Editable 6th Chapter
Editable 6th Chapter
6
Coupling Chemical and Thermal
Analyses of Reacting Systems
OVERVIEW
In Chapter 2, we reviewed the thermodynamics of reacting systems, considering
only the initial and final states. For example, the concept of an adiabatic flame
temperature was derived based on the knowledge of the initial state of the reactants
and the final composition of the products, as determined by equilibrium. Perform-
ing an adiabatic flame temperature calculation required no knowledge of chemical
rate processes. In this chapter, we couple the knowledge gained of chemical kinet-
ics in Chapter 4 with fundamental conservation principles (e.g., mass and energy
conservation) for various archetypal thermodynamic systems. This coupling al-
lows us to describe the detailed evolution of the system from its initial reactant
state to its final product state, which may or may not be in chemical equilibrium.
In other words, we will be able to calculate the system temperature and the various
species concentrations as functions of time as the system proceeds from reactants
to products.
Our analyses in this chapter will be simple, without the complication of
mass diffusion. The systems that are chosen for study in this chapter, shown in
Fig. 6.1, make bold assumptions about the mixedness of the system. Three of the
four systems assume that the systems are perfectly mixed and homogeneous in
composition; the fourth system, the plug-flow reactor, totally ignores mixing and
diffusion in the flow (axial) direction, while assuming perfect mixedness in the
radial direction perpendicular to the flow. Although the concepts developed here
can be used as building blocks for modeling more complex flows, perhaps more
importantly, they are pedagogically useful for developing a very basic understand-
ing of the interrelationships among thermodynamics, chemical kinetics, and fluid
mechanics. In the next chapter, we will extend our simple analysis to include the
effects of mass diffusion.
183
Figure 6.1 Simple chemically reacting systems: (a) constant-pressure, fixed mass;
(b) constant-volume, fixed mass; (c) well-stirred reactor; (d) plug-flow reactor.
H
∑ Ni hi (6.5)
i =1
h= = ,
m m
where Ni and hi are the number of moles and molar enthalpy of species i, respectively.
Differentiation of Eqn. 6.5 yields
d h 1 ⎡ ⎛ d Ni ⎞ ⎛ dh ⎞ ⎤
= ⎢ ∑ ⎜ hi ⎟ + ∑ ⎜ Ni i ⎟ ⎥ . (6.6)
dt m ⎣ i ⎝ dt ⎠ i ⎝ dt ⎠ ⎦
d hi ∂hi d T dT
= = cp, i , (6.7)
dt ∂T d t dt
where cp, i is the molar constant-pressure specific heat of species i. Equation 6.7
provides the desired link to the system temperature, and the definition of the molar
concentration [Xi] and the mass-action expressions, ω i = …, provide the necessary link
to the system composition, Ni , and chemical dynamics, d Ni / d t. These expressions are
Ni = V [ Xi ] (6.8)
d Ni
≡ Vω i , (6.9)
dt
where the ω i values are calculated from the detailed chemical mechanism as dis-
cussed in Chapter 4 (see Eqns. 4.31– 4.33).
Substituting Eqns. 6.7–6.9 into Eqn. 6.6, our statement of energy conservation
(Eqn. 6.4) becomes, after rearrangement,
(Q / V ) − ∑ (hiω i )
dT
= i
, (6.10)
dt ∑ ([ X i ] cp, i )
i
where we use the following calorific equation of state to evaluate the enthalpies:
T
hi = h fo, i + ∫ cp, i dT . (6.11)
Tref
To obtain the volume, we apply mass conservation and the definition of [Xi] in Eqn. 6.8:
m
V= . (6.12)
∑([ X i ]MWi )
i
The species molar concentrations, [Xi], change with time as a result of both
chemical reactions and changing volume, i.e.,
d[ X i ] d( Ni / V ) 1 d N i 1 dV
= = − Ni 2 (6.13a)
dt dt V dt V dt
or
d[ X i ] 1 dV
= ω i − [ X i ] , (6.13b)
dt V dt
where the first term on the right-hand side is the chemical production term and the
second term accounts for the changing volume.
The ideal-gas law can be used to eliminate the dV / d t term. Differentiating
PV = ∑ N i Ru T (6.14a)
i
1 dV 1 d Ni 1 dT
=
V d t ∑ Ni
∑ +
dt T dt
. (6.14b)
i
i
First substituting Eqn. 6.9 into Eqn. 6.14b and then substituting the result into
Eqn. 6.13b, provides, after rearrangement, our final expression for the rate of change
of the species molar concentrations:
d[ X i ] ⎡ ∑ ω i 1 dT ⎤
= ω i − [ X i ] ⎢ ∑ [ X ] + T d t ⎥ . (6.15)
dt ⎢⎣ j j ⎥⎦
dT
= f ([ X i ], T ) (6.16a)
dt
d[ X i ]
= f ([ X i ], T ) i = 1, 2, … , N (6.16b)
dt
with initial conditions
T (t = 0) = T0 (6.17a)
and
[ X i ](t = 0) = [ X i ] 0 . (6.17b)
The functional expressions for Eqns. 6.16a and 6.16b are obtained from Eqn. 6.10
and Eqn. 6.15, respectively. Enthalpies are calculated using Eqn. 6.11, and the vol-
ume is obtained from Eqn. 6.12.
To carry out the solution of the above system, an integration routine capable of
handling stiff equations should be employed, as discussed in Chapter 4.
d u Q (6.18)
= .
dt m
Recognizing that the specific internal energy, u, now plays the same mathematical
role as the specific enthalpy, h, in our previous analysis, expressions equivalent
to Eqns. 6.5–6.7 are developed and substituted into Eqn. 6.18. This yields, after
rearrangement,
(Q / V ) − ∑ (uiω i )
dT
= i
. (6.19)
dt ∑ ([ X i ] cv, i )
i
Recognizing that, for ideal gases, ui = hi − Ru T and cv, i = cp, i − Ru , we can express
Eqn. 6.19 using enthalpies and constant-pressure specific heats:
(Q / V ) + Ru T ∑ ω i − ∑ (hiω i )
dT
= i i
. (6.20)
dt ∑ [[ X i ](cp, i − Ru )]
i
and
d ∑ Ni
dP dT
V = Ru T i
+ Ru ∑ N i . (6.22)
dt dt i dt
Applying the definitions of [Xi] and ω i (see Eqns. 6.8 and 6.9), Eqns. 6.21 and 6.22
become
P = ∑ [ X i ]Ru T (6.23)
i
and
dP dT
= Ru T ∑ ω i + Ru ∑ [ X i ] , (6.24)
dt i i dt
which completes our simple analysis of homogeneous constant-volume combustion.
