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CHDesign - v2.2

Model: Datatech BTD UCW 85 HH

GENERAL

Air conditioners specifically designed for IT applications: maximisation of sensible capacity, efficiency,
reliability, availability and redundancy. They additionally provide for utmost flexibility in terms of
direction of the air delivery and return lines for better adaptation to the different site
layouts.

CONFIGURATIONS

CW :Single-circuit, chilled water air conditioning units

STRUCTURE BTD

For enhanced thermal and acoustic insulation the units consist of a load-bearing frame made of a 22 mm
thick sandwich sheet metal, with internal insulating glass wool material, 30 kg/m³ density. The fire
reaction class of the panelling is A1 (in accordance with EN13501). Air tightness is achieved with
adhesive sealing strips placed allaround the edges of the panels. The internal sheet metal parts are hot
galvanised and have variable thickness (from 2.5 mm for the base to 1 mm for removable panels),
whereas visible parts are painted with an oven-baked epoxy polyester powder coating RAL7016 and have
a textured surface finish. The frame is secured with structural rivets. The front and rear panels are fixed
with ¼ turn fasteners or they are screwed to the top part, respectively, and they are supplied with tabs
for installation in dedicated slots on the base. The front panel opposite the electric switch is hingedand
supplied with a handle for opening. Access to all the main components of the unit is gained from th
front, so no clearance spaces must be left at the sides and back of the unit for both routine and non-
routine maintenance. All the materials making up the unit are CFC-free. All electrical, cooling and
hydraulic connections are normally made from the bottom of the unit. Solutions for lateral connections
are also available upon request.

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FANS

Units are equipped with 1, 2, 3 and/or 4 radial fans with backward-curved blades, without scroll. Fans
are balanced, as required by standard ISO DIN 1940. The average air capacity value is 82 l/s per kW of
sensible cooling capacity. Fans featuring brushless, electronically commutated (EC) motors offer a
number of advantages:
• greater efficiency at full load if compared with the corresponding AC model;
• Cosfi value close to 1;
• built-in soft starter;
• user-friendly adjustment - the 0-10V control signal enables monitoring the motor speed electronically
with continuous regulation via the microprocessor onboard the unit so as to implement various control
strategies (constant flow, constant pressure, based on thermal load, etc.).
• The motors are provided with integrated electronic protection against overtemperature, overcurrent,
over or under-voltage with absence of one or more phases.
The strategic advantage of EC fans is the cubic ratio between speed and absorption. In other words, the
consumption of a fan running at 70% is 50%, it is 18% when running at 50%, etc. This brings about a
potential saving that is exponential to partial loads. Hence, the need exists to modulate the fan efficiently
and continuously using the correct algorithm required by the application. Air flow is constantly monitored
by a differential pressure switch, which signals an alarm condition when there is no flow or the flow is
poor.

AIR FILTERS

The filters are pleated and in a rigid galvanized steel frame, filtration class ISO Coarse 75% (ISO 16890-
3; G4 - EN779), and designed to minimize head losses and to have a high degree of filtration. The
thickness of the filters can be 50 or 100 mm depending on the sizes or the setups. The filters are always
removed from the front of the unit. Higher efficiency and low head loss filters ISO ePM10 (M5), ISO
ePM10 75% (M6), ISO ePM1 50% (F7) may be supplied upon request (refer to the corresponding options
for further details). If the specific option (CF) is ordered, the condition of the filters is constantly
monitored by a differential pressure switch that signals when they are excessively fouled.

HYDRAULIC CIRCUIT (chilled water unit CW/ DW), (dual fluid units EDA/EDW - DC or FC with
reference to the chilled water circuit)

The hydraulic circuit comprises:

• a water-chilled coil with single (CW - DC -FC) or dual interlaced circuit (DW);
• threaded hydraulic connectors; (two separate hydraulic connections for DW units, one for each
interlocked coil)
• a 3-way chilled water valve with modulating servo control. (two valves for DW units, one for each
circuit)
The chilled water circuit is PN10.

