Instructions

Displacement Pump 309577ZAB

EN

For use with Reactor® air and electric proportioners. For professional use only.

3500 psi (24.5 MPa, 245 bar) Maximum Working Pressure

See page 2 for model information.

Important Safety Instructions

Read all warnings and instructions in
this manual before using the
equipment. Save these instructions.

TI2663

ti3733
Model Numbers

Contents Model Numbers

Model Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Part, Series Effective Area of Displacement
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Component A (ISO) Pumps
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
with wet-cup flush feature
Important Isocyanate (ISO) Information . . . . . . . . 6
246830, Series A 0.396 in.2 (2.55 cm2)
Isocyanate Conditions . . . . . . . . . . . . . . . . . . . . 6
Keep Components A and B Separate . . . . . . . . . 7 246831, Series B 0.552 in.2 (3.56 cm2)
Moisture Sensitivity of Isocyanates . . . . . . . . . . 7 246832, Series A 0.743 in.2 (4.79 cm2)
Foam Resins with 245 fa Blowing Agents . . . . . 7 24Y175, Series A 0.396 in.2 (2.55 cm2)
Changing Materials . . . . . . . . . . . . . . . . . . . . . . . 7 25P857, Series A 0.396 in.2 (2.55 cm2)
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
25P858, Series A 0.552 in.2 (3.56 cm2)
Pressure Relief Procedure . . . . . . . . . . . . . . . . . 8
25P944, Series A 0.743 in.2 (4.79 cm2)
Fill the Wet-Cups . . . . . . . . . . . . . . . . . . . . . . . . 9
Tools Needed . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Component B (Resin) Pumps
Repair Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 245970, Series A 0.396 in.2 (2.55 cm2)
Clean and Inspect Parts . . . . . . . . . . . . . . . . . . . 9 245971, Series B 0.552 in.2 (3.56 cm2)
Cutaway Views . . . . . . . . . . . . . . . . . . . . . . . . . 10 245972, Series A 0.743 in.2 (4.79 cm2)
Disassemble the Pump . . . . . . . . . . . . . . . . . . . 12
24Y174, Series A 0.396 in.2 (2.55 cm2)
Reassemble the Pump . . . . . . . . . . . . . . . . . . . 15
18D010, Series A 0.396 in.2 (2.55 cm2)
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Component A (ISO) Pumps, with wet-cup flush

Related Manuals
feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Wet-Cup Conversion Kits . . . . . . . . . . . . . . . . . 33
246928 Reservoir Kit . . . . . . . . . . . . . . . . . . . . . 33 The following manuals are available for the Reactor.
Throat Seal Liquid . . . . . . . . . . . . . . . . . . . . . . . 33 Refer to these manuals for detailed equipment
information.
217374 ISO Pump Oil . . . . . . . . . . . . . . . . . . . . 33
Technical Specifications . . . . . . . . . . . . . . . . . . . . 34
Reactor Electric Proportioner
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 36
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 36 Manual in English Description
309551 or 312065 Reactor Electric Proportioner,
Operation Manual
3A8500 Reactor 3, Operation Manual
309574 or 312066 Reactor Electric Proportioner,
Repair-Parts Manual
309911 Reactor Pump Wet-Cup Flush
Kits

2 309577ZAB
 Warnings

Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The
exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks.
When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings.
Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this
manual where applicable.

SKIN INJECTION HAZARD

WARNING
High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin.
This
may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical
treatment.
• Engage trigger lock when not dispensing.
• Do not point dispensing device at anyone or at any part of the body.
• Do not put your hand over the fluid outlet.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking,
or servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace worn or damaged parts immediately.

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. Paint or
solvent flowing through the equipment can cause static sparking. To help prevent fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic
drop cloths (potential static sparking).
• Ground all equipment in the work area. See Grounding instructions in related manuals.
• Never spray or flush solvent at high pressure.
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable
fumes are present.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unless they
are anti-static or conductive.
• Stop operation immediately if static sparking occurs or you feel a shock. Do not use equipment
until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.

309577ZAB 3
Warnings

WARNING
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Specifications in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical
Specifications in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For
complete information about your material, request Safety Data Sheet (SDS) from distributor or
retailer.
• Do not leave the work area while equipment is energized or under pressure.
• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine
manufacturer’s replacement parts only.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals and
create safety hazards.
• Make sure all equipment is rated and approved for the environment in which you are using it.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.

MOVING PARTS HAZARD

Moving parts can pinch, cut, or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing
equipment, follow the Pressure Relief Procedure and disconnect all power sources.

BURN HAZARD
Equipment surfaces and fluid that is heated can become very hot during operation. To avoid severe
burns:
• Do not touch hot fluid or equipment.

4 309577ZAB
 Warnings

WARNING
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled or
swallowed.
• Read Safety Data Sheet (SDS) for handling instructions and to know the specific hazards of the
fluids you are using, including the effects of long-term exposure.
• When spraying, servicing equipment, or when in the work area, always keep work area well
ventilated and always wear appropriate personal protective equipment. See Personal Protective
Equipment warnings in this manual.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
PERSONAL PROTECTIVE EQUIPMENT
Always wear appropriate personal protective equipment and cover all skin when spraying, servicing
equipment, or when in the work area. Protective equipment helps prevent serious injury, including
long-term exposure; inhalation of toxic fumes, mists or vapors; allergic reaction; burns; eye injury
and hearing loss. This protective equipment includes but is not limited to:
• A properly fitting respirator, which may include a supplied-air respirator, chemically impermeable
gloves, protective clothing and foot coverings as recommended by the fluid manufacturer and
local regulatory authority.
• Protective eyewear and hearing protection.

