response is determined by the particular Instruction Identifier (IID) that is being used.

The command messages contain an Instruction Identifier (IID). All command messages and
responses will have the following standard preamble.

50xxyyzz. .. .. (IID specific data). .. .

xx is the module identifier of the sending module.

Table 1

XX Module
00 Customer device
61 CCM

yy is the Instruction Identifier.

Table 2

yy IID Description
10 Broadcast Response, program using IID 13
11 Activate a Broadcast List.
12 Deactivate a Broadcast List.

13 Program a Broadcast List.

15 Status Response to IID 11, 12, 13, and 82
24 Single Parameter Read Request
25 Response to IID 24
34 Single Parameter Write Request
35 Response to IID 34.

82 Request to Broadcast Diagnostic Codes

zz is the number of bytes in the message after this byte. zz does not include the checksum. This value
will change depending on the data that is associated with the IID.

Calculation for the Checksum

The checksum is an important part of the M50 message. By using the checksum, the integrity of the
message is determined. The checksum is a 2's complement value of the summation of all the data
bytes in the message. The message is a good message if all the bytes and the checksum add to zero
(0).

The following message is an example.

5000358131C9

The checksum for this message is C9. Although the message is sent in ASCII, the checksum must be
calculated by using the hexadecimal values.

Table 3

Byte ASCII Value Hexadecimal Value

$50 $35 $30 $50
$00 $30 $30 $00
$35 $33 $35 $35
$81 $38 $31 $81
$31 $33 $31 $31

Total $xx37

Mask $0037

2's Complement $C9

Total $00

The value of the checksum is calculated by using only the hexadecimal values of the data bytes. The
x's in the first total indicate numbers that should be disregarded. The checksum in this case is $C9.

Note: Numbers that are preceded by $ are in hexadecimal form.

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i01201891

Password - Enable and Disable

SMCS - 1926

The password protection for the CCM on Gas Engines is initially disabled. Password protection may
be necessary for some applications. Changing the password protection can be done with the PC
software for the CCM. The password protection can also be changed by using a host device to write
the IIDs.

Enabling Passwords

The AA12 and the F012 PIDs must be used in order to enable the password protection.

Note: Refer to the Operation and Maintenance Manual, SEBU7014, "Parameter Identifiers for
General Usage" in this manual.

1. Use IID 34 with a unit number of 61. Write to PID AA12 to clear bit 3. The message format
will be 500034050061AA1200cs.This message will enable passwords and baud rate changes.
This message will also set the CCM for direct connect. If the last two items need to be set the
other way, bits 1 and 2 should be set to a 1.

Note: Refer to the AA12 description in Operation and Maintenance Manual, SEBU7014,
"Parameter Identifiers for General Usage" in this manual.

2. In order to enable the changes, the power to the CCM must be cycled or the security level
must be written to zero. The security level is written to zero by using IID 34. The message will
be 500034050061F01200cs.

Note: When the passwords were disabled, each character was set to a blank or space. You
should set the level 3 password on the CCM to something else.

Disabling Passwords

To disable the passwords, the AA12 and AA8A PIDs must be used.

Note: Refer to the Operation and Maintenance Manual, SEBU7014, "Parameter Identifiers for
General Usage" in this manual.

1. Use IID 34 with a unit number of 61. Write to PID AA8A with the level 3 password. This will
set the security level in the CCM to level 3. The message will be
5000340C0061AA8Ab1b2b3b4b5b6b7b8cs. The example above shows that b1 through b8
are the ASCII characters of the password. If the password is all spaces, simply end the
message after PID AA8A. Do not include any of the data bytes. The CCM will automatically
add spaces when a character is not present.

2. Use IID 34 with a unit number of 61. Write PID AA12 with bit 3 set. This will disable the
password protection. The message will be 500034050061AA1204cs. This message will
disable the passwords. Baud rate changes will be enabled. The CCM will be set for a direct
connection. If the last two items need to be set the other way, you should set bits 1 and 2 to 1.

Note: When the passwords are disabled, all three passwords are set to all blanks (spaces).

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i01201870

Instruction Identifiers
SMCS - 1926

General IID Information

Depending on the application, the unit number may vary. If the unit number is not correct for the
application, there will be no data in the broadcast response messages. The following table shows the
unit numbers for the applications that are supported.

Table 1

Application Unit Number

G3600 13
G3500 Air/Fuel Ratio 12
G3400 EIS & G3500 EIS ØE

Although the CCM can handle a broadcast of all lists in 0.5 seconds, the data will not be refreshed as
fast. If the total number of parameters (excluding combustion probe parameters) exceeds 16, then a
more reasonable update rate would be one second.

The CCM stores all information in non-volatile memory. This means the CCM needs to be
programmed only once. After that, each time the power is applied, the CCM will start sending data at
the desired time intervals as previously programmed.

All command messages must be terminated with a carriage return after the checksum. In this manual
the carriage return will be shown as follows: <cr>. The <cr> is a hexadecimal ØD and is NOT
converted to ASCII.

IID 10 - Broadcast Response

This IID is used to broadcast data. The CCM will send this message if the time to broadcast data has
elapsed. In order to send an IID 10 message, ALL of the parameters must be present on the CAT
data link. This means that if there are eight parameters requested and only seven are present on the

CAT data link, the IID 10 message will not be sent. When IID 10 is used, the data will be two bytes
in length. If a parameter only has one data byte, zeros will be added in front of the data.

An example of the IID 10 message is: 5061101B0113,ddd1,ddd2,ddd3,

ddd4,ddd5,ddd6,ddd7,ddd8,cs<cr>.

