12-11 m3 Sinotruk TX T5G 8x4 Euro5
12-11 m3 Sinotruk TX T5G 8x4 Euro5
ZLJ5312GJBHTE-L2
Bids for the ZLJ5312GJBHTE-L2
Concrete Truck Mixer
ZLJ5312GJBHTE-L2
中联重科混凝土搅拌运输车优势简述
Advantage summary of ZOOMLION’s concrete truck mixer
作为全球最大的混凝土机械成套供应商,中联重科以为客户提供最高综合性价比产品为目标,
从底盘、上装、制造工艺等方面进行了全面提升。
As the largest supplier of whole set concrete machine, ZOOMLION is in order to give guests the
best products on integrated performance to price, we have improved in chassis, structure, production and
technology roundly.
针对混凝土搅拌运输车的实际应用情况,中联重科与中国重汽共同研发,而推出了系列中联
搅拌运输车专用底盘,该系列专用底盘解决了通用重卡底盘在实际使用中的诸多问题和不足,尤
其在行驶的安全性、通过性、舒适性和可靠性方面做了重大的改进,基于专业底盘厂家十多年的
研发、制造体系,年产数十万台的强大生产能力和工艺技术以及供应链保障体系和质量保障体系,
确保了中联搅拌车专用底盘的品质更为稳定可靠。
Aiming at actual use situation of the concrete truck mixer, ZOOMLION and SINOTRUK both
together have excogitated series special chassis for ZOOMLION’s concrete truck mixer, the series
special chassis have solved some problems and objection of the heavy truck in actual use, especially
there are great improvement in security, passing capability, comfort and reliability. The manufacturer
which hammer away at professional chassis have had the system of design and production 10 years, the
power throughput and technology of millions chassis per year, the promise system of supply link and
quality, all that ensure reliable quality of the special chassis for ZOOMLION’s concrete truck mixer.
中联重科搅拌运输车上装造型优美,涂装亮丽,操作实用。新型设计不仅彻底解决了混凝土
离析现象,而且搅拌性能有着显著的提高,同时搅拌筒容量更大,寿命更长,加上稳定可靠的液
压系统,使中联上装质量有可靠的保障。
ZOOMLION’s concrete truck mixer have graceful sculpt, bright and colorful painting, practical
operation. The new design not only has solved the problem of concrete isolation completely, but also has
improved capability of mix observably. The mixing drum which is lager space and longer service life,
and reliable fluid drive system ensure high quality of ZOOMLION’s concrete truck mixer.
拥有全球最大的搅拌车制造园,拥有超大生产厂房、高精尖进口加工设备和高素质、高技能的
员工队伍,拥有先进的管理和制造技术,全方位引进并吸收了欧洲 CIFA 的制造工艺和标准体系,
因此中联重科高品质的产品能处于国内领先地位。
ZOOMLION is the largest concrete truck mixer manufacture base in the whole word, we has very
big workshops, high exact machines and high making employees, advanced management and
technology, we have fetched in advanced technology and criterion system from Europe CIFA to
assimilate in all round, so ZOOMLION’s excellent products can have the leading position in China.
轮胎 Tyre 12R22.5
整车参数
轴距 Wheelbase mm 1800+3050+1350
型号 Model MC07.34-50
型式 Type 直列 6 缸 4 冲程
Engine Parameter
发动机参数
中联重科或其它
液压传动系统
马达 Motor
ZOOMLION or others
TOP 或其他
减速机 Gear Box
TOP or others
中联重科携手中国重汽两强联合,优势互补,针对搅拌运输车在实际使用过程中发现的问题
共同研发的混凝土搅拌车专用底盘,具有以下优点:
Both ZOOMLION and CNHTC together design the special chassis of the concrete truck mixer for
ZOOMLION, the special chassis solve some problems that were found in actual use, the special chassis
have following virtue:
2.1.1. 排放性能优越 The superior exhaust emission performance
采用国Ⅴ系列底盘,排放性能更优越。
2.1.2.安全性 Security
保了制动压力足,灵敏度高。
Using double circuit air brake, the air pressure is higher than 6.5 bars after 5 continual whole journey
brake, that ensure enough pressure and high delicacy.
区,提高了驾驶安全性。
Intelligent remote B version and tetragonal image system are assembled, The tetragonal image is
equipped with a multi-function display screen to eliminate the driving field of vision and improve
driving safety.
2.1.3.可靠性 Reliability
2.1.3.1 超低重心底盘,采用全新加厚、高强度材料,车架通过有限元分析及试验验证,抗扭刚
度高,稳定性佳,16 吨级加强驱动桥的使用确保搅拌车超强承载能力。
The special chassis has ultra-low center of gravity, its frame adopt and thicken new high-strength
materials, high torsional rigidity have been validated by finite element analysis and experiment. The use
of 16 tons driving axle ensure super carrying capacity.
