Lab 1 Crystal Structure
Lab 1 Crystal Structure
Laboratory 1
Crystal Structure
and Material Behavior
Goal
To investigate and demonstrate how the different crystal structures of materials
influences their properties and performance.
Background
Importance of Material Structure
Materials are all around us, yet we rarely stop to think of their underlying structural
complexity. They must be somewhat complex because there are so many different
types of materials: hard, soft, strong, flexible, shiny, transparent, electrically
conductive, magnetic, and so on. It turns out that many of these material properties
in the brief list just presented can be traced to the type of atoms and how they are
arranged in the material. Atomic arrangements tend to be quite important; we can
look at materials at several different levels of magnification (Figure 1).
Figure 1. The four basic length scales of materials. Microstructures and unit cell arrangements can have
profound effects on the macroscopic scale.
It’s amazing that the structural details at the micron (10-6 m, m, micrometers) and
atomic (10-10 m) levels can control the material’s macroscopic behavior. These two
length scales are important here. The micron scale can be viewed under the proper
Figure 2. Two tiled patterns by artist M. C. Escher. The patterns completely fill space in two dimensions.
The unit cells for the patterns are shown with the red outlines.
There are several interesting things about tiled patterns, which can also be applied to
crystals. The most important for us is that the environment surrounding the unit cell
corners is identical. If you were to place yourself at the corner of a unit cell and look
around, then it would not matter which corner of the unit cell you occupied. You can
verify this is the case for the unit cells shown in Figure 2. To make a connection to
the crystal structure of materials, some of the atoms are going to sit at the corners
of the unit cell; other atoms will occupy other locations in the unit cell.
Figure 3. The two most common unit cells for crystal structures: cube, hexagonal prism.
To identify a cube completely, we need only one measurement: the length of the
cube edge. For cubic crystal structures, this is known as a (or sometimes a0) and it
is called the lattice parameter. Hexagonal prisms require two measurements: the
length of the hexagon edge on the base (a), and the prism height (known as c).
(a) Body centered cubic (BCC) (b) Face centered cubic (FCC)
Figure 4. The cubic crystal structures (a) body centered cubic, and (b) face centered cubic. The top view
shows the “reduced sphere” model of the unit cell. The bottom view indicates how much of each atom is
contained within each unit cell. The atoms are of one element, different colors emphasize which atoms
are in the center (BCC) or on the faces (FCC) of the unit cells.
The body centered cubic (BCC) unit cell has atoms at the cube corners and at the
center of the unit cell. The face centered cubic (FCC) unit cell has atoms at the cube
corners and at the center of each face. You will be building these unit cells in the
laboratory.
Everything for directions (vectors) and planes begins with a coordinate system with
the origin at a cube corner. Because the cube corners are equivalent positions for
our unit cell, the origin can be at any corner. The most convenient corner is
probably the “back corner” shown in Figure 5. This figure shows two labeled
directions in a cubic unit cell. Directions are easy because they are just vectors.
Everything is based on the lattice parameter, which corresponds to a unit
measurement. The vectors, crystallographic directions, go from the origin to some
point in the unit cell. For example, the direction [001] is a vector that goes 0 units
on the x-axis, 0 units on the y-axis, and 1 unit on the z-axis. The [110] direction
shown follows the same procedure. The notation for directions is for the numbers to
be surrounded by square brackets.
Figure 5. Directions (vectors) in the cubic unit cell. The numbers in the directions are based on the lattice
parameter unit of measurement.
Directions are straightforward; crystallographic planes are a bit strange. The way we
identify planes still starts with the same coordinate system origin at a unit cell
corner, but then it becomes much different from directions. Planes are identified by
the reciprocal of their intercepts on the three axes. The reciprocals are called the
Miller indices of the planes. The notation for planes is that the numbers are
surrounded by parentheses. Three planes are labeled in Figure 6. An example might
make this notation clearer. The (100) plane – read “the one zero zero plane” – has
the Miller indices 1, 0, 0. That means that it intercepts the axes at the reciprocals of
those indices: 1/1, 1/0, 1/0 or 1, , . An intercept of means that plane is parallel
to that axis. So, the (100) plane intersects the x-axis at 1/1 and is parallel to the y-
and z-axes. Other planes follow the same procedure for identifying the Miller indices
and physical location in the unit cell.