Table 2

IID 10 - Broadcast Response

Byte(s) Description
1-4 Standard preamble (50 xxyyzz)
Parameter List Number
5
$01 - $08 show which list 1 through 8 is being sent.
Unit Number
13 for G3600 ESS system
6
12 for G3500 Air/Fuel Ratio system
ØE for EIS system
7 Separator
8,9 1st PID
10 Separator
11, 12 2nd PID
13 Separator

14, 15 3rd PID

16 Separator
17, 18 4th PID
19 Separator
20, 21 5th PID
22 Separator
23, 24 6th PID

25 Separator
26, 27 7th PID
28 Separator
29, 30 8th PID
31 Separator
32 Checksum of message

A separator can be a comma, space, or none. A separator is NOT converted to ASCII.

IID 11 - Activate a Broadcast List

This IID is used in order to activate a broadcast list that has been programmed. When a list is
programmed into the CCM, the list is set to be deactivated. The list will stay deactivated until a valid
IID 11 message is received. After receiving an IID 11 message, the CCM responds with an IID 15
message. The IID 15 message is for verification of the IID 11 message. If the IID 11 message is
valid and the list is programmed, broadcasting of the data will start. Lists can be activated and
deactivated at any time without being reprogrammed.

A typical IID 11 example is: 5000110101cs.

Table 3

IID 11- Activate a Broadcast List

Byte(s) Description
1-4 Standard preamble (50 xxyyzz)
Parameter List Number
5
$01 - $08 show which list 1 through 8 is being sent.
6 Checksum of message

IID 12 - Deactivate a Broadcast List

This IID is used in order to deactivate a broadcast list that has been programmed. A list will stay
activated until a valid IID 12 message is received. Upon receiving a IID 12 message, the CCM
responds with a IID 15 message. This is used to indicate the validity of the message. If the IID 12
message is valid, the broadcasting of the data will stop. Lists can be activated and deactivated at any
time without being reprogrammed.

A typical IID 12 example is: 5000120101cs.

Table 4

IID 12 - Deactivate a Broadcast List

Byte(s) Description
1-4 Standard preamble (50 xxyyzz)
Parameter List Number
5
$01 - $08 show which list 1 through 8 is being sent.
6 Checksum of message

IID 13 - Create a Broadcast List

This IID is used in order to program a broadcast list. After receiving an IID 13 command message,

the CCM responds with an IID 15 message. If the command message is valid, the list will be
programmed in the CCM. This IID has several different flags that need to be decided upon at the
time of programming.

Request Time

This time is used to tell the CCM the time interval at which a particular list should be sent. The
maximum time is 127.5 seconds in 0.5 second intervals.

Programming Flags

Available programming options include the following:

l Response Format - ASCII or BINARY

l Message Terminators - (CR) or (CR+LF) (CR) = Carriage Return (LF) = Line Feed

l Data Separator - comma, space, or none.

Parameters

The message must contain eight parameters. Even if the number of desired parameters is only four,
the remaining four parameters must be filled with zeros (0). The broadcast response (IID 10) will
only contain data for the nonzero parameters.

A typical IID 13 example is: 500013150113010000ddd1ddd2ddd3ddd4 ddd5ddd6ddd7ddd8cs

Table 5

IID 13 - Create a Broadcast List

Byte(s) Description
1-4 Standard preamble (50 xxyyzz)
Parameter List Number
5
$01 - $08 shows which list 1 through 8 is being programmed.
Unit Number
13 for G3600 ESS system
6
12 for G3500 Air/Fuel Ratio system
ØE for EIS system
Time (between list or parameters)
7 Resolution: 0.5 second per bit
Data range: 0 to 127.5 ($00 to $FF)

Programming flags
Bit 1
0 = ASCII
8, 9 1 = Binary
Bit 3, 2
00 = Message terminated by carriage return
01 = Message terminated by carriage return and line feed

Bit 4
0 = Always
Bit 6, 5
00 = Comma separator
01 = Space separator
10 = No separator
Bit 7-16 Reserved for future use
10, 11 1st PID (1)
12, 13 2nd PID (1)
14, 15 3rd PID (1)
16, 17 4th PID (1)
18, 19 5th PID (1)
20, 21 6th PID (1)
22, 23 7th PID (1)
24, 25 8th PID (1)
26 Checksum of message
(1) Data must be entered for all PIDs. If a PID is not used, 0000 must be entered for that PID.

IID 15 - Status Reply to IID 11, IID 12, IID 13, and IID 82
This IID is used to indicate the validity of a command message that was just sent to the CCM.

A typical IID 15 example is: 506115021300cs.

Table 6

IID 15 - Status Reply to IID 11, IID 12, IID 13, and IID 82
Byte(s) Description
1-4 Standard preamble (50 xxyyzz)
5 IID sent in response to (11, 12, 13, or 82)

Status Reply
$00 = IID data is OK
$10 = Invalid list number (greater than 8 or less than 1)
6
$20 = List is not programmed
$30 = Faulty checksum or command format
7 Checksum of message

IID 24 - Single Parameter Read Request

This IID is used to request data for an individual parameter. The parameter can be sent one time per
second. Another IID 24 request cannot be sent until one second has elapsed and/or an IID 25
message has been received for the previous request. The CCM must be connected to the CAT data
link when this IID is used.

A typical IID 24 example is: 500024040013F515cs

Table 7

IID 24 - Single Parameter Read Request

Byte(s) Description
1-4 Standard preamble (50 xxyyzz)
Reply format
5 $00 = ASCII
$01 = Binary
Unit Number
13 for G3600 ESS system
12 for G3500 Air/Fuel Ratio system
6
ØE for the EIS system
61 for the CCM
7, 8 PID

9 Checksum of message

IID 25 - Single Parameter Read Response

This IID is used to indicate a response to a single parameter read request (IID 24). The number of
bytes for this IID will vary. The number of bytes is dependent on the parameter that was requested. If
the CAT data link is not connected to the CCM, this IID will not be sent.