CHILLED WATER VALVE (chilled water unitCW/DW), (dual fluid units EDA/EDW - DC or FC
with reference to the chilled water circuit)

Chilled water valves are brass body, ball valves with equal percentage flow on the straight line and linear

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flow on the bypass line, including threaded female connectors. These valves are supplied with a
modulating, microprocessor-controlled servo onboard the machine with 0-10V signal.

WATER COILS (chilled water unit CW/DW), (dual fluid units EDA/EDW - DC or FC with
reference to the chilled water circuit)

Coils are finned pack type and they consist of copper tubes and aluminium fins with corrugated profile
and hydrophilic surface treatment. All chilled water coils are supplied with an air exhaust valve and a
threaded drain plug, and they are guaranteed for pressures up to 16 bar. A stainless steel condensation
collection basin is installed at the base of the coil, complete with fitting for drain and siphon.

VERSIONS

The version in all models indicates the operating mode required to preserve the thermo-hygrometric
conditions in the relevant environment. HH versions are fitted with cooling, heating and
humidificationdevices. In addition to the temperature probe fitted on he air return line, these units are
provided with a humidity probe that is used to control the humidity parameter as well. More specifically,
when the relative humidity drops below the desired value, the humidifier outputs vapour into the
environment. The HH ersion may be supplied without heaters upon request. Versions CO/CH (where
fitted with an additional humidity probe) and HH are also used for de-humidification of the environment
whenever the humidity value exceeds the desired threshold. Please keep in ind that the unitshave
limited dehumidification properties for the intended type of application. For more efficient de-
humidification, the units can modulate their components to increase their latent heat removal capabilities
via software where these operations re programmed. When de-humidification is required, the units can
reduce the fan speed and increase their de-humidification capability.

ELECTRIC HEATERS BY VERSION CH-HH

The heating elements are made of AISI304 steel and have low surface temperature, spiral AISI304 steel
fins featuring a safety bimetal thermostat. The heating elementsare grouped in banks that are made of
galvanised sheet metal with a locked electric box or they are installed in circle configuration around the
fan (“XS” sizes). The electric heaters are controlled according to power steps (either one or two
depending on the unit size).
• Frames SXS,XS,S: 1 power step.
• All other frames: 2 power steps.

HUMIDIFIER FOR VERSION HH

When the necessary option is fitted, the unit can be equipped with an immersed electrode humidifier to
wet the air in cases where the air humidity is below the setpoint stored. The operating principle of the
humidifier is as follows. A container featuring lectrodes is filled with water until the electrodes are slightly
covered, as water serves as the conducting medium between the electrodes. The Joule effect causes the
running current to heat the water which evaporates as soon as it reaches the boilingpoint. The utput
vapour is transferred to the environment. The solution with immersed electrodes is fully safe from a
health standpoint and it is designed for proportional adjustment of vapour generation.

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ELECTRICAL CONTROL PANEL

The electrical panel located in a dedicated compartment and separately from the air flow is made in
accordance with IEC standards. It includes:
• a main power switch;
• automatic switches for the power circuit and the auxiliary circuit;
• contactors for power loads;
• phase sequence relays (on direct expansion, three-phase units);
• a transformer to separate the power lines of the power circuits and the control circuits;
• a microprocessor electronic controller;
• an auxiliary terminal board for the electrical connection of loads and external signals/ok signals.
The electrical control panel is always accessible from the front part of the unit. The main power switch is
supplied with a door lock handle that prevents opening of the electrical control panel door if the power
supply is enabled. The electrical control panel is structured in such way that it meets protection level
IP42. The microprocessor controller inside the electrical control panel is provided with the following
functions/features:
• display showing the return air temperature;
• humidity (versions HH or featuring the relevant option);
• display showing the temperature in the delivery line;
• display showing the fan speed;
• two-level alarm message(s) (serious alarm and minor alarm);
• log recording of the last 100 alarms;
• operating hour meter;
• display showing the status of the controlled devices;
• display showing the status of inputs and outputs of the microprocessor.
Power supply [V/ph/Hz]: 230/1~/50 ±5% for sizes 6.1, 8.1; 400/3~/50 ±5% for the other models. The
following potential-free contacts are supplied in the terminal board as standard:
• remote ON/OFF;
• serious alarm;
• minor alarm (message).