Figure 6. A few of the important planes in the cubic unit cell. The numbers shown in parentheses
correspond to the reciprocals of the intercepts on the coordinate axes.
There is so much symmetry in the cubic unit cell that many directions are equivalent
to one another. For example, there is no difference between the [100], [010], and
[001] directions – they all go from the origin to the corner of the cube along an axis.
We can refer to all of the directions that are equivalent as a family of directions. The
notation here for the family of directions just mentioned is <100>.
The same can be said of crystallographic planes in the cubic structure. Equivalent
planes form families, notation {hkl}, where h, k, and l are the Miller indices of the
planes in the family. Examples of families of planes are shown in Figure 7.
Figure 7. Three important planar families in a cubic unit cell. Examples of the {100}, {110}, and {111}
families are shown. The bar above the Miller index indicates a negative number.
Figure 8. The HCP unit cell (far right) showing the three layers of atoms that make up this structure.
The positions of the atoms in HCP may be a bit difficult to visualize, which is why the
three layers are shown in Figure 8. The HCP structure is important: Be, Zn, Zr, Ti
have this unit cell, along with other elements. We will not do anything formal with
directions or planes in the HCP unit cell because these require another type of
notation.
Ceramic crystal structures are more complicated than those of metals. The
complexity comes from the fact that ceramics tend to be composed of multiple
elements. A group of ceramics is the metal oxides like alumina (Al2O3), zirconia
(ZrO2), or magnesia (MgO). Ceramics also can be metal carbides or nitrides such as
tungsten carbide (WC), aluminum nitride (AlN), or silicon nitride (Si3N4). There are
even ceramics that are single elements like silicon (Si) and carbon when in the
diamond structure. Ceramics tend to be hard, strong, stiff, brittle, and melt at high
temperatures. As with metal crystals, the unit cells of ceramic crystal structures
have the ions or atoms arranged in a regular pattern.
the CsCl structure is BCC; however, it is not BCC because the CsCl unit cell contains
two types of ions. To be BCC, we must have only one type of atom. We should note
that there are crystal structures for ceramic materials that have noncubic unit cells,
but these go outside the scope of our laboratory.
Figure 9. Three common ceramic crystal structures. Two types of ions are shown in each.
One of the most important ceramic crystal structures is that associated with
diamond, and it is called the diamond cubic structure (Figure 10). This is the
structure of the pure semiconducting materials Si and Ge. It is interesting that the
structures of diamond cubic and ZnS look similar. The positions of the atoms (Si,
Ge) or ions (Zn, S) are the same in both. But the two structures are different
because diamond cubic contains just one type of atom and the ZnS structure always
has two types of ions.
Figure 10. (a) The diamond cubic unit cell made up of carbon atoms. (b) Each carbon atom is bonded to
four other carbon atoms in a tetrahedral arrangement.
A bit more on the ceramics Si and Ge is in order. These two elements are also
semiconducting materials; they are the main materials of electronic devices like
computers and cell phones. A big difference between metals and semiconductors lies
with their atomic arrangements (crystal structures) and bonding. Both Si and Ge
have the diamond cubic crystal structure. They are in Group IV of the periodic table
and therefore have four valence electrons. In pure Si or Ge, the atoms will share the
electrons equally with four other atoms through covalent bonding (the sp3-hybridized
bond, tetrahedral bonding arrangement like diamond cubic). Covalent bonds are
strong and do not change angles easily. Covalent bonds are the only type of primary
atomic bond that is directional. This results in a material that is hard, strong, and
brittle.
Allotropy
As you know already, carbon can exist in two crystalline forms: diamond and
graphite (Figure 11). We can say that carbon is allotropic – capable of forming more
than one crystal structure. And crystal structure can greatly change the properties
of the material. Other allotropic elements include Fe and Sn.
Figure 11. The two allotropic forms of carbon. Changing crystal structures can lead to vast differences in
the material’s properties.
Figure 12. A Nitinol stent (wire mesh component shown) is deployed into a blocked artery. The stent
takes advantage of some of Nitinol’s unique properties.
We can quantify how much space the atoms occupy, or how much space is
empty, by calculating the atomic packing factor (APF).
Moving on to mass density… Due to the crystalline nature of metals and ceramics –
that repeating pattern in three dimensions – we can use calculations of a single unit
cell to give us a good approximation of some bulk properties. By knowing how many
atoms are in a unit cell, and how large the unit cell is for a particular crystalline
material, we can calculate the mass density (mass volume) rather accurately.
Key Terms
Micron
Microstructure
Atomic structure
Crystal structure
Lattice
Unit cell
Tiled pattern
Lattice parameter
Body centered cubic structure
Face centered cubic structure
Anisotropic
Isotropic
Crystallographic directions, including notation
Crystallographic planes, including notation
Miller indices
Family of directions, including notation
Family of planes, including notation
Hexagonal close packed structure
Ceramic
NaCl structure
Zinc blende structure
CsCl structure
Diamond cubic structure
Tetrahedral bonding in diamond
Nitinol
Stent
Atomic packing factor
Always Be Safe
1. The metal rods for the crystal structure models tend to “pop out” of the bases
when being removed. Take care when removing the metal rods.
2. Liquid nitrogen is at -196C (-321F) and it can give you a bad burn if it touches
your skin. Take care when pouring the liquid nitrogen and when freezing the
pennies.
3. The heat gun used for heating the Nitinol shape memory wire gets extremely hot.
Take care when using the heat gun.
Lab Snapshot
You will be investigating BCC, FCC, HCP, and ceramic unit cells by building each of
them and performing calculations relevant to these crystal structures. You will
demonstrate the effect of crystal structure on the mechanical deformation of
materials. You will get a chance to experience the shape memory and superelastic
properties of Nitinol.
A
Template (cardstock with
Base with or
letter on top left corner)
1. BCC and FCC Unit Cells. Find the correct templates and bases for the BCC and
FCC crystal structures. Build the BCC and FCC unit cells. It’s best to build these
at the same time using two different bases and templates.
2. Unit Cell Sketches. With the two unit cell models in front of you, make a labeled
sketch of each in your lab notebook. Your sketch should be an accurate three-
dimensional representation of the complete unit cells (not the layers of atoms
you used to build it). Also, your sketches should be of what you see and not
copied from this handout or a textbook figure. Label your sketches with the
lattice parameter a0.
3. HCP Unit Cell. Repeat steps 1 and 2 for the HCP unit cell. In your diagram, be
sure you clearly show how the middle three atoms fit into the unit cell, that is,
which atoms they are touching in the structure. Label your sketch with the a and
c axes of the HCP structure.
Show your unit cells to your instructor before moving on with the laboratory.
Keep the models intact to address the questions below. Do not take them apart until much later on in
the laboratory.
a. For each crystal structure: list three examples of common metals with that
structure.
b. For one of your metallic elements for each crystal structure, list an example
of an engineering application that uses that metal.
a. Calculate how many atoms are fully contained within each unit cell.
Remember, in real materials there are other unit cells adjacent to the one you
just built, and so adjacent unit cells share atoms.
b. Indicate in a sketch of a cube for each cubic unit cell which direction is close-
packed. The close-packed direction is the one in which the atoms actually
touch. You can indicate this with a vector shown on your unit cell.
c. Derive the equation that relates the lattice parameter (a0) to the radius of the
atoms (R) for each crystal structure.
d. Look at each unit cell and choose the one with the closer packing of atoms.
Then, calculate the APF for each structure to back up your choice.
Question 3 - Density
Use the table below to choose one common metallic element for a-d. This table will also provide the
proper atomic radius value – do not use the periodic table at your lab station for atomic radii data.
For Part d, you are NOT investigating why there is a “% difference” between the calculated and
measured values; you are looking into why your percentage is virtually zero. You may want to
consider the volume of matter for the calculation in 3b along with an important property of
crystalline materials.
a. Sketch and label the atomic arrangements of the {100} planes (or cube
faces) for the BCC and FCC unit cells.
b. Repeat for the {110} planes (or body diagonal planes) for the BCC and FCC
crystal structures.
c. On the FCC unit cell, lift up a bottom corner atom and notice that other
nearby atoms go along with it. Sketch the atomic arrangement of the plane
(2D slice) that is revealed when you lift the corner atom. Rotate the base and
try lifting another bottom corner atom. The result should be identical. This
crystallographic plane is considered the close-packed plane because all the
atoms touch in this plane; this is the most efficient packing of spheres in 2D.
Identify this plane using the proper (hkl) indices.
d. The BCC crystal structure (unit cell) does not have a truly close-packed plane,
and thus, is not as efficiently packed as FCC. However, it does have a plane
of atoms with the maximum planar density for its structure. Identify this
plane using the proper (hkl) indices. You should have a sketch of this plane
above.
The observations you record in your notebook should deal with the ductility of
the pennies and not the ease of deformation.
The Cu coating on the newer pennies is extremely thin and does not affect its
properties; you can think of these pennies as behaving like Zn.
The liquid nitrogen temperature will not cause Cu or Zn to change crystal
structure from what it is at room temperature.
1. Pennies and Pliers. Locate 4 pennies at your lab station: 2 are pre-1982, 2 are
post-1982. Also locate two pliers; you will need these to bend test your pennies.
2. Room Temperature Bend Tests. Perform a room-temperature bend test on one
pre-1982 and one post-1982 penny. To do this test, grab the edge of a penny
with one pair of pliers and grip the other end with the second set of pliers. Bend
the penny 90° to give it a large amount of mechanical deformation. Your goal is
to deform the penny plastically with a single bend. Do not bend the pennies
greater than 90°. Record your observations about ductility in your lab notebook.
You should have two pennies left: one pre-1982, one post-1982
3. Liquid Nitrogen Temperature Bend Tests. Pour some liquid nitrogen into the
special foam container at your lab station. Do not fill the container; you just
need an amount of liquid nitrogen so you can immerse each penny in it. Grab
onto one of your remaining pennies with one of the pliers as if you were going to
bend test it, then, still holding onto it with the pliers, immerse it in the liquid
nitrogen bath. Allow the penny to cool completely (this takes a minute or so, the
bubbling should stop; you’ll cool down the ends of the pliers too, that’s OK).
When completely cold, remove the penny from the liquid nitrogen, grab the other
part of it with the other pliers, and perform the 90° bend test as above. Do this
rather quickly because we do not want the penny to warm to room temperature.
Record your observations about ductility in your lab notebook. Repeat this
cooling-and-bend-testing procedure with your remaining penny.
After you are done with the liquid nitrogen for the penny tests, pour it back into the large
container. This will conserve our supply for other lab sections.
Give your bent and broken penny pieces to your instructor for recycling.
Dismantle your unit cells. Put the bases, atoms, and rods away in their proper places.
Nitinol
Nitinol can transform from one crystal structure to another based on temperature.
One structure is noncubic (monoclinic), while the other has the same atomic
arrangement as the CsCl crystal structure. This crystal structure change gives
Nitinol its shape memory quality.
1. Nitinol Wire. Locate the Nitinol wire that is in some shape or spells out a word at
your lab station (you may need to ask your instructor). Gently deform the wire
to a different shape (for example, pull it out gently to straighten it). Do not
deform it too much. Next, holding onto one end of the wire with the pliers, use
the heat gun to heat the deformed wire. Observe what happens. It’s fine if
another team member repeat this.
2. Nitinol Stent. Locate a Nitinol stent, a small wire mesh tube at your lab station.
It should be in a drawer in the small cabinet on the lab bench. The transition
temperature between the two different crystal structures of Nitinol can be
adjusted to be below room temperature. So, we must cool the alloy to
experience the phase transformation. At room temperature, the stent is in the
CsCl crystal structure, but will go through a phase transformation as it cools.
3. Two Water Baths. Using the two beakers at your lab station, make a cold water
bath (use the cold drinking water from the “water cooler” in the hallway opposite
the 215 lab) and a hot water bath (use hot tap water from the 215 lab sink).
4. Stent Tests.
Hold the stent between your finger and thumb so that you will be
deforming it (pinching it) perpendicular to the long axis of tube,
like the pencil shown at right.
Immerse the stent in the cold water bath. Squeeze it while under
the cold water. It should easily deform.
Allow each member of your team to do this test. After completing the tests,
dispose of your two water baths.
Notebook Check
Answers to Questions 1 – 7 including diagrams, calculations, observations.
Some additional observations.
Clean Up
• Return all items to their original locations for the next lab team.
• Generally look around your lab area to make sure it is clean and well
organized for the next lab team.
• Push the stools underneath the lab table.