309577ZAB 5
Important Isocyanate (ISO) Information

Important Isocyanate (ISO) Information

Isocyanates (ISO) are catalysts used in two component materials.

Isocyanate Conditions

Spraying or dispensing fluids that contain isocyanates creates potentially harmful mists, vapors, and atomized
particulates.
• Read and understand the fluid manufacturer’s warnings and Safety Data Sheet (SDS) to know specific
hazards and precautions related to isocyanates.
• Use of isocyanates involves potentially hazardous procedures. Do not spray with this equipment unless you
are trained, qualified, and have read and understood the information in this manual and in the fluid
manufacturer’s application instructions and SDS.
• Use of incorrectly maintained or mis-adjusted equipment may result in improperly cured material.which
could cause off gassing and offensive odors. Equipment must be carefully maintained and adjusted
according to instructions in the manual.
• To prevent inhalation of isocyanate mists, vapors and atomized particulates, everyone in the work area must
wear appropriate respiratory protection. Always wear a properly fitting respirator, which may include a
supplied-air respirator. Ventilate the work area according to instructions in the fluid manufacturer’s SDS.
• Avoid all skin contact with isocyanates. Everyone in the work area must wear chemically impermeable
gloves, protective clothing and foot coverings as recommended by the fluid manufacturer and local
regulatory authority. Follow all fluid manufacturer recommendations, including those regarding handling of
contaminated clothing. After spraying, wash hands and face before eating or drinking.
• Hazard from exposure to isocyanates continues after spraying. Anyone without appropriate personal
protective equipment must stay out of the work area during application and after application for the time
period specified by the fluid manufacturer. Generally this time period is at least 24 hours.
• Warn others who may enter work area of hazard from exposure to isocyanates. Follow the
recommendations of the fluid manufacturer and local regulatory authority. Posting a placard such as the
following outside the work area is recommended:

TOXIC FUMES
HAZARD
DO NOT ENTER DURING
SPRAY FOAM APPLICATION
OR FOR ___ HOURS AFTER
APPLICATION IS COMPLETE
DO NOT ENTER UNTIL:
DATE: ____________
TIME: ____________

6 309577ZAB
 Important Isocyanate (ISO) Information

Keep Components A and B Foam Resins with 245 fa

Separate Blowing Agents
Some foam blowing agents will froth at temperatures
above 90°F (33°C) when not under pressure, especially
if agitated. To reduce frothing, minimize preheating in a
circulation system.
Cross-contamination can result in cured material in
fluid lines which could cause serious injury or
damage equipment. To prevent cross-contamination: Changing Materials
• Never interchange component A and component
B wetted parts. NOTICE
• Never use solvent on one side if it has been Changing the material types used in your equipment
contaminated from the other side. requires special attention to avoid equipment damage
and downtime.
Moisture Sensitivity of • When changing materials, flush the equipment

Isocyanates
multiple times to ensure it is thoroughly clean.
• Always clean the fluid inlet strainers after flushing.
Exposure to moisture (such as humidity) will cause ISO • Check with your material manufacturer for
to partially cure, forming small, hard, abrasive crystal chemical compatibility.
that become suspended in the fluid. Eventually a film • When changing between epoxies and urethanes
will form on the surface and the ISO will begin to gel, or polyureas, disassemble and clean all fluid
increasing in viscosity. components and change hoses. Epoxies often
have amines on the B (hardener) side. Polyureas
NOTICE often have amines on the B (resin) side.
Partially cured ISO will reduce performance and the life
of all wetted parts.
• Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere. Never
store ISO in an open container.
• Keep the ISO pump wet cup or reservoir (if
installed) filled with appropriate lubricant. The
lubricant creates a barrier between the ISO and
the atmosphere.
• Use only moisture-proof hoses compatible with
ISO.
• Never use reclaimed solvents, which may contain
moisture. Always keep solvent containers closed
when not in use.
• Always lubricate threaded parts with an
appropriate lubricant when reassembling.

NOTE: The amount of film formation and rate of

crystallization varies depending on the blend of ISO, the
humidity, and the temperature.

309577ZAB 7
Repair

Repair

Pressure Relief Procedure 3. Shut off feed pumps and agitator, if used.

Follow the Pressure Relief Procedure whenever 4. Turn PRESSURE RELIEF/SPRAY valves (ASA, SB)
to PRESSURE RELIEF. Route fluid to waste
you see this symbol.
containers or supply tanks. Ensure that gauges
drop to 0.

SA
SB

This equipment stays pressurized until pressure is

manually relieved. To help prevent serious injury from
pressurized fluid, such as skin injection, splashing
fluid and moving parts, follow the Pressure Relief TI2481a
Procedure when you stop spraying and before
cleaning, checking, or servicing the equipment.

1. Relieve pressure in gun and perform gun shutdown

procedure. See gun manual.

