607-MP-2020
607-MP-2020
NEW DELHI
Petition No. 607/MP/2020
Coram:
Shri I. S. Jha, Member
Shri Arun Goyal, Member
Shri P.K. Singh, Member
In the matter of
Petition under Section 79(1) of the Electricity Act, 2003 read with Article 13 of the Power
Purchase Agreement dated 22.04.2007 executed between the Petitioner with the Procurers
across five States, namely Maharashtra, Gujarat, Rajasthan, Haryana and Punjab, Clause
4.7 of the Competitive Bidding Guidelines and this Hon’ble Commission’s Order dated
17.09.2018 in Petition No. 77/MP/2016.
And
In the matter of
Versus
Coastal Gujarat Power Limited (“CGPL/Petitioner”) has filed the present petition for
seeking approval of the expenditures (capital and operational) proposed to be incurred by the
Petitioner in order to comply with the NOx norms prescribed by Ministry of Environment,
Forest and Climatic Change (“MoEFCC”), vide its notification dated 07.12.2015 (“2015
complied with, by all the thermal power plants operating within the country. Further, the
Petition is being filed seeking clarity and adjudication on the incidental/associated issues
Background
Power Finance Corporation Limited (“PFC”) to implement the Project. The Petitioner
b) Tata Power is the successful bidder of Mundra UMPP. Mundra UMPP consists
of 5 (Five) units of 830 MW each (“Project/Mundra UMPP”). All the Units have
achieved commercial operation, the last unit having date of commercial operation as
22.3.2013.
c) The tariff of the Project was adopted by the Commission under Section 63 of
the Electricity Act, 2003 (“Electricity Act”) vide order dated 19.09.2007 in petition
No.18/2007.
d) The Respondent Nos. 1 to 8 are the Procurers of power from the Project who
e) Gujarat Urja Vikas Nigam Limited (“GUVNL/ Respondent No.1”), as per Clause
2.5 of the PPA, GUVNL is the Lead Procurer and is authorized to act for and on behalf
of the other Procurers i.e. Respondent Nos. 2 to 8. The quantum of power allocated
g) Ajmer Vidyut Vitaran Nigam Limited (“AVVNL/ Respondent No. 3”), the quantum
Project;
h) Jaipur Vidyut Vitaran Nigam Limited (“JVVNL/ Respondent No. 4”), the quantum
Project;
i) Jodhpur Vidyut Vitaran Nigam Limited (“JVVNL/ Respondent No. 5”), the
of the Project;
to handle generation, trading, distribution of power within the State (since 2010), is a
Procurer under the PPA (being the successor of erstwhile Punjab State Electricity
also a procurer under the PPA, the total quantum of power allocated to UHBVNL and
(Protection) Act, 1986, (hereinafter referred to as “the 1986 Act”), MoEF&CC vide its
Notification No. S.O. 3305(E) dated 7.12.2015 has amended the Environment
all existing and new TPPs. As per the MoEFCC Notification, all TPPs were
mandatorily required to comply with the revised standards within a period of two years
from the date of the MoEFCC Notification. The said Amendment Rules had (a)
qua Sulphur Dioxide (“SO2”), Oxides of Nitrogen (“NOx”) and Mercury (c) All Thermal
Power Plants with Once Through Cooling (“OTC”) shall install Cooling Towers and
(d) Introduced a limit to the amount of water to be used by TPPs. The amended norms
TPPs (units) shall meet the limits within two years from date of publication of this notification.
**Includes all the TPPs (units) which have been accorded environmental clearance and are under
construction”.
# amended vide Gazette Notification No.590 dated 7.3.2016
publication of this notification.
**Includes all the TPPs (units) which have been accorded environmental clearance and are under
construction”.
# amended vide Gazette Notification No.590 dated 7.3.2016
extending the time limit for complying with the emission norms, viz.:
for each Unit viz., Unit 10 by 30.06.2020, Unit 20 by 31.03.2021, Unit 30 by 30.06.2021,
ii.) NOx by the end of the year 2022 for all the 5 Units of Mundra UMPP.
vide Petition no. 77/MP/2016 as ‘change in law’ under Article 13 of the PPA read
with Clause 4.7 of the ‘Guidelines for Determination of Tariff by Bidding Process for
Act (“Competitive Bidding Guidelines”) and Section 79 of the Electricity Act issued
by MoP on 19.01.2005.
p) The Commission vide order dated 17.09.2018, disposed of Petition no. 77/MP/2016
in law’ in terms of Article 13 of the PPA. Further, liberty was also granted to the
no. 77/MP/2016, approval was sought from CEA for approval of appropriate FGD
technology separately and bids were invited to finalize the Supply packages. This
culminated into filing of a petition by the Petitioner vide its Petition No. 168/MP/2019
petition seeking approval of FGD system for SO2 control, the Petitioner had
petition(s) for NOx abatement system required to be installed in order to comply with
the revised emission norms. The present Petition is seeking the approval of the
s) The Commission had, vide its Order dated 17.09.2018 in Petition No. 77/MP/2016,
increase in cost or/and revenue expenditure and its impact on tariff to implement
the revised norms. Accordingly, by the present Petition, CGPL is seeking the
t) A consensus has been reached between EPCA, Ministry of Power (MoP), Central
Pollution Control Board (CPCB), CEA, NTPC and MoEF&CC to revise the NOx
norms from 300 mg/Nm3 to 450 mg/Nm3 for TPP’s installed between 1.1.2004 to
31.12.2016 and the same has also been informed to the Hon’ble Supreme Court,
which has also directed the authorities to take an action on the consensus reached.
u) The Petitioner, is submitting the proposed cost / technologies for meeting the
parameter of 450 mg/Nm3 as well as tentative cost for meeting cost for meeting the
Heat Rate, Auxiliary Consumption have been presented separately for the two
norms. The tariff impact on account of the above too has been presented for the
two separately.
(a) At present the Project is operated as per the new limits specified by the
However, the norms specified for SO2 (200 mg/Nm3) and NOx (300 mg/Nm3) has to
be complied with and the same can be met by way of installation of Flue Gas De-
Sulphurization (“FGD”) Plant to meet the SO2 norms and installation of NOx
abatement system along with associated Electrical System Modification (ESM) and
Civil Foundations.
b) The Petitioner approached the Commission for declaration of Amendment Rules vide
Petition no. 77/MP/2016 as ‘Change in Law’ under Article 13 of the PPA read with
Clause 4.7 of the ‘Guidelines for Determination of Tariff by Bidding Process for
Act (“Competitive Bidding Guidelines”) and Section 79 of the Electricity Act issued by
MoP on 19.01.2005.
27.09.2018, the Petitioner had submitted a feasibility report to CEA, detailing SO2
abatement measures, specific to the Project. The said report provided for justification
for selecting Sea Water based FGD and the tentative capital and operational
expenditure to be incurred for retrofitting the FGD. Similarly, on the issue of NOx
Feasibility Report”) detailing the NOx abatement measures, specific to the Project
feasibility report and grant its approval. However, there was no response of CEA on
30.04.2020 (“Revised Feasibility Report”). The said report discusses different types
the said letter, CEA left it to CGPL to decide and choose an appropriate technology
based on the norm that would be eventually applicable i.e. whether it is 450 mg/m3
or 300 mg/m3.
f) Calling in bids for the NOx abatement system and initiation of the process for seeking
approval of the Commission is necessary for achieving compliance with the NOx
emission norms by December 2022 and hence, the need to approach the
Commission for seeking the capital cost and tariff approval simultaneously i.e. along
g) 2015 Notification has been held as a ‘change in law’ event by the Commission in its
Order dated 17.09.2018. Accordingly, in terms of Article 13 of the PPA read with the
Hon'ble Supreme Court's Judgment in the case of UHBVNL v. Adani Power Ltd. &
Ors. [2019 SCC Online SC 265], the Petitioner ought to be restituted to the same
economic condition as if the ‘change in law’ event i.e. 2015 Notification had not
occurred.
and the existing boiler has been provided with then best available Low NOx burner.
For the Project, the design guarantee of NOx is 748.25 mg/Nm3 and actual observed
NOx is > 450mg/Nm3 and hence the value exceeds allowable limit and there is no
existing equipment available in the plant for further NOx emission abatement. Hence,
NOx abatement measures are required to meet the revised emission norms, whether
and the existing boiler has been provided with then best available Low NOx burner.
For the Project, the design guarantee of NOx is 748.25 mg/Nm3 and actual observed
NOx is > 450mg/Nm3 and hence the value exceeds allowable limit and there is no
NOx abatement measures are required to meet the revised emission norms, whether
SELECTION OF TECHNOLOGY
5. For CGPL, the NOx abatement system has been designed considering design NOx
emission of 748.25 mg/Nm3 (as per Boiler OEM design) and the limit of 450mg/Nm3 will be
achieved by ‘In combustion modification’ alone and limit of 300 mg/Nm3 with combination
of ‘In combustion modification and SNCR’. The guaranteed outlet NOx level after
be < 450 mg/Nm3 at 6% O2 dry basis for entire operating range of Boiler i.e. 40% TMCR to
100% BMCR load. Similarly, the guaranteed outlet NOx level after implementation of NOx
abatement system comprising of ‘In Combustion Modification’ and SNCR shall be <300
mg/Nm3 at 6% O2 dry basis for entire operating range of Boiler i.e. 40% TMCR to 100%
BMCR load.
6. The implementation of the above technology will require outage of 30 days from unit
cooled down condition to boiler light up (clear calendar days to contractor to work for
completion). At present, the implementation would be executed during the annual shutdown
of the plant.
stages. In the first stage, to meet limit of 450 mg/Nm3 ‘In Combustion Control Technology’
(Primary Control Measures) i.e. implementation of solutions based on the CFD analysis,
Low NOx Burner, SOFA, combustion optimization, etc. shall be implemented for NOx
reduction for achieving stable operation of unit in 40% - 100% load range. In the second
stage, if the final requirement is to achieve 300mg/Nm3, SNCR System will be implemented.
8. Due to the quantum of increase in Unburnt Carbon (UBC), the Boiler Efficiency
deterioration due to SNCR System. Hence even in case of implementation of SNCR, the
deterioration is the same as 0.4%. Similarly, as regards the Auxiliary Consumption, there is
while the same in case of SNCR system increases the Auxiliary Consumption by 0.05 %.
9. It is re-iterated, that calling in bids for the NOx abatement system and initiation of the
process for seeking approval of the Commission is necessary for achieving compliance with
the NOx emission norms by December 2022. Accordingly, the Petitioner has been very
diligent in its approach and has continuously strived to take necessary steps/measures
within the time frame prescribed by the MoEFCC. A detailed description of the bidding
process adopted by the Petitioner has been submitted along with the main petition.
10. It is submitted that the implementation of NOx abatement system shall be planned
Modification’ shall be within about 28 months from NTP for project. Implementation of ‘In
Combustion Modification plus SNCR System’ shall be completed within about 30 months
11. As discovered in the bidding process and with further estimations regarding the
ancillary/associated costs, the total cost towards the proposed De-NOx implementation is
estimated to be about (i) Rs. 119.89 Crore for only ‘In Combustion Modification’ including
Modification along with SNCR (5 x 830 MW) system, which is subject to true-up upon
completion based on actually incurred cost. In light of the Hon’ble Supreme Court’s Order,
there is clear indication that the generators would be required to meet 450 mm/Nm3 norm.
The break-up of proposed capital expenditure for the De-NOx system for 5 x 830 MW units
of the Petitioner’s Project estimated, on the basis of bidding results and required estimates,
is set out.
12. It is submitted that apart from an impact on capital cost there would also be other
increase in SHR etc. The O&M Expenses would increase on account of the running
Operation Cost of the consumables for the De-NOx system towards operation of the new
manpower would also be required to ensure the availability and reliability of the system. All
these will lead to increase in O&M Costs (a part of the Capacity Charges).
13. The Petitioner has two alternatives viz a) recover this capital cost through additional
capacity charge or b) recover the capital cost upfront. It is submitted to the Hon'ble
Commission that without going into the detailed computations, it is estimated compared to
the capacity charge bill of Rs 2400 Crores per annum (i.e a capacity charge of Rs 0.90 per
Kwh) to the procurers, this capital expenditure when translated into tariff would be very small
value. The tariff impact is about 3.7 paise per KWh recovering the capital cost, in case of
‘In Combustion along with SNCR. In the case of only ‘In combustion’ technology it is
negligible. Hence, the impact of the capital cost on the capacity charges is negligible as
compared to the existing capacity charge of about 90 paise per Kwh. It is therefore
suggested that instead of recovering the capital cost through tariff, the procurers may make
the carrying cost from the date of completion to the date of payment. This is also in line with
the principle of restituting the petitioner for the change in law event and more so at the time
14. Due to additional auxiliary consumption and due to heat rate degradation the energy
charge paid at present i.e. without the implementation of Nox systems needs to be grossed
Auxiliary Consumption 1 is the Normative Auxiliary Consumption (in %) prior to NOx System
installation while Aux Cons 2 is the Auxiliary Consumption (in %) after installation of NOx
System. Similarly Heat Rate degradation denotes the degradation in Heat Rate after
installation of the NOx System. For the two designs explained the following may be
15. The Petitioner is re-iterating the impact on the O&M Cost in case of two options (i.e
for achieving the norm of 300 mg/ Nm3 and 450 mg/Nm3). We request the Hon'ble
Commission to kindly approve the same and permit suitable escalation (% per annum)
linked to WPI and CPI for such expenditure over the term of the PPA. These charges would
be payable by the procurers over and above the existing capacity charges. The Expenditure
16. Since it is proposed to recover the capital cost upfront and also that the impact on
increase the capacity charge on account of the capital expenditure. The same would be
earlier.
Financing Plan
17. Petitioner by way of the instant Petition is seeking necessary approval of this Hon’ble
Commission of the cost to be incurred in carrying such modifications. Such approval of this
Hon’ble Commission is critical for the Petitioner for securing financing from the financial
institutions for the proposed schemes and achieve financial closure in order to make the
18. The learned counsel for the Petitioner submitted that the Petitioner has extended the
bid timelines thrice and requested to admit the petition. . The Commission observed that the
petition will be admitted only after considering the emission levels of NOx and hence
directed to submit the emission levels of NOx during the past three years as submitted to
the Pollution Control Board on affidavit in one week. The Commission also directed the
Petitioner to submit the following information on affidavit by 10.6.2021 with an advance copy
to the Respondent(s): i) Guaranteed value of maximum NOX emissions as agreed with OEM
of Boiler; ii) Actual level of NOx measured at full load; and iii) Status of implementation of
abatement system to meet revised norms for NOx in view MoEFCC gazette notification
19. Vide issuance of the notification dated 19.10.2020, MoEFCC decided the NOx
emission norm to be 450 mg/Nm3, and in light of the same, prayer (d) in the Main Petition
has now become infructuous. The Petitioner prays to the Commission to grant relief with
NOx emissions from the Petitioner’s Units are much above the revised NOx norm of 450
mg/Nm3.
20. The Central Pollution Control Board (“CPCB”), vide its letter dated 05.02.2014 had
directed the Petitioner to make on-line submission of emission data through Continuous
Emission Monitoring System (“CEMS”). Hence, in compliance of such direction, the on-line
block basis with the relevant information. Also, Gujarat Pollution Control Board (“GPCB”)
21. The instantaneous data submitted to CPCB via the server comprises of voluminous
automated data running into thousands of pages. Accordingly, for the sake of convenience
of the Commission, the summary of the data as submitted to CPCB for the period FY 2018-
19, FY 2019-20 and FY 2020-21 has been provided in the 2 (two) tables below. The said
data has been analysed, excluding the erroneous data such as ‘zero’ value and readings
Total no. of times NOx value exceeded 450 mg/Nm 3 limit on 15 min average data
FY19,20,21 Total No. of times NOx value exceeded 450 mg/Nm3 limit on 15min average data
Total %s (in percentage) NOx value exceeded 450 mg/Nm3 limit on 15 min average data
22. The design guarantee of NOx emission is 365 ppm equivalent to 748.25 mg/Nm3 at
Design Coal specifications. The reference of the same has been made in the feasibility
report which has been annexed with the Petition. The effect of loading on NOx emission has
been recorded in Hon’ble Supreme Court’s Order dated 05.08.2019 in Writ Petition Civil No.
13029/1985. The relevant portion of the said Order which quoted the terms of settlement
between EPCA, MoP, CPCB, CEA, NTPC and MoEFCC has been set out hereunder:
“5. The Committee discussed : i) the report submitted by CPCB and CEA the joint monitoring was
carried out in 7 units of 4 Thermal Power Plants ii) difficult to achieve by combustion modification
along to achieve norms of 300 mg/Nm3 iii) assurance given to Power generating companies by
BHEL would be able to achieve Nox emission level of 450 mg/Nm3 by combustion modification
iv) operational issues with the Selected Non-Catalytic Reduction (SNCR) as it requires
Urea/Ammonia for control of Nox and its suitability all type of boiler, temperature band v) globally
available SCR system for Nox control are not proven for Indian Coal having high ash contained
and retrofitting is not possible in operating /under construction plants vi) Nox emission level varies
based on the operational conditions of the unit for example unit load composition of the coal, mill
combination (i.e. top mill, bottom mill, middle mill operation), excess air etc.”
23. Thus, some of the Units which had NOx within 300 mg/Nm3 at full load were not able
to meet this norm at part load as their emission levels were higher at part load. As stated
above, the NOx emission level is dependent on many factors and not only loading of Unit,
therefore, even full load emission level may not give an accurate picture of the emissions at
worst operating conditions. Pertinently, the emission levels even at part load have been
much beyond the levels at full load on many occasions as is also evident from the data given
above. Having said the above, the sample actual data on NOx emission when the Units
were operating at or around full load have been set-out herein below:
24. The equivalent design NOx emission guarantee by OEM at Design Coal is 748.25
mg/Nm3.
25. Regarding the status of project in view of MoEFCC notification dated 16.10.2020, it
is submitted that the Petitioner has completed the bidding process, identified the L1 bidder
but has not yet awarded the contract. L1 bidder has conveyed that they may at best accept
the quoted price till 30.06.2021, after which they may seek some reasonable correction.
In case, the bids are still not awarded till 30.06.2021, the bidder may either back out or may
seek some escalation in price quoted last year. Further, if bid gets cancelled due to expiry
to 9 months. This may not only cause further delay in installing Combustion Modification
System in order to meet the NOx norms but also there is no guarantee that the newly
discovered prices would be lower than the one already discovered. On the contrary, due to
increase in demand and limited vendors, the prices are likely to increase which shall have
a consequential impact on the tariff affecting the consumers at large. It is, therefore, humbly
requested that the Commission kindly allow this Petition and pass final Order before
30.06.2021.
26. The Commission observed that there is variation in design value of the NOx system,
as given by the OEM, furnished by the Petitioner in Petition No.77/MP/2016 and in the
instant petition and directed to submit the correct design value as guaranteed by the OEM
on affidavit by 2.8.2021. In response, the learned counsel for the Petitioner submitted such
02.08.2021 as under:
27. The design guarantee of NOx emission is 365 ppm equivalent to 748.25 mg/Nm3 at
Design Coal specifications. The reference of the same has been made in the feasibility
report which has been annexed with the Petition. Pertinently, both ‘ppm’ and ‘mg/Nm3’ are
units to reflect NOx emissions. The Specification of wind box provided by the manufacturer
of OEM boiler guarantees NOx emission at 365 ppm. However, since the Amendment Rules
provides for compliance in ‘mg/Nm3’ therefore, the pleadings made under the present
Petition provides NOx emissions in ‘mg/Nm3’. 365 ppm can be converted to mg/Nm3 as per
mg/Nm3 i.e. the quantum as mentioned in the present Petition. Also, the feasibility report
annexed with the Petition specifies NOx in ‘mg/Nm3’ and notes the values as 748.25
mg/Nm3.
28. The Petitioner during the hearing held on 19.07.2021 clarified that the variation in
design value of NOx system was an inadvertent error and there is no corroboration for the
same. The Commission may kindly consider the submissions made in this Petition w.r.t NOx
emissions. Without prejudice, the inadvertent error in Petition no. 77/MP/2016 does not
29. The Commission admitted the petition and directed to issue notice to the
Respondents. The Commission further directed the Respondents to file their reply on
affidavit by 15.11.2021 and the Petitioner to file rejoinder, if any, by 26.11.2021. The
Commission further directed the Petitioner to clarify the following on affidavit dated by
a. The variation in design value of the NOx system, as given by the OEM, furnished by the
Petitioner in Petition No.77/MP/2016 and in the instant petition is owing to the units of
measurement of NOx emissions. The MoEFCC notified norms for NOx (450 mg/Nm3 ) are
corresponding to 6% oxygen but the values of NOx furnished vide submission dated
22.6.2021 and 31.7.2021 by Petitioner does not specify the corresponding value of oxygen.
b. Whether the variation in the NOx emission level in 2019 and 2021 is due to operational/
technical issues?
30. The Petitioner has claimed to implement the ‘In Combustion Technology’ comprising
of Low NOx burners. CCOFA, SOFA etc for reducing NOx to less than 450 mg/NM3.
(xiii)) which was installed by the Petitioner along with Over Fire Air System.
31. During the proceedings before the Commission in Petition No. 77/MP/2016, the
Petitioner had submitted maximum NOx values as 330 to 459 mg/NM3 at 4%. In the
Rejoinder filed on 17.04.2018 also, the actual emissions stated to be in range of 330 to 459
17.09.2018 also records the actual emissions of NOx are stated to be 476 mg/NM3 at 4%
which is 425 mg/NM3 at 6%. This itself is contrary to the earlier pleadings and feasibility
report submitted by the Petitioner. However even as per this, the emissions at 6% O2 is well
within the emission limits. The notification dated 28.06.2018 notes that all emissions to be
considered at 6% Oxygen.
32. Further in the Report dated 23.06.2016 of Tata Consultancy Engineers Limited
submitted by the Petitioner in the Petition No. 77/MP/2016, it was noted that the actual
emission of NOX is 459 mg/NM3 at 4% O2 which is 393 mg/NM3 at 6% O2. As per the
Feasibility Report by the Tata Consultancy Engineering Limited filed by the Petitioner in
Petition No. 77/MP/2016, the reduction due to Low NOx burners was 30 to 40% and the
Over Fire Air is 20 to 50%. Therefore, even considering the design guarantee of 748.25
mg/NM3, after the reduction due to the Low NOx burners and over fire air system, the same
should be 448.95 (40%) and 374.12 (50%) i.e. less than the emission limits of 450 mg/NM3.
The Petitioner has claimed in the Affidavit that the emissions are more than 450 mg/NM3 at
significant number of time blocks which is denied. The above is clearly contrary to the earlier
pleadings and feasibility report submitted by the Petitioner in Petition No. 77/MP/2016.
33. Petitioner has claimed that the actual NOx emission is more than 900 mg/NM3 which
is clearly more than the guaranteed 600 mg/NM3 referred in Petition No. 77/MP/2016 or
even 748.25 mg/NM3 in the present Petition. It is also higher than the 750 mg/NM3 the
77/MP/2016. Further such actual emissions are after installation of Low NOx burners and
COFA and it cannot be accepted. The Petitioner has merely claimed in Additional Affidavit
dated 02.08.2021 that the design value in the earlier Petition was an inadvertent error which
cannot be accepted.
34. The varying NOx due to load may be recognised by Hon’ble Supreme Court but this
does not explain the alleged high variation by the Petitioner; The other alleged issues have
not been recognised by the Hon’ble Supreme Court and it appears were not raised before
the Court. The contentions of the Petitioner are denied. The action of the Petitioner using
coal other than design coal is due to the choice of the Petitioner. The same is not to meet
any requirement of the PPA. The fuel arrangement is the responsibility of the Petitioner. If
the use of such coal is resulting in higher emissions, the same cannot be a reason to burden
the Procurers or consumers at large. Other power plants, including those operating on
imported coal have not raised any claim in regard to NOx emissions.
35. Even assuming but not admitting 459 mg/NM3, the use of combustion control
technologies may be sufficient to bring the emissions within the limit of 450 mg/NM3. In fact
in the earlier Feasibility report submitted in the Petition No. 77/MP/2016, there was no
proposal for any other in combustion technology installation as Low NOx burners and Over
fire air are already existing in the Petitioner’s project. The combustion optimization can also
lead to a reduction of NOx which has been admitted in the Report submitted by the
Petitioner.
36. Central Pollution Control Board vide letter dated 11.12.2017 (Page 227 at 231) had
given direction to the Petitioner in regard to NOx emission only for Low NOx burners with
Over Fire Air “That plant shall take immediate measures like installation of low NOx burners,
providing Over Fire Air (OFA) etc and achieve progressive reduction so as to comply NOx
equipment. Since Petitioner already have the Low NOx burners with Closed Over Fire Air,
this cannot be a change in law. Any measures related to existing equipment of Low NOx
burner cannot be considered as change in law as per Government of India, Ministry of Power
Letter dated 30.05.2018. The Commission in Order dated 17.09.2018 had directed for
consideration of the technology with CEA while keeping the Respondent informed.
37. The Commission in the case of Petitioner itself related to FGD for SO2 emission in
the Petition No. 168/MP/2019 vide Order dated 22.06.2020 after noting the entire
38. There is no basis for the base cost claimed by the Petitioner. It is not clarified whether
the costs are based on design guarantee of 748.25 mg/NM3 which is clearly erroneous. The
Petitioner has claimed DCS Augmentation, mercury analyser which is not clear. The ‘In
Combustion modification’ is already existing and therefore the above should also be
existing. Petitioner has claimed Rs 37 crores in addition to base cost of Rs. 83 crores
i.e.44.57% of the base cost. Further sought to include the Engineering and Project
Management cost as part of base cost which is not correct. The costs claimed towards IDC
justification. Further GST or any taxes and duties can be considered only on actuals and
i.The Petitioner has claimed IDC at 10.5% whereas in the earlier Petition had claimed at
the Petition No. 168/MP/2019 for FGD it had claimed owners cost at 5% which included
allegedly other costs. When the cost for installation of FGD is 5%, it cannot be that for in
iii.It is submitted that the claim of contingency at 5% of capital cost is baseless and that too
not considering the base cost but inclusive of taxes duties, Engineering and Project
Management Cost. Further it is substantially higher than the claim by ISGS in Tariff
Petitions being filed under cost plus tariff which is generally around 1%. Further the
contingency expenditure by their very nature may not arise in actual implementation. The
40. The claim for O&M expenses is also not correct. The ‘In combustion modification’
already exists and therefore the Petitioner is already operating and maintaining the same.
The Petitioner cannot claim further increase in operation and maintenance expenses or
maintenance spares or manpower. The Petitioner has also not specified why there would
be an increase in the operation and maintenance or what the consumables are. Even as
per the Petitioner there is no reagent costs, DM water costs etc. Though the Petitioner has
considered the opportunity cost to be nil for present, it is submitted that in any case inclusion
of opportunity costs in the claim is not correct. The opportunity cost is not a cost which can
be claimed under change in law and is not part of capital cost. There is no such recognition
in the PPA for opportunity costs. Further Article 18.17 of the PPA specifically provides that
41. The capacity charges are payable for declared availability (Schedule 7) and the
Petitioner is not entitled to any such charges on deemed availability basis or as part of
change in law compensation. The inability of the Petitioner to generate due to shutdown
does not entitle the Petitioner to further claim compensation from the Procurers. There is no
42. The Petitioner had claimed a shut down of 22 days for installation of FGD but for in
combustion optimization, particularly when the low NOx burners and COFA is already
existing, the Petitioner is seeking 30 days. The costs, if at all, are capital costs and therefore
any recovery of capital costs would be linked to the actual availability. This is particularly
when the Petitioner had shut down the plant for period of time and not supplied electricity.
In the year 2021, the Petitioner has supplied only around 25% of contracted capacity during
FY 2021-22 (upto September 2021). The alleged small value of impact on tariff is not
43. The impact of capital expenditure claimed by the Petitioner in the Petition for per unit
tariff is not admitted. There cannot be any return on equity. In this regard the GUVNL has
given reference of Order dated 13.08.2021 in Petition No. 6/SM/2021 though the said Order
was considering Emission Control System such as FGD, SCNR, SCR etc and did not
consider the aspect of pre-combustion technology and therefore there may be some
differences such as operation and maintenance expenses which are different for the alleged
44. The Petitioner has failed to involve the Procurers in the bidding process. This is
despite the directions in the Order dated 17.09.2018 passed by the Commission. Further
the bid has been made considering the design guarantee of 748.25 mg/NM3 which is clearly
erroneous. Regarding the Cost Benefit Analysis to Society by the Petitioner GUVNL has
submitted that if the Petitioner is seeking to further reduce the NOx even beyond the
emission limits, the same may be done by the Petitioner to assist the environment but the
45. The Rajasthan Discoms vide submission dated 12.11.2021 have re-iterated the
46. The Commission in its hearing dated 19.07.2021 sought clarification from the
Petitioner regarding the design value of NOx system as given by OEM, pursuant to which
the Petitioner filed an additional affidavit dated 02.08.2021. The Petitioner vide the additional
affidavit submitted that the variation in the design value of the NOx system as furnished by
the OEM in Petition 77/MP/2016 and the instant petition is an inadvertent error. It is
submitted that the data related to NOx emission levels provided by the Petitioner in
MOEFCC.
47. The major reason for variation in NOx emission levels for 2019 and 2021 is due to
different coal blending ratio used during this period. The percentage of High Fixed
carbon/Volatile Material (FC/VM) in the year 2019 was at an average level of approximately
48. The Commission directed the Respondents to file their reply, by 30.1.2022 with a
copy to the Petitioner who may file its rejoinder, if any, by 12.2.2022. The Commission
further observed that no further extension of time will be allowed and directed the parties to
49. The HPPC vide submission dated 12.11.2021 have re-iterated the submissions of
50. HPPC has also submitted that w.e.f April 2021, CGPL is running only one/two out of
the five units of the Mundra UMPP and has completely stopped generation since
18.09.2021. With effect from 13.10.2021 onwards, CGPL is generating power from some of
its units without declaring capacity (DC) to HPPC. CGPL is however continuing to supply
conditions under the PPA. In these circumstances, it would not be appropriate for the
Petitioner to claim change in law relief under the PPA without fulfilling its obligations under
the PPA.
51. The relief sought by the Petitioner in the present Petition is merely a consequential
change in law in earlier Petition No. 77/MP/2016 by the Commission vide its order dated
the facts of the present case for the Petitioner is not supported by any dispensation.
52. The Additional Affidavit dated 02.08.2021 filed by the Petitioner in the present
proceedings casually seeks to clarify this glaring variation as an “inadvertent error”. The
Petitioner had not voluntarily approached the Commission from 17.09.2018 onwards for
correction of purported error if any, in the said order. The Petitioner cannot be allowed to
approbate and reprobate on the issue of design OEM value, which for all times cannot
change and more particularly when the declaration of change in law itself is premised on
53. The present Petition distorts the entire factual matrix with regard to the submissions
of the Petitioner qua the emission levels of NOx as submitted to the Commission by the
Petitioner when the norm was notified as 300 mg/Nm3 at 6% of O2 and there is no cause
to file the present Petition with the revised norms. with the order dated 05.08.2019 read with
the corrigendum order dated 08.07.2020 passed by the Hon’ble Supreme Court, the
emission levels of NOx as recorded on behalf of the Petitioner by the Commission in its
order dated 17.09.2018 are well within the revised limits of 450 mg/Nm3 at 6% of O2.
12.11.2021.
55. The Respondent PSPCL vide submission dated 24.01.2023 has re-iterated the
56. The Petitioner has already clarified vide the Additional Affidavit dated 02.08.2021 that
the variation in the design guarantee value in Petition 77/MP/2016 with the one provided in
607/MP/2020 was an inadvertent error and that the same cannot be corroborated.
57. The Petitioner is not gaining any added benefit with the installation of ‘In combustion
modification’ technology and the same is only being done for the protection of environment
and in the public interest and in compliance with the NOx emission norms. Due to relaxation
of the NOx emission from 300 to 450 mg/Nm3 SCNR was dropped and modified overfire
dampers were retained. While currently, the Petitioner only has low NOx burners and Over
Fire Air System, the installation of “In Combustion Modification” would also allow the
Petitioner to access Separated Over Fire Air (SOFA) System and Combustion Optimization
which are essential for bringing down the NOx emission below 450mg/Nm3.
58. The facts pertaining to the two petitions i.e., 77/MP/2016 and 607/MP/2020 are not
same and that the variation in the data submitted in the two petitions does not restricts the
Commission to adjudicate the present Petition. The report dated 23.03.2016 of TCE, which
only provides for average emission and does not say that emission does not cross 450
mg/Nm3.
59. All the data provided by the Petitioner has been extracted considering the parameter
of 6% O2. NOx emission of more than 900 mg/Nm3 had occurred as an exception due to
technical issues arising in the coal mix. GUVNL has merely denied the information submitted
by the Petitioner regarding Design Guarantee Value without any justification. The usage of
60. While design guarantee of 748.25 mg/Nm3 only guarantees the maximum value of
emission, it is pertinent to consider such value of design guarantee since the same does not
provide a minimum emission level and that the installation of a particular technology shall
be done keeping in mind the design guarantee. Assuming but not conceding that the existing
respectively under Low NOx Burner and Over Fire Air, GUVNL has conveniently considered
61. The order dated 17.09.2018 was passed under Section 62 of the Electricity Act, 2003.
It is however pertinent to note that the present petition operates within the realm of Section
submitted that the Petitioner is not liable to share/consult the procurers for choosing the
required technology.
62. Even though the feasibility report has been made a company forming part of the
same group of companies as that of the Petitioner, the two companies are different
subsidiaries and that they work at arm’s length distance. Further, there is no statutory
63. The Petitioner vide the Additional Affidavit dated 21.06.2021 has put forth the
emission numbers @ 6% O2 basis for the past three years as submitted to the pollution
control board along with the relevant testing reports, and there is no need to verify the
feasibility report.
64. The installation of ‘In combustion modification’ technology is to be considered for the
total capacity of the plant i.e., 4150 MW. It is submitted that in the paragraph under reply,
GUVNL has relied on the judgment of the Commission in Petition No. 168/MP/2019 wherein
the parties and any deviation from the same would tantamount to alteration of the PPA.
65. The Petitioner herein has filed an appeal before the APTEL in DFR No. 362 of 2021
inter-alia challenging the order dated 22.06.2020 passed by the Commission in Petition No.
168/MP/2019. In furtherance to the same, it is submitted that the increased capacity from
4000 MW to 4150 MW does not lead to any increase in the coal consumption and resultant
emission of additional fuel gases. It is further submitted that the NOx abatement system is
and it needs to be appreciated that increase in installed capacity from 4,000 MW to 4,150
MW was not on account of change in boiler design, which determines the amount of coal
consumption and resultant emissions. Accordingly, for CGPL the installed capacity of 800
MW or 830 MW per unit would have remained same and no additional cost would have to
be incurred. In light of above, it is submitted that the instant issue is still sub-judice before
the Hon’ble APTEL and therefore, the installation of ‘In combustion modification’ is to be
66. The cost of installation of ‘In combustion modification’ provided by the Petitioner is
market driven and have been arrived at through competitive bidding. It is submitted that the
costs are based on the design guarantee of 748.25 mg/Nm3 as provided in the feasibility
report which is completely justified. Additionally, the Petitioner in its Petition has provided a
detail break-up of cost for installation of ‘In combustion modification’ which includes the with
respect to DCS Augmentation and Mercury Analyser. Thus, it is submitted that the same
67. The additional cost of Rs. 37 crores to the base cost of Rs. 83 crores are inclusive of
the GST and other taxes and duties which are to be borne by the Petitioner. The same is
clear from the table provided at page 46, paragraph 56 of the main petition.
(“E&PM Costs”) are arrived at through competitive bidding. Further, in case there is any
variation in the cost after the final approval of the Commission, the applicable GST and
taxes shall be adjusted accordingly, however, it is important that the Petitioner gives the
Commission a clear picture with regards to the total cost of the project which has been
69. The increase of 0.09% in the claim of IDC from the earlier petition filed by the
Petitioner is a minimal increase which is accounted for considering the inflation growth.
Further, the GUVNL has submitted that the E&PM costs submitted by the Petitioner have
increased from 5% to 7%. It has already been submitted by the Petitioner above that the
prices have been arrived through competitive bidding and that the Petitioner has added no
extra cost from its end. It is further submitted that the contingency cost is a normal business
practise and that the same is not inclusive of the GST or other taxes as averred by GUVNL.
70. The Petitioner has provided ‘0’ opportunity cost and that the averment of the GUVNL
that the opportunity cost cannot be claimed is completely baseless since there is no
opportunity cost which has been included to the cost of the project. The Petitioner that
shutdown period provided by the Petitioner in the petition is the minimum period of shutdown
needed to install the required technology. The installation of the ‘In combustion modification’
would be done according to the plan outage during the annual shutdown period. The order
dated 13.08.2021 in Petition No. 6/SM/2021 nowhere provides for a specific period, and
leaves it open to the generating stations to shut down for the minimum period, which is 30
71. Petitioner has furnished the rejoinder dated 05.02.2022 to the Respondents
Rajasthan Discoms, HPPC and PSPCL and since the submissions made by the
Respondents were similar to GUVNL submissions and hence Petitioner re-iterated the
72. Petitioner brought out that MSEDCL has made an averment that the Amendment
Rules 2020 have not been considered for change in law. Petitioner submits that the instant
issue has already been settled vide the Hon’ble Supreme Court order dated 08.07.2020. It
is further submitted that the Amendment Rules 2020 notified on 19.10.2020 are in
furtherance to the 2015 Notification of MoEFCC, which were subsequently been considered
as change in law by the Hon’ble Supreme Court. It is therefore submitted that the averment
made by the Petitioner with respect to non-consideration of the 2020 Amendment Rules is
73. The Petitioner already vide the additional affidavit dated 02.08.2021 has intimated
the Commission that the information provided in Petition 77/MP/2016 was an inadvertent
error. The MSEDCL has made an averment on selective reliance on Petition No.
77/MP/2016. It is however submitted to the contrary that the Petitioner has nowhere relied
on the aforementioned Petition. It is only to state that the issue with respect to the change-
in-law has already been settled that the Petitioner has referred to the said petition, wherein
the said issue was settled by the Commission. In the instant Rejoinder the Petitioner has
also re-iterated some of the submissions in its Rejoinder to GUVNL dated 05.02.2022.
74. The Commission directed the Petitioner to furnish the following information on
a) The emission levels of NOx during the last five years as submitted to the Pollution Control
Board.
b) Summary of the data furnished by the Petitioner in Petition No.77/MP/2016 and in the
c) The envisaged scope of works under “In Combustion Control Technology” and head-wise
envisaged capital cost for each of the solutions proposed under the same. i.e. Low NOx
burner, Closed Coupled Over Fire Air (CCOFA) system, Separated Over Fire Air (SOFA)
d) In view of the MoEF&CC notification dated 5.9.2022, the Petitioner shall furnish the details
of the implementation schedule of the subject project for each unit along with a PERT chart
i.e. bidding, award, starting date and completion date for each head solution etc,
e) The Commission also directed the parties to file to their written submissions/note by
75. NOx emission level varies based on the operational conditions of the unit. The
Central Pollution Control Board (“CPCB”) vide its letter dated 05.02.2014 had directed the
Monitoring System (“CEMS”). It is submitted that the data of emission levels for the last five
years as submitted to the Central Pollution Control Board comprises of voluminous data
running into thousands of pages. The Petitioner has also provided a summary of emission
levels of three years as submitted to CPCB i.e., for the period FY 2018-19, FY 2019-20 and
FY 2020-21 in the Additional Affidavit filed by the Petitioner on 21.06.2021. The said data
has been analysed, excluding the erroneous data such as ‘zero’ value and readings beyond
76. The Petitioner in Petition No. 77/MP/2016 has submitted that the Petitioner has
installed the low NOx burners, which provides the design guarantee of 600 mg/ Nm3. It was
also submitted by the Petitioner in the aforesaid petition that the actual emission of Nitrogen
77. Although the Petitioner had inadvertently submitted in Petition No. 77/MP/2016 that
the design guarantee of NOx burners is 600 mg/ Nm3, however, no prejudice has been
caused as the correct design guarantee is 748.25 mg/Nm3 at Design Coal specifications,
78. Estimated Scope of Works under “In Combustion Control Technology” is already
provided in the Petition. The envisaged capital cost for Low NOx burner as discovered in
the bidding process and with further estimations regarding the ancillary/associated costs is
estimated to be about Rs. 119.89 Crore for only ‘In Combustion Modification’ including
Interest During Construction (“IDC”) which is subject to true-up upon completion based on
actually incurred cost. Apart from an impact on capital cost there would also be other cost
SHR etc. The O&M Expenses would increase on account of the running Operation Cost of
the consumables for the De-NOx system towards operation of the new facilities. The
estimated cost for ‘In-Combustion Modification’ along with a detailed break-down of the cost
79. The implementation of NOx abatement system shall be planned considering unit
outage rolling plan, if possible. The implementation of ‘In combustion Modification’ shall be
within about 28 months from NTP for project. The implementation of the above technology
will require outage of 30 days from unit cooled down condition to boiler light up (clear
Respondents HPPC and RUVNL Replies dated 14.12.2022 in response to RoP dated
20.10.2022
80. Respondents HPPC and RUVNL in response to RoP dated 20.10.2022 furnished the
replies dated 14.12.2022 and made the similar submissions. Salient points are furnished
81. Till date the Petitioner has not furnished the original documents in respect of the
design guarantee parameters as per Boiler OEM or the actual emission profile. Nor has the
Petitioner furnished any affidavit from M/s Tata Consulting Engineers Limited stating that
the Pre-Feasibility Report issued dated 23.03.2016 was based on erroneous figures.
82. The Petitioner vide its Additional Affidavit dated 01.12.2022 has furnished data for
the period 2018-2022 i.e a tabular representation of the approximate deviations (i.e., every
instance where the NOx emissions exceeded 450 mg/NM3). A perusal of the above data
clearly evidences that there is a wide variation in the actual emissions for each stack/unit.
However, no explanation has been provided by the Petitioner whether the same is
attributable to the operational issues. The Petitioner has made vague submissions to the
effect that the same are attributable to the GCV of the coal. This is particularly when the
Petitioner has been sourcing the coal from the same source for all the above stated years.
It is therefore not clear why there is such a wide variation, not only the different financial
years but also inter-se the amongst the various units/stacks. Notwithstanding the fact that
the emission profile does not allow the Petitioner to claim any change in law, the same also
cannot be allowed inasmuch the provisioning for ‘in-combustion modification’ has already
83. Even assuming but not admitting that the emissions are at the norm of 450 mg/Nm3,
the use of pre-combustion control technologies like blending coal with bituminous content
may be sufficient to bring the emissions within the limit of 450 mg/Nm3. The Petitioner has
proceeded on the basis of the alleged design guarantee of 748.25 mg/Nm3 by the existing
NOx system. In this regard, it is submitted that the design guarantee is not the actual
emissions but only provides a guarantee that the emission would not exceed the said
number. There is no need to consider emissions of 748.25 mg/Nm3 when the actual
84. The Commission in its Order dated 17.09.2018 had directed for consideration of the
technology with Central Electricity Authority (‘CEA’) while keeping the Respondents
informed. However, no such information has been provided to the Respondents in respect
assuming but not admitting that the emission profile of the Petitioner requires such
modifications, if any. As per the terms of the PPA dated 22.04.2007, the Petitioner was
obligated to supply all the relevant information in order to claim any change in law benefit.
“13.3.3 Any notice served pursuant to this Article 13.3.2 shall provide, among other things,
precise details of:
(a) the Change in Law and;
(b) the effects on the Seller of the matters referred to in Article 13.2”
85. The Petitioner has not provided for any recommendation of the CEA on the additional
simpliciter reliance on the conflicting Report furnished by M/s TATA Consulting Engineers
Private Limited [Pages 532 - 537] dated 23.03.2016 instead of M/s TATA Power Company
Limited dated 30.04.2020 on the identical factual aspects lacks propriety. Hence, the
recommendation of the CEA becomes absolutely critical for the determination of the type of
technological proposal required to meet the revised emission norm in respect of NOx if any.
86. The Petitioner has claimed that the technology to be implemented for 5X830 MW i.e.,
4150 MW power project. However, as already recognized by the Commission, the PPA
dated 22.04.2007 is between the Petitioners and the Respondents for 4000 MW. The bid of
Tata Power was selected and the PPA was executed based on a 4000 MW Ultra Mega
Power Project being 5 X 800 MW. The Commission while adopting the tariff under Section
62 vide Order dated 19.9.2007 in Petition No.18 of 2007 also recognised the capacity as
that auxiliary consumption was assumed as 4.75% in its bid and installed capacity of 4000
MW. The PPA between the Petitioner and the Procurers do not reflect such expanded
capacity. There is no additional supply to the Procurers due to such expansion from 4000
to 4150 MW. Therefore, the impact of the additional 150 MW cannot be passed onto the
87. The Petitioner has claimed that there would be no change in Auxiliary Consumption
but there would be a drop in the boiler efficiency. In this regard, it is submitted that the
Petitioner already has in-combustion technology and it is not clear why there should be any
further reduction in boiler efficiency. There is no basis for the base cost claimed by the
Petitioner. Further, in light of the apparent factual inconsistencies as illustrated in the above
submissions, the computation of the cost cannot be accepted. It is also not unclear whether
oxygen. The Petitioner has wrongly claimed DCS Augmentation, mercury Analyser as a part
of capital cost in provisioning of ‘in-combustion modifications’ [Page 46] without any basis
88. We have considered the submissions of the Petitioner and perused documents
approached the Commission for declaration of Amendment Rules vide Petition no.
77/MP/2016 as ‘change in law’ under Article 13 of the PPA read with Clause 4.7 of the
89. The Commission vide order dated 17.09.2018 disposed of Petition no. 77/MP/2016
holding that MoEFCC Notification amounts to ‘change in law’ in terms of Article 13 of the PPA.
issued by CEA and the mode of recovery of the same through monthly tariff.
no. 77/MP/2016 approval was sought from CEA for approval of appropriate FGD technology
separately and bids were invited to finalize the Supply packages. This culminated into filing
of a petition by the Petitioner vide its Petition No. 168/MP/2019 with the Commission for
approval of capital cost of FGD separately. The Commission passed an order on 22nd June
2020 in 168/MP/2019. In the above petition seeking approval of FGD system for SO2 control,
the Petitioner had specifically sought liberty to approach the Commission by way of separate
petition(s) for NOx abatement system required to be installed in order to comply with the
revised emission norms. The present Petition is seeking the approval of the other NOx
91. The Petitioner, has submitting the proposed cost / technologies for meeting the
parameter of 450 mg/Nm3 as well as tentative cost for meeting cost for meeting the parameter
of 300 mg/Nm3. Further the impact on operational parameters such as Heat Rate, Auxiliary
Consumption have been presented separately for the two norms. The tariff impact on account
of the above too has been presented for the two separately.
92. MOEF&CC notification dated 07.12.2015 initially envisaged the NOx norms of 300
mg/Nm3. Subsequently, a consensus has been reached between EPCA, Ministry of Power
(MoP), Central Pollution Control Board (CPCB), CEA, NTPC and MoEF&CC to revise the
NOx norms from 300 mg/Nm3 to 450 mg/Nm3 for TPP’s installed between 1.1.2004 to
31.12.2016 and the same has also been approved by the Hon’ble Supreme Court. Therefore,
at present the Petitioner is required to comply the NOx norms of 450 mg/Nm3. In view of the
93. From the submissions of the Petitioner it is evident that on the issue of NOx abatement
detailing the NOx abatement measures, specific to the Project with the CEA. Subsequently,
Report”). The said report discusses different types of technologies, their advantages,
disadvantages and presents the most optimal choice of technology which could be used for
the Project.
94. CEA, on 23.06. 2020 replied on the above Revised Feasibility Report. In the said letter,
CEA left it to CGPL to decide and choose an appropriate technology based on the norm that
would be eventually applicable i.e. whether it is 450 mg/m3 or 300 mg/m3. For CGPL, the
NOx abatement system has been designed considering design NOx emission of 748.25
mg/Nm3 (as per Boiler OEM design) and the limit of 450mg/Nm3 will be achieved by ‘In
Petitioner that the Guaranteed parameters of 748.25 mg/Nm3 are pertaining to 6% oxygen.
The guaranteed outlet NOx level after implementation of NOx abatement system comprising
of ‘In Combustion Modification’ shall be < 450 mg/Nm3 at 6% O2 dry basis for entire operating
95. The Commission vide RoP of hearing dated 01.06.2021 directed the Petitioner to clarify
in regards to Guaranteed value of maximum NOX emissions as agreed with OEM of Boiler
and actual level of NOx measured at full load. The Petitioner vide submission dated 21.6.2021
clarified that design guarantee of NOx emission is 365 ppm equivalent to 748.25 mg/Nm3 at
Design Coal specifications. The reference of the same has been made in the feasibility report
recorded in Hon’ble Supreme Court’s Order dated 05.08.2019 in Writ Petition Civil No.
13029/1985. The relevant portion of the said Order which quoted the terms of settlement
between EPCA, MoP, CPCB, CEA, NTPC and MoEFCC has been set out hereunder:
“5. The Committee discussed : i) the report submitted by CPCB and CEA the joint monitoring was
carried out in 7 units of 4 Thermal Power Plants ii) difficult to achieve by combustion modification
along to achieve norms of 300 mg/Nm3 iii) assurance given to Power generating companies by
BHEL would be able to achieve Nox emission level of 450 mg/Nm3 by combustion modification
iv) operational issues with the Selected Non-Catalytic Reduction (SNCR) as it requires
Urea/Ammonia for control of Nox and its suitability all type of boiler, temperature band v) globally
available SCR system for Nox control are not proven for Indian Coal having high ash contained
and retrofitting is not possible in operating /under construction plants vi) Nox emission level varies
based on the operational conditions of the unit for example unit load composition of the coal, mill
combination (i.e. top mill, bottom mill, middle mill operation), excess air etc.”
96. Further, the Petitioner furnished the sample actual data on NOx emission
corresponding to 6% oxygen when the Units were operating at or around full load.
NOx Emission Level of CGPL Units around Full Load for FY 2018-19 to FY 20-21
97. The Commission vide RoP of hearing dated 19.7.2021 observed that there is variation
in design value of the NOx system, as given by the OEM, furnished by the Petitioner in Petition
No.77/MP/2016 and in the instant petition and directed to submit the correct design value as
guaranteed by the OEM on affidavit by 2.8.2021. Also, some of the Respondents raised the
similar issue of variation in design value of the NOx system, as given by the OEM, furnished
by the Petitioner in Petition No.77/MP/2016 and in the instant petition through their replies.
98. In response, Petitioner submitted that the design guarantee of NOx emission is 365
ppm equivalent to 748.25 mg/Nm3 at Design Coal specifications. The reference of the same
has been made in the feasibility report which has been annexed with the Petition. Pertinently,
both ‘ppm’ and ‘mg/Nm3’ are units to reflect NOx emissions. The Specification of wind box
provided by the manufacturer of OEM boiler guarantees NOx emission at 365 ppm. However,
since the Amendment Rules provides for compliance in ‘mg/Nm3’ therefore, the pleadings
made under the present Petition provides NOx emissions in ‘mg/Nm3’. 365 ppm can be
As per the aforementioned formula, the guarantee for the OEM Boiler shall be 748.25
mg/Nm3 i.e. the quantum as mentioned in the present Petition. Also, the feasibility report
annexed with the Petition specifies NOx in ‘mg/Nm3’ and notes the values as 748.25
mg/Nm3.
options of 300‘mg/Nm3’ and 450 ‘mg/Nm3’ for NOx emission control system as there was no
clarity whether the generator needs to comply with 300‘mg/Nm 3’ or 450 ‘mg/Nm3’ NOx
emission levels. Subsequently, MOEF&CC has revised the NOx emission levels from
300‘mg/Nm3’ to 450 ‘mg/Nm3’. The Petitioner also consulted the CEA for appropriate
technology to be adopted and scope of work envisaged. In view of the above, technology
and scope of work i.e, ‘In combustion Modification’ considered by the Petitioner to achieve
(Rs. in Crores)
101. Petitioner has discovered the capital cost of De-NOx main package cost as Rs. 64.50 Cr,
Furnace CFD (Computational Fluid Dynamics) Analysis as Rs 0.17 Cr. and LOI (Loss of Ignition)
Analyzer as Rs. 10.84 Cr. through competitive bidding process and remaining items such as
Fire Protection System, DCS Augmentation, Augmentation of RO & DM Plant and Mercury
Analyzer are claimed on the basis of estimated cost. It is also observed that items such as
Furnace CFD (Computational Fluid Dynamics) analysis and LOI (Loss of Ignition) analyzer
etc. have been proposed by the petitioner, but the petitioner has not provided any justification
regarding the need for such equipment for compliance to the MoEF notification in regards to
De -NOx implementation.
102. The total hard cost towards the proposed De-NOx implementation is estimated to be
about Rs. 64.50 Crore only ‘In Combustion Modification’. The capital cost works out to Rs.
1.55 lakh/MW for hard cost. CEA has not specified any hard cost/ estimated cost for NOx
control system till date. Further, scope of work and the related cost may vary plant to plant as
per the design of furnace and design coal envisaged for the generating station.
103. In view of the above, at this stage only capital cost of De-NOx main package cost as
Rs. 64.50 Cr is being approved and the Petitioner is granted liberty to approach the
Commission with detailed justification for installation of Furnace CFD (Computational Fluid
Dynamics) Analyzer and LOI (Loss of etc. at the time of true-up after execution of project.
104. Capital cost pertaining to Engineering & Project Management Cost, GST, IEDC (Start-
up Cost and Pre-operative expense); Total NOx abatement System Cost including taxes,
duties and Contingency; IEDC, contingency, IDC and Financial charges are the costs which
are subject to variation during execution of the scheme and same shall be considered on
105. In respect of other prayers of Petitioner with regard to O&M expenses, increase in
energy charges, auxiliary consumption etc., the Commission vide order dated 13.08.2021 in
Petition No. 06/SM/2021 has already specified the mechanism to determine compensation on
compliance with the Revised Emission Standards issued by Ministry of Environment, Forest
Amendment Rules, 2015 on 07.12.2015 in respect of the Thermal Generating stations whose
tariff is determined through competitive bidding under Section 63 of the Electricity Act, 2003.
106. Petition No. 607/MP/2020 is disposed of in terms of the above discussions and
findings.