A typical IID 25 example is: 5061250513F515ddddcs

Note: In this example, parameter F515 has two data bytes.

Table 8

IID 25 - Single Parameter Read Response

Byte(s)
Description

1-4 Standard preamble (50 xxyyzz)

Unit Number
13 for G3600 ESS system
5 12 for G3500 Air/Fuel Ratio system
ØE for the EIS system
61 for the CCM

6, 7 PID
Data value of requested parameter. Data value may be from 1 through 27 bytes. This
8, 9
example shows two bytes.
10 Checksum of message

IID 34 - Single Parameter Write Request

This IID is used to write data for an individual parameter. The data can be sent one time per second.
Another IID 34 request cannot be sent until one second has elapsed and/or an IID 35 message has
been received for the previous request. The CCM must be connected to the CAT data link when this
IID is used.

A typical IID 34 example is: 500034060013F515ddddcs

Note: In this example, parameter F515 has two data bytes.

Table 9

IID 34 - Single Parameter Write Request

Byte(s)
Description

1-4 Standard preamble (50 xxyyzz)

Reply format
5 $00 = ASCII
$01 = Binary
Unit Number
13 for G3600 ESS system
6 12 for G3500 Air/Fuel Ratio system
ØE for the EIS system
61 for the CCM
7, 8 PID

Data value of requested parameter. Data value may be from 1 through 27 bytes. This
9, 10
example shows two bytes.
11 Checksum of message

IID 35 - Single Parameter Write Response

This IID is used to indicate a response to a single parameter write request (IID 34). The number of
bytes for this IID will vary depending on the parameter that was written. If the CAT data link is not
connected to the CCM, this IID will not be sent.

A typical IID 35 example is: 5061350513F515ddddcs

Note: In this example, parameter F515 has two data bytes.

Table 10

IID 35 - Single Parameter Write Response

Byte(s)
Description

1-4 Standard preamble (50 xxyyzz)

Unit Number
13 for G3600 ESS system
5 12 for G3500 Air/Fuel Ratio system
ØE for the EIS system
61 for the CCM
6, 7 PID
Data value of requested parameter. Data value may be from 1 through 27 bytes. This
8, 9
example shows two bytes.
10 Checksum of message

IID 82 - Request to Broadcast Diagnostic Codes

This IID is used to activate and de-activate the broadcasting of diagnostic codes. If the CAT data link
is not connected to the CCM, this IID will not be sent. Upon receiving an IID 82 message, the CCM
responds with an IID 15 message. If the command message was valid, then the diagnostic codes will
be sent at the desired time interval. The diagnostic codes are sent in a packed format in the order of
activation. The diagnostic codes are in the troubleshooting guide.

Table 11

IID 82 - Request to Broadcast Diagnostic Codes

Byte(s) Description
1-4 Standard preamble (50 xxyyzz)
Unit Number
13 for G3600 ESS system
5 12 for G3500 Air/Fuel Ratio system
ØE for the EIS system
61 for the CCM
6 Time between diagnostic code update. One bit is five seconds (2 = 10 seconds)
Format
Bit 1
0 = ASCII
1 = Binary
7 Bit 2-7
Reserved for future use
Bit 8
0 = Activate the broadcast
1 = Deactivate the broadcast

8 Checksum of message

IID 82 example

User sends the following message to request broadcast of the diagnostic codes from the G3600 ESS
system (unit number 13):

50008203130100cs<cr>

CCM sends:

506115028200cs<cr>

If a diagnostic code exists, the CCM sends the following message:

506182nn13xxx1y1xxx2y2cs<cr>

nn = number of bytes

xxx1 = CID for diagnostic code 1

y1 = FMI for diagnostic code 1

xxx2 = CID for diagnostic code 2

y2 = FMI for diagnostic code 2

A maximum of 9 codes can be present.

If a 501-09 diagnostic code exists, the CCM sends the following message:

506182041301F509cs<cr>

diagnostic code 1

CID = 01F5 = 501FMI = 09 = 09code = 501-09If no diagnostic code exists, CCM sends the
following message:

506182021300cs<cr>

Refer to the Engine Troubleshooting Guide for the meaning of the diagnostic codes.

Note: The diagnostic codes can also be retrieved by using IID 24 and PID 0082.

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G3412C, G3508, G3512, G3516, G3606, G3608, G3612 and G3616 Engines Customer
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Media Number -SEBU7014-01 Publication Date -01/01/2000 Date Updated -09/10/2001

i01201882

Parameter Identifiers for General Usage

SMCS - 1926

Each Parameter Identifier (PID) is two bytes in length. The Parameter Identifier is hexadecimal. The
PID is followed by one or two data bytes. The data bytes are represented as aa for one data byte or
aabb for two data bytes, or mb for multiple bytes.

The following chart is a quick reference list of the Parameter Identifiers (PID). The chart also
contains a brief description of the Parameter Identifiers.

Table 1

QUICK REFERENCE CHART WITH DESCRIPTION OF GENERAL PARAMETER

IDENTIFIERS

PID Description
$AA12 CCM Auxilliary Functions
aa Used to read or program functions on the CCM.
$AA87 Access Level 1 Password
cccccccc Used to read or program the Level 1 Password.
$AA88 Access Level 2 Password
cccccccc Used to read or program the Level 2 Password.
$AA89 Access Level 3 Password
cccccccc Used to read or program the Level 3 Password.
$AA8A Login Password
cccccccc Password used to login when host device is connecting to the CCM.
$F012 Security Access Level
aa Used to read the password level.
$F601 CCM RS-232C Serial Port Configuration
aabb Used to program the RS-232C port configuration on the CCM.