The required enthalpies are evaluated using Eqn. 6.11, and the pressure from
Eqn. 6.23. Again, a stiff equation solver should be used to carry out the integration.
In spark-ignition engines, knock occurs when the unburned fuel–air mixture ahead of the Example 6.1
flame reacts homogeneously, i.e., it autoignites. The rate-of-pressure rise is a key parameter
in determining knock intensity and propensity for mechanical damage to the piston–crank
assembly. Pressure-versus-time traces for normal and knocking combustion in a spark-ignition
engine are illustrated in Fig. 6.2. Note the very rapid pressure rise in the case of heavy knock.
Figure 6.3 shows schlieren (index-of-refraction gradient) photographs of flame propagation
for normal and knocking combustion.
Create a simple constant-volume model of the autoignition process and determine the
temperature and the fuel and product concentration histories. Also determine dP / dt as a func-
tion of time. Assume initial conditions corresponding to compression of a fuel–air mixture
from 300 K and 1 atm to top-dead-center for a compression ratio of 10:1. The initial volume
before compression is 3.68 ⋅ 10−4 m3, which corresponds to an engine with both a bore and a
stroke of 75 mm. Use ethane as fuel.
Solution
We will make some bold and sweeping assumptions about the thermodynamics and the chemi-
cal kinetics to keep the computational complexity to a minimum. Our solution, however, will
still retain the strong coupling between the thermochemistry and chemical kinetics. Our as-
sumptions are as follows:
i. One-step global kinetics using the rate parameters for ethane C2H6 (see Table 5.1).
ii. The fuel, air, and products all have equal molecular weights; i.e., MWF = MWOx = MWPr = 29.
iii. The specific heats of the fuel, air, and products are constants and equal; that is, cp, F =
cp, Ox = cp, Pr = 1200 J / kg-K.
iv. The enthalpy of formation of the air and products are zero; the enthalpy of formation of
the fuel is 4 · 107 J / kg.
v. We assume that the stoichiometric air–fuel ratio is 16.0 and restrict combustion to stoi-
chiometric or lean conditions.
The use of global kinetics is hard to justify for a problem like engine knock where detailed
chemistry is important [3]. Our only justification is that we are trying to illustrate principles,
recognizing that our answers may be inaccurate in detail. Assumptions ii–iv provide values
1/4/11 12:18:09 PM
Constant-Volume, Fixed-Mass Reactor 191
that give reasonable estimates of flame temperatures, yet trivialize the problem of obtaining
thermodynamic properties [4].
With these assumptions, we can now formulate our model. From Eqn. 5.2 and Table 5.1,
the fuel (ethane) reaction rate is
−15, 098 ⎞
= − 6.19 ⋅10 9 exp ⎛⎜
d[ F ]
⎝ ⎟⎠ [ F ]0.1[O 2]1.65 (I)
dt T
[= ] kmol /m -s,3
[O 2 ] = 0.21[Ox ].
Note the conversion of units from a gmol-cm3 to a kmol-m3 basis for the pre-exponential
factor (1.1 · 1012 · [1000]1−0.1−1.65 = 6.19 · 109).
We can simply relate the oxidizer and product reaction rates to the fuel rate through the
stoichiometry (assumptions ii and v):
d[Ox ] MWF d[ F ] d[ F ]
= ( A /F )s = 16 (II)
dt MWOx d t dt
and
d[ Pr ] MWF d[F ] d[F ]
= −[( A / F )s + 1] = −17 . (III)
dt MWPr d t dt
Q / V = 0 (adiabatic),
∑ ω i = 0 (assumptions ii and v),
∑ hiω i = ω F h fo, F (assumptions ii–v),
and
P P
∑ [ Xi](cp, i − Ru ) = (cp − Ru )∑[ Xi] = (cp − Ru )∑ χi R T = (cp − Ru ) R T ,
u u
to be
dT −ω F h fo, F
= . (IV)
d t (cp − Ru ) P / ( RuT )
Although our basic model is complete, we can add ancillary relations for the pressure and
pressure-derivative. From Eqn. 6.23 and 6.24,
or
T
P = P0
T0
and
d P P d T P0 d T
= = .
d t T d t T0 d t
Before we can integrate our system of first-order ordinary differential equations
(Eqns. I–IV), we need to determine initial conditions for each of the variables: [F ], [Ox], [Pr],
and T. Assuming isentropic compression from bottom-dead-center to top-dead-center and a
specific heat ratio of 1.4, the initial temperature and pressure can be found:
γ −1 1.4 −1
⎛V ⎞
= 300 ⎛⎜ ⎞⎟
10
T0 = TTDC = TBDC ⎜ BDC ⎟ = 753 K
⎝ VTDC ⎠ ⎝ 1⎠
and
γ
⎛V ⎞ 10 1.4
P0 = PTDC = PBDC ⎜ BDC ⎟ = (1) ⎛⎜ ⎞⎟ = 25.12 atm.
⎝ VTDC ⎠ ⎝ 1⎠
The initial concentrations can be found by employing the given stoichiometry. The oxi-
dizer and fuel mole fractions are
( A /F )s / Φ
χ Ox , 0 = ,
[( A /F )s / Φ] + 1
χ Pr , 0 = 0,
χ F , 0 = 1 − χ Ox , 0 .
⎡ ( A /F )s / Φ ⎤ P0
[Ox ]0 = ⎢ ⎥ ,
⎣ [( A /F )s / Φ] + 1 ⎦ RuT0
⎡ ( A /F )s / Φ ⎤ P0
[ F ]0 = ⎢1 − ⎥ ,
⎣ [( A /F )s / Φ] + 1 ⎦ RuT0
[ Pr ]0 = 0.