2.1.3.2 底盘大梁结构根据中联上装专门优化,通过完美匹配,安装无需二次改进,维持底盘
原有结构特征,不产生应力破坏,更加稳定可靠;
Beam structure of the special chassis has been optimized according ZOOMLION’s structure which is
perfect match, the chassis maintain the original structure without secondary improvement, so it doesn’t
cause stress damage to become more stable and reliable.
2.1.4.实用性 Practicability
应建筑工地的恶劣路况;
The special chassis use double reduction driving axle, which lowest position reaches 277mm from
the ground, the height is higher than general chassis, and so the whole truck has the better passing
capability in order to the bad road condition of building site.
The chassis use aluminum alloy oil box, which is 300L capacity, that give the whole truck the better
passing capacity further.
2.1.4.3 低速大扭矩输出机构,配合双中间轴结构变速箱,输出扭矩大,使搅拌车具有超强重
载爬坡能力,爬坡角度达到 30%。
Low speed but large torque mechanism with double intermediate shaft gear-box supplies strong
power, so the concrete truck mixer have powerful slope climbing ability with over loading, the angle of
slope climbing can reaches 30%.
2.1.4.4 装配多功能方向盘和气囊减震主座椅,可自行灵活调整其高度和角度,提高驾驶舒适
度。
Equipped with multi-function steering wheel and air bag shock absorption main seat,it can adjust its
height and Angle flexibly by itself to improve driving comfort.
2.1.5.节能性 Energy saving
2.1.5.1 传动系统优化匹配,发动机、变速箱、桥三者采用最优的传动组合系数,能量转化效率
更高,油耗比通用底盘降低近 5%;
Driving system is optimized:Engine, gear-box and driving axle all adopt the best modulus
combination to drive, the efficiency of energy translation is higher, and oil costs reduce near 5% than
general chassis.
2.1.5.2 10 档手动大扭矩变速箱,多档位满足整车节能需求;多功率开关控制模式,针对不同
运行工况,选择重载、中载、空载三种不同功率输出模式,油耗更经济。
10 manual gears large torque gear-box, multiple-choice gears meet need of energy saving of whole
truck. Multiple-choice mode of power switch can aim at some different situation, you can choose
different mode as over loading, normal loading and empty loading, oil costs is saved farther.
续处于最佳工作状态。
Equipped with the MC07 engine, the design is light, light weight, powerful power, durable and
durable, with the lowest fuel consumption and the best working condition.
发动机
Engine
2.2 上装部分 Structure
2.2.1. 采用 CIFA 搅拌筒技术 The mixing drum from CIFA
双对数变螺距搅拌叶设计,充分保证搅拌均匀性和出料速度,多相三维立体搅拌技术,实现了
干、湿料两种物料搅拌运输工况的全面适应。
The design of duel logarithm variable pitch helical vane ensures mixing uniformity and faster
discharging, multiphase three-dimensional mixing technology makes both dry and wet materiel to
achieve adaptability.
双对数变螺距 3D 设计
几何容积超大,填充率 51.61%,保证搅拌车有足够大的容量,超低倾角设计,在进一步增大
实际容量的同时,搅拌运输车整机重心更低,保证行驶更平稳,降低了进料高度和通过高度。
Very larger geometric volume and 51.61% percent-fill ensure that the concrete truck mixer have
enough charging capacity, lower angle design of mixing drum make the whole truck mixer lower center
of gravity and lager actual charging capacity further, so there are more running stability and lower
charging basket and better passing performance .
2.2.3. CIFA“T”型条耐磨保护技术 CIFA “T” blade with abrasion resistance technology
料能力,且能有效阻止径向裂纹的产生,使用寿命提高 20%,专用特种耐磨合金钢的应用,大幅提
高搅拌筒使用寿命达 60%~80%。
The spiral mixer vanes which have CIFA “T” shape with wear-resisting technology can improve
mixing capability and discharging speed, they also can prevent radial flaw, so service life of vanes is
added 20%. And the application of special abrasion-resistant alloy steel increases the mixing drum’s
service life by 60%~80%.
高耐磨T型条
High abrasion resistance T
blade
CIFA “T”型叶片
出料残余率降低至小于 0.7%。
Taking above 3 points together, the concrete truck mixer of ZOOMLION have solved isolation of
concrete completely, speed of charging and discharging increase by 30%, ratio of residue drop lower
0.7%.
2.2.4.轻量化水箱 Lightweight water tank
采用铝合金材料升级更新搅拌车水箱,,并进行拓扑优化设计,整体减重 56%,安全可靠。
Aluminum alloy material was used to upgrade and update the water tank of the mixer, and the
topological optimization design was carried out, The overall weight loss was 56 %, which was safe and
reliable.
2.2.5.高品质的液压传动系统 High quality fluid drive system
关键液压传动件均采用国际知名品牌,加上优秀的系统设计,运行高效,安全可靠。
Key hydraulic components are all from international famous companies. The outstanding design of
the whole system ensures the high efficiency and reliability.