BLUE THINK DATA

The Blue Think Data software fully incorporates the knowhow and expertise of Swegon-Blue Box in Data
Cooling applications. Blue Think Data is developed and constantly updated in-house through a continual
improvement process. Blue Think Data was conceived for the best functionality of the various units and
systems installed in multiple machines, and at the same time it guarantees the highest safety level for
both the components and application. The graphic interface was designed for immediate feedback on the
operating condition as well as for easy and efficient access to the various functionalities. Blue Think Data
incorporates the following key functions:
• control of return temperature;
• Outlet temperature water control(only for motocondenser with inverter);
• delivery temperature restriction;
• control of either relative or absolute humidity in the return line (only applies to units with the
necessary sensor and/or humidifier);
• multiple solutions for ventilation control (with modulating fans and their options);
• integrated condensation control (where the relevant options have been selected);

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• advanced alarm management: recording of 100 alarms in the memory, division of alarms into two
categories (minor and serious alarms), smart automatic reset;
• auto restart after a voltage failure;
• function for absorption limitation, which is implemented either via the setting of a limit absorption
value or via an external digital request signal (only if the relevant options have been selected);
• integrated clock for timer-controlled switch-on/off and setpoint variation according to time bands;
• password-protected levels of access to parameter setup pages, protection against undesired tampering
or tampering by unauthorised/non qualified staff;
• multi language interface, which the operator can select in real time;
• management of multiple locally networked units (up to 32) for integrated and optimised operation (if
the corresponding option has been selected).
Specific functionalities (e.g. Local Network, Air free cooling, Ventilation) and set-up solutions are
illustrated in more in-depth details in the relevant sections.
HARDWARE
input/output boards including a 32-bit, 100 MHz microprocessor, with a 128-Mbyte non-volatile (FLASH)
memory, 90Mbyte of which are available as file storage, and a 16 Mbyte data memory (RAM). Three
different board sizes are used to optimise the number of nputs and outputs with respect to the
application; a humidifier-specific I/O board (which is therefore only fitted if this option is selected)
communicating with the master board in serial mode;a driver for the electronic expansion valve (where
this option is elected) to pilot the electronic valve and integrate its data and functions in the machine.
Communicationwith the master board is in serial mode. The graphic terminal is a 4.3” touch screen
panel. The electronic technology featured and the 65.000 colour display help manage high quality
images and advanced functions. The touch screen panel is also designed for easier man-machine
interaction as it makes screen browsing much more user-friendly. The display is also supplied with a LED
bar featuring different message- ssociated colours. The machine status can be viewed at any time
without having to go close to the display. Another innovative feature is the front position of the USB
outlet for easier access without the use of specific tools.

TESTING

All units are leak tested for possible leaks. Units are filled with a mix of nitrogen and helium (30 bar for
direct expansion systems). The circuit is pressurised and left in such condition for a predefined period of
time (which varies according to the mix used), after which the pressure level is tested. The entire circuit
is also checked for micro leaks with a sniffer. The units are then subjected to a functional test which
includes the following, among others:
• inspection that the correct options are fitted and the necessary documentation is available;
• software uploading in the unit controller and parameter setup, based on the unit and the featured
options;
• inspection that the probes can read correctly and probe calibration, where necessary;
• functional dry run testing.
The units are finally delivered as follows:
• chilled water or direct expansion unit versions without compressor - with a nitrogen-filled
hydraulic/refrigerant circuit.

