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IP6557 (2)

The IP6557 is an integrated buck-boost power controller designed to support fast charging protocols including USB PD and various QC standards, with an input voltage range of 5V-31V. It features dual-port output solutions, multiple protections, and a compact design requiring only one inductor and power MOSFET. The device is suitable for applications such as car chargers and includes advanced functionalities like automatic device detection and temperature monitoring.

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0% found this document useful (0 votes)
52 views

IP6557 (2)

The IP6557 is an integrated buck-boost power controller designed to support fast charging protocols including USB PD and various QC standards, with an input voltage range of 5V-31V. It features dual-port output solutions, multiple protections, and a compact design requiring only one inductor and power MOSFET. The device is suitable for applications such as car chargers and includes advanced functionalities like automatic device detection and temperature monitoring.

Uploaded by

joao.op.lima
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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Machine Translated by Google

IP6557
Supports buck-boost SOC with fast charging protocols such as UFCS/PD2.0/PD3.1/EPR28V

1 Features 2 Applications

ÿIntegrated buck-boost power controller ÿ Car charger


ÿ Input voltage range: 5V-31V

ÿ Integrated control path NMOS charge-pump 3 Introduction


ÿ Output has CV/CC characteristics

ÿSupport USB-C output interface and USB PD protocol The IP6557 is an integrated buck-boost controller and path

ÿ Support 5V, 9V, 12V, 15V, 20V, 28V NMOS control function, supports QC2.0/QC3.0/QC3+/

Pressure output
QC4+/QC5/FCP/HSCP/AFC/MTK/UFCS, and
ÿ Support two independent PD3.1/PPS/EPR28 protocols
USB-C port PD3.1/PPS/EPR28V output fast charging protocol

ÿ PPS supports 3.3V-21V, 10mV/step voltage input


SOC, providing a complete power solution for on-board chargers.
out
IP6557 has high integration and rich functions, only one inductor is needed
ÿ Integrated identification and support for E-Marker cables
And power MOSFET can realize the buck-boost function
ÿOutput fast charging specifications
Fast charging solution can effectively reduce the size of the overall solution and reduce BOM
ÿ Support PD3.1/PPS/EPR28V input of USB-C port
cost.
Fast charging protocol
IP6557 integrated buck-boost controller provides maximum
ÿ Integrate BC1.2 and APPLE protocols

ÿ Integrated QC2.0/QC3.0/QC3+/QC4+/QC5 input 140W (28V5A) power output, supports NTC board-level temperature detection

Fast charging protocol The output power can be adjusted intelligently according to the temperature.

ÿ Integrated FCP and HSCP output fast charging protocols IP6557 has a built-in 14-bit ADC to accurately measure input and output

ÿ Integrated AFC output fast charging protocol


The voltage and current of , and the voltage of IO.
ÿ Integrated MTK output fast charging protocol
The fast charge output of IP6557 has CV/CC characteristics.
ÿ Integrated UFCS output fast charging protocol
When the current is less than the set value, the output is in CV mode and the output voltage is constant;
ÿSupport dual-port output solution
When the output current is greater than the set value, the output is in CC mode and the output voltage
ÿ Automatic detection of device insertion and removal

ÿ Support AC/CC dual port output reduce.

ÿMultiple protections, high reliability IP6557 integrates multiple protection functions, including input overvoltage, undervoltage

ÿ Input overvoltage and undervoltage protection Overvoltage protection, output overvoltage, undervoltage, overcurrent, short circuit protection, over temperature

ÿ Output over-current, over-voltage and short-circuit protection


Protection and other functions.

ÿ Over temperature protection


IP6557 adopts QFN40 (5mm*5mm) package.
ÿ Support NTC board-level temperature detection
ÿ ESD 4KV
C11
CSP2 CSN2 PCON
VIN R4
F1
R5

C6 R6 C14 C15 C16 C17 C18 C19


C1 C2 C3 C4 C5 R1

CSP1 CSN1
BST2 BST1 VIO
PCIN
VIN VIN
C7 C8 HG2 HG2 VBUS1 VBUSC
LX2 LX2 CSP2 CSP2
C20 C21 CC1
HG2 R7 R9 HG1 LG2 LG2 CC1_1
BST2 CSN2 CSN2 DP
BST2 DP_1
Q1 Q3 PCIN PCIN VBUS1G DM
LX2 L1 LX1
HG1 HG1 DM_1
VBUS1_I CC2
R2 R3 LX1 LX1 CC2_1
LG2 LG1 LG1 LG1
R8 R10
BST1 BST1 IP6557_C
C9 C10 CC1_1 CC1_1
Q2 Q4 PCON PCON
DM_1 DM_1
DP_1 DP_1
CC2_1 CC2_1
GPIO0
VCC5V
GPIO1
VCCIO
GPIO2
C12 C13
GPIO3
GPIO4
AGND
PGND GND