Equations I–IV were integrated numerically, and the results are shown in Fig. 6.4. From
this figure, we see that the temperature increases only about 200 K in the first 3 ms, while,
thereafter, it rises to the adiabatic flame temperature (c. 3300 K) in less than 0.1 ms. This rapid
temperature rise and concomitant rapid consumption of the fuel is characteristic of a thermal
explosion, where the energy released and the temperature rise from reaction feeds back to
produce ever-increasing reaction rates because of the [−Ea / RuT ] temperature dependence of
the reaction rate. From Fig. 6.4, we also see the huge pressure derivative in the explosive stage,
with a peak value of about 1.9 · 1013 Pa / s.
Comments
Although this model predicted the explosive combustion of the mixture after an initial period of
slow combustion, as is observed in real knocking combustion, the single-step kinetics mechanism
Figure 6.4 Results for the constant-volume reactor model of Example 6.1. Temperature, fuel,
and products concentrations, and rate-of-pressure rise (dP / dt) are shown. Note the expansion of
the time scale at 3 ms and again at 3.09 ms allows the explosion to be resolved.
does not model the true behavior of autoigniting mixtures. In reality, the induction period, or
ignition delay, is controlled by the formation of intermediate species, which subsequently react.
Recall the three basic stages of hydrocarbon oxidation presented in Chapter 5. To accurately
model knock, a more detailed mechanism would be required. Ongoing research efforts aim at
elucidating the details of the “low-temperature” kinetics of the induction period [3].
Control of engine knock has always been important to performance improvements, and,
more recently, has received attention because of legislated requirements to remove lead-based
antiknock compounds from gasoline.
WELL-STIRRED REACTOR
The well-stirred, or perfectly-stirred, reactor is an ideal reactor in which perfect
mixing is achieved inside the control volume, as shown in Fig. 6.5. Experimental
reactors employing high-velocity inlet jets approach this ideal and have been used to
study many aspects of combustion, such as flame stabilization [5] and NOx formation
[6–8] (Fig. 6.6). Well-stirred reactors have also been used to obtain values for glo-
bal reaction parameters [9]. The well-stirred reactor is sometimes called a Longwell
reactor in recognition of the early work of Longwell and Weiss [5]. Chomiak [10]
cites that Zeldovich [11] described the operation of the well-stirred reactor nearly a
decade earlier.
d mi, cv
= m i′′′ V + m i, in − m i, out . (6.27)
dt
Rate at which mass Rate at which Mass flow Mass flow
of i accumulates mass of i is of i into of i out of
within control generated within control volume control volume
volume control volume
Figure 6.6 Longwell reactor with one hemisphere removed. Fuel–air mixture enters
through small holes in central hollow steel sphere, and products exit through larger holes in
firebrick lining. Scale shown is in inches.
SOURCE: From Ref. [5]. Reprinted by permission, © The American Chemical Society.
What distinguishes Eqn. 6.27 from the overall continuity equation is the presence
of the generation term m i′′′V . This term arises because chemical reactions transform
one species into another; hence, a positive generation rate indicates the formation of
a species, and a negative generation rate signifies that the species is being destroyed
during the reaction. In the combustion literature, this generation term is frequently
referred to as a source or sink. When the appropriate form of Eqn. 6.27 is written for
each of the species in the reactor (i = 1, 2, . . . , N), the sum of these equations yields
the familiar form of the continuity equation,
d mcv
= m in − m out. (6.28)
dt
The mass generation rate of a species, m i′′′, is easily related to the net production
rate, ω i , developed in Chapter 4:
m i′′′ = ω i MWi . (6.29)
Ignoring any diffusional flux, the individual species mass flowrate is simply the
product of the total mass flowrate and that species mass fraction, i.e.,
m i = mY
i. (6.30)
When we apply Eqn. 6.27 to the well-stirred reactor, assuming steady-state opera-
tion, the time derivative of the left-hand side disappears. With this assumption, and
substituting Eqns. 6.29 and 6.30, Eqn. 6.27 becomes
Furthermore, we can identify the outlet mass fractions, Yi, out, as being equal to
the mass fractions within the reactor. Since the composition within the reactor is
everywhere the same, the composition at the outlet of the control volume must be
the same as in the interior. With this knowledge, the species production rates are
of the form
[ X i ]MWi
Yi = N . (6.33)
∑ [ Xj ]MWj
j =1
Equation 6.31, when written for each species, provides N equations with N + 1 un-
knowns, with the assumed known parameters m and V. An energy balance provides
the additional equation needed for closure.
The steady-state, steady-flow conservation of energy equation (Eqn. 2.28) applied
to the well-stirred reactor is
where we neglect changes in kinetic and potential energies. Rewriting Eqn. 6.34 in
terms of the individual species, we obtain
⎛ N N ⎞
Q = m ⎜ ∑ Yi, out hi (T ) − ∑ Yi, in hi (Tin )⎟ , (6.35)
⎝ i =1 i =1 ⎠
where
T
hi (T ) = h of , i + ∫ cp, i dT . (6.36)
Tref
Solving for the temperature, T, and species mass fractions, Yi, out, is quite similar to our
computation of equilibrium flame temperatures in Chapter 2; however, now the product
composition is constrained by chemical kinetics, rather than by chemical equilibrium.
It is common in the discussion of well-stirred reactors to define a mean resi-
dence time for the gases in the reactor:
t R = ρV / m (6.37)
ρ = PMWmix / Ru T . (6.38)
The mixture molecular weight is readily calculated from a knowledge of the mixture
composition. Appendix 6A provides relationships between MWmix and Yi , ci , and [Xi].
Develop a simplified model of a well-stirred reactor using the same simplified chemistry Example 6.2
and thermodynamics used in Example 6.1 (equal and constant cps and MWs, and one-step
global kinetics). Use the model to determine the blowout characteristics of a spherical
(80-mm-diameter) reactor with premixed reactants (C2H6–air) entering at 298 K. Plot the
equivalence ratio at blowout as a function of mass flowrate for Φ ≤ 1.0. Assume the reactor
is adiabatic.