2. Close gun fluid manifold valves A and B.

TI2421A

8 309577ZAB
 Repair

Fill the Wet-Cups 2. Component B (Resin) Pump: Check felt washers

(21) in packing nut/wet-cup (19) daily. Keep
saturated with Graco Throat Seal Liquid (TSL), Part
No. 206995, to prevent material from hardening on
displacement rod. Replace felt washers when worn
or contaminated with hardened material.
Pump rod and connecting rod move during
operation. Moving parts can cause serious injury 19
such as pinching or amputation. Keep hands and
fingers away from wet-cup during operation.

Turn main power OFF before filling wet cup.

1. Component A (ISO) Pump: Keep reservoir (R) 3/4

filled with Graco Throat Seal Liquid (TSL), Part No.
206995. Wet-cup piston (28) circulates TSL through
packing nut/wet-cup (19), to carry away isocyanate TI3765a

film on displacement rod.

After some time TSL will thicken and darken, and Tools Needed
must be replaced. Thick, dirty TSL will not pump
• Vise with flat jaws
through lines and will harden in wet-cup. Check
• 12 in. adjustable, open end wrench (2)
condition of TSL every week, minimum, and change
• Non-sparking hammer, 20 oz maximum
when needed.
• Small screwdriver
• Throat Seal Liquid (TSL), Graco Part No. 206995
• ISO Pump Oil, Graco Part No. 217374
• Pick or long small screwdriver
• Snap-ring pliers
• 1/2 in. (13 mm) diameter plastic rod
R • 7/8 in. deep-well socket (246830 and 245970 only)
• 1/2 in. (13 mm) x 2.5 in. (64 mm) bolt with washers
and nut
• Channel locks
• Dropcloth and rags

Repair Kits
TI3765a-2 A repair kit is available for your pump. Kit parts are
marked with an asterisk, for example (3*). See Repair
Kits, page 9. Kit must be purchased separately. For
best results, use all parts in the kit.

Clean and Inspect Parts

1. Clean and inspect all parts. Intake and piston ball
seats, sleeve, and displacement rod must not be
worn, scratched, or damaged.

2. Remove and clean sleeve when repacking pump.

309577ZAB 9
Repair

Cutaway Views
Component A (ISO) Pump
246830 246831 25P857
246832 25P858 25P944
24Y175
1 1
1
†*22 19† 19†
†*22
†28 24*† 24*† 19
†28
†25 26*† †25 26
26*†
27
*17 27*† 27*†
17
*17
*20 20
*20 2
2
3* 2 3* 3
*16 *16 4
4 4
13*
18* 16
*15 14* 13*
7 *15 14* 15
7
5
5 5
13

14

3* 3*
7 3
‡*8
‡*8
11* 8
11
12 11*
9 12 12
9
10
ti3734b 10* 10*
9
ti3734c
ti40680a

10 309577ZAB
 Repair

Component B (Resin) Pump

245970 245971
245972 24Y174
18D010

1 1

*22 *22 19†

19†

*21 *21

*17
*17
*20
*20

3*
3*

2
4
2
4

*16
*16
*15 *15

13* 18*
5
5

14* 13*
14*
7 7

3* 3*

‡*8 ‡*8

11* 11*
12 12
9
9
10*
10* TI2668C
TI2668b

309577ZAB 11
Repair

Disassemble the Pump 10. Push the retaining spring (E) up. Push the pin (F)
out. Loosen the star-shaped locknut (G) by hitting
firmly with a non-sparking hammer. Unscrew the
pump.

Pump rod and connecting rod move during

operation. Moving parts can cause serious injury
such as pinching or amputation. Keep hands and
fingers away from connecting rod during operation.

1. Shut off A , B , and heat zones.

U
2. Flush the pumps. See your Reactor manual.

3. Relieve the pressure. Follow the Pressure Relief

Procedure, page 8. T

4. Press . The motor will run until the pumps are

G
at the bottom of their strokes, then shut off.

5. Turn the main power OFF . Disconnect the D

C
power supply.

NOTE: Steps 6-8 apply to pump A. See FIG. 1. To TI3765a-2

disconnect pump B, go to steps 9 and 10. Use FIG. 1 Disconnect Pump A

dropcloth or rags to protect Reactor and surrounding
area from spills.

6. Disconnect the fluid inlet (C) and outlet (D). Also E F

disconnect the steel outlet tube from the heater
inlet.

7. Disconnect the tubes (T). Remove the tube fittings

(U) from the wet-cup.

8. Loosen the star-shaped locknut (G) by hitting firmly

with a non-sparking hammer. Unscrew the pump
far enough to expose the retaining pin under the D
plastic finger guard. Push the retaining spring up.
Push the pin out. Continue unscrewing the pump. G

NOTE: Steps 9 and 10 apply to the pump B. See FIG. 2.

Use a dropcloth or rags to protect the Reactor and
surrounding area from spills.
C
9. Disconnect the fluid inlet (C) and outlet (D). Also
disconnect the steel outlet tube from the heater TI3765a-1
inlet.
FIG. 2 Disconnect Pump B

12 309577ZAB
 Repair

11. Remove the packing wet-cup as follows: 12. Loosen the intake valve housing (5) with a
non-sparking hammer, then unscrew. Remove the
a. Component A (ISO) Pumps: o-ring (15).
- Remove the packing wet-cup assembly.
- Compress the piston (28) into the wet-cup (19),
using a 1/2 in. (13 mm) x 2.5 in. (64 mm) bolt
with washers and nut.
- Remove the retaining ring (22).
- Remove the bolt, washers, and nut.
- Remove the piston (28), spring (25), and o-rings
(24, 26, 27).
15
28
5
22
25 24

TI2664A
19 26

27 13. Disassemble the intake valve. Be sure to remove

the o-ring (10).