Figure 1 Simplified application schematic diagram of IP6557 single C port

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IP6557
Table of contents

1 Features..................................................................................................................................................................
1 2 Applications..................................................................................................................................................................
1 3 Introduction..................................................................................................................................................................
1 4 Modification History..................................................................................................................................................
3 5 Typical Application Schematic..................................................................................................................................
3 6 Pin Definition..................................................................................................................................................................
4 7 IP Series Model Selection Table.................................................................................................................................
6 7.1 Car Charger IC..................................................................................................................................................
6 7.2 IP6557 Model Selection Table..................................................................................................................
7 8 Absolute Maximum Ratings..................................................................................................................................
8 9 Recommended Operating Conditions..................................................................................................................
8 10 Electrical Characteristics.........................................................................................................................................
9 11 Functional Description.........................................................................................................................................
11 11.1 Internal Block Diagram.................................................................................................................. 11
11.2 Synchronous Switching Buck-Boost Controller..........................................................................................
11 11.3 Output Voltage Line Compensation Function..................................................................................................
12 11.4 Output CC/CV Characteristics....................................................................................................................
13 11.5 Output CC Current Setting...................................................................................................................
13 11.6 Protection Function.................................................................................................................................
13 11.7 Dual Port Output.................................................................................................................................
14 11.8 Fast Charge Protocol Output......................................................................................................... 14
12 Application Notes......................................................................................................................................... 15
12.1 Input Capacitor Selection........................................................................................................................ 15
12.2 Inductor Selection.................................................................................................................................. 15
12.3 Output Capacitor Selection.................................................................................................................. 15
12.4 MOSFET Selection..................................................................................................................................
16 13 Application Schematic.................................................................................................................................. 17
14 BOM Table.................................................................................................................................................. 18 15
PCB Layout Considerations................................................................................................................... 19 16
Packaging Information................................................................................................................................ 20 17 Silk
Screen Description.................................................................................................................................. 21
Responsibility and Copyright Statement........................................................................................................ 22

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IP6557
4 Modification Record

Note: Page numbers in previous versions may differ from those in the current version.

Changed from version V1.10 to version V1.11 ( November 2023 )

1. Modified and corrected some descriptions of the agreement

Changed version V1.01 to version V1.10 ( April 2023 )

1. Modified and updated the application schematic diagram of IP6557 single C port

Changed version V1.00 to version V1.01 ( March 2023 )

1. Modify the simplified application schematic diagram of IP6557 single C port

2. Add ESD circuit description to PCB layout matters

Initial release V1.00 ( December 2022 )

5 Typical application schematics

C11
CSP2 CSN2 PCON

VIN 10R 5 mR R4
F1 1uF
R5

5 mR R6 C14
C1 C2 C3 C4 C5 C6 C15 C16 C17 C18 C19
R1 10R
1 uF 100uF NC
100uF 22uF 22uF NC NC 1uF 1uF 10uF 10uF

CSP1 CSN1
BST2 BST1 VIO
PCIN
VIN VIN
C7 C8 HG2 HG2 VBUS1 VBUSC
0.1uF 0.1uF LX2 LX2 CSP2 CSP2
0R 0R HG1 LG2
C20 C21 CC1
HG2 LG2 CC1_1
R7 R9 CSN2 CSN2
BST2 BST2 NC 0.1uF DP
10uH DP_1
Q1 Q3 PCIN PCIN VBUS1G DM
LX2 L1 LX1
HG1 HG1 DM_1
VBUS1_I CC2
R2 R3 LX1 LX1 CC2_1
2R 2R
LG2 0R 0R LG1 LG1 LG1
R8 R10
BST1 BST1 IP6557_C
C9 C10 CC1_1 CC1_1
Q2 Q4 PCON PCON
3.3nF 3.3nF DM_1 DM_1
DP_1 DP_1
CC2_1 CC2_1
GPIO0
VCC5V
GPIO1
VCCIO
GPIO2
C12 C13
GPIO3
GPIO4
2.2uF 2.2uF
AGND
PGND GND