Solution
Noting that the molar concentrations relate to mass fractions as
PMWmix Yi
[ Xi] = ,
RuT MWi
where m = 0.1 and n = 1.65, the factor 0.233 is the mass fraction of O2 in the oxidizer (air), and
the mixture molecular weight is given by
−1
⎡ Y Y Y ⎤
MWmix = ⎢ F + Ox + Pr ⎥ .
⎣ MWF MW Ox MW Pr ⎦
−15, 098 ⎞
kG = 6.19 ⋅10 9 exp ⎛⎜ ⎟⎠ .
⎝ T
We can now write species conservation equations for the fuel by applying Eqn. 6.31 to give
0.1 1.65
⎛ YF ⎞ ⎛ 0.233YOx ⎞
⎛ P ⎞
1.75 ⎜⎝ MW ⎟⎠ ⎜⎝ MW ⎟⎠
f1 ≡ m (YF, in − YF ) − kG MWF V ⎜ F Ox
= 0,
⎝ RuT ⎟⎠
1.75
⎡ YF Y Y ⎤
⎢ + Ox + Pr ⎥
⎣ MWF MWOx MWPr ⎦
which further simplifies by applying our assumption of equal molecular weights and noting
that ∑Yi = 1:
1.75
⎛ P ⎞ YF0.1 (0.233YOx )1.65
f1 ≡ m (YF, in − YF ) − kG MW V ⎜ = 0. (I)
⎝ RuT ⎟⎠ 1
Our final equation in the model results from the application of Eqn. 6.35:
f4 ≡ YF ⎡⎣ h of , F + cp, F (T − Tref ) ⎤⎦
which also further simplifies by the assumptions of equal specific heats and h of , Ox = h of , Pr = 0
to give
Equations I–IV constitute our reactor model and involve the four unknowns YF , YOx , YPr ,
and T and the parameter m. To determine the reactor blowout characteristic, we solve the non-
linear algebraic equation set (I–IV) for a sufficiently small value of m that allows combustion
for a given equivalence ratio. We then increase m until we fail to achieve a solution, or until
the solution yields the input values. Figure 6.7 illustrates the results of such a procedure for
Φ = 1. The generalized Newton’s method (Appendix E) was used to solve the equation set.
In Fig. 6.7, we see the decreasing conversion of fuel to products and decreased tempera-
ture as the flowrate increases to the blowout condition (m > 0.193 kg / s). The ratio of the tem-
perature at blowout to the adiabatic flame temperature is given by (1738 K / 2381 K = 0.73),
which is in agreement with the results in Ref. [5].
Repeating the calculations at various equivalence ratios generates the blowout character-
istics shown in Fig. 6.8. Note that the reactor is more easily blown out as the fuel–air mixture
Figure 6.7 Effect of flowrate on conditions inside a model well-stirred reactor. For flowrates
greater than 0.193 kg / s, combustion cannot be sustained within the reactor (blowout).
becomes leaner. The shape of the blowout curve in Fig. 6.8 is similar to those determined for
experimental reactors and turbine combustors.
Comment
Well-stirred-reactor theory and experiments were used in the 1950s as a guide to the development
of high-intensity combustors for gas turbines and ramjets. This example provides a good illustra-
tion of how reactor theory can be applied to the problem of blowout. The blowout condition, plus
some margin of safety, determines the maximum-load condition for continuous-flow combustors.
Although well-stirred-reactor theory captures some of the characteristics of blowout, other theories
also have been proposed to explain flameholding. We explore this topic further in Chapter 12.
Use the following detailed kinetic mechanism for H2 combustion to investigate the behavior Example 6.3
of an adiabatic, well-stirred reactor operating at 1 atm. The reactant stream is a stoichiometric
(Φ = 1) mixture of H2 and air at 298 K, and the reactor volume is 67.4 cm3. Vary the residence
time between the long-time (equilibrium) and the short-time (blowout) limits. Plot the tem-
perature and the H2O, H2, OH, O2, O, and NO mole fractions versus residence time.
H– O – N mechanism
No. Reaction A b Ea
H– O – N mechanism (continued )
No. Reaction A b Ea
a
The forward rate coefficient is of the form kf = AT b exp(−Ea / Ru T), where A is expressed in CGS units (cm, s,
K, gmol), b is dimensionless with T in Kelvins, and Ea is given in cal / gmol.
b
When H2O and H2 act as collision partners M, the rate coefficient is multiplied by 18.6 and 2.86,
respectively.
c
When H2O acts as a collision partner M, the rate coefficient is multiplied by 5.
Solution
Although we will use CHEMKIN software to solve this problem, it is instructive to outline the
solution steps as if we were solving the problem from scratch. Examination of the chemical
mechanism above shows that there are 11 species involved: H2, H, O2, O, OH, HO2, H2O2,
H2O, N2, N, and NO.
Thus, we need to write 11 equations of the form of Eqn. 6.31 (or 10 equations of this form
if we choose to invoke ΣYi, out = 1). The Yi, in values are readily calculated from the given stoi-
chiometry, assuming that the only species present in the inlet stream are H2, O2, and N2. For
Φ = 1, a = 0.5 in the combustion reaction, H 2 + a(O 2 + 3.76N 2 ) → H 2 O + 3.76aN 2 ; thus,
Using these mole fractions, the reactant mixture molecular weight, Σci MWi , is calculated
to be 20.91. The corresponding mass fractions, ci MWi / MWmix, are
YH = 0.0285,
2 , in
YO = 0.2263,
2 , in
YN = 0.7451,
2 , in
Choosing the equation for O atoms to illustrate one of the equations in the set (Eqn. 6.31), we
write
PMWmixV
ω O MWOV − Y = 0,
RuT t R O, out
, and
where Eqns. 6.37 and 6.38 have been combined to eliminate m
In the above expression, note that P / (RuT) has been substituted for [M] and how the en-
hanced third-body efficiency for H2O in reaction 6 has been treated. Note also that outlet
quantities are implied for all [Xi]s. Since both YO, out and [O] appear in the O-atom conser-
vation expression, Eqn. 6.33 is needed to express one in terms of the other. As expanding
this expression is straightforward, this step is left to the reader. Again, Eqn. 6.33 would
be employed for each of the 11 species. Closure is obtained to our system of 23 unknowns
(11 [Xi]s, 11 Yi, outs, and Tad) by applying a single conservation-of-energy expression,
Eqn. 6.35:
Figure 6.9 Predicted mole fractions of H2O, H2, O2, and OH in a well-stirred reactor for
conditions between blowout (tR ≈ 1.75 ⋅ 10–5 s) and near equilibrium (tR = 1 s).