12 8
10
11
TI3735a
9 5

b. Component B (Resin) Pumps:

TI2665A
Unscrew the packing nut (19). Remove the retaining
ring (22) and felt washers (21).
NOTE: The spring (8) is on Models 246832, 245972,
18D010, 25P857, 25P858, and 25P944 only.
22
14. Tap the rod (1) with a non-sparking hammer to
21
drive it out of the cylinder (2).
19

2
2
4 4

1 1
TI2662A

TI2672B TI2672A

Typical configuration 246831, 245971, 24Y175,

and 24Y174 only

NOTE: The sleeve (4) may come out with the rod.

309577ZAB 13
Repair

15. Using a screwdriver in the groove (H), remove hte 17. Unscrew the piston (7) from the rod (1). Remove the
sleeve (4) from the cylinder (2), or pull it off of the ball (16), u-cup (13), and bushing (14).
rod. Remove the o-rings (3).

1 1
2

3
16 16
4 18
13
H
3 14 13
TI2670A
14
7
NOTE: Be sure the top o-ring (3) comes out. 7
TI2666A
16. Remove the bushing (17). TI2666B

Typical configuration 246831, 245971, 24Y175,

and 24Y174 only
17

2 18. Insert the piston end of the rod (1) into the cylinder
(2) and push the u-cup (20) out.

TI2669B
20

TI2671A

14 309577ZAB
 Repair

Reassemble the Pump 3. Install the throat u-cup as follows:

NOTE: Coat all non-thread sealed parts with ISO Pump a. Models 246831, 246832, 245971, 245972,
Oil before reassembly, to ease future disassembly. 24Y174, 18D010, 25P857, 25P858, 25P944,
and 24Y175: Grease the u-cup (20*) and
1. Install the ball (16*) in the rod (1). Center the u-cup cylinder (2). Place the u-cup in the cylinder with
(13*) on the rod (1). The lips of the u-cup must face
the lips facing down. Be careful not to damage
up. Use the piston (7) to evenly push the u-cup onto
the sealing edges of the u-cup. Install the
the rod, then remove the piston. Slide the bushing
(14*) onto the rod (1). The wide end of the bushing packing nut (19) to properly insert and align the
must face up, toward the u-cup. u-cup, then remove the packing nut.

1 20*
1 Lips face up. 19
1 1
*13
1
2

TI2818A-1
16* 16*
18* 1 Lips face down.
TI2675A
14 TI2818A

7 14 b. Models 246830 and 245970: Grease the u-cup

7 (20*) and cylinder (2). Place the seal installation
TI2666a tool (23*) in the cylinder. Place the u-cup in tool
TI2666b
with lips facing down. Be careful not to damage
246831, 245971, 24Y174,
Typical configuration the sealing edges of the u-cup. Press the u-cup
and 24Y175 only
in place with 7/8 in. deep-well socket (S).
Remove the socket and tool.
NOTE: Sealing the patch on the piston threads is good
for four repackings. Use thread sealant on the piston S
threads after four repackings� be sure none gets on the
ball. 20*
23*
2. Install the piston (7). Be careful not to damage the
sealing edges of the u-cup. Torque as specified 2
below.

TI2700A
Model Torque
ft-lb (N•m)
4. Insert bushing (17*). Press bushing in place to seat
246830, 245970, 18D010, and 24-30 (32-40)
u-cup.
25P857
246831, 245971, 25P858, and 47-53 (63-71)
24Y174 *17
246832, 25P944, and 245972 95-105 (129-143)

TI2669B

5. Assemble the packing nut as follows:

309577ZAB 15
Repair

a. Component A (ISO) Pump: NOTE: The groove (H) in the sleeve outer surface must
be toward the bottom.
• Install spring (25) in the wet-cup (19).
• Install o-rings (24*, 26*) on the piston (28) and 6. Lubricate the piston u-cup and sleeve top edge.
insert the piston in the wet-cup. Push the piston assembly into the top of the sleeve
• Compress the piston (28) into the wet-cup, (4). Drive in with a non-sparking hammer.
using a 1/2 in. (13 mm) x 2.5 in. (64 mm) bolt
with washers and nut.
• Install the retaining ring (22*) in the groove.
• Remove the bolt, washers, and nut.
• Install the o-ring (27*) on the wet-cup.
• Install the packing wet-cup assembly hand-
tight. Screw the assembly all the way down, so
the external o-ring (27) seats on top of the cyl- 4
inder (2).
H
28
TI2673A
25 22*
24* 7. Lubricate the top 1-2 in. (25-50 mm) of the
19 displacement rod (1) and outside of the sleeve (4).
26*
Grease the o-rings (3*) and place one in the cylinder
27* and other on the bottom of the sleeve.
2 8. Slide the sleeve into the bottom of the cylinder (2).
Pumps 25P857, Drive in with a hammer until the top of the groove
TI3735b
25P858, 25P944: (H) aligns with the bottom of the cylinder (L). Use a
plastic rod to drive the displacement rod until
19 1/4-3/8 in. (6-10 mm) of its greatest diameter is
27 visible above the packing nut (19).
26 17
19
20
*3
2 2
L
b. Component B (Resin) Pump:
• Install felt washers (21*) into packing nut (19).
• Install the retaining ring (22*). 4
• Install the packing nut handtight. H
3*
22*
21* TI2674A
19