Figure 2 Typical application schematic diagram of IP6557 single C port

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IP6557
6 Pin Definition

GPIO1
CC1_1

CC2_1
CC1_2

GPIO0
DM_1
DM_2

DP_1
DP_2

NC
40 39 38 37 36 35 34 33 32 31

1 30 GPIO2
CC2_2
VBUS2 2 29 GPIO3

VBUS2G 3 28 VCCIO

4 27 GPIO4
VBUS2_I IP6557
VBUS1 5 26 AGND

VBUS1G 6 25 VCC5V
QFN40 GND
VBUS1_I 7 twenty four

VIO 8 twenty three VIN

CSN1 9 twenty two CSP2

CSP1 10 twenty one CSN2

11 12 13 14 15 16 17 18 19 20
PCON

HG1

BST1

BST2

HG2

PCIN
LX1

LG1

LG2

LX2

Figure 3 IP6557 pin diagram


Pin Description:

Pinout
describe
No. 1 name

CC2_2 USB C2 port detection and fast charge communication pin CC2

2 VBUS2 Current sense negative input/voltage sense pin for NMOS on VBUS2 path
3 VBUS2G Control pin of NMOS on VBUS2 path
4 VBUS2_I Current sense positive input of NMOS on VBUS2 path
5 VBUS1 Current sense negative input/voltage sense pin for NMOS on VBUS1 path
6 VBUS1G Control pin for NMOS on VBUS1 path
7 VBUS1_I Current sense positive input of NMOS on VBUS1 path
8 VIO Buck-boost output voltage feedback pin
9 CSN1 Output current detection negative terminal
10 CSP1 Output current detection positive terminal
11 PCON output peak current sampling pin
12 HG1 H-bridge power tube output upper tube control pin

13 BST1 H-bridge power tube output bootstrap voltage pin

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IP6557
14 LX1 Output inductor connection pin
15 LG1 H-bridge power tube output lower tube control pin

16 LG2 H-bridge power tube input lower tube control pin


17 LX2 Input inductor connection pin
18 BST2 H-bridge power tube input bootstrap voltage pin
19 HG2 H-bridge power tube input upper tube control pin
20 PCIN input peak current sensing pin
twenty one
CSN2 input current sense negative terminal
twenty two
CSP2 Input current detection positive terminal
twenty three VIN Input pin
twenty four
GND System ground
25 VCC5V System 5V power supply, to power the analog circuit inside the IC
26 AGND Analog ground
27 GPIO4 General GPIO/ADC input
28 VCCIO system 3.3V power supply, powering the IC internal digital circuit
29 GPIO3 General GPIO/ADC input
30 GPIO2 General GPIO/ADC input
31 GPIO1 General GPIO/ADC input
32 GPIO0 General GPIO/ADC input
33 NC test pin, floating
34 CC2_1 USB C1 port detection and fast charge communication pin CC2

35 DP_1 USB C1 port fast charging intelligent identification DP

36 DM_1 USB C1 port fast charging intelligent identification DM

37 CC1_1 USB C1 port detection and fast charge communication pin CC1

38 DP_2 USB C2 port fast charging intelligent identification DP

39 DM_2 USB C2 port fast charging intelligent identification DM

40 CC1_2 USB C2 port detection and fast charge communication pin CC1

41 EPAD PGND

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IP6557
7 IP Series Model Selection Table

7.1 Car Charger IC

Supported protocols Encapsulation

Discharge pair
IC Model MTK PD3.0 simultaneous

flow road
DCP QC2.0 QC3.0 FCP SCP AFC SFCP PD2.0 Specification
PE (PPS) Allow

PIN2PIN
IP6536 2.4A ÿ ÿ - - - - - - - - - ESOP8

3.4A - ÿ - - - - - - - - - ESOP8
IP6523S_NU

IP6525TQ 18W - ÿ ÿ ÿ ÿ - ÿ - - - - ESOP8

18W - ÿ ÿ ÿ ÿ - ÿ - - - - ESOP8
IP6525T_NU

PIN2PIN
IP6525S 18W - ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ - - ESOP8

18W - ÿ ÿ ÿ ÿ ÿ ÿ - ÿ - - ESOP8
IP6525S_OC

IP6520 18W - ÿ ÿ ÿ ÿ ÿ ÿ ÿ - ÿ - ESOP8

PIN2PIN
IP6520T 20W - ÿ ÿ ÿ ÿ - ÿ - - ÿ - ESOP8

20W - ÿ ÿ ÿ ÿ - ÿ - - ÿ ÿ ESOP8
IP6520T_PPS

PIN2PIN
IP6537_C 18W - ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ QFN24

IP6537_C_30W20V 30W - ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ QFN24

PIN2PIN
24W ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ - - - QFN32
IP6538U_AA