CCM Auxiliary Functions$AA12 aa

Used to read or program function on the CCM.

Table 2

Bits 8-5 Reserved for future use

0 = CCM unit number is set to 61
Bit 4 1 = CCM unit number is set to 66
Reserved for Caterpillar. DO NOT USE!
0 = Enable password protection
(aa) Bit 3
1 = Disable password protection
0 = Enable baud rate change
Bit 2
1 = Disable baud rate change
0 = Direct connection
Bit 1
1 = Modem connection

Access Level 1 Password$AA87 cccccccc

Used to read or program the Level 1 Password.

Table 3

Bits 64-1 (cccccccc)

(cccccccc) Level 1 password in printable ASCII form. Must be at least 6, but no more than 8
characters long. Do not pad with spaces if the password is less than 8 characters
long. Use only letters and numbers for the password characters.

Access Level 2 Password$AA88 cccccccc

Used to read or program the Level 2 Password.

Table 4

Bits 64-1 (cccccccc)

(cccccccc) Level 2 password in printable ASCII form. Must be at least 6, but no more than 8
characters long. Do not pad with spaces if the password is less than 8 characters
long. Use only letters and numbers for the password characters

Access Level 3 Password$AA89 cccccccc

Used to read or program the Level 3 Password.

Table 5

Bits 64-1 (cccccccc)

(cccccccc) Level 3 password in printable ASCII form. Must be at least 6, but no more than 8

characters long. Do not pad with spaces if the password is less than 8 characters
long. Use only letters and numbers for the password characters

Login Password$AA8A cccccccc

Password used to login when host device is connecting to the CCM.

Table 6

Bits 64-1 (cccccccc)

(cccccccc) Login password in printable ASCII form. Must be at least 6, but no more than 8
characters long. Do not pad with spaces if the password is less than 8 characters
long. Use only letters and numbers for the password characters

Note: If the password is all spaces, do not enter any data after the PID. The CCM will automatically
add the necessary spaces. When used to login, using IID 34, the CCM responds with PID F012 to
indicate which security level password was matched.

Security Access Level$F012 aa

Used to read the password level.

Table 7

$00 = Security level 00

$01 = Security level 01
(aa)
$02 = Security level 02
$03 = Security level 03

CCM RS-232C Serial Port Configuration$F601 aabb

Used to program RS-232C port configurations on the CCM.

Table 8

Bits 16-15 Not used

0 = 1 stop bit
Bit 14
2 = 2 stop bits

0 = No echo
Bit 13
1 = Echo enabled
(aa)
0100 = 300 baud
0101 = 600 baud
0110 = 1200 baud
Bit 12-9 1000 = 2400 baud
1010 = 4800 baud
1100 = 9600 baud
1101 = 19200 baud

Bit 8 Not used

10 = 7 data bits
Bit 7-6
11 = 8 data bits
(bb) 000 = No parity
Bit 5-3 001 = Odd parity
011 = Even parity
Bit 2-1 Not used

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Operation and Maintenance Manual

G3412C, G3508, G3512, G3516, G3606, G3608, G3612 and G3616 Engines Customer
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Media Number -SEBU7014-01 Publication Date -01/01/2000 Date Updated -09/10/2001

i01201783

Parameter Identifiers for G3600 Engines

SMCS - 1926

Each Parameter Identifier (PID) is two bytes in length. The PID is hexadecimal. The PID is followed
by one or two data bytes. The data bytes are represented as "aa" for one data byte, "aabb" for two
data bytes, or "mb" for multiple bytes.

Table 1

G3600 Parameter Identifiers (PID)

Data Range
PID Description Resolution/Data Length

00 - 09 = 1 bar
10 - 12 = 2 bars
13 - 15 = 3 bars
16 - 17 = 4 bars
0003 aa 18 = 5 bars Bits 8 - 1
Detonation Level 0 to 255
19 - 20 = 6 bars (aa)
21 = 7 bars
22 - 26 = 8 bars
27 - 31 = 9 bars
32 - 255 = 10 bars
000D aa Bits 8 - 1
Remote Fault Reset $FF = reset all diagnostic codes
(aa)
Bits 16 - 9
0040 0 to 16383.5 (aa)
Engine RPM 0.5 rpm per bit
aabb rpm Bits 8 - 1
(bb)
Bits 16 - 9
0041 0 to 40 (aa)
Engine Timing 0.1 degrees per bit
aabb degrees Bits 8 - 1
(bb)

Bits 16 - 9
0044 Engine Coolant -40 to 120 °C (aa)
1 °C per bit
aabb Temperature Bits 8 - 1
(bb)
Bits 16 - 9
0046 0 to 3200 rpm (aa)
Desired Speed 0.5 rpm per bit
aabb Bits 8 - 1
(bb)
Bits 16 - 9
0047 0 to 40 (aa)
Desired Timing 0.1 degrees per bit
aabb degrees Bits 8 - 1
(bb)
Bits 16 - 9
0054 Engine Oil Pressure 0 to 600 kPa (aa)
0.5 kPa per bit
aabb Gauge Bits 8 - 1
(bb)
aabbcc...
0082 mb aabb - CID 0 - 27
Diagnostic Codes
cc - FMI bytes
Refer to IID 82

Bits 16 - 9
F013 aa 0.0 to 127.5
System Battery Voltage 0.5 volts per bit (aa)
volts
Bits 8 - 1
(bb)
F111 aa Fuel Actuator Command Bits 8 - 1
1 % per bit 0 to 100%
(aa)
0 = idle
Idle/Rated Bit 8
1 = rated
0 = off grid
Grid Status Bit 7
1 = on grid
F112 aa
Status 00 = running
01 = coasting
10 =
Run Status Bits 6-5
shutdown
11 = not used