TI2701A

16 309577ZAB
 Repair

9. Reassemble the intake valve with o-ring (10*), seat Model Torque
(9), and ball (11*). Install ball guide (12). ft-lb (N•m)
Models 246832, 18D010, 25P857, 25P858, 246830, 245970, 18D010, and 65-75 (88-101)
25P944, and 245972 only: Install spring (8*) with 25P857
screw at top. 246831, 245971, 25P858, and 75-85 (101-114)
24Y174
8* 246832, 25P944, and 245972 185-215 (251-291)
12
*11 11. Tighten the wet-cup.
10* NOTE: Do not overtighten the wet-cup. The throat
u-cup (20) is not adjustable.
9 5
a. Pump A: Wrap the base of the wet-cup (19)
with a rag and tighten securely with channel
TI2665A
locks.

NOTE: The seat may be flipped over and used on the b. Pump B: Pump B: Torque the packing nut (19)
other side. Clean the seat thoroughly. No scratches are
to 130-150 in-lb (15-17 N•m).
permitted on the sealing edge.

10. Replace the o-ring (15*). Install the intake valve.

Torque the housing (5) as follows, or be sure the
intake valve is snug against the cylinder.
Pump rod and connecting rod move during
19 operation. Moving parts can cause serious injury
such as pinching or amputation. Keep hands and
fingers away from connecting rod during operation.

12. Reconnect the power supply. Turn the main power

ON .
15*
13. Press . The motor will run until the pumps are
5
at bottom of their strokes, then shut off.

TI2687A 14. Turn the main power OFF . Disconnect the

power supply.

309577ZAB 17
Repair

NOTE: Steps 15-18 apply to pump B. See FIG. 3. To 16. Continue screwing the pump into the housing until
reconnect pump A, go to step 19. the fluid outlet (D) is aligned with the steel tube and
top threads are +/- 1/16 in. (2 mm) of the bearing
15. Ensure that the star-shaped locknut (G) is screwed face (N).
on the pump with the flat side up. Screw the pump
into the bearing housing (M) until the pin holes 17. Tighten the star-shaped locknut (G) by hitting firmly
align. Push the pin (F) in. Pull the retaining spring (E) with a non-sparking hammer.
down.
18. Reconnect the fluid inlet (C) and outlet (D).

E
F
M

3 N

1 2 G D 2

1 Flat side faces up.

2 Lubricate threads with ISO oil

or grease.
3 Pump top threads must be nearly
flush with bearing face (N).
2 C

TI3765a-1
FIG. 3 Reconnect Pump B

18 309577ZAB
 Repair

NOTE: Steps 19-32 apply to pump A only. See FIG. 4. 24. Apply thread sealant and screw the barbed fitting
into the motor side of the wet-cup. Torque to 10-15
19. Screw the pump into the bearing housing (M) until ft-lb (14-20 N•m). Do not overtighten.
the top threads are level with the bearing face (N).
Rotate the pump to align the pump outlet fitting to 25. Apply thread sealant and screw the elbow (U) into
outlet tube. the remaining wet-cup port. Torque to 10-15 ft-lb
(14-20 N•m). Do not overtighten.
20. The wet-cup has four 1/8 npt ports. Two will be
inaccessible when the pump is installed. Note or 26. Apply thread sealant and screw the barbed fitting
mark these ports. Remove the pump. Apply thread into the elbow (U). Torque to 10-15 ft-lb (14-20
sealant and install the plugs in the two ports. N•m). Do not overtighten.
Torque the plugs to 10-15 ft-lb (14-20 N•m). Do
not overtighten. 27. Connect component A outlet tube loosely at the
pump and at the heater. Line up the tube, then
21. Ensure that the star-shaped locknut (G) is screwed tighten the fittings securely.
on the pump with the flat side up. Carefully twist
and extend the rod (1) 2 in. (51 mm) above the 28. Tighten the star-shaped locknut (G) by hitting firmly
wet-cup assembly. with a non-sparking hammer.

22. Start threading the pump into the bearing housing 29. Apply thread sealant and screw the barbed fitting
(M). Place a finger guard (P) over the rod when it is into the elbow (U). Torque to 10-15 ft-lb (14-20
accessible through the window of the bearing N•m). Do not overtighten.
housing. When the pin holes align, insert the pin.
30. Apply a thin film of TSL to the barbed fittings. Using
Pull the retaining spring down.
two hands, support the tubes (T) while pushing
NOTE: A finger guard is not used on Model E-30. straight onto the barbed fittings. Do not let tubes
kink or buckle. Secure each tube with a wire tie
23. Seat a finger guard (P) on the wet-cup (19). between two barbs.
Continue threading the pump into the bearing
31. Reconnect the fluid inlet (C) and outlet (D).
housing (M) until the top threads are +/- 1/16 in. (2
mm) of the bearing face (N). 32. Purge air and prime the system. See your Reactor
operation manual.