关键液压元件 常用配置
液压油泵 中联重科或其它
液压马达 中联重科或其它
辆动态,实时记录各种参数,如行车里程、车速、车重、油耗、送料工地及累记送料量等,有效
监控混凝土料和燃油使用情况。
The GPS/GPRS or GPS/USB intelligent system of manager supply all management for the concrete
truck mixer, it can commands the concrete truck mixer at any time and minutes all kinds of parameter in
real time, such as the number of miles, speed, weight, oil consumption, destination and cumulate
quantity, etc, there are effective surveillance for concrete and oil.
3.制造能力 Manufacturing ability
3.1.制造装备 Equipment
拥有预处理设备、等离子切割机、带锯机等先进的下料设备和剪板机、折边机、油压机以及滚
圆机等成形加工设备;四条搅拌筒制作加工线,采用专用设备成形,高精度的圆柱度和锥度保证
各部分无缝对接,自动机器人自动焊接,固化最优焊接工艺参数,避免了人为因素造成的焊接缺
陷,使搅拌筒质量更加可靠,性能更加稳定;两条搅拌车总装线,高效节能,采用流水作业,保
证装配质量。
ZOOMLION has advanced machine such as pretreatment machining, plasma cutting machine, band
sawing machine etc. and plate shears, folding machine, hydraulic machine, rounding machine;
ZOOMLION has four fabricating & processing lines for mixing drums, the mixing drum is shaped by
special machine,the cylindricity and taper of each part reach high precision to link with no gap.
Manipulators solder the mixing drum automatically, technologic parameter of jointing is the best and
changeless, that avoid the bug from person, and so mixing drums have better quality and capability. Two
assembly lines for the concrete truck mixer are high-efficiency and energy-saving, so assembly quality
can be assured.
3.2.油漆涂装 Painting
拥有先进的零部件喷砂房和零部件涂装流水线,钢材表面全部喷丸预处理,增强了材料的表面
强度,并极大提高油漆的附着力,抗腐蚀能力提高 20%;使用无气喷漆工艺,高温烘干,增加了
表面油漆的光泽度,延长了使用寿命。
Because of shot blast on all surface of steel, the material improves its surface strength and adhesion
to painting greatly, anticorrosion also increase by 20%; the painting technology with no gas and high
temperature baking give more shine and longer service life to surface paint.
3.3.制造工艺 Process
全面吸收欧洲高端设计理念,全方位引入 CIFA 制造工艺体系,从材料入厂到整车出厂,无论
在材料选择标准、工艺考核标准以及质量评测标准各方面均执行与 CIFA 标准体系,大幅度的提高
了中联搅拌运输车的质量稳定性。
EUROP advanced design theory and CIFA production system have been assimilate all round, from
enter of the material to leave of the whole truck, judgment of manufacture technology and quality
check-up all carry out the same standard with CIFA, so quality and stability of ZOOMLION’s concrete
truck mixer are risen greatly.
4.主要配置
Main components
4.1 主要总成配置
Main assembly components
序 号 名 称 型 号 生产单位
Number Name Model Manufacturer
底 盘 中国重型汽车集团有限公司
1 ZZ1317N306GE1
Chassis SINOTRUK
发动机 中国重型汽车集团有限公司
2 MC07.34-50
Engine SINOTRUK
变速器 中国重型汽车集团有限公司
3 HW15710L
Transmission case SINOTRUK
车 架 中国重型汽车集团有限公司
4 前宽后窄
Chassis Frame SINOTRUK
转向器
5 GC110 沙市久隆汽车动力转向器有限公司
Steering
前 桥 H653 前桥 中国重型汽车集团有限公司
6
Front Axle SINOTRUK
后 桥 中国重型汽车集团有限公司
7 MAT16ZG 双桥
Back Axle SINOTRUK
驾驶室 中国重型汽车集团有限公司
8 TX-W(工程车豪华版)
Cab SINOTRUK
取力器 中国重型汽车集团有限公司
9 081-#0510-0122
P.T.O SINOTRUK
搅拌筒 中联重科
/
Drum ZOOMLION
进料装置 中联重科
10 /
Charging set ZOOMLION
出料装置 中联重科
/
Discharging set ZOOMLION
4.2 电气系统主要配置
Main assemblies of electric system
序 号 名 称 产地 备 注
Numer Name Producing Area Note
工作灯 湖北
1
Work-Lamp Hubei
江苏(丹阳)
后示廓灯 Jiangsu Danyang
2
Height lamp 江苏(常州)
Jiangsu Changzhou
侧标志灯 湖北
3
Width lamp Hubei
江苏(常州)
Jiangsu Changzhou
5.所依据的标准
Concrete Transit Mixer Technique Condition and Experiment Method (QC/T 667-2010)
③机动车运行安全技术条件 (GB7258-2017)
注意:因产品技术改进造成的技术资料的更改,恕不另行通知,请用户及时关注我公司发布的各种技术
信息。车辆状态以实物为准。
Warning: Continuing improvement and advancement of product design might have caused changes to technical
datum which are not informed for exception. Please consumers pay attention to all technical information
delivered by ZOOMLION in time. The vehicle appearance takes real object as veracity.