F115 aa Bits 8 - 1
Fuel Correction Factor 1 % per bit 0 to 255%
(aa)
F116 aa Wastegate Actuator Bits 8 - 1
1 % per bit 0 to 100%
Command (aa)
F117 aa Choke Actuator Bits 8 - 1
1 % per bit 0 to 100%
Command (aa)

F118 aa Bits 8 - 1
Indicated Load 1 % per bit 0 to 100%
(aa)
11 = Start
10 = Auto
Mode Control Switch 01 = Stop Bit 8-7
00 =
Off/Reset
1 = Stop
E-Stop Bit 6
0 = Run
1 = Ready
Driven Equipment 0 = Not Bit 5
F119 aa Ready
Status
1 = On
Prelube Slave Relay Bit 4
0 = Off
1 = On
Prelube Relay Bit 3
0 = Off
1 = Not
Prelube Switch Ready Bit 2
0 = Ready
1 = Stop
Initiate Contact Bit 1
0 = Run
Bits 16-9
F40E Differential Oil Pressure 0 to 400 kPa (aa)
0.5 kPa per bit
aabb Bits 8-1
(bb)

Bits 16-9
F509 -10 to 10 kPa (aa)
Crankcase Pressure 0.1 kPa per bit
aabb Bits 8-1
(bb)
Bits 16-9
F511 -40 to 120 °C (aa)
Air Temperature 0.1 °C per bit
aabb Bits 8-1
(bb)
Bits 16-9
F512 0.1 volumetric air-to fuel (aa)
Air-to-Fuel Ratio 0 to 60
aabb ratio per bit Bits 8-1
(bb)
Bits 16-9
F517 Desired Combustion (aa)
0.01 ms per bit 0 to 25 ms
aabb Probe Bits 8-1
(bb)

Fuel Flow 1.0 SCFM per bit Bits 16-9

F518 0 to 3000 (aa)

aabb SCFM Bits 8-1

(bb)
Bits 16-9
F519 0 to 120 kPa (aa)
Actual Fuel Pressure 0.1 kPa per bit
aabb Bits 8-1
(bb)
Bits 16-9
F51A BTU Potentiometer 0 to 2300 (aa)
1.0 BTU per bit
aabb Setting BTU Bits 8-1
(bb)
Bits 16-9
F51B 0 to 350 kPa (aa)
Actual Air Pressure 0.1 kPa per bit
aabb Bits 8-1
(bb)
Bits 16-9
F51C 0 to 400 kPa (aa)
Desired Air Pressure 0.1 kPa per bit
aabb Bits 8-1
(bb)
Bits 16-9
F51D Actual Fuel Temperature -40 to 120 °C (aa)
0.1 °C per bit
aabb Bits 8-1
(bb)
Bits 16-9
F51E 0 to 7000 (aa)
Air Flow 1.0 SCFM per bit
aabb SCFM Bits 8-1
(bb)
Bits 16-9
F51F (aa)
Right Air Restriction 0.1 kPa per bit 0 to 20 kPa
aabb Bits 8-1
(bb)
Bits 16-9
F520 (aa)
Left Air Restriction 0.1 kPa per bit 0 to 20 kPa
aabb Bits 8-1
(bb)
Bits 16-9
Combustion Probe Burn (aa)
Time Bits 8-1 (b)

F701
aabb
F702
aabb
F703
aabb
F704
aabb

F705
aabb
F706
aabb
F707 Cylinder #1
aabb Cylinder #2
F708 Cylinder #3
aabb Cylinder #4
F709 Cylinder #5
aabb Cylinder #6
F70A Cylinder #7
aabb Cylinder #8 0.01 ms per bit 0 to 25 ms
F70B Cylinder #9
aabb Cylinder #10
F70C Cylinder #11
aabb Cylinder #12
F70D Cylinder #13
aabb Cylinder #14
F70E Cylinder #15
aabb Cylinder #16
F70F
aabb
F710
aabb
Bits 16-9
F711 Average Combustion (aa)
0.01 ms per bit 0 to 25 ms
aabb Probe Burn Time Bits 8-1
(bb)

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Operation and Maintenance Manual

G3412C, G3508, G3512, G3516, G3606, G3608, G3612 and G3616 Engines Customer
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Media Number -SEBU7014-01 Publication Date -01/01/2000 Date Updated -09/10/2001

i01201783

Parameter Identifiers for G3600 Engines

SMCS - 1926

Table 1

G3600 Parameter Identifiers (PID)

Data Range
PID Description Resolution/Data Length

Fuel Flow 1.0 SCFM per bit Bits 16-9

F518 0 to 3000 (aa)

aabb SCFM Bits 8-1

F701
aabb
F702
aabb
F703
aabb
F704
aabb

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i01201641

Parameter Identifiers for G3400 EIS and G3500 EIS

SMCS - 1926

Table 1

G3400 EIS and G3500 EIS Parameter Identifiers

PID Description Resolution/Data Data Range Length
Bits 8 - 1
0002 aa Speed/Timing MAP 1 MAP per bit 0 to 255
(aa)
00 - 09 = 1 bar
10 - 12 = 2 bars
13 - 15 = 3 bars
16 - 17 = 4 bars
18 = 5 bars Bits 8 - 1
0003 aa Detonation 0 to 255
19 - 20 = 6 bars (aa)
21 = 7 bars
22 - 26 = 8 bars
27 - 31 = 9 bars
32 - 255 = 10 bars
Number of Detonation Bits 8 - 1
0007 aa 1 sensor per bit 0 to 8
Sensors (aa)
High NIbble =
family
Low Nibble = # cyls.
Bits 8 - 1
0008 aa Engine Type 0 to 255
(aa)
i.e. 5 = 3500 family
F = 16 cyls.
5F = 3516 Engine