1 Flat side faces up.

2 Lubricate threads with ISO oil

P 4
or grease.
U
3 Pump top threads must be nearly
flush with bearing face (N).

4 Finger guard (P) not used on

Model E-30. M

N 3

G 1 2

T C 2

2 D

TI3765a-2
FIG. 4 Reconnect Pump A

309577ZAB 19
Parts

Parts
Component A (ISO) Pumps, with wet-cup flush feature
Part 246830 E-20 and E-XP1; includes items 1-7, 9-28
Part 246831 E-XP2 and A-25; includes items 1-7, 9-22, 24-28
Part 246832 E-30; includes items 1-17, 19-22, 24-28 (shown)
Part 24Y175 A-XP1; includes 1-7, 9-22, 24-28
Part 25P857 Reactor 3 E-20 and E-XP1; includes 1-17, 19, 20, 26, 27
Part 25P858 Reactor 3 E-XP2; includes 1-20, 26, 27
Part 25P944 Reactor 3 E-30; includes 1-17, 19, 20, 26, 27

1 Used on 246832, 25P857, 25P858, and 25P944 only.

†*22
*3
†*24

†28

†*26
4

†25
8* 1

†19
*3 12

11*
†*27 9
*17 10*
1
*20

}
*16
2

*13

*14 *18

*13
*15
*14
7
7

246831, 25P858, and

24Y175 only
TI3736

20 309577ZAB
 Parts

Qty.
Ref. Part Description 246830 246831 246832 24Y175 25P857 25P858 25P944
1 240518 ROD, displacement; sst 1 1
240517 ROD, displacement; sst 1 1
246689 ROD, displacement; sst 1 1
15H110 ROD, displacement; sst 1
2 243346 CYLINDER, pump 1 1
243347 CYLINDER, pump 1 1
245413 CYLINDER, pump 1 1
17F955 CYLINDER, pump 1
3* 108526 O-RING; PTFE 2 2 2
107098 O-RING; PTFE 2 2
108822 O-RING; PTFE 2 2
4 24P853 SLEEVE, cylinder; sst 1 1
193019 SLEEVE, cylinder; sst 1 1
193390 SLEEVE, cylinder; sst 1 1
15H112 SLEEVE, cylinder; sst 1
5 195892 HOUSING, valve, intake 1 1 1
195894 HOUSING, valve, intake 1 1
198219 HOUSING, valve, intake 1 1
7 24U993 KIT, valve, piston 1 1
287388 VALVE, piston 1
287877 VALVE, piston 1 1 1
249177 VALVE, piston 1
8* 249770 SPRING, intake ball 1 1
257842 SPRING, intake 1 1
255335 SPRING, intake 1
9 239922 SEAT, intake; carbide; includes 1 1 1
items 10 and 11
244199 SEAT, intake; carbide; includes 1 1
items 10 and 11
240918 SEAT, intake; carbide; includes 1 1
items 10 and 11
10* 107079 O-RING; PTFE 1 1 1
108526 O-RING; PTFE 1 1
107098 O-RING; PTFE 1 1
11* 105445 BALL, intake; sst; 0.5 in. (13 1 1 1
mm)
102972 BALL, intake; sst; 0.875 in. (22 1 1
mm)
107167 BALL, intake; sst; 1 in. (25 mm) 1 1
12 192624 GUIDE, ball 1 1 1
193027 GUIDE, ball 1 1
193391 GUIDE, ball 1 1
13* 117450 SEAL, u-cup, piston; UHMWPE 1 1 1
117449 SEAL, u-cup, piston; UHMWPE 1 1
117448 SEAL, u-cup, piston; UHMWPE 1 1

309577ZAB 21
Parts

Qty.
Ref. Part Description 246830 246831 246832 24Y175 25P857 25P858 25P944
14* 15B078 BUSHING, piston 1 1
15J197 BEARING, lower 1 1
15B079 BUSHING, piston 1 1
17F958 BEARING, lower 1
15* 156593 O-RING; BUNA-N 1 1 1
156633 O-RING; BUNA-N 1 1
160325 O-RING; BUNA-N 1 1
16* 105444 BALL, piston; sst; 0.3125 in. (8 1 1 1
mm)
101947 BALL, piston; sst; 0.375 in. (10 1 1
mm)
107203 BALL, piston; sst; 0.5625 in. (14 1 1
mm)
17* 15B075 BUSHING, rod 1 1 1
15B074 BUSHING, rod 1 1
15B076 BUSHING, rod 1 1
18* 15J196 BUSHING, pump 1 1
17F957 BUSHING, pump 1
19† 15C569 NUT, packing 1 1
15C571 NUT, packing 1
15C573 NUT, packing 1
25P883 NUT, packing 1
25P884 NUT, packing 1
25P885 NUT, packing 1
20* 117447 SEAL, u-cup, throat; UHMWPE 1 1 1
117446 SEAL, u-cup, throat; UHMWPE 1 1
117448 SEAL, u-cup, throat; UHMWPE 1 1
22*† 118377 RING, retaining 1 1
118378 RING, retaining 1
118379 RING, retaining 1
24*† 118381 O-RING; fluoroelastomer 1 1
107563 O-RING; fluoroelastomer 1
118403 O-RING; fluoroelastomer 1
25† 118374 SPRING 1 1
118375 SPRING 1
118376 SPRING 1
26*† 118380 O-RING; fluoroelastomer 1 1 1
110955 O-RING; fluoroelastomer 1 1
C20111 O-RING; fluoroelastomer 1 1
27*† 107563 O-RING; fluoroelastomer 1 1 1
103414 O-RING; fluoroelastomer 1 1
111178 O-RING; fluoroelastomer 1 1
28† 15C570 PISTON, wet-cup, ISO 1 1
15C572 PISTON, wet-cup, ISO 1
15C574 PISTON, wet-cup, ISO 1