27W ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ - ÿ ÿ QFN32
IP6538U_AC

IP6551 4.8A ÿ ÿ - - - - - - -- - - QFN32


PIN2PIN
24W - ÿ ÿ ÿ ÿ ÿ ÿ ÿ - - - QFN32
IP6527U_A

27W - ÿ ÿ ÿ ÿ - ÿ ÿ - ÿ ÿ QFN32
IP6527U_C
PIN2PIN
100W - ÿ ÿ ÿ ÿ ÿ ÿ - - ÿ ÿ QFN64
IP6559_C

100W ÿ ÿ ÿ ÿ ÿ ÿ ÿ - - ÿ ÿ QFN64
IP6559_AC

140W - ÿ ÿ ÿ ÿ ÿ ÿ - - ÿ ÿ QFN40
IP6557_C

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IP6557
7.2 IP6557 Model Selection Table

Model Name Functional Description

IP6557_C PD fast charging output device with single C port output.

illustrate:

1. IP6557 supports a maximum power output of 140W (28V5A).

2. IP6557 supports indicating its own status or other modules in the control scheme through IO or IIC, which facilitates the implementation of multi-port solutions.

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IP6557
8 Limit parameters

parameter symbol value unit

VIN Input Voltage Range VIN -0.3 ~ 35 V

LX1/BST1/HG1/LX2/BST2/HG2 VLX1/BST1/HG1
-0.3 ~ 50 V
Voltage range VLX2/BST2/HG2

BST1/HG1-LX1 Voltage Range VBST1/HG1-LX1 -0.3 ~ 6 V

BST2/HG2-LX2 Voltage Range VBST2/HG2-LX2 -0.3 ~ 6 V

VIO voltage range VVIO -0.3 ~ 30 V

VBUS1/VBUS1_I
VVBUS1/VBUS1_I
VBUS2/VBUS2_I -0.3 ~ 30 V
VVBUS2/VBUS2_I
Voltage range

CSP2/CSN2/PCIN
VCSP2/CSN2/PCIN -0.3 ~ 35 V
Voltage range

CSP1/CSN1/PCON
VCSP1/CSN1/PCON -0.3 ~ 30 V
Voltage range

CC1_1/CC2_1 /CC1_2/CC2_2
VCC1_1/CC2_1/ CC1_2/CC2_2 -0.3 ~ 30 V
Voltage range

DM_1/DP_1/DM_2/DP_2
VDM_1/DP_1/ DM_2/DP_2 -0.3 ~ 22 V
Voltage range

Junction temperature range TJ -40 ~ 125 ÿ

Storage temperature range Tsj -60 ~ 150 ÿ

Thermal resistance (junction to ambient) ÿJA 40 ÿ/W

Human Body Model (HBM) ESD 4 KV

* Stresses above those listed under the Absolute Maximum Ratings section may cause permanent damage to the device.

Excessive exposure time may affect the reliability and service life of the device

9 Recommended working conditions

parameter symbol Minimum Typical Value Maximum unit

Input voltage VIN 5 12/24 31 V

*Device operational characteristics are not guaranteed outside these operating conditions.

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IP6557
10 Electrical Characteristics

Unless otherwise specified, the test device is IP6557_C, the inductor is 10uH, and Cout is a 100uF solid capacitor.

Minimum typical maximum


parameter symbol Test conditions unit
value value value

Input System

Input voltage VIN 5 12/24 31 V

VIN-UV falling voltage 4.3 4.5 4.7 V


Input undervoltage threshold

VIN-UV-TH hysteresis voltage 0.5 V

VIN-OV rising voltage 30.6 31 31.4 V


Input overvoltage threshold

VIN-OV-TH hysteresis voltage 0.4 V

Input Quiescent Current IQ2 VIN=24VÿVOUT=5V@0A 3.8 mA

Drive system

HG1/2 turns on the pull-up resistor RHG_PU 2 ÿ

HG1/2 turn off pull-down resistor RHG_PD 1 ÿ

LG1/2 turns on the pull-up resistor RLG_PU 2 ÿ

LG1/2 turn off pull-down resistor RLG_PD 1 ÿ

Dead time TDEADTIME VIN=24VÿVOUT=5V 35 ns

Switching frequency FS VIN=24VÿVOUT=5V 225 250 275 kHz

Output system

Output voltage VOUT 3.3 28 V

VIN=24V, VOUT=5.0V, fs=250KHz, Iout=3A


100 mV

VIN=24V, VOUT=12V, fs=250KHz,


Output voltage ripple ÿVOUT 100 mV
Iout=3A

VIN=24V,
150 mV
VOUT=28Vÿfs=250KHz, Iout=5A

Soft start time TSS VIN=24V, VOUT=5V, no load 1.5 1.9 2.5 ms

Output line compensation voltage VCOMP VIN=24V, VOUT=5V, IOUT=3A 150 mV

VIN=24VÿVOUT=5V 3 A

VIN=24VÿVOUT=9V 3 A
Output CC mode maximum current
IOUT
flow VIN=24VÿVOUT=12V 3 A