Figure 6.10 Predicted temperatures and O-atom and NO mole fractions in a well-stirred
reactor for conditions between blowout (tR ≈ 1.75 ⋅ 10–5 s) and near equilibrium (tR = 1 s).
Also shown are O-atom concentrations associated with equilibrium at the kinetically derived
temperature together with NO concentrations based on these equilibrium O atoms.
Example 6.4 Explore the degree to which nonequilibrium O atoms affect NO formation in the well-stirred re-
actor of Example 6.3. Assume O atoms, O2, and N2 are at their equilibrium values for the reactor
temperatures predicted by the full kinetics. Use the following corresponding temperatures and
residence times from Example 6.3: Tad = 2378 K for tR = 1 s, Tad = 2366.3 K for tR = 0.1 s, and
Tad = 2298.5 K for tR = 0.01 s. Also assume that N atoms are in steady state and that NO forma-
tion is controlled by the simple Zeldovich chain-reaction pair (Chapter 5, Eqns. N.l and N.2):
k1 f
N 2 + O ⇔ NO + N
k1r
k2 f
N + O 2 ⇔ NO + O.
k 2r
Solution
We first formulate the simplified reactor model. Since the temperature and equilibrium values
for cO, χ O , and χ N will be inputs to the model, we need only write the NO species conserva-
2 2
tion equation (Eqn. 6.31):
ω NO MWNOV − mY
NO = 0,
where YNO is the NO mass fraction within the reactor. Rearranging the above and converting
YNO to a molar concentration basis (Eqn. 6A.3) yields
m
ω NO − [ NO] = 0,
ρV
or, more simply,
ω NO − [ NO] /t R = 0. (I)
We now need only to apply the simple Zeldovich mechanism to express ω NO in Eqn. I in
terms of presumably known quantities (T, [O2]e, [O]e) and the unknown [NO]. The result is a
complex transcendental equation with [NO] as the only unknown variable. Accordingly,
ω NO = k1 f [O]e [ N 2 ]e − k2r [ NO][O]e + [ N]ss ( k2 f [O 2 ]e − k1r [ NO]). (II)
Applying the steady-state approximation for the N atom, we obtain
k1 f [O]e [ N 2 ]e + k2r [ NO][O]e
[ N]ss = . (III)
k1r [ NO] + k2 f [O 2 ]e
Substituting this result for [N]ss back into our expression for ω NO yields
Before we can solve Eqn. I for [NO], values for [O2]e , [O]e , and [N2]e are needed. Since
several equilibrium expressions are involved, finding these values is nontrivial; however, we
can make this job simple by employing the code TPEQUIL (Appendix F). Although the code
is set up to deal with fuels of the type Cx HyOz, neither x nor y may be identically zero, so deal-
ing with pure H2 does not appear possible. We can still utilize the code, however, by setting x
equal to unity and y to some very large integer, say 106. The small amount of carbon allows
the code to avoid division by zero, without introducing any significant error in the evaluation
of the species mole fractions. For example, CO and CO2 concentrations are less than 1 ppm
for all calculations performed for this example. The following table shows the equilibrium O,
O2, and N2 mole fractions calculated using TPEQUIL :
Equation I was solved using a Newton–Raphson algorithm, i.e., [NO]new = [NO]old − f ([NO]old) /
f ′([ NO]old ), where f ([ NO]) ( = 0) represents Eqn. I, implemented by spreadsheet software.
Within the spreadsheet, the input mole fractions were converted to molar concentrations, for ex-
ample, [O]e = c O, e P / (RuT), and rate coefficients were evaluated from the following expressions
presented in Chapter 5:
The results of this iterative solution for the three residence times are shown below, along with
the full-chemistry results generated in Example 6.3 for comparison. These results also are
plotted in Fig. 6.10.
Comments
Figure 6.10 shows the dramatic departure of the kinetically derived O-atom concentration
from the corresponding equilibrium values as residence times are reduced below 1 s. This is
a result of there being insufficient time for the recombination reactions to form stable species
from the radicals. In turn, the superequilibrium O-atom concentration results in greater NO
production; for example, at tR = 0.01 s, the NO concentration predicted by the full kinetics is
nearly five times that based on the assumption of equilibrium O atoms.
PLUG-FLOW REACTOR
Assumptions
A plug-flow reactor represents an ideal reactor that has the following attributes:
1. Steady-state, steady flow.
2. No mixing in the axial direction. This implies that molecular and / or turbulent
mass diffusion is negligible in the flow direction.
3. Uniform properties in the direction perpendicular to the flow, i.e., one-dimensional
flow. This means that at any cross section, a single velocity, temperature, composi-
tion, etc., completely characterize the flow.
4. Ideal frictionless flow. This assumption allows the use of the simple Euler equa-
tion to relate pressure and velocity.
5. Ideal-gas behavior. This assumption allows simple state relations to be employed
to relate T, P, r, Yi, and h.
Table 6.1 Overview of relationships and variables for plug-flow reactor with N species
Number of
Source of Equations Equations Variables or Derivatives Involved
d ρ d v x d P d h d Yi
Fundamental conservation 3+N , , , , (i = 1, 2, … , N ), ω i (i = 1, 2, … , N )
principles: mass, dx dx dx dx dx
x-momentum, energy,
species
Mass action laws N ω i (i = 1, 2, … , N )
d ρ d P dT d MWmix
Equation of state 1 , , ,
dx dx dx dx
dh dT dYi
Calorific equation of state 1 , , (i = 1, 2, … , N )
dx dx dx
d MWmix dYi
Definition of mixture 1 , (i = 1, 2, … , N )
molecular weight dx dx
Figure 6.11 Control volumes showing fluxes of mass, x-momentum, energy, and species
for a plug-flow reactor.