22 309577ZAB
 Parts

* Parts included in Pump Repair Kits (purchase

Pump Part Pump Repair Kit Wet-Cup Kit
separately). Some parts in the kit may not be used in
your pump. 246830 246420 246962
246831 15C851 246963
† Parts included in Wet-Cup Kits. Order the correct kit for 246832 15C852 246964
your pump from the table below. See page 33 for 24Y175 17K351 246962
information on 246928 Reservoir Kit. 25P857 18E195
25P858 18E250
25P944 18E249

309577ZAB 23
Parts

Component A Pump Repair Kits

15C851

107098 107563
X2 X1

108526
X1 103414
X1

156633 110955
X1 X1
ti34356a

24 309577ZAB
 Parts

15C852 246420/17K351

107079
C20111 X1
108822
X2 X1

108526
X2

111178
107098 X1
X1
156593
X1

160325 107563
X1 X1

118380
X1

118403
X1 118381
X1
ti34359a

309577ZAB 25
Parts

17K352 246420

107079
107563
X1 X1

108526
118380
X2
X1

108526
X2 156593
X1

156593
X1 107563
X1

118381 118380
X1 X1

107079 118381
X1 X1
ti40682a

26 309577ZAB
 Parts

18E195 18E250 18E249

108526
107098
X2 X2
108822
X2

107079
X1 108526
X1 107098
X1
156593
X1
156633
X1
118380 160325

X1 X1

110955
107563 X1
X1
C20111
X1
103414
X1

111178
X1
ti40683a

309577ZAB 27
Parts

Component B (Resin) Pumps

Part 245970 E-20 and E-XP1; includes items 1-7, 9-23
Part 245971 E-XP2 and A-25; includes items 1-7, 9-22
Part 245972 E-30; includes items 1-22 (shown)
Part 24Y174 A-XP1; includes items 1-7, 9-22
Part 18D010 Reactor 3 E-20; includes items 1-17, 19-22

NOTE: These pumps were also used on Component A (ISO) side of Reactors built before May 2003.

1 Used on 245972 and 18D010.

*3

8* 1
*22
*3 12
*21

11*
19
9
10*
*17
1
*20

}
*16
2
*13

*14 *18

*15
*13

7 *14

245971 and
TI2577B 24Y174 only

28 309577ZAB
 Parts

Qty.
Ref. Part Description 245970 245971 245972 24Y174 18D010
1 240518 ROD, displacement; sst 1 1
240517 ROD, displacement; sst 1
246689 ROD, displacement; sst 1
15H110 ROD, displacement; sst 1
2 243346 CYLINDER, pump 1 1
243347 CYLINDER, pump 1
245413 CYLINDER, pump 1
17F955 CYLINDER, pump 1
3* 108526 O-RING; PTFE 2 2 2
107098 O-RING; PTFE 2
108822 O-RING; PTFE 2
4 24P853 SLEEVE, cylinder; sst 1 1
293019 SLEEVE, cylinder; sst 1
193390 SLEEVE, cylinder; sst 1
15H112 SLEEVE, cylinder; sst 1
5 195892 HOUSING, valve, intake 1 1 1
195894 HOUSING, valve, intake 1
198219 HOUSING, valve, intake 1
7 24U993 KIT, valve, piston 1
287388 VALVE, piston 1
287877 VALVE, piston 1 1 1
8* 249770 SPRING, intake ball 1
257842 SPRING, intake 1
255335 SPRING, intake ball 1
9 239922 SEAT, intake; carbide; includes items 10 and 1 1 1
11
244199 SEAT, intake; carbide; includes items 10 and 1
11
240918 SEAT, intake; carbide; includes items 10 and 1
11
10* 107079 O-RING; PTFE 1 1 1
108526 O-RING; PTFE 1
107098 O-RING; PTFE 1
11* 105445 BALL, intake; sst; 0.5 in. (13 mm) 1 1 1
102972 BALL, intake; sst; 0.875 in. (22 mm) 1
107167 BALL, intake; sst; 1 in. (25 mm) 1
12 192624 GUIDE, ball 1 1 1
193027 GUIDE, ball 1
193391 GUIDE, ball 1
13* 117450 SEAL, u-cup, piston; UHMWPE 1 1 1
117449 SEAL, u-cup, piston; UHMWPE 1
117448 SEAL, u-cup, piston; UHMWPE 1
14* 15B078 BUSHING, piston 1 1
15J197 BEARING, lower 1
15B079 BUSHING, piston 1
17F958 BEARING, lower 1
15* 156593 O-RING; BUNA-N 1 1 1
156633 O-RING; BUNA-N 1
160325 O-RING; BUNA-N 1