VIN=24VÿVOUT=20V
5 A
E-Marker Cable

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IP6557
VIN=24VÿVOUT=28V
5 A
After the E-Marker cable

output enters CC mode, the output hiccups and restarts the power supply.
Output hiccup restart voltage VOUT 2.6 V
Pressure

Thermal shutdown temperature TOTP temperature rises the temperature at which the device turns off 150 ÿ

Thermal Shutdown Temperature Hysteresis ÿTOTP Temperature drop device turn-on hysteresis 40 ÿ

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IP6557
11 Functional Description

11.1 Internal Block Diagram

VIO CSP1 CSN1 PCON HG1 BST1 LX1 LG1 LG2 LX2 BST2 HG2 PCIN CSN2 CSP2 VIN

VBUS2_I VCC5V VCC5V

VBUS2G VBUS2
Control CP1_5V CP1_5V CP2_5V

VBUS2
BUCK-BOOST Driver

VBUS1_I BUCK-BOOST Control


VBUS1
VBUS1G CP1_5V CC1_1
Control PD VIO Charge CP1_5V
CC2_1
CC1_2 PD Pump 1
VBUS1 CC2_2

VBUS1 VIN Charge CP2_5V VIN


CC2_2 VBUS1_I LDO VCC5V
PD DP_1 DP/DM Pump 2
DM_1 VBUS2
protocol
DP_2 Fast VBUS2_I
CC1_2 CSP1
DM_2 charging
CSN1 MCU
DM_2 CSP2
DP/DM CSN2
ADC LDO VCCIO
General Protocol CSP1
DP_2 CSP2
GPIO0 MTP RAM
GPIO1
CC1_1 GPIO2 LDO
PD LOSC VDD
GPIO3
protocol GPIO4
CC2_1 VBUS1 IIC UART PWM TIMER
HOSC VBUS2 NC
DM_1 NC
DP/DM

General Protocol
DP_1

GPIO & MFP

GPIO0 GPIO1 GPIO2 GPIO3 GPIO4 AGND GND PGND

Figure 4 IP6557 internal block diagram

11.2 Synchronous Switching Buck-Boost Controller

IP6557 integrates a synchronous switch buck-boost controller that supports wide input voltage and high efficiency. The input voltage range is 5V~31V.

Output voltage range: 3.3~28V.

IP6557 has the functions of inductor peak current limiting and average current limiting.

The driving switching frequency of the IP6557 output is 250kHz and can be adjusted internally.

IP6557 has a soft start function to prevent malfunction caused by excessive inrush current at startup. VIN=12V, 5V no-load output

The soft start time is 1.6ms.

Use a MOSFET with RDS(ON) of 8mohm (Typ.) @ VGS = 4.5V, VIN = 12V, output 5V, load 3A

The conversion efficiency is 94%.

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IP6557
IP6557 VBUS1 efficiency curve

98

96

94

92
VIN=12V VBUS1=5V
90
VIN=24V VBUS1=5V
88
VIN=12V VBUS1=20V
86
VIN=24V VBUS1=20V
EFFICIENCY(%)
84
VIN=24V VBUS1=28V
82

80
0 1000 2000 3000 4000 5000

LOAD(mA)

Figure 5 IP6557 VBUS1 output efficiency curve

IP6557 output load characteristic curve

30

25

20
VIN=12V VBUS1=5V

15 VIN=24V VBUS1=5V

VIN=12V VBUS1=20V
VBUS1(V)
10
VIN=24V VBUS1=20V

VIN=24V VBUS1=28V
5

0
0 1000 2000 3000 4000 5000 6000

LOAD(mA)

Figure 6 IP6557 VBUS1 output load characteristic curve

11.3 Output voltage line compensation function

The output voltage of IP6557 has a wired compensation function: for every 1A increase in output current, the output voltage will increase by 50mV.

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IP6557
11.4 Output CC/CV Characteristics

IP6557 output has CV/CC characteristics: when the output load current is less than the set value, the output is in CV mode and the output voltage is constant; when the load current is less than the set value, the output is in CV mode and the output voltage is constant.

If the load current is greater than the set value, the CC mode is entered and the output voltage begins to decrease; if the load current continues to increase, the output voltage decreases rapidly until the trigger is triggered.