With reference to the fluxes and control volumes illustrated in Fig. 6.11, we can
easily derive the following conservation relationships:
Mass Conservation
d( ρ vx A)
= 0. (6.39)
dx
x-Momentum Conservation
dP dv
+ ρ vx x = 0. (6.40)
dx dx
Energy Conservation
d ( h + v x2 / 2 ) Q ′′ P (6.41)
+ = 0.
dx m
Species Conservation
dYi ω i MWi
− = 0. (6.42)
dx ρvx
The symbols vx and P represent the axial velocity and local perimeter of the reactor,
respectively. All of the other quantities have been defined previously. The derivation
of these equations is left as an exercise for the reader (see problem 6.1).
To obtain a useful form of the equations where the individual variable deriva-
tives can be isolated, Eqns. 6.39 and 6.41 can be expanded and rearranged to yield
the following:
1 dρ 1 d vx 1 d A
+ + =0 (6.43)
ρ d x vx d x A d x
dh d v Q ′′ P
+ vx x + = 0. (6.44)
dx dx m
The ω i s appearing in Eqn. 6.42 can be expressed using Eqn. 4.31, with the [Xi]s
transformed to Yi s.
The functional relationship of the ideal-gas calorific equation of state,
h = h(T , Yi ), (6.45)
can be exploited using the chain rule to relate dh / dx and dT / dx, yielding
dh d T N dYi
= cp + ∑h . (6.46)
dx d x i =1 i d x
To complete our mathematical description of the plug-flow reactor, we differen-
tiate the ideal-gas equation of state,
P = ρ Ru T / MWmix, (6.47)
to yield
1 d P 1 d ρ 1 dT 1 d MWmix (6.48)
= + − ,
P d x ρ d x T d x MWmix d x
where the mixture molecular weight derivative follows simply from its definition
expressed in terms of species mass fractions, i.e.,
−1
⎡N ⎤
MWmix = ⎢ ∑ Yi / MWi ⎥ (6.49)
⎣ i =1 ⎦
and
N
d MWmix 1 dYi
dx
= − MWmix
2
∑ . (6.50)
i =1 MWi d x
Equations 6.40, 6.42, 6.43, 6.44, 6.46, 6.48, and 6.49 contain in a linear fashion the
derivatives dr / d x, dvx / d x, dP / d x, dh / d x, dYi / d x (i = 1, 2, . . . , N), dT / d x, and
d MWmix / d x. The number of equations can be reduced by eliminating some of the
derivatives by substitution. One logical choice is to retain the derivatives dT / d x,
dr / d x, and dYi / d x (i = 1, 2, . . . , N ). With this choice, the following equations con-
stitute the system of ODEs that must be integrated starting from an appropriate set
of initial conditions:
⎛ ⎞ ρ Ru ⎛ ⎞
2 2 ⎛ 1 d A⎞
N
Ru MWmix
⎜ 1 − c MW ⎟ ρ v x ⎜⎝ A d x ⎟⎠ + v c MW ∑ MWiω i ⎜ hi − MW cp T ⎟
dρ ⎝ p mix ⎠ x p mix i =1 ⎝ i ⎠
= ,
dx ⎛ vx ⎞
2
P ⎜1 + ⎟ − ρ vx
2
⎝ cp T ⎠
(6.51)
dT v 2 dρ v x2 ⎛ 1 d A ⎞ 1 N
= x + ⎜ ⎟ −
d x ρcp d x cp ⎝ A d x ⎠ v x ρcp
∑ hiω i MWi , (6.52)
i =1
d Yi ω i MWi
= (6.53)
dx ρvx
Note that in Eqns. 6.41 and 6.52, Q ′′ has been set to zero for simplicity.
A residence time, tR, can also be defined, and one more equation added to
the set:
d tR 1
= . (6.54)
d x vx
T (0) = T0 , (6.55a)
ρ ( 0 ) = ρ0 , (6.55b)
Yi (0) = Yi 0 i = 1, 2, . . . , N , (6.55c)
t R ( 0 ) = 0. (6.55d)
SUMMARY
In this chapter, four model reactors were explored: a constant-pressure reactor, a
constant-volume reactor, a well-stirred reactor, and a plug-flow reactor. A description
of each of these systems was developed from fundamental conservation principles and
linked to chemical kinetics. You should be familiar with these principles and be able to
apply them to the model reactors. A numerical example of a constant-volume reactor
was developed employing three species (fuel, oxidizer, and products) with one-step
global kinetics and simplified thermochemistry. With the model, some characteristics
of thermal explosions were elucidated and related to autoignition (knock) in reciprocat-
ing engines. As a second example, an equally simple numerical model of a well-stirred
reactor was developed. This model was exercised to demonstrate the concept of blow-
out and the dependence of the blowout mass flowrate on equivalence ratio. With a firm
grasp of these simple models, you should be in a good position to understand more
complex and more rigorous analyses of combustion systems. Moreover, these simple
models frequently are useful as a first step in analyzing many real devices.
NOMENCLATURE
A Area (m2)
A /F Mass air–fuel ratio (kg / kg)
c p , cp Constant-pressure specific heat (J / kg-K or J / kmol-K)
cv , cv Constant-volume specific heat (J / kg-K or J / kmol-K)
h of , h fo Enthalpy of formation (J / kg or J / kmol)
h, h, H Enthalpy (J / kmol or J / kg or J)
k Chemical kinetic rate coefficient (various units)
m Mass (kg) or reaction order with respect to fuel
m Mass flowrate (kg / s)
m ′′′ Volumetric mass production rate (kg / s-m3)
MW Molecular weight (kg / kmol)
n Reaction order with respect to oxygen
N Number of moles
P Pressure (Pa)
P Perimeter (m)
Q Heat transfer rate (W)
Q ′′ Heat flux (W / m2)
Ru Universal gas constant (J / kmol-K)
t Time (s)
T Temperature (K)
u, u , U Internal energy (J / kmol or J / kg or J)
v Velocity (m / s)
v Specific volume (m3/ kg)
V Volume (m3)
V Velocity vector (m / s)
W Power (W)
x Distance (m)
Y Mass fraction (kg / kg)
Greek Symbols
g Specific heat ratio, cp / cv
r Density (kg / m3)
Φ Equivalence ratio
c Mole fraction (kmol / kmol)
ω Species production rate (kmol / s-m3)
Subscripts
ad Adiabatic
BDC Bottom-dead-center
cv Control volume
e Equilibrium
f Forward
F Fuel
G Global
i ith species
in Inlet condition
mix Mixture
out Outlet condition
Ox Oxidizer
Pr Product
r Reverse
ref Reference state
R Residence
s Stoichiometric
ss Steady state
TDC Top-dead-center
x x-Direction
0 Initial
Other
[X ] Molar concentration of species X (kmol / m3)
REFERENCES
1. Douaud, A., and Eyzat, P., “DIGITAP—An On-Line Acquisition and Processing System
for Instantaneous Engine Data—Applications,” SAE Paper 770218, 1977.