000D aa Bits 8 - 1
Remote Fault Reset $FF = reset all diagnostic codes
(aa)
Bits 16-9
0040 aabb 0 to 16383.5 (aa)
Engine RPM 0.5 rpm per bit
rpm Bits 8 - 1
(bb)
Bits 16 - 9
0041 aabb 0 to 40 degrees (aa)
Engine Timing 0.1 degrees per bit
Bits 8 - 1
(bb)
Bits 16 - 9
0047 aabb 0 to 40 degrees (aa)
Desired Engine Timing 1 degree per bit
Bits 8 - 1
(bb)
Bits 16 - 9
005D Intake Manifold Pressure (aa)
1 kPa per bit
aabb Bits 8 - 1
(bb)
0082 mb aabbcc.. .aabb - CIDcc - FMIRefer to 0 - 27 Bytes
Diagnostic Codes
IID 82
0086 mb aa aa aa = monthbb bb = year
Software Date Code 5 Bytes
53 45 50 = S E P39 35 = 9 5
Bits 8 - 1
F123 aa Load/Timing MAP 1 MAP per bit 0 to 255
(aa)

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i01201715

Parameter Identifiers for G3500 Air/Fuel Ratio

SMCS - 1926

Table 1

G3500 A/F Ratio Parameter Identifiers (PID)

Data
PID Description Resolution/Data Length
Range
0001 aa # Of Speed Sensitive Timing Bits 8 - 1
1 map per bit 0 to 6
Maps Available (aa)
0 = disabled
0002 aa Speed Sensitive Timing Map in 1 = map #1 enabled Bits 8 - 1
0 to 6
Use 2 = map #2 enabled, (aa)
etc.
00 - 09 = 1 bar
10 - 12 = 2 bars
13 - 15 = 3 bars
16 - 17 = 4 bars
0003 aa 18 = 5 bars Bits 8 - 1
Detonation 0 to 255
19 - 20 = 6 bars (aa)
21 = 7 bars
22 - 26 = 8 bars
27 - 31 = 9 bars
32 - 255 = 10 bars
0007 aa 0 = no sensors Bits 8-1
# of Detonation Sensors 0 to 2
1 = 1 sensor, etc. (aa)

High Nibble = family

0008 aa Low Nibble = # cyls. Bits 8 - 1

i.e. 5 = 3500 family (aa)

Engine Type F = 16 cyls. 0 to 255
5F = 3516 Engine
bit 8 1 = start cal.
bit 7 1 = cal. in
progress
000C aa Bits 8 - 1
Oxygen Sensor Status bit 6 1 = sensor on 0 to F0
(aa)
(status)
bit 5 1 = command
sensor on
bit 8 1 = cal. good
0011 aa bit 8 0 = cal. bad Bits 8-1
Ignition Timing Calibration 0 to C0
bit 7 1 = enable cal. (aa)
bit 7 0 = disable cal.
0016 aa Bits 8 - 1
Inlet Manifold Temp 1 degree C per bit 0 to 255
(aa)
Bits 16-9
0040 0 to 16383 (aa)
Actual Engine RPM 0.5 rpm per bit
aabb rpm Bits 8-1
(bb)

Bits 16-9
0 to 400
0041 (aa)
Actual Ignition Timing 0.1 degree per bit 0 to 40
aabb Bits 8-1
degrees
(bb)
Bits 16-9
0 to 6400
0046 (aa)
Desired Engine Speed 0.5 rpm per bit 0 to 3200
aabb Bits 8-1
rpm
(bb)
Bits 16-9
0 to 400
0047 (aa)
Desired Ignition Timing 0.1 degree per bit 0 to 40
aabb Bits 8-1
degrees
(bb)

Bits 16-9
004B 0 to 32767 (aa)
Rated Engine Speed 0.5 rpm per bit
aabb rpm Bits 8-1
(bb)
Bits 16-9
005D 0 to 6383 (aa)
Inlet Manifold Pressure 1 kPa per bit
aabb kPa Bits 8-1
(bb)
12,00,01,00,61,00
0080 12,00 = MID
Device ID Code 6 Bytes
mb 01,00 = Software Version
61,00 = Application Type

aabbcc...

aabb CID
0082 0 - 27
Diagnostic Codes cc - FMI
mb Bytes
Refer to IID 82
aa aa aa = month
0086
Software Date Code bb bb = year 5 Bytes
mb
i.e. 53 45 50 = S E P 39 35 = 9 5
F108 aa Speed Governor Aux. #1 1 unit per bit (signed) -30 to +30 Bits 8 - 1
Proportional Gain Adjustment (aa)
F109 aa Speed Governor Aux. #1 Internal 1 unit per bit (signed) -30 to +30 Bits 8 - 1
Gain Adjustment (aa)
F10A aa Speed Governor Aux. #1 1 unit per bit (signed) -30 to +30 Bits 8 - 1
Derivative Gain Adjustment (aa)
F10B aa Speed Governor Primary 1 unit per bit (signed) -30 to +30 Bits 8 - 1
Proportional Gain Adjustment (aa)
F10C aa Speed Governor Primary Integral 1 unit per bit (signed) -30 to +30 Bits 8 - 1
Gain Adjustment (aa)