Output voltage undervoltage protection.

11.5 Output CC current setting

IP6557 can adjust the output current limit by adjusting the 5mohm current detection resistor between CSP1 and CSN1 in the output path.

As shown in the figure below, by detecting the voltage difference between CSP1 and CSN1, it is determined whether the current load current reaches the set current size.

CSN1

IP6557 5mohm

CSP1

Iload

Figure 7 IP6557 output current limiting circuit diagram

When the current detection resistor is changed to 5mohm, the corresponding output current limit will also change.

When laying out the PCB, pay special attention to the routing of CSP1 and CSN1. They need to be directly led out from both ends of the 5mohm resistor to prevent

The PCB trace impedance is introduced, which causes IC current limiting deviation.

When choosing a 5mohm resistor, you also need to consider the accuracy of the resistor. You need to choose a resistor with a good temperature coefficient (100ppm) and 1% accuracy.

11.6 Protection Function

IP6557 has input overvoltage protection function: when VIN rises above 31 V, IP6557 detects input overvoltage and shuts down the output;

When VIN drops to 29 V again, IP6557 considers the input to be normal and turns on the output.

IP6557 has an output undervoltage protection function: when the VBUS1 output drops to 2.6V, the output is turned off, and it hiccups and restarts after 2s.

IP6557 has short circuit protection function. If the VBUS1 voltage is lower than 2.6V after 10ms of startup, IP6557 considers the output

If there is a short circuit, the output will be turned off, and it will hiccup and restart after 2s.

IP6557 has over-temperature protection function: when IP6557 detects that the chip temperature reaches 150ÿ, it will shut down the output; when the temperature is

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IP6557
When the temperature drops to 110ÿ, IP6557 considers that the temperature has returned to normal and turns on the output again.

11.7 Dual-port output

IP6557 supports AC/CC dual-port output. Any device plugged into either port supports fast charging output. When both ports are plugged in at the same time, the output is 5V.

When two ports are used at the same time, the maximum total power of IP6557 is 5V/4.8A, and the current distribution of the two ports will be automatically adjusted.

IP6557 integrates automatic detection function for device insertion and removal at port A or port C, and either port can output fast charge.

11.8 Fast charging protocol output

IP6557 supports fast charging protocol output, the specifications are as follows:

ÿ Support PD3.1/PPS/EPR28V fast charging output of USB-C port

ÿ Integrate BC1.2 and APPLE protocols

ÿ Integrated QC2.0/QC3.0/QC3+/ QC4+/QC5 output fast charging protocol

ÿ Integrated FCP and HSCP output fast charging protocols

ÿ Integrated AFC output fast charging protocol

ÿ Integrated MTK output fast charging protocol

ÿ Integrated UFCS output fast charging protocol

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IP6557
12 Application Notes

12.1 Input Capacitor Selection

The ESR of the input capacitor should be as small as possible, as it will affect the conversion efficiency of the system.

When the input voltage is significantly greater than the output voltage, the device operates in buck mode and the maximum ripple current supported by the input capacitor is

It must be greater than the maximum ripple current of the system's VIN. The ripple current IRMS(VIN) value of the input capacitor is calculated as follows:

VOUT
ÿ (1 ÿ )
IRMS(VIN) = ILOAD ÿ ÿ VOUT VIN VIN

Where ILOAD is the load current, VIN is the input voltage, and VOUT is the output voltage.

12.2 Inductor Selection

It is recommended to use a 10uH inductor.

The DCR of the inductor has a great influence on the conversion efficiency of the system. It is recommended to use an inductor with low DCR. For solutions

above 30W, it is recommended to use an inductor with a DCR less than 10mohm.

The inductor saturation current should be at least 20% greater than the system's inductor peak current limit to avoid inductor saturation, which will cause the inductance to

decrease and the system to be unstable.

The inductor peak current (IL(PEAK)ÿBUCK) in buck mode is calculated as follows:

VOUTÿ(VINÿVOUT)
IL(PEAK)ÿBUCK = ILOAD +
2*VIN*FS*L

The inductor peak current (IL(PEAK)ÿBOOST) in boost mode is calculated as follows:

VOUT*ILOAD
IL(PEAK)ÿBOOST =
+ VINÿ(VOUTÿVIN)
VINÿEFF 2*VOUT*FS*L

Where VIN is the input voltage, VOUT is the output voltage, L is the inductance, FS is the switching frequency, EFF is the conversion efficiency, and ILOAD is

the load current;

12.3 Output Capacitor Selection

When the output voltage is significantly greater than the input voltage, the device operates in boost mode and the maximum ripple current supported by the output capacitor is

The output capacitor ripple current IRMS(VOUT) must be greater than the maximum ripple current of the system VOUT. The output capacitor ripple current IRMS(VOUT) value is calculated as follows:

ÿ 1)
IRMS(VOUT) = ILOAD ÿ ÿ( VOUT VIN

Where ILOAD is the load current, VIN is the input voltage, and VOUT is the output voltage.