2. Nakajima, Y., et al., “Analysis of Combustion Patterns Effective in Improving Anti-
Knock Performance of a Spark-Ignition Engine,” Japan Society of Automotive Engineers
Review, 13: 9–17 (1984).
3. Litzinger, T. A., “A Review of Experimental Studies of Knock Chemistry in Engines,”
Progress in Energy and Combustion Science, 16: 155–167 (1990).
4. Spalding, D. B., Combustion and Mass Transfer , Pergamon, New York, 1979.
5. Longwell, J. P., and Weiss, M. A., “High Temperature Reaction Rates in Hydrocarbon
Combustion,” Industrial & Engineering Chemistry, 47: 1634–1643 (1955).
6. Glarborg, P., Miller, J. A., and Kee, R. J., “Kinetic Modeling and Sensitivity Analysis of
Nitrogen Oxide Formation in Well-Stirred Reactors,” Combustion and Flame, 65: 177–
202 (1986).
7. Duterque, J., Avezard, N., and Borghi, R., “Further Results on Nitrogen Oxides Produc-
tion in Combustion Zones,” Combustion Science and Technology, 25: 85–95 (1981).
8. Malte, P. C., Schmidt, S. C., and Pratt, D. T., “Hydroxyl Radical and Atomic Oxygen
Concentrations in High-Intensity Turbulent Combustion,” Sixteenth Symposium (Inter-
national) on Combustion, The Combustion Institute, Pittsburgh, PA, p. 145, 1977.
9. Bradley, D., Chin, S. B., and Hankinson, G., “Aerodynamic and Flame Structure within a
Jet-Stirred Reactor,” Sixteenth Symposium (International) on Combustion, The Combus-
tion Institute, Pittsburgh, PA, p. 1571, 1977.
10. Chomiak, J., Combustion: A Study in Theory, Fact and Application, Gordon & Breach,
New York, p. 334, 1990.
11. Zeldovich, Y. B., and Voyevodzkii, V. V., Thermal Explosion and Flame Propagation in
Gases, Izd. MMI, Moscow, 1947.
12. Glarborg, P., Kee, R. J., Grcar, J. F., and Miller, J. A., “PSR: A Fortran Program for Mod-
eling Well-Stirred Reactors,” Sandia National Laboratories Report SAND86-8209, 1986.
13. Swithenbank, J., Poll, I., Vincent, M. W., and Wright, D. D., “Combustion Design Fun-
damentals,” Fourteenth Symposium (International) on Combustion, The Combustion
Institute, Pittsburgh, PA, p. 627, 1973.
14. Dryer, F. L., and Glassman, I., “High-Temperature Oxidation of CO and H2,” Fourteenth
Symposium (International) on Combustion, The Combustion Institute, Pittsburgh, PA,
p. 987, 1972.
15. Westbrook, C. K., and Dryer, F. L., “Simplified Reaction Mechanisms for the Oxidation of
Hydrocarbon Fuels in Flames,” Combustion Science and Technology, 27: 31–43 (1981).
16. Kee, R. J., Rupley, F. M., and Miller, J. A., “Chemkin-II: A Fortran Chemical Kinetics
Package for the Analysis of Gas-Phase Chemical Kinetics,” Sandia National Laboratories
Report SAND89-8009, March 1991.
17. Heywood, J. B., Internal Combustion Engine Fundamentals, McGraw-Hill, New York,
1988.
18. Incropera, F. P., and DeWitt, D. P., Fundamentals of Heat and Mass Transfer, 3rd Ed.,
John Wiley & Sons, New York, p. 496, 1990.
d( ρ vx A) 1 dρ
=0= + , etc. (see Eqn. 6.43).
dx ρ dx
6.3 Show that
d ⎛ RT ⎞ 1 dP 1 dρ
⎜ P=ρ u ⎟⇒ = + , etc. (see Eqn. 6.48).
dx ⎝ MWmix ⎠ P dx ρ dx
*
Indicates required use of computer.
result are T, Yi , and the axial velocity, vx , each being a function of the axial
coordinate x. For simplicity, neglect kinetic energy changes and assume
that the pressure is essentially constant. Hint: You may find species con-
servation useful.
6.9* Create a computer code embodying the simple constant-volume reactor
developed in Example 6.1. Verify that it reproduces the results shown in
Fig. 6.4 and then use the model to explore the effects of P0, T0, and Φ
on combustion times and maximum rates-of-pressure rise. Discuss your
results. Hint: You will need to decrease the time interval between output
printings when combustion rates are rapid.
6.10* Develop a constant-pressure-reactor model using the same chemistry and
thermodynamics as in Example 6.1. Using an initial volume of 0.008 m3,
explore the effects of P and T0 on combustion durations. Use Φ = 1 and
assume the reactor is adiabatic.
6.11* Develop a plug-flow-reactor model using the same chemistry and thermody-
namics as in Example 6.1. Assume the reactor is adiabatic. Use the model to
A. Determine the mass flowrate such that the reaction is 99 percent com-
plete in a flow length of 10 cm for Tin = 1000 K, Pin = 0.2 atm, and
Φ = 0.2. The circular duct has a diameter of 3 cm.
B. Explore the effects of Pin, Tin, and Φ on the flow length required for
99 percent complete combustion using the flowrate determined in
Part A.