F10D aa Speed Governor Primary 1 unit per bit (signed) -30 to +30 Bits 8 - 1
Derivative Gain Adjustment (aa)
bit 8 0 = genset
F113 aa bit 8 1 = industrial Bits 8 - 1
Engine Operation
bit 6 0 = isochronous governor (aa)
bit 6 1 = droop governor
F11B aa 0:1 to Bits 8 - 1
Engine Compression Ratio 0.1:1 ratio per bit
22.3:1 (aa)
Air/Fuel Ratio Control
F11C aa -30 to +30 Bits 8 - 1
Proportional Gain Adjustment 1 unit per bit
(aa)
Factor
F11D aa Air/Fuel Ratio Control Integral -30 to +30 Bits 8 - 1
1 unit per bit
Gain Adjustment Factor (aa)
F121 aa bit 8 1 = master Bits 8 - 1
EIS Mode
bit 8 2 = slave (aa)
1 = 1 map
F122 aa # of Load Sensitive Ignition Bits 8 - 1
2 = 2 maps, etc. 0 to 2
Timing Maps Available (aa)
0 = disabled
1=#1
F123 aa Load Sensitive Timing Map in Bits 8 - 1
2=#2 0 to 2
Use (aa)
0 = disable
bit 8, 1 = enable special test
bit 8, 0 = disable
F124 aa Bits 8 - 1
EIS Special Test Status bits 5-1, 0 = test passed
(aa)
bits 5-1, non zero = # of tests failed

F125 aa Air/Fuel Ratio Enable/Disable 0 = enable A/F ratio Bits 8 - 1

Flag nonzero = disable A/F ratio (aa)
0 = aux. #1 governor gains not in use
F129 aa Speed Governor Aux #1 Gain Bits 8 - 1
Status nonzero = aux. #1 governor gains in (aa)
use
Bits 16-9
F44E Actual Exhaust Oxygen Percent 0.01% oxygen per bit 0 to (aa)
aabb 655.03% Bits 8-1
(bb)
Bits 16-9
F44F Desired Exhaust Oxygen Percent 0.01% oxygen per bit 0 to (aa)
aabb 655.03% Bits 8-1
(bb)
Bits 16-9
F45B speed per sec. per bit 0 to 65535 (aa)
Desired Engine Ramp Rate
aabb Bits 8-1
(bb)
Bits 16-9
F510 0 to 32767 (aa)
Desired Engine Idle Speed 0.5 rpm per bit
aabb rpm Bits 8-1
(bb)
Bits 16-9
F515 0 to 6550% (aa)
Engine Speed Drop Percent 0.1 % per bit
aabb Bits 8-1
(bb)
Bits 16-9
F524 Desired Full Load Exhaust 0.01% oxygen per bit 0 to 100% (aa)
aabb Oxygen Bits 8-1
(bb)

Shutdown SIS

Previous Screen

Product: NO EQUIPMENT SELECTED

Model: NO EQUIPMENT SELECTED
Configuration: NO EQUIPMENT SELECTED

Operation and Maintenance Manual

G3412C, G3508, G3512, G3516, G3606, G3608, G3612 and G3616 Engines Customer
Communication Module
Media Number -SEBU7014-01 Publication Date -01/01/2000 Date Updated -09/10/2001

i01201903

Programming Examples for M50 Protocol

SMCS - 1926

In the following examples, the symbol "<-" indicates messages that are sent by the host device. The
symbol "->" indicates messages that are sent by the CCM. The first two examples show the
programming of broadcast messages. The third example activates the diagnostic codes.

Note: The values in these examples are hexadecimal.

G3600 ESS Programming Examples

Message 1

This example will obtain the following information from a G3600 ESS system.

l Engine Speed

l Engine Timing

l Fuel Position

l Data will be sent in 0.5 second intervals from the CCM to the host equipment.

l Data will be separated by commas.

1. Program the following message:<-50001315011301000000400041F111

00000000000000000000cs->506115021300cs

2. Activate the message:<-5000110101cs->506115021100cs

Message 2

This example will obtain the following information from a G3600 ESS system.

l Fuel Flow

l Air Flow

l BTU reading

l Air Temperature

l Data will be sent in one second intervals from the CCM to the host device.

l Data will not have any separators.

1. Program the following message: <-500013150213020020F518F51EF51AF511

0000000000000000cs->506115021300cs

2. Activate the message: <-5000110102cs->506115021100cs

Message 3

This example will obtain the diagnostic codes from the G3600 ESS system in 5 second intervals.

1. Send the following message:<-50008203130100cs->506115028200cs

2. The messages will come from the CCM in the following format.-
>5061100C0113,ddd1,ddd2,ddd3,cs ->5061100C0113,ddd1,ddd2,ddd3,cs -
>5061100A0213ddd1ddd2ddd3ddd4cs ->5061100C0113,ddd1,ddd2,ddd3,cs -
>5061100C0113,ddd1,ddd2,ddd3,cs ->5061100A0213ddd1ddd2ddd3ddd4cs -
>5061100C0113,ddd1,ddd2,ddd3,cs ->5061100C0113,ddd1,ddd2,ddd3,cs -
>5061100A0213ddd1ddd2ddd3ddd4cs ->5061100C0113,ddd1,ddd2,ddd3,cs -
>5061100C0113,ddd1,ddd2,ddd3,cs ->5061100A0213ddd1ddd2ddd3ddd4cs -
>5061100C0113,ddd1,ddd2,ddd3,cs ->5061100C0113,ddd1,ddd2,ddd3,cs -
>5061100A0213ddd1ddd2ddd3ddd4cs ->5061100C0113,ddd1,ddd2,ddd3,cs -
>5061100C0113,ddd1,ddd2,ddd3,cs ->5061100A0213ddd1ddd2ddd3ddd4cs -
>5061820301F40CcsThis pattern will then repeat.