PACKAGING AND SHIPMENT

All Datatech units are anchored to a pallet at the time of shipment, with corners protected by
polyethylene angular pieces and wrapped in stretch film.

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Selected accessories:

UNDE - Downward air ejection

VEC - EC fans
-

AF - Dirty filter alarm

The flow of air into the fan is continuously controlled by a differential pressure switch that triggers an
alarm when there is no air flow.

GRLD - "Datalink" local network management

-

PBA - BaCnet protocol over TCP-IP

The control is set for using the BACnet protocol (instead of Modbus) on the Ethernet port.
By default, the programming gives read-only access to the control of the unit. Enabling of read/write
access should be requested when ordering.

A43 - 400/3/50 power supply

400/3/50 power supply

SAL - Under-floor flooding sensor

For detection of water leaks, complete with sensor to be placed in the area to control. Further sensors
can be connected on request to allow control of several areas.

FUMO - Smoke sensors

For smoke detection with sensors placed on the unit. The sensor is an optical sensor and has been type-
approved in conformity with harmonized European regulations CEN EN 54 part 7 and 8. It can protect an
area of 9 [m] x 9 [m].

GABB - Packaging in wooden crate

The unit is protected by a made-to-measure wooden crate. The accessory is mandatory if shipping by
container is required

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Model: Datatech BTD UCW 85 HH

Option: UNDE-VEC-AF-GRLD-PBA-A43-SAL-FUMO-GABB

.............................................................................................................................................................

COOLING

Performance data Indoor air

Cooling capacity (A2) kW 54.0 Dry bulb temp. °C 21.0
Spare Capacity - 4.3% Relative humidity % 50.0%
Cooling capacity (sensible) kW 51.5 Specific humidity g/kg 7.7
(A2)
Latent capacity (Dehum.) kW 2.45 Extract flow rate m³/h 15475
(A2)
Total input power (A2) kW 2.16 Supply air
Input current A 3.02 Dry bulb temp. °C 11.6
Power factor - 1.00 Relative humidity % 89.1%
EER W/W 25.0 Specific humidity g/kg 7.5
SEER W/W 23.8 Supply flow rate m³/h 15475
SHR - 0.955 Fan speed rpm 1444
Cold coil Fan input power kW 2.16
State On Fan input current A 4.16
Fluid type Water Fans available static pressure Pa 0
Fouling fact. m²K/k 0.01760 Max fans available static Pa 297
Cooling capacity (A2) W
kW 54.0 pressuredata
Sound
In/out fluid temperature °C 6.0/12.4 Calculated sound power dB(A) 77
Fluid flow rate m³/h 7.223 Sound pressure(C0) [2.0 m] dB(A) 56
Circuit pressure drops kPa 28.1

DESIGN AND SIZING DATA

DIMENSIONS ELECTRICAL DATA

Length mm 1752 Nominal voltage supply Ph/V/Hz 3/400/50
Width mm 850 Maximum voltage supply V 440
Height mm 1990 Minimum voltage supply V 360
Shipping weight kg 773 Maximum input power (P1) kW 8.42
Net weight kg 725 Maximum input current A 11.6
Maximum peak current A 11.6
Input power in stand-by mode kW 0.00
Power factor 1.05

Sound data
Calculated sound power dB(A) 77
Sound pressure(C0) [2.0 m] dB(A) 56

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AIR CIRCUIT COMPONENTS

Supply fan Humidifier data

Fan type Plug fan Number 1
Fan motor EC Nominal flow rate kg/h 5.00
Number of fans 2 Maximum input power (P1) kW 3.75
Maximum input power (P1) kW 4.67 Maximum input current A 5.40
Maximum input current A 6.20

Air filter
Extract filter
Number 3
Class Coarse

(A0) Technical data shown are not binding. The Company shall have the right to introduce at any time whatever modifications necessary to the improvement of the product.
(A2) According to standard: Gross
(C0) Noise pressure is calculated according to the following sound propagation method: Hemispherical ISO EN 3744 source

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