6.12* Develop a model of the combustion of carbon monoxide with moist air in
a constant-volume adiabatic reactor. Assume the following global mecha-
nism of Dryer and Glassman [14] applies:
kf
CO + 12 O 2 ⇔ CO 2 ,
kr
d[CO]
= − k f [CO][H 2 O]0.5 [O 2 ]0.25
dt
d[CO 2 ]
= − kr [CO 2 ],
dt
where
−0.75
⎡ kmol 1⎤ ⎡ −1.674 ⋅ 108 ( J/ kmol) ⎤
k f = 2.24 ⋅ 1012 ⎢⎛⎜ 3 ⎞⎟ ⎥ exp ⎢ ⎥
⎣⎝ m ⎠ s⎦ ⎣ Ru T (K ) ⎦
⎡ −1.674 ⋅ 108 ( J/ kmol) ⎤
kr = 5.0 ⋅ 108 ⎛⎜ ⎞⎟ exp ⎢
1
⎝ s⎠ ⎥.
⎣ Ru T (K ) ⎦
In your model, assume constant (but not equal) specific heats evaluated
at 2000 K.
A. Write out all the necessary equations to describe your model, ex-
plicitly expressing them in terms of the molar concentrations of CO,
CO2, H2O, O2, and N2; individual cp values, cp, CO , cp, CO2, etc.; and
individual enthalpies of formation. Note that the H2O is a catalyst so
its mass fraction is preserved.
B. Exercise your model to determine the influence of the initial H2O
mole fraction (0.1–3.0 percent) on the combustion process. Use maxi-
mum rates-of-pressure rise and combustion durations to characterize
the process. Use the following initial conditions: T0 = 1000 K, P =
1 atm, and Φ = 0.25.
6.13* Incorporate the global CO oxidation kinetics given in problem 6.12 in a
model of a well-stirred reactor. Assume constant (but not equal) specific
heats evaluated at 2000 K.
A. Write out all of the necessary equations to describe your model, ex-
plicitly expressing them in terms of the molar concentrations of CO,
CO2, H2O, O2, and N2; individual c p values, cp, CO , cp, CO , etc.; and
2
individual enthalpies of formation.
B. Exercise your model to determine the influence of the initial H2O
mole fraction (0.1–3.0 percent) on the blowout-limit mass flow-
rate. The incoming gases are a stoichiometric mixture of CO and
air (plus moisture) at 298 K. The reactor operates at atmospheric
pressure.
6.14* Incorporate Zeldovich NO formation kinetics in the well-stirred-reactor
model presented in Example 6.2. Assume that the NO formation kinetics
are uncoupled from the combustion process, i.e., the heat lost or evolved
from the NO reactions can be neglected, as can the small amount of mass.
Assume equilibrium O-atom concentrations.
A. Write out explicitly all of the equations required by your model.
B. Determine the NO mass fraction as a function of Φ (0.8–1.1) for
m = 0.1 kg / s, Tin = 298 K, and P = 1 atm. The equilibrium constant for
Kp
1
2 O2 ⇔ O
is given by
reactor represents the secondary zone. Assume the fuel is decane. Use the
following two-step hydrocarbon oxidation mechanism [15]:
kF
C x H y + ⎛⎜ + ⎞⎟ O 2 → x CO + H 2 O
x y y
⎝ 2 4⎠ 2
kCO, f
CO + 12 O 2 ⇔ CO 2 .
kCO, r
The rate expressions for the CO oxidation step are given in problem 6.12,
and the rate expression for decane conversion to CO is given by
d[C10 H 22 ]
= − kF [C10 H 22 ]0.25 [O 2 ]1.5 ,
dt
where
−15, 098 ⎤
kF = 2.64 ⋅ 10 9 exp ⎡⎢ ⎥⎦ (SI units).
⎣ T
A. Write out all of the governing equations treating the equivalence ra-
tios, Φ1 and Φ2, of the two zones as known parameters. Assume con-
stant (but not equal) specific heats.
B. Write a computer code embodying your model from part A. Perform
a design exercise with objectives and constraints provided by your
instructor.
6.16* Use CHEMKIN [16] subroutines to model H2–air combustion and thermal
NO formation, including superequilibrium O-atom contributions, for the
following systems:
A. A constant-volume reactor.
B. A plug-flow reactor.
C. Exercise your models using initial and / or flow conditions provided
by your instructor.
6.17* Consider a simple tube furnace as shown on next page in the sketch. A
natural gas (methane)–air mixture (Φ = 0.9) is burned in a rapid mix-
ing burner at the inlet of the furnace, and heat is transferred from the hot
products of combustion to the constant-temperature wall (Tw = 600 K). As-
sume that the nitric oxide produced by the burner is negligible compared
with that produced in the postflame gases in the furnace. The natural gas
flowrate is 0.0147 kg / s. Assuming that the hot products enter the furnace
at 2350 K and exit the furnace at 1700 K, determine the following, taking
into account the constraints given below:
A. For a furnace diameter of 0.30 m, what is the length of the furnace?
B. What is the nitric oxide (NO) mole fraction at the exit?
C. For the same fuel flowrate and stoichiometry, can the NO emissions
be reduced by changing the diameter (D) of the furnace? (Note that
the length (L) of the furnace will have to be changed accordingly to
maintain the same outlet temperature of 1700 K). What are the values
of D and L that result in lower NO if the mean velocity at the entrance
to the furnace is constrained to be within a factor of two (up or down)
from the original design point? On a single graph, plot cNO versus
pipe length for each case.
APPENDIX 6A
SOME USEFUL RELATIONSHIPS AMONG MASS
FRACTIONS, MOLE FRACTIONS, MOLAR
CONCENTRATIONS, AND MIXTURE
MOLECULAR WEIGHTS
Mole fraction / mass fractions:
χ i = Yi MWmix / MWi (6A.1)
[ X i ]MWi
Yi = . (6A.4)
∑[ X j ] MW j
j
[ X i ] = χ i P / Ru T = χ i ρ / MWmix (6A.5)
χ i = [ X i ] / ∑ [ X j ]. (6A.6)
j
Mass concentration:
1
MWmix = . (6A.8)
∑ Yi / MWi
i
∑[ X i ]MWi
MWmix = i
. (6A.10)
∑[ X i ]
i