Shutting Off The Messages

To turn off the messages, the following messages must be sent. The messages can be sent at any
time.

Turn OFF Message 1 <-5000120101cs->506115021200cs

Turn OFF Message 2<-5000120102cs->506115021200cs

Turn OFF Message 3 (diagnostic codes)<-50008203130180cs->506115028200cs

Diagnostic Codes - Retrieve

The CCM allows the diagnostic codes to be read from the CCM and the Gas Engine Controller. This
is accomplished by using IID 82 or IID 24.

Requesting Diagnostic Codes for the CCM

Use IID 24 with PID 0082 to retrieve the codes for the CCM. The format for the message is given

below.

5000240400610082cs

The CCM responds with two data bytes. Each E code on the display represents a bit in the two bytes
of data. Refer to Operation and Maintenance Manual, SEBU7014, "Diagnostic Code - Troubleshoot"
in this manual.

Requesting Diagnostic Codes for the G3600

The diagnostic codes for the G3600 can be retrieved by using IID 82 or IID 24 with PID 0082. The
diagnostic codes will be sent on the RS-232C link at the specified time when IID 82 is used. Refer to
the IID 82 description in Operation and Maintenance Manual, "Communication Protocol for
Customized Systems" in this manual. The format for the IID 82 message is given below.

50008203130100cs

The diagnostic codes will be sent in five second intervals. The second method uses IID 24 with PID
0082. The diagnostic codes will be displayed once every time the message is sent. The format for the
IID 24 message is given below:

5000240400130082cs

Refer to the PID 0082 format in Operation and Maintenance Manual, SEBU7014, "Parameter
Identifiers for G3600 Engines" and the IID 24 format in Operation and Maintenance Manual,
SEBU7014, "Instruction Identifiers".

Requesting Diagnostic Codes for the G3500 Air/Fuel Ratio

The diagnostic codes for the G3500 Air/Fuel Ratio can be retrieved by using IID 82. The diagnostic
codes for the G3500 Air/Fuel Ratio can also be retrieved by using IID 24 with PID 0082. The
diagnostic codes will be sent on the RS-232C link at the specified time when IID 82 is used. Refer to
IID 82 in the Operation and Maintenance Manual, SEBU7014, "Communication Protocol for
Customized Systems" in this manual. The format for the IID 82 is given below:

50008203120100cs

5000240400120082cs

Refer to the PID 0082 format in the Operation and Maintenance Manual, SEBU7014, "Parameter
Identifiers for G3500 Air/Fuel Ratio" in this manual. Also refer to the IID 24 format in the Operation
and Maintenance Manual, SEBU7014, "Instruction Identifiers" in this manual for the diagnostic
format.

Requesting the Diagnostic Codes for the EIS

The diagnostic codes for the EIS can be retrieved by using IID 82 or IID 24 with PID 0082. The
diagnostic codes will be sent on the RS-232C link at the specified time when IID 82 is used. Refer to
IID 82 in Operation and Maintenance Manual, SEBU7014, "Communication Protocol for

Customized Systems" in this manual. The format for the IID 82 message is given below:

500082030E0100cs

50002404000E0082cs

The diagnostic codes will be in reverse order if both of the conditions that follow exist.

l The EIS control is a 3E-0257, 121-9631, 111-5946, or 124-4565.

l The date code that is displayed on the "DDT screen 00 press ALT 2" is prior to FEB 95.

The messages of the IID 82 and of the IID 24 will be identical except for the preamble. The CCM
will send the following message:

506182nn0E...y2xxx2y1xxx1cs

nn = number of bytes

xxx1 = CID for diagnostic code 1

y1 = FMI for diagnostic code 1

xxx2 = CID for diagnostic code 2

y2 = FMI for diagnostic code 2

A maximum of 9 codes can be present. The other codes will be set to zero (0).

The CCM will send the following message:

506182040E000000000000000000000000000 00000000000000000000000B014Bcs

diagnostic code 1

CID = 014B = 331

FMI = 0B = 11

code = 331-11

If no diagnostic code exists, the CCM will send the following message:

506182040E000000cs

If the EIS control is a newer part number, and the date code is after FEB 95, then refer to the PID
0082 format in Operation and Maintenance Manual, SEBU7014, "Parameter Identifiers for G3400
EIS and G3500 EIS" in this manual. Refer to the Operation and Maintenance Manual, SEBU7014,
"Instruction Identifiers" in this manual in order to determine the diagnostic formats for the IID 24.

Diagnostic Codes - Clear

The diagnostic codes on the CCM, the Gas Engine Control, and newer EIS controls can be cleared.
The codes are cleared by using IID 34 with PID 000D.

Clearing the diagnostic codes on the CCM

The codes on the CCM can be cleared at any time. By sending the following message to the CCM,
all of the diagnostic codes will be cleared.

500034050061000DFFcs

The CCM will respond with IID 35, if the message is received properly.

Clearing the diagnostic codes on the G3600

The diagnostic codes for the G3600 can only be cleared while the engine is running. This prevents a
remote station from resetting the diagnostic codes before a technician can service the engine. All of
the diagnostic codes for the G3600 will be cleared when the following message is sent to the CCM.

500034050013000DFFcs

The CCM will respond with IID 35, if the message is received properly.

Clearing the diagnostic codes on the EIS

The diagnostic codes can be cleared on the EIS controls with software date codes after February 95.
All of the diagnostic codes for the EIS will be cleared when the following message is sent to the
CCM. 50003405000E000DFFcs

The CCM will respond with IID 35, if the message is received properly.

Clearing the diagnostic codes for the G3500 Air/Fuel Ratio

The codes can not be cleared on the current controls for the G3500 Air/Fuel Ratio.

https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s... 10/08/2006

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