309577ZAB 29
Parts

Qty.
Ref. Part Description 245970 245971 245972 24Y174 18D010
16* 105444 BALL, piston; sst; 0.3125 in. (8 mm) 1 1 1
101947 BALL, piston; sst; 0.375 in. (10 mm) 1
107203 BALL, piston; sst; 0.5625 in. (14 mm) 1
17* 15B075 BUSHING, rod 1 1 1
15B074 BUSHING, rod 1
15B076 BUSHING, rod 1
18* 15J196 BUSHING, pump 1
15J197 BUSHING, pump 1
19† 193046 NUT, packing 1 1 1
193032 NUT, packing 1
15J792 NUT, packing 1
20* 117447 SEAL, u-cup, throat; UHMWPE 1 1 1
117446 SEAL, u-cup, throat; UHMWPE 1
117448 SEAL, u-cup, throat; UHMWPE 1
21* 117597 WASHER, felt 2 2 2
117599 WASHER, felt 2
117600 WASHER, felt 2
22* 551528 RING, retaining 1 1 1
117718 RING, retaining 1
117719 RING, retaining 1

† Wet-Cup Conversion Kits may be purchased * Parts included in Pump Repair Kits (purchase
separately to convert pumps 245970, 245971, and separately). Some parts in the kit may not be used in
245972. See page 33 for further information. your pump. Order the correct kit for your pump from the
table below.

Pump Part Repair Kit

245970 246420
245971 246421
245972 246422
24Y174 17K352
18D010 18E196

30 309577ZAB
 Parts

Component B Pump Repair Kits

246422 246421 18E196

108822 107098
108526
X2 X2 X2

107079
108526
107098 X1
X1 X1

156593
X1
156633

160325 X1
ti33336b
X1

309577ZAB 31
Parts

17K352 246420

107079
108526 X1
X2

108526
X2
156593
X1

156593
X1
107079
X1

107563
X1

118380
X1

118381
X1
ti34358a

32 309577ZAB
 Accessories

Accessories

Wet-Cup Conversion Kits

These kits convert 245970, 245971, or 245972 pumps to the wet-cup flush design. Refer to the following table to
select the correct kit for your pump. Kits include a Pump Wet-cup Flush Kits manual.

Part Wet-Cup Conversion Kit

245970, 24Y174 248061, includes:
246962 Wet-Cup Kit 246928 Reservoir Kit
(see page 23 for parts) (see below)
245971, 262648 248062, includes:
246963 Wet-Cup Kit 246928 Reservoir Kit
(see page 23 for parts) (see below)
245972 248063, includes:
246964 Wet-Cup Kit 246928 Reservoir Kit
(see page 23 for parts) (see below)

246928 Reservoir Kit

This kit is included with Wet-Cup Conversion Kits 248061, 248062, and 248063 (see above).

This kit can also be used if replacing an earlier style ISO pump with the wet-cup flush design. Order this kit
separately, and order the correct pump for your Reactor from page 20.

Kit includes reservoir, tubing, mounting hardware, and fittings to supply TSL to flush wet-cup. Includes Pump
Wet-cup Flush Kits manual.

Throat Seal Liquid

Use in reservoir for piston style wet-cups on component A pumps, or to fill wet-cup of component B pumps.

Part Quantity
206995 1 qt (1 l)
206996 1 gal. (3.8 l)

217374 ISO Pump Oil

Use in wet-cups of non-piston style component A pumps (built before May 2003), and as thread lubricant when
rebuilding pumps.

309577ZAB 33
Technical Specifications

Technical Specifications
Displacement Pump
US Metric
Maximum fluid working pressure 3500 psi 24.5 MPa, 245 bar
Effective Area of Displacement
Models 246830, 245970, 24Y174, 24Y175, 0.396 in.2 2.55 cm2
18D010, 25P857
Models 246831, 245971, 25P858 0.522 in.2 3.56 cm2
Models 246832, 245972, 25P944 0.743 in. 2 4.79 cm2
Fluid Inlet Sizes
Models 246830, 246831, 245970, 245971, 3/4 npt(f)
24Y174, 24Y175, 18D010, 25P857, 25P858
Models 246832, 245972, 25P944 1 npt(f)
Fluid Outlet Sizes
Models 246830, 245970, 24Y174, 24Y175, 1/4 npt(f)
18D010, 25P857
Models 246831, 246832, 245971, 245972, 3/8 npt(f)
25P858, 25P944
Materials of Construction**
stainless steel, PTFE, zinc-plated carbon steel, acetal,
Wetted materials on all models tungsten carbide, chrome plating, ultra-high molecular
weight polyethylene
Notes
All trademarks or registered trademarks are the property of their respective owners.

34 309577ZAB
 Technical Specifications

California Proposition 65
CALIFORNIA RESIDENTS
WARNING: Cancer and reproductive harm – www.P65warnings.ca.gov.

309577ZAB 35
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification
of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be
returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or
workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT
LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental
or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder,
or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered
into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu
que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés,
à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information
For the latest information about Graco products, visit www.graco.com.
For patent information, see www.graco.com/patents.

TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505

All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 309577
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2003, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
www.graco.com
Revision ZAB, January 2024