The output capacitor is used to maintain output stability, and its ESR and capacitance value have an impact on the output ripple size;

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IP6557
In buck mode, the output ripple voltage VOUT(RIPPLE)ÿBUCK is calculated as follows:

VOUTÿ(VINÿVOUT) 1
VOUT(RIPPLE)ÿBUCK = ÿ (RESR + )
VINÿLÿFS 8ÿFSÿCOUT

Where RESR is the equivalent series resistance of the output capacitor, FS is the switching frequency, and COUT is the output capacitor value.

In boost mode, the output ripple voltage VOUT(RIPPLE)ÿBOOST is calculated as follows:

ILOADÿVOUTÿRESR
+ (VOUTÿVIN)ÿILOAD
VOUT(RIPPLE)ÿBOOST =
VIN VOUTÿFSÿCOUT

Where RESR is the equivalent series resistance of the output capacitor, FS is the switching frequency, and COUT is the output capacitor value.

12.4 MOSFET Selection

It is recommended to select a MOSFET device with a V(BR)DSS at least 20% higher than the input voltage .

The RDS(ON) of MOSFET brings about the power loss of the device when it is turned on, which has a direct impact on the system conversion efficiency. It

is generally recommended to select a MOSFET with an RDS(ON) of 10mohm; if the solution requires higher power output, it is recommended to select a lower RDS(ON)

device .

The CISS of MOSFET affects its switching speed. It is necessary to adjust the resistance of HG and LG in series and the driving

speed of MOSFET appropriately for different MOSFETs to ensure system stability. It is recommended to use MOSFET with CISS no higher
than 1000pF.

The RC buffer circuit of LX1/LX2 can suppress the burr of LX. The appropriate RC buffer circuit can be

Have better EMI effect.

The circuit of the driving part is recommended as shown in the figure below, with 0603 specification HG1/HG2 and LG1/LG2 series resistors

and RC buffer circuit reserved.

BST2 BST1

PCIN PCON

HG2 HG1

Q1 Q3
LX2 L1 LX1

LG2 LG1

Q2 Q4

Figure 8 MOSFET drive circuit diagram of IP6557

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IP6557
13 Application Schematic Diagram

C11
CSP2 CSN2 PCON

VIN 10R 5 mR R4
F1 1uF
R5

5 mR R6 C14
C1 C2 C3 C4 C5 C6 C15 C16 C17 C18 C19
R1 10R
1 uF 100uF NC
100uF 22uF 22uF NC NC 1uF 1uF 10uF 10uF

CSP1 CSN1
BST2 BST1 VIO
PCIN
VIN VIN
C7 C8 HG2 HG2 VBUS1 VBUSC
0.1uF 0.1uF LX2 LX2 CSP2 CSP2
0R 0R HG1 LG2
C20 C21 CC1
HG2 LG2 CC1_1
R7 R9 CSN2 CSN2
BST2 BST2 NC 0.1uF DP
10uH DP_1
Q1 Q3 PCIN PCIN VBUS1G DM
LX2 L1 LX1
HG1 HG1 DM_1
VBUS1_I CC2
R2 R3 LX1 LX1 CC2_1
2R 2R
LG2 0R 0R LG1 LG1 LG1
R8 R10
BST1 BST1 IP6557_C
C9 C10 CC1_1 CC1_1
Q2 Q4 PCON PCON
3.3nF 3.3nF DM_1 DM_1
DP_1 DP_1
CC2_1 CC2_1
GPIO0
VCC5V
GPIO1
VCCIO
GPIO2
C12 C13
GPIO3
GPIO4
2.2uF 2.2uF
AGND
PGND GND

Figure 9 Typical application schematic diagram of IP6557 single C port

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IP6557
14 BOM
Based on the output application of IP6557 single C port, the BOM table is as follows:

Serial number component name Models & Specifications Unit dosage Location Remark

1 IC IP6557_C PCS 1 U1

10uH+/-20%, current 15A


2 Inductor PCS 1 L1
DCR<10mohm

3 solid capacitors 100uF PCS 1 C1 Withstand voltage greater than 50V

4 SMD capacitors 0603 0.1uF 10% PCS 2 C3, C4 Withstand voltage greater than 35V

5 SMD capacitor 0603 3.3nF 10% PCS 2 C5, C6 Withstand voltage greater than 35V

6 Solid capacitor 100uF PCS 1 C7 Withstand voltage greater than 35V

7 SMD capacitor 0603 1uF 10% PCS 4 The withstand voltage of C2, C8, C9, C10 is greater than 35V

8 SMD capacitor 0603 2.2uF 10% PCS 2 C11, C12 Withstand voltage greater than 25V

9 SMD capacitor 0603 10uF 10% PCS 1 C13 Withstand voltage greater than 35V

10 chip resistor 1206 5mohm 1% PCS 2 R1, R4

R2, R3, R7, R8,


11 Chip resistor 0603 2R 5% PCS 5
R9

12 Chip resistor 0603 10R 5% PCS 3 R5, R6, R10

13 Power MOS Power MOSFET PCS 4 Q1, Q2, Q3, Q4

14 Fuse F1 PCS 1 F1

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IP6557
15 PCB Layout Considerations

IP6557 integrates a buck-boost controller. The PCB layout has a great impact on the system's operating stability, EMI, and other performance indicators.

The PCB layout recommendations for IP6557 are as follows:

1. The loop composed of the input capacitor, the upper NMOS (controlled by HG2), and the lower NMOS (controlled by LG2) should be as small as possible.

Small.

2. The loop composed of the output capacitor, the upper NMOS (controlled by HG1), and the lower NMOS (controlled by LG1) should be as small as possible.

Small.

3. The inductor traces connecting the upper tube and the lower tube should be as wide and short as possible, and the node area should be able to ensure the maximum output current capability.

4. HG1/LG1 and HG2/LG2 need to be routed in parallel and the spacing between the lines should be as wide as possible.

5. The loop formed by the buffer circuit of LX1/LX2 and PGND should be as small as possible.

6. The current sampling circuit for the 5mohm resistor is directly led out from both ends of the resistor (including PCON/CSP2/CSN2

/PCIN/CSP1/CSN1), parallel routing, as short as possible and avoid switch nodes such as LX/BST/HG/LG.

7. Place the capacitors of VCC5V and VCCIO close to the device pins.

8. The GND of the input and output capacitors should be connected to a large PGND area.

9. If you need better ESD protection, it is recommended to reserve resistors in series and diodes to ground in the CC1/CC2/DP/DM lines.

CC1/CC2 reserve positions for ground capacitors.

10. For more precautions, please refer to the IP6557 application instructions.

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IP6557
16 Packaging information

Figure 10 Package diagram

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IP6557
17 Silk screen instructions

IP6557
XXXXXXX

Description: — —Ingenic logo 1,


2. IP6557 — —Product model
3. XXXXXXX — production batch number
— —Pin 1 position 4,

Figure 11 Silkscreen image

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IP6557
Liability and Copyright Statement

Yingjixin Technology Co., Ltd. reserves the right to make corrections, modifications, enhancements, improvements or other changes to the products and services provided.

Customers should obtain the latest relevant information before placing an order and verify that the information is complete and up to date. All products are sold subject to the order

Terms and conditions of sale provided at the time of confirmation.

Ingenic Technology Co., Ltd. assumes no responsibility for application assistance or customer product design. Customers should assume all responsibility for their use of Ingenic products.

To minimize the risks associated with customer products and applications, customers should provide adequate design and operational safety verification.

Customers acknowledge and agree that, although any application-related information or support may still be provided by Ingenic, they will be solely responsible for satisfying any

All legal, regulatory and safety-related requirements related to the products and the use of Ingenics products in their applications. Customers declare and agree that they have the

All the expertise and knowledge required to implement safety measures, including foreseeing the dangerous consequences of failures, monitoring failures and their consequences, and reducing the risk of

The customer will fully indemnify the customer for any use of any Inset in such critical applications.

any losses caused to Yingjixin and its agents due to the use of Yingjixin products.

For the product manuals or data sheets of Ingenic, only if the contents are not tampered with and with the relevant authorizations, conditions, restrictions and statements

Reproduction is permitted only if the information has been altered. Ingenics assumes no responsibility or liability for such altered documents.

Additional restrictions apply.

Yingjixin will update the content of this document from time to time. The actual parameters of the product may vary due to different models or other factors. This document does not

for any express or implied warranty or

When reselling Ingenics products, if the description of the product parameters is different from or false to the parameters marked by Ingenics,

All express or implied warranties for the relevant Ingenics products will be lost, and this is an unfair and fraudulent business practice. Ingenics will not be liable for any such false

No liability or responsibility is assumed